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Jiangsu Zhongxin Pipe Sci-tec Co.,Ltd.CRA-Clad & CRA-Lined Steel Pipe Green the World
Design by Victor
BOBPIPE Engineering (Shanghai) Co.,Ltd.
What is CRA-Clad & CRA-Lined Steel Pipe and Why need this?
CRA means Corrosion Resistant Alloy;Those special pipe composited by two different materials including inner pipe and outer pipe.Inner CRA layer (0.3~5.0mm) normally such as Stainless steel, Duplex, Nickel alloy, Titanium, Hastelloy, Monel etc. which are suitable for high corrosion environment.Outer base material could be seamless or welded, SAWL, SAWH, ERW, HFW, or DSAW carbon steel pipe.
Inner Lined special metal with outer C.S Composite
The Clad & Lined Pipe (Zhongxin Brand ) can provides the best combination of corrosion resistance of stainless steel (including other alloy) and high strength of carbon steel with cost effectiveness.And just as normal C.S pipe, Zhongxin pipe can be on-site cutting without any separation risk, together with high once time welding pass conformity rate.
Advantage is to avoid Corrosion with lower cost
ABOUT US
Legal Name : Jiangsu Zhongxin Pipe Sci-tec Co., Ltd.Year of Set up: 1988Factory Address: Nanjing City Jiangsu ChinaLand: 48000 square meterWork Shop: 29000 square meterProduction Line : 32 setsCapacity: 128000 tons/yearNumber of Employees: 150Products: CRA-clad & CRA-lined pipe Mechanical Lined Pipe: DN 3/5’’—DN 56’’Metallurgy Clad Pipe: DN 3/5’’—DN 14’’
Zhongxin founded in 1988, locate at Nan Jing City China 2hours from Shanghai, occupies 48000 ㎡ , which is one of earliest CRA-clad and lined steel Pipe manufacturer in China.
BOBPIPE Engineering (Shanghai) Co., Ltd. registered at Shanghai Pilot Free Trade Zone which owned by Jiangsu ZHONGXIN.BOBPIPE is engaged in not only a global provider of CRA-Clad & CRA-Lined pipe, Normal Pipes & Tubes, Fittings, Flanges etc, but also Piping system Engineering, and technology solutions.
1988
1992
2004 2009-2010
2008
2015
2012
Founded for structure pipe &
hardware
Turnover reach 400
million
API-5LD /ISO/HSE Certified
SINOPEC/CNPC Qualified
Set up BOBPIPE Shanghai center
Stepped into Pipe fabri
cation
Bimetal Pipe enter
marketOversea market S
tart
28 years experience focus on pipe industry
Development M
ilestone
Allocation of Employees
General Manager
Financial Dept.
Quality Dept. Production Dept.
Marketing &Sales
Delivery
Technical Dept.
Warehouse
1. Organization Chart
Marketing & Sales 8%
Administative 12%
Safety & Delivery 3%
Quality Management 17%
Production 47%
Technical & Research 13%
2. Certification
ISO 9001 OHSAS 18000ISO 14000
API 5LD CU-TR GOST
CNPC HSE
Licensed patents: 2 invention Certificate; 10 utility model Patents
Our products was granted the key project research support of state science and technology creation program plan. ( 2013-2015 ,Item No.2013-Z5-3 )Nanjing leading Sci-tech talent plan enterprise. (2012 Item No. 132106)
3.1 Research Ability & Patents
4. 4. ManufactureManufacture Process Work FlowProcess Work Flow
Strip material Inspection
Selection Tube Welding Eddy Current inspection
Sizing & cutting
Physical TestCorrosion Test
Cleaning
Assembly
CleaningSand Blasting
Spinning CladPipe ends Machining
RT & Endoscope Eddy Current Final Inspection
Marking & Packing
Hydrostatic test
Bi-metal Pipe
Outer Backing Pipe
Inner Lined Pipe
Regular tests
Typical Tests
Out backing pipe Inspection
4.1 Technical Characteristics and Applicability
Backing Steel
Inner Steel
By adopting & innovating traditional methods on bimetal pipeline, such as Hydromantic, explosion, cold drawing, our new technology -- called “Mechanical Forward spinning pressure heat fusion technology” with automatic production line, obtained patent for invention; (Patent# : ZL 2010 1 0517432.1 、 ZL 2009 2 0233533.9 、 ZL 2012 2 0645769.5 ) , achieved international advanced Level. With the spinning pressure force, plasticity deformation occurs on the inner lined pipe, while elasticity deformation on outer backing pipe; when the force disappears, the inner lined pipe is much tightly attached to outer backing pipe. Excessive volume margin : with constraint and control. (simulated shape technology, Conduct spiral line and spot tracing form, Compounding forming adopting continuously dynamic strain technology)
