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Automatic precision turning

Business Presentation-EFT 2016

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Automatic precision turning

Area: 20000 m² Land

EFT Precision Components

Co., Ltd.

N0:215 Mudanjian Road, Huaiyin

District, HUAI’AN, JIANGSU,

ZIP 223300, CHINA

江苏伊弗特精密零部件有限公司

江苏省淮安市淮阴区牡丹江路215号

Tel +86 ( 0)5178032566

Fax +86 (0)5178032567

E-mail: [email protected]

Phase 1

Phase 2

Area: 20000 m² Building

Area: 80 000 m² Land

Area: 40 000 m² Building

COMPANY PRODUCT PROCESS

About us

ABOUT US QUALITY SERVICE

EFT Precision Components was founded in 2009 in

Xiamen, former company was VPS Xiamen by

Stephane Yasar. In just 5 years, the company has

successfully developed new patent and reliable

product, and with the impulsion of VC investment the

company decide to move to Jiangsu Province, Huai’an

to produce Turbo Charger Precision Components and

other Engine, Transmission and Steering Precision

Components.

In 2016, E F T added its feet into assembly andstamping process to provide turn key solutions to itscustomers. EFT has invested 300 000 000 RMB in anew plant and new equipments.

EFT is focus to produce high volumes production with

specialy dedicated machines and processes using

different kind of materials.

EFT is focus to work in partner ship with Customer in

term of process integration and help Clients facing

problem of capacity.

EFT establish important partnership in France, Italy

and Poland, in order to follow customers at their doors

and provide full service. All the partners are ISO TS

certified and Automotive Business Oriented.

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICE

New industrial develop area

Near to Nanjing (200 KM approx.)

Easy connectivity with high way.

Expressway:

2.5Hours from Nanjing

6 Hours from Shanghai

By Air:

45 minutes from Shanghai

Speed Train Ready by 2018

Localization

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICE

Golden Cherry Ltd. 83%

FINANCIAL FUNDS 17%CEO

Stephane Yasar

Quality System

Finance

Strategic Purchasing

EFT Precision Components

TURBOCHARGER TRANSMISSION FLUID / STEERING

China Italy * Poland *

* Partnership

France *

Engineering

Organization

EMPLOYEES TURN OVER

30 600

20168 MILLION RMB

INVESTMENT

PATENTS R&D / PROCESS

3 on PCT’S

2020800 MILLION RMB2016 2020

2020

300 MILLION RMB

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICE

Some Data

MARKET SHARE

35% CHINA65% EUROPE 5 on going

4 from Australia2 from France2 from India

EFT Precision Components produces custom- built components

and products for the following sectors:

Civil and industrial constructionWater & Heating, Plumbing, Hydraulics, Electrical,

Pneumatics, Lighting

WhiteWhite goods, household appliances

AutomotiveCars Industry

ElectronicsTelephone, digital satellite TV, hardware,

cameras, e-cigarettes, domotics

SpecialistTools, hardware, gardening, carpentry

Business Area

CIVIL AND INDUSTRIAL CONSTRUCTION

AUTOMOTIVE OTHERS TRANSPORTATIONS MEANS

WHITE

SPECIALIST ELECTRONICS

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICE

Other Transportation Meansheavy vehicles, agricultural machinery, ships,boats,

trains,aeronautics

Turbo Components

thrust bearing

bearing shaft

crank assy / rod end

bracketheatshield

baffle

heat shield

disk spring

turbine wheel

cartridge

pin

compressor wheel*

BEARINGS / THRUST

BEARING

BALL

BEARINGSDISC SPRING PINS

COMPRESSOR WHEELSHAFTIMPELLER WHEEL

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICE

EFT Precision Components is investing on dedicated

lines to produce the strategic Turbo Charger

Components.

All the equipments are imported from “A” level

machine manufacturing suppliers from Germany,

France, Italy, Switzerland, Japan.

