Cama de Impacto

8/22/2019 Cama de Impacto

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Performance is engineered into the entire DRX Impact Bed structurefrom extreme construction to innovative bar supports to multi-level beltprotection. Our enhanced design controls acceleration to deaden impactenergy, reduce damaging vibrations and extend belt life.

Its the Structure, Not the Bars

Tough Design.Soft Results.

DRXImpact Beds


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Flexcos DRX (Dual Relief Xtra) Impact Beds are designed

with one simple goal: protect the belt. How we meet that goal

is revolutionary. Weve engineered superior belt protection into

the entire structurenot just the bars. Sturdy components,robust construction and convenient maintenance make our

line more durable and efficient than others. Then, our exclusive

Velocity Reduction Technology controls acceleration to deaden

impact energy and reduce reaction forces, providing unmatched

belt protection.

DRXDesigned for Xtra Impact Reliefand Maximum Belt Protection.

Velocity Reduction Technology Works Like Nothing Else.

Go Beyond the Bars


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DRX200

DRX750

DRX1500

DRXEngineered to PerformBetter From Top to Bottom.

Flexcos DRX Impact Beds set a new standard in performance.DRX beds have been carefully engineered to provide convenient

service and protect your belt and conveyor better than anyother beds.

Slide-Out Service makes maintenance convenient andsafe. DRX Impact Beds separate in the middle and the twosides slide apart. This provides direct access to all the barsand bolts for easy, quick and safe maintenance. A completebar change out takes just one or two hours.

Velocity Reduction Technology is found only in the DRXline! Two levels of reaction force reduction absorb impactenergy and minimize transmission back to the belt. VelocityReduction Technology delivers longer belt life, less stress onthe conveyor structure and reduced material degradation.

Impact Bar Supports enhance bar function. Made fromhigh-strength steel, our inverted-design Impact Bar Supportsallow the impact bars to expand and function properly toabsorb more impact energy.

Channel Crossbeams efficiently transfer damaging impactenergy to the isolation mounts. Contoured ends on theChannel Crossbeams save vertical space and leave a morerobust middle section to carry the load.

Engineered Betterdown to the details. All componentsare designed to make your job easier and more productive.

We Thought of All the Xtras!

For light-duty applicationsup to 200 lb-ft

DRX3000

Only DRX Beds Meet or Exceed CEMA Standards


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DRX200 Impact Beds.Designed for the unique needs of the sand and gravel market, light-duty DRX200 Impact Beds are a smarteralternative to impact idlers or hybrid systems. The DRX200 offers convenient Slide-Out Service that allows directaccess to all the bars. This makes maintenanceand installationquick and convenient. Plus, our expert engineersevaluated all components and maximized the effectiveness of even the smallest details.

Isolation Mounts

Sliding Support Arms

Slide-Out Service means converting fromrun position to maintenance positionorback againtakes just minutes.

The DRX200 separates in themiddle and slides out for efficientmaintenance and direct access toall the bars and boltseven thecenter bars are easy to access.

Xtra Safety and Convenience.

Load Zone Impact Bar Supports

Center bars are angled 3 inwardto help keep the load centered.

When the two sides are moved out, a pair ofPositive Anchoring Bolts ensures that each sideremains secured for safety. When returned to therun position, the side assemblies easily engage witha central locating pin, while the bolts secure eachside back in place.

The distinctive inverted design of our high-strength steel Impact Bar Supports allowsthe impact bars to function properly, andexpand and absorb impact force. This designalso maintains optimal clearance between thesupports so fugitive material can fall throughand not build up between bars.

Impact Bar Supportswith Anti-Migratory Tabs

Two Channel Crossbeams


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DRX200: A Smart Choice.

DRX200Designed for YourUnique Situation.

Engineered specifically with sand and gravel operations inmind, the DRX200 Impact Bed is intended for up to 200 lb-ftapplications of impact energy. (See calculation chart below.)Generally recommended for -4" to -6" (-100mm to -150mm)material, or situations where the greatest dimension of therock is less than six inches, the DRX200 works with 24" 72"(600mm 1800mm) belts.


