Bala Makina Kurulum Kılavuzu 1

7/25/2019 Bala Makina Kurulum Klavuzu 1

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Orhaniye Mah. Alanyurt Yolu No:816400 Inegol, Bursa TURKEY

Voice: 009 0224 7154657Fax: 009 0224 7154624

www.balamachine.com

VERTICAL PANEL SAW

Vertical Panel Saw Installation Guidelines

Bala Vertical Panel Saws

We Cut Your Cost of Doing Business


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VERTICAL PANEL SAW

Vertical Panel Saw SeriesYour new BALA vertical panel saw is shipped as two components lagged and

strapped to a wooden skid. The saw carriage assembly has been separated from themachine table for shipping purposes. Carefully check the shipment for any damageand make the appropriate notation on the shipping bill of lading as necessary. Ifdamage is found immediately notify the shipping company for inspection and claim.

1. Move machine to the location where it will be installed. Remove lag bolts andstraps from skid. Use the following lift points for the machine frame. Lift and move themachine with a fork truck or crane. It is recommended that you use shackles (whichcan be purchased at a local hardware store; also called U-bolts) to connect to thelifting points if your straps are too thick to bring through the loops at the back liftingpoints.

U-bolt/shackles on left center lift point at the

back of the machine:


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VERTICAL PANEL SAW

Use fork truck or crane to lift with secure straps and shackles:

Lift points at the back/center of machine:

Set machine in place of installation:


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VERTICAL PANEL SAW

2.Remove all protective wrapping from the machine.

3.Remove plastic protective wrap from along the top of the machine.


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VERTICAL PANEL SAW

4.Some of the machine feet will be touching the floor while others are not. Eliminatethe excess space underneath the raised feet by making adjustments to them.

Far right machine foot touches the floor and Far left machine foot is raised:

5.Adjust front bolts of raised feet, as well as bolts on the back ends of the feetbehind the machine. Do this for all raised feet.

Adjustments to f ront of raised foot and Adjustments to back of raised foot:


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VERTICAL PANEL SAW

6.Level machine base after end feet have been adjusted to the floor.Level machine on both sides of center.

7. Adjust the middle feet to the floor, removing any space.

8.Once machine is level, anchor all feet to the floor. Anchor both the front andback of each foot.


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VERTICAL PANEL SAW

9. The Gantry Stops are placed this way on the top of the machine (each end) for thesake of shipment.

The Stops must be turn/flipped up. Remove the bolts, flip the Stop up and pointingtowards the center of the machine, and finally fasten the bolts back into the machine.

Final position:


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VERTICAL PANEL SAW

10.De-crate and unwrap the Gantry.

Mount ing the Gantry to the Machine

11.Using a fork truck or crane, you will need to pick secure strapping and lift points.Observe the following lift points based on fork truck and crane recommendation.12.Fork truck (for low-ceiling) lift point:

Use a second strap secured to the boom of the fork truck as a safety strap so thestrapping cannot slide off the end of the forks. Also recommended: have two spottersstand at each side of gantry to make sure the gantry comes up evenly when lifting itwith the fork truck.


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VERTICAL PANEL SAW

13.Crane method lift point (and/or for those with enough ceiling height to lift with afork truck). Lift point is at the top end of the gantry as shown (right). Above the

motor/carriage, but below the top portion of the gantry that sets along the top channelof the machine. Choke the strap as shown.

Top portion of gantry Strap point Carriage/motor

14.Before lifting, make sure the straps are secured tightly to the forks of the forktruck (or the crane). Move the gantry/crate on the floor level as close to the machine

base as possible. (No lifting has been done yet.)


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VERTICAL PANEL SAW

15.Involve two other personnel as spotters. Spotters hold the securing straps andspot the gantry as it may pivot and turn upon being lifted up.

16.Gradually lift the gantry to the height of the front of the machine.


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VERTICAL PANEL SAW

17.Place the gantry on top of the chassis linear guide way/upper rail. Line up thebearings on the top of the gantry with the upper rail.

Bearings Upper rail

18.When both bearings are aligned with the rail, carefully and gently set down thegantry on the machine. You may need two personnel on either side of the gantry towatch and help guide its landing. Make sure the bearings stay in line so they lay oneither side of the upper rail as it is mounted.


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VERTICAL PANEL SAW

Bearings to set on either side of upper rail.

20.Once gantry has been fully mounted, remove the straps.Lifting strap:


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VERTICAL PANEL SAW

21.Remove the two counterweight bolts on right and left side of gantry. You will findthese approximately 60 cm up from ground level. The saw carriage is now ready to

move up and down. Save these bolts for future use. If you are going to move yourpanel saw to a new location in the future, first you need to install the counterweight stabilizing bolts before removing the gantry from the machine base. Whenreinstalling your machine: Always place the gantry on top of machine base firstbefore removing the counterweight bolts.