FEA testAfter the design validation, we are able to run and

FEA test to check the product environment usage to

check their impact on the product

Co-DevelopmentWe share our experience with customers who wants

to develop new products or modify existing products

DesignFrom the Customer Specification or Requirement we

are able to design and provide solutions

TestX-ray for crimping area

Tensile Strength

Leakage Test

Hysteresis Curve

Sensor Programming

Salt Spray

Thermal Shock

Shaker Test

Complete Actuators

E-ACTUATORS BRACKETSWASTE GATE

ACTUATORS

HEAT SHIELD

LEVER ASSEMBLY ROD END ASSEMBLYCRANK ASSEMBLY

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICE

Steering Parts

Transmission Parts

Engine Parts

Powertrain

INPUT / OUTPUT

SHAFTDRIVE SHAFTSLEEVE STATOR SHAFT

PINION TORSION BARPINION

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICE

Fluid Parts◊

Special Material

Complex Parts

Simple Parts

From Blank

MISC Products

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICE

TECHNICAL SUPPORT

TURNINGPACKAGING

WASHING QUALITY CONTROL

SURFACE GRINDING

Technology

◊ Technical support in the planning phase

to develop new products and any necessary

modifications of existing products.

Turning using a new and refurbished pool of

machinery, consisting of multiple-mandrel

automatic lathes with integrated numerical control

tools.

Surface grinding to complete the turning

process improving the surface appearance

and roughness of the product.

Standard washing process is done with

modifiedalcohol.Customisedprogrammes

can be set for components with a more

complex shape. A protective product can

be used for components produced using

materials subject to oxidation.

Standard packaging is carried out by an

automatic line. Manual packaging and

placed method can be used for the fragile

components or on customer’s demand.

Quality control from beginning to end ofmanufacturing in a state-of-the-art laboratory withoptical machines, profilometer and sensors.

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICE

Ferrous materials- Non alloy structural

- Automatic

- For case hardening

- Carbon

- Carbon for hardening

- Alloys

- For superior tempering

- For bearings

- Stainless

- Non alloys

- For chrome plating

Material

Ferrous materials• Brass

- Standard and corrosion-proof alloys

- Lead-free alloy

• Aluminium

- 2000 series – Avional

- 6000 series – Anticorodal

- 7000 series - Ergal

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICE

INDEX MS40

MULTI-SPINDLE

INDEX MS22-8

MULTI-SPINDLE

MIYANO BNJ 51-SY2

Ø 30-51 mm, QUANTITY: 1

SCHUTTE SE16/25

STAR SR20

GWM TECH S32-6AC MACHINE TRANSFERT ROTATIVE

Turning

TRUB TNL 32 – 11 AXES

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICE

A new and refurbished pool of machinery, consisting

predominantly of multiple-mandrel automatic lathes

with integrated numerical control tools for the most

sophisticated production processes.

Automatic loading of raw material and oil lubrication

allow us to achieve maximum operational

efficiency.

SEYI SERVO PRESS

200 T

CHIN FONG STD

160 T

Stamping

SEYI SERVO PRESS

400 T

CHIN FONG STD

320 T

CHIN FONG STD

600 T

CHIN FONG STD

80 T / 160 T

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICE

EFT Precision Components is investing on Stamping

from Taiwan offering the same standard of production

as Europe

Tooling are developed by EFT, also from selected and

known good supplier for automotive from Europe and

Asia

MIYANO BNJ 51-SY2

Ø 30-51 mm, QUANTITY: 1

Welding

LASER WELDING ROBOTIZE LINETIG WELDING

AUTOMATIC LINE ELECTRIC WELDING LINE

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICE

EFT Precision Components is investing on dedicated

lines to produce the strategic assembly Components.

All the equipments are imported from “A” level

machine manufacturing suppliers from Germany,

France, Italy, Switzerland, Japan.

Assembly

CRIMPING LINE

ELECTRIC WELDING LINE

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICE

EFT Precision Components is investing on dedicated

lines to produce components under a strict quality

control in order to protect our costumers.