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Velocity Reduction TechnologyExtends Belt Life.

The DRX line features our exclusive Velocity ReductionTechnology. Our distinctive inverted-design Impact BarSupports allow the impact bars to expand and functionproperly as a first level of defense against damaging reactionforces. Then Isolation Mounts provide a second level ofreaction force reduction, absorbing additional impact energyand minimizing transmission back to the belt. VelocityReduction Technology delivers:

Less belt wear and reduced belt damage forlonger belt life

Less stress on bed and conveyor structures

Less rebounding and material degradation


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Superior Impact Bar SupportsEnhance Bar Function.

Made from high-strength steel, our inverted-design ImpactBar Supports let the impact bars expand to absorb moredamaging impact energy. This design also maintains optimalclearance between the supports so fugitive material canfall through and not build up. Plus, an Anti-Migratory Tabon each support bar secures the impact bar and prevents itfrom sliding in the same direction as the belt. This allows usto keep a stocked inventory and reduces turnaround time.

Channel Crossbeams Efficiently

Transfer Impact Energy.Our Channel Crossbeams feature gussets to tie the top andbottom flange together to improve the capacity and overallefficiency of the beams. This means we have lighter andstronger beams for your applications. Contoured ends on theChannel Crossbeams save vertical space and leave a thicker,more robust middle section to carry the load. All standard

DRX Impact Beds use the same Channel Crossbeams.

Engineered BetterDown to the Details.

Its truethe devil is in the details. Thats why even oursmallest parts are designed to make your job easier andmore productive.

DRX Impact Beds use our exclusive, anti-spin Square

Washers to attach the impact bars to the ImpactBar Supports These innovative washers work with


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Use template to measureand cut holes.

Xtra Safe, Convenient Installation.

Flexcos DRX Impact Beds were engineered for safety andconvenience from the very beginning. Our rugged systembreaks down into individual components that can be easilyhand carried to the installation site. One or two people

can lift each component into place. Only simple tools arerequired and the entire process takes a matter of hours.

STEP 1

Parts can be moved into placeby one to two people.

STEP 2


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Remove Support Arm mountingbolts and slide Support Arm to

service position and rebolt.

STEP 6

Set bars in place over Support Arms.

STEP 7

Bolt bars to Support Arms.STEP 8


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DRX200

DRX750

DRX1500

For medium-duty applications200 750 lb-ft


Flexcos DRX Impact Beds set a new standard in performance.DRX beds have been carefully engineered to protect your belt and

conveyor better than any other beds.




Channel Crossbeams efficiently transfer damaging impactenergy. Contoured ends on the Channel Crossbeams savevertical space and leave a more robust middle section tocarry the load.



DRX3000



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DRX750 Impact Beds.The DRX750 Impact Bed is a medium-duty bed designed to meet the needs of the hard rock and limestone markets.The DRX750 features Velocity Reduction Technology with two levels of effective reaction force reduction to protectthe belt. Plus, a Slide-Out Service capability allows direct access to all the bars, making serviceand installationquick and convenient. Finally, our expert engineers evaluated all components and maximized the effectiveness of eventhe smallest details.

Xtra Belt Protection and Convenience.

Isolation Mounts


Isolation Mounts provide a second levelof reaction force reduction, minimizingdamaging impact forces that can betransmitted back to the belt and the entireconveyor system.

The DRX750 separates in the middleand slides out for convenient, efficientmaintenance. Our Slide-Out Servicemeans one person can convert your DRXbed from run position to maintenancepositionor back againin just minutes.

Expanded Load Zone with Impact BarSupports


When the two sides are moved out, a pair ofPositive Anchoring Bolts ensures that eachside remains secured for safety. When returnedto the run position, the side assemblies easilyengage a central locating pin, while the bolts

secure each side back in place.

The inverted design of our distinctive ImpactBar Supports allows the impact bars to expandand function properly as a first level of defenseagainst damaging impact energy. This designalso maintains optimal clearance between thesupports so fugitive material can fall throughand not build up between bars. In addition, oursupports are made from high-strength steel for

more rugged reliability.