Left-side bolt Location of both bolts

22.Turn the carriage brake (lever) counterclockwise to release the carriage. Checkfor smooth carriage travel. Always re-lock (turn clockwise) the carriage brake whenfinished.


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VERTICAL PANEL SAW

23.Remove the triangular plate with two wheels from electrical box on the backof the machine. Place the two wheels in the aluminum channel on the top of the

machine to the left of the saw carriage gantry. Bolt to the bracket of the arm onthe underside of the gantry. Bolt here behind gantry

Wheels sit in aluminum channel

Back o f the Machine

24. Locate the electrical junction box. Remove the two mounting bolts on thebackside of the top portion of the gantry. Remove the cover of the electrical junctionbox. Mount the box to the machine (back of gantry) and tighten the two bolts inside

the box, securing the whole box to the back of the gantry.Top, back portion of gantry


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VERTICAL PANEL SAW

25.Disconnect the ties which secured the black dust hose and blue air lines to theback of the machine for shipment. (Only VSA models will have the blue air lines.)

26.Bring all hose/wires up to the top of the gantry. Keep the hose and wiring on theoutside of all leg supports for the machine; they will need to be able to travel thelength of the machine with the gantry and not get caught or snagged on the legs.27.Connect the back hose at top of gantry to dust collection transition. TIP: You mayneed to loosen the hose clamp. The hose goes inside the lip of the dust collectiontransition (from the front of the machine). You may need a second set of hands tohold the hose as you work it into the dust collection transition. Tighten hose clampwhen done.

28.Exclusively for the com posite mod els:connect the blue air lines to the quickconnect air fittings (see right). There aretwo connectors on the back of the gantry for hook up.


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VERTICAL PANEL SAW

29.In the electrical box, connect electrical wiring through the strain relief connectorinto the terminal box (wiring is fed through holes on the bottom of the box.) They are

each labeled numerically. Connect each to its corresponding connector. (Connectidentical numbers.)30.Remove wrapping of the dust collection bag. (Located at hip-level below theelectrical junction box.)

31.Exclus ively for compos i temodels:

Air hook up. Hook up location just to the right of the dust collection bag.


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VERTICAL PANEL SAW

32.For you r local ly l icensed electr ic ian: hook up 3 Phase power to main powerpanel. The yellow is neutral (ground line). Connect Phase to 3 consecutive slots from

the left, and connect neutral to 4th slot.

Wooden(dpme) Models B lade Removal for Ro tation Test

These next steps will instruct you how to properly remove the scoring assembly andmain blade to test for the correct rotation inside the blade case. This test is not safewith the blades on the machine. Remove blades prior to performing this test. Do NOTperform this test with blades on the machine. Correct rotation must be confirmedbefore running the motor with the blades & safety covers in place.33.The motor case shows two arrows: the top arrow shows the correct direction ofthe main blade motor rotation, the bottom arrow shows the direction of the scoringblade.34. Take off the blade case cover and, remove the saw blades in this followingsequence.

a) Release the spring at the top of the scoring assembly.b) Remove arbor bolt using an Allen wrench (8 mm).c) Remove scoring assembly.d) Remove the main saw blade.


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VERTICAL PANEL SAW

35.When you start the motor by pushing the green button, be sure that the arbor isturning in the same direction as the indication arrow.

36. If it is turning in the wrong direction, that means you need to swap 2 of thePhases in the main power panel to correct the direction of the blade motor and arbor.

37.Once the blade motor and arbor are turning in the correct direction, you may shutdown the machine and put the main saw blade, scoring assembly, spring, arbor boltand motor cover on again in designated sequence.

38.For fine tuning, of alignment; put a sheet of plywood/fiberboard on metal wheelsand cut it from top at 1 cm horizontally.

39.This time, place the newly cut part on wheels and make sure that it rests onwheels completely. If the panel does not rest on all wheels completely (also on thewheels at the middle part), adjust the middle foot up or down accordingly. Concave orconvex alignment problems can be avoided this way.


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VERTICAL PANEL SAW

40.These steps, followed in sequence, will make your machine ready for operation.

BALA MACHINEINDUSTRY & TRADE LTD. CO.,

Address : Orhaniye Mah. Alanyurt Yolu No:8Inegol Bursa Turkey

Voice : 0090 224 7154657 7154667

Fax : 0090 224 7154624

Web-site :www.balamachine.comwww.balamachine.euwww.balamakina.com.trwww.bala.com.tr

Mail :[email protected]@[email protected]

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Bala Makina Kurulum Kılavuzu 1