Maximum of Assembly processes are integrated,

validated by our supplier before setup the line in our

plant, trials are done to check the machine capabilities

CpK and CmK are donne in advance, before

commissioning.

TRIBO-FINISH

LAPPING

GHIRINGURLLI

SHAFT GRINDING

Surface Quality

SUNNEN HONING

MACHINE

GHIRINGURLLI

SHAFT GRINDING

STUDER S33

GRINDING MACHINE

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICE

EFT Precision Components is providing a full turn key

solution by integrating the surface finish with high

severity and accuracy.

All the equipments are imported from “A” level

machine manufacturing suppliers from Germany, Italy,

Switzerland.

The standard washing process using modified alcohol

is facilitated by automatic loading of the mesh

crates and indication of the wash cycle according to the

quality plan. For components with a more complex

shape, customised programmes can be set,

including the use of ultrasound. For components

produced using materials subject to oxidation, a

protective product can be automatically selected and

used.

Standard packaging is carried out by an

automatic line which builds the cardboard boxes

and fills them with the items before weighing

them to ensure they do not exceed legal limits for

manual lifting, then labels them and stacks them on

europallets.

Manual packaging differs from this method in

that is is supervised by an operator in order to

protect the items’ finish; the placed method is also

possible, where the operator places the items in

suitable blister packs to prevent damage during

transit.

Washing and Packaging

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICE

Receiving raw materials random checks on dimensions of

materials supplied and batch creation for traceability

throughout.

In-line checks checkpoints throughout the production

area: Sylvac and Keyence Vision for measuring external

profile, calibration, altimeters and intermediate testing

linked via web. The standard cycle includes checks every

two hours on all dimensions, while for different

requirements we can carry out statistical analysis through

Xbar-R charts and customized checking cycles.

Laboratory testing mitutoyo optical machines and Zeiss

probe and profilometer to complement magnification and

Zeiss surface indicators for surface testing. Monitoring of

the production is carried out with the aid of QDAS

software, and we guarantee all our clients a PPM level

equal to 2,000.

100% Controls checkpoints for the visual selection and

removal of excess material. 7 Checks on reception of

externally-processed items to ensure functionality

following any external processing.

Random checks random checks on the chemical

composition of the material, using external laboratories.

MITUTOYO ROUGHNESS

MITUTOYO PROFILE

PROJECTOR

SYLVAC CNC CONTOUR

MACHINEZEISS CNC MACHINE

MITUTOYO OPTICAL CNC

MACHINE

MITUTOYO CONTRACER

KEYENCE CNC PROFILE

MACHINE

MITUTOYO ROUNDTEST

MACHINE

MITUTOYO HARDNESS

TESTER

ADMET TENSILE STRENGTH FISHER COULOSCOPEOLYMPUS PARTICULES

SCANNER

Quality

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICE

With the aim of ensuring that clients are suppliedwith products which comply with legal standards andeffectively meet their production requirements, weguarantee meticulous quality control throughout theproductionprocess.

GALVANISED

PROTECTIVE COATING:

SURFACE TREATMENTS:

Polishing

Brushing

Grinding

Tumbling

Diamond dressing

Lapping

Nickel

Chrome

Zinc

Anodising

Copper

Satinising

Pickling

OTHER SERVICES:

Mechanical processes

Selection

Assembly

HEAT TREATMENTS:

Normalising

Annealing

Tempering

Hardening

COMPANY PRODUCT PROCESSABOUT US QUALITY SERVICES

ServicesEFT offers additional processes and services with theaim of complete and personalized satisfaction of ‘clients’.

EFT Precision Components Co., Ltd.N0:215 Mudanjiang Road, Huaiyin District, HUAI’AN, JIANGSU,

ZIP 223302, CHINA

江苏伊弗特精密零部件有限公司

江苏省淮安市淮阴区牡丹江路215号

Tel +86 ( 0)5178032566

Fax +86 (0)5178032567

E-mail: [email protected]

Thank You!