Yielding Strength Elastic Deformation
5. Why Choose Zhongxin CRA-Clad & CRA-Lined Steel ?
Original ProcessedSurface of inner pipe Composite section
Fine Grain Size Improved Original SurfaceIncreased Hardness Good Smooth CombinedResistance Stress Corrosion No Interspace
1. Inner lined pipe with function of resistance corrosion can choose from 0.2mm to 5mm;
2. Outer backing pipe undergoing high pressure could up to 30Mpa, and without thickness limitation when design;
3. Zhongxin CRA-clad and CRA- lined steel Pipe could applied temperature: -40~300 .℃
4. High Bonding force between two layer material which reached to 3.0Mpa ~5.0Mpa. Bonding force is the critical factor for pipe ends sealing welding and at site construction, cutting, welding quality, it will avoid generating bubble and separation in lined pipe during heat preservation and resistance corrosion.
5. Well control of the accuracy of pipe diameter around of±0.1mm which easily guarantee of ball-passing test.
6. Once time welding pass conformity rate in site is very high base on Zhongxin’s well sealing welding on pipes’ end before delivery.
7. Fluid will running smoothly inside, and without any blockage and bubble phenomenon.
OCTG pipe Length 6-12m
Ti Clad pipe
5.1 Advanced technology create high quality products. The recent year projects which used our products have shown the flowing performance advantages:
5.2 Good Facility & Advanced self developed Equipment
Straight welding CRA pipe Workshop
Pipe Workshop
Other production equipment is company secrets, but you can come to visit.
Multi-Function Testing Machines
High-Pressure Activator Microscope
JB-300 pendulum impact tester BX-10R High temperature Tester
5.3 Testing Lab Equipment
HVS-50Z/LCD Digital hardness TesterHXD-1000TMC/LCD
WJM-6500 Dead load Testing machine
OBLF QSG750 Spectrometer LECO FC600CR Gas AnalyzerHoriba 320V Carbon- Sulphur Analysis meter
Endoscope Ultrasonic fault detector
5.3 Testing Lab Equipment
5.4 Welding Instructions
Choose welding wire according to WPS, and kept good
cleaning groove before welding;
By using low current, multiple passes welding methods
while temperature well controlled.
First-pass welding conformity rate exceed 95%, which
ensuring welding quality and maintaining in site service
performance of pipeline.
Our CRA-Clad & CRA-Lined Steel
Pipe will strictly base on following
International and China Standards.
6. Quality Assurance
GB 28883-2012API 5LD-2015 DNV-OS-F101 CJ/T192-2004
TSG D0001
GB 50253GB 50251
ASME B31.8
ASME B31.3ASME B31.1 ASME B31.9
ASME B31.11
ASME B31.4
ISO 15649 EN 13480
1. Each pipe must passed 18 Inspection Procedure & test! Such as : Physical & Chemical Experiment, Chemical composition Analysis, Metallography Analysis, Mechanical Test, Shear & Tensile Test, Hardness test, Impact test, NDE (RT, UT, PT, Eddy current NDT), and Corrosion Behaviors Test ( Intergranular Corrosion test, Stress corrosion test, Test of Dot Taint) etc.
6.1 Quality Control and Inspection
Shear Testing
(Sample Duplex S31803 with C.S 4.3MPa bounded force)
Sample testing Duplex S31803 with C.S linedInner material & Sealing welding
Metallography of Base Material(×500)Material metallographic phase: Ferrite(45%) + Austenite(55%).
Metallography of Welding Joints(×500)Welding seam metallographic phase:
Ferrite(50%) + Austenite(50%).
Materials Sample Yield Strength
Tensile Strength
Percentage elongation
S31803
Duplex Material 574MPa 929 MPa 27%
Welding Seam — 900 MPa —
API 5LC ≥448MPa ≥621 MPa ≥25%
20# SA516
Tranverse 290MPa 469 MPa 32%
GB/T 8163 ≥245MPa
410-530 MPa ≥20%
Mechanical Test C.S lined S31803
Position HV10
Base Tube
Material A 210 , 200 , 205 , 207 , 209HAZ B 190 , 185 , 182 , 190 , 184
Welding Joints C 278 , 280 , 277 , 260 , 256Lining Tube
HAZ D 255 , 257 , 250 , 248 , 247Material E 255 , 262 , 266 , 250 , 252
API Spec 5LD Base Tube≤ 248 , Lining Tube≤ 310Hardness Test
1. Base on more than 10 years operation, Zhongxin comes out strictly manufacture Operation Manual and detail Procedure to ensure each pipe’s steady quality. And professional QC always strictly perform accordingly.
2. Besides our own internal quality control, some time also witnessed and inspected by international 3rd party such as ABS , BV , DNV , TUV , SGS , INTERTECK etc.
6.2 Quality Assurance Procedure & 3rd Party Cooperation
People & Rules Contribute Quality
CRA Metallurgy Clad Steel Pipe (Bonding force Max. 300MPa )
Duplex stainless steel clad pipe (S31803, Φ273× ( 14 + 4 ) mm)
Three-Tee joint and other fittings
Straight Welding CRA pipes
7. Products Line & Featured Products
Zhongxin products covers: Straight welding CRA pipe, CRA lined pipe, CRA Metallurgy Clad pipe, Three-Tee Joint, Elbow, Fittings, Flange, Seal Element, Pipe Module, Pipe prefabrication, Support, Insulation, Oil & Gas gathering and oilfield back-injection Line pipe, OCTG pipe, Steam pipe for power station, Heat Exchange lined tube, Offshore use pipe etc.
Oil & Gas gathering and oilfield back-injection Line Pipe Series
Large diameter CRA lined Steel pipe Size :Φ610× ( 22.5+3 ) mm
Heat Exchanger & Boiler pipe
OCTG pipe series, Oil & Gas downhole casing
pipe
Offshore Oil & Gas lined pipe
High Sulfur, High CO2 condition
Pure water, Demineralized water use
Many other kinds of Fittings
Project Reference Those pipe has been widely used in Oil & Gas transportation, Petrochemicals, Fertilizers, Off-Shore & On-Shore, Marine, Platform, Nuclear & Power, CO2 Recovery, Steel, Construction, Paper & Pulp, Water, Food & Beverages etc.
CNPC Tarim Oilfield Company
Product : Lined Bi-Metal PipeTime : 2014 YearTransmission : Including Cl-, CO₂Quantity : 5.3Km, Specification : Φ457×(14+2.5)
CNPC Jilin Oilfield Company
Product : Lined Seamless PipeTime : 2011 YearTransmission : Including Cl-, CO₂Quantity : 11 Km, Specification : Φ457×(14+2.5)
CNPC Daqing Oilfield Company
Product : Lined Seamless PipeTime : 2013 YearTransmission : Including Cl-, CO₂Quantity : 3 Km, Specification : Φ457×(25+3.0)
Taicang Power Shell Petrochemical Co., LTD
Product : Lined Seamless PipeTime : 2009 YearTransmission : Ethylene GlycolQuantity : 4.1 Km & 3.0Km, Specification : Φ273×(7+1.5), Φ219×(6+1.0)
Jincheng Anthracite Jinshi Chemical Industry Investment Group Co., Ltd.
Product : Bi-Metal Lined PipeTime : 2013 YearTransmission : Coal slurry, Sewage waterQuantity : 1.0 Km, Specification : Φ1420,Φ1016
China Power Investment Corporation
Product : Lined Seamless PipeTime : 2009-2015 YearTransmission : Recycling WaterQuantity : 2.1 Km & 2.8 Km, Specification : Φ325
Many other Power Projects
China Huadian Corporation(CHD)Product: Lined Seamless PipeTime : 2014 YearTransmission : Recycling WaterQuantity : 2.1Km, Specification : Φ273
·Xuchang Yuzhou Henan Power·HUANENG Gansu Energy Development Co.,Ltd·Changzhi Xiangyuan Shanxi Coal Mine Chengfeng Power ·Datang Heilongjiang Power Generation Co.,Ltd
Deyuan (China)Hitech Co.,LtdTeck Guan (China) LTD.JJ-LURGI
Deyuan (China)Hitech Co.,LtdProduct: Lined Seamless PipeTime : 2008 YearTransmission : Process PipelineQuantity : 8.1Km
EVERGRANDE SpringProduct: Bi-Metal Lined PipeTime : 2014 YearTransmission : Purified WaterQuantity : 4.6Km
NONGFU SpringProduct: Bi-Metal Lined PipeTime: 2012 YearTransmission : Purified Water
TALWANDI SABO POWER LIMITED ( TSPL ) BOILERProduct: Lined Seamless PipeTime:2012 YearTransmission : Recycling Water
India Desalted Pipeline Product : Bi-Metal Lined PipeTime : 2011 YearTransmission : Waste Salt WaterQuantity : 1.1KmSpecification : Φ273/Φ 325 mm
Conveying Sylvine Powder Pipeline in CongoProduct: Bi-Metal Lined PipeTime: 2014 YearTransmission : Sylvine PowderQuantity : 43 KM , Specification : Φ273
Customer as 1st PriorityResponse on time Free installation trainingStudy solution together with client
After-Sale ServiceAfter-Sale Service
Environment, Medium Analysis
Solution Confirmation
Maintaining & Tracking service
Customer’s Needsanalysis
Analysis solution
Service Diagram
Zhongxin Clad & Lined pipe Cost Reduction Areas:Many good strategic partners for raw material supply to lower the cost; Reduction inner CRA clad weldig pipe cost by self-manufacture; Fabrication methods - Mechanical spinning pressure process high efficiency and lower cost;Optimization Clad & Lined Pipe fabrication equipments to increase product percent of pass;Good engineering and project team to lower your project implicit cost such as conmunication and management;
6 So Good Products How about the Cost Analysis
We Saving your Cost a lot!
Expensive?
Of course, NO
Performance/Price High + Long service life + Remarkable Economic Benefit
Saving Cost Sample Compare (INCONEL)
INCONEL 625 SOLID MATERIAL INCONEL 625 MECHANICAL LINED PIPE
Solid Wall Pipe Lined Steel Pipe
$/MT
WTmm $/M $
/MTWTmm $/M
BASE C.S PIPE 0.5 0 0 BASE C.S PIPE 0.5 20 1.50
CRA 40 20 110 CRA 40 3 16.50
Cost Indicator 110 Cost Indicator 18.00 Lined Pipe compare with Solid Pipe can Saving about 83.6%
INCONEL 625 LINED PIPE compare with INCONEL 625 SOLID PIPE saving cost about 83.6%.
INCONEL 825 LINED PIPE compare with INCONEL 825 SOLID PIPE saving cost about 82.0%.
316L S.S SOLID MATERIAL 316lL S.S MECHANICAL LINED PIPE
Solid Wall Pipe Lined Steel Pipe
$/MT
WTmm $/M $
/MTWTmm
$/x mm
BASE C.S PIPE 0.5 0 0 BASE C.S PIPE 0.5 20 1.5
CRA 4.0 20 10.5 CRA 3.0 3 1.58
Cost Indicator 10.5 Cost Indicator 3.08Lined Pipe compare with Solid Pipe can Saving about 70.6%
Saving Cost Sample Compare (316L, S.S, DUPLEX)
316L LINED PIPE compare with 316L SOLID PIPE saving cost about 70.6%.DUPLEX S31803 LINED PIPE compare with S31803 SOLID PIPE saving cost about 76.9%.
Strategic Partner & Sub-contractorNanjing University of TechnologyNanjing University of Science and TechnologyNanjing University of Aeronautics and AstronauticsBao steel, TISCO, POSCO, SANDVIKZhejaing Jiuli,Changzhou Wujin,Haotian,Wuxi Yinhuan, Jiangsu Yulong, Huayou Pipe, Zhonghai Jinzhou, Hualing,Tianjin pipe, Chengdu pipe, Jiangyin pipe
Important Customers
•ALSTOM•CNPC•SINOPEC•HQCEC
• Food & Beverages • GEA Process • Teck Guan• JEBSEN• SWIRE
Thank You
• BOBPIPE Engineering (Shanghai) Co.,Ltd.• ADD: 8th Floor, Area C, HIGH-TECH Building, No. 900 Yishan Rd., Xuhui District,
Shanghai, China,200233• Tel:+86-21-61119089 Phone:+8615151590891• Email : [email protected] • Web: www.bobpipe.com
BOBPIPE ENGINEERING (SHANGHAI) CO.,LTD.
Facebook:[email protected]:[email protected] : Victor Jiang
Whats App:+8615151590891