Impact Bar Supportsincluding Anti-Migratory Tabs

Three Channel Crossbeams


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DRX750: Absorbing Impact toSave Your Belt.

DRX750Designed to Exceed

Your Needs.Engineered specifically for hard rock and limestone operations,the DRX750 Impact Bed is intended for up to 750 lb-ftapplications of impact energy. (See calculation chart below.)Generally recommended for -8" to -10" (-200mm to -250mm)material, or situations where the greatest dimension of therock is less than ten inches, the DRX750 works with 24" 72"

(600mm 1800mm) belts.


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The DRX line features our exclusive Velocity ReductionTechnology to protect the belt like no other systemavailable today. This technology is engineered throughoutthe DRX structure providing two levels of relief that allow ourbeds to absorb more impact energy and reduce detrimentalreaction forces better than other beds. Velocity ReductionTechnology delivers:


Less stress on bed and conveyor structures Less rebounding and material degradation


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Slide-Out Service on the DRX750 MakesMaintenance Quick, Convenient and Safe.

The DRX750 Impact Bed separates in the middle, allowing thetwo sides to slide apart and out. Convenient Slide-Out Servicegives direct access to all the bars and bolts for quick, easy andsafe maintenance. The bed offers rapid conversion from runposition to service position and back again. Other beds requirethat a two-man crew spend up to eight hours replacing thebars. With a DRX bed, that same crew can finish a completebar change out in just one to two hours. Additionally, the DRXline is designed to work with any common rubber impact bar.Use existing stock and maintain a smaller inventory for future

change outs.

Safety is also improved with a DRX bed. When the two sides aremoved out, a pair of Positive Anchoring Bolts ensures that eachside remains safely secured. When returned to the run position,the side assemblies easily engage with a central locating pin,while the bolts secure each side back in place.

Superior Impact Bar Supports EnhanceBar Function.

Made from high-strength steel, our distinctive inverted-designImpact Bar Supports let the impact bars expand, functionproperly and absorb more impact energy. This design alsomaintains optimal clearance between the supports so fugitivematerial can fall through and not build up. Finally, an

Anti-Migratory Tab on each support bar secures the impactbar and prevents it from sliding in the same direction as


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Its truethe devil is in the details. Thats why even oursmallest parts are designed to make your job easier andmore productive.

DRX Impact Beds use our exclusive, anti-spin SquareWashers to attach the impact bars to the Impact BarSupports. These innovative washers work with standard,inexpensive carriage bolts. If ever needed, carriage boltscan be torched off and replaced for pennies. Other bedsrequire expensive T bolts.

On all DRX beds the four center Impact Bars Supports tilt

3 inward. Its a subtle detail that helps center the load onthe belt.

DRX beds are powder coated for better corrosionresistance, more durable finish and a more attractiveappearance.

The full range of Flexcos DRX Impact Beds meets andexceeds CEMA standards.

Fast, On-time Shipping.

We can ship your DRX750 Impact Bed in just two weeksfrom our stocked inventory. Other beds routinely take threeto five weeks to ship a bed, extending downtime and reducingyour productivity.

Contact Us Today.As a partner in your productivity, Flexco can help you determine


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STEP 1


STEP 2


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STEP 6


STEP 7



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DRX200

DRX750

DRX1500

For heavy-duty applications

750 1500 lb-ft


Flexcos DRX Impact Beds set a new standard in performance.DRX beds have been carefully engineered to protect your belt and

conveyor better than any other beds.




Channel Crossbeams efficiently transfer damaging impactenergy. Contoured ends on the Channel Crossbeams savevertical space and leave a more robust middle section to carrythe load.



DRX3000



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DRX1500 Impact Beds.The DRX1500 Impact Bed is designed to meet the heavy-duty needs of coal-fired power plants, coal prep plantsand load out facilities. The DRX1500 features Velocity Reduction Technology with two levels of effective reactionforce reduction to protect the belt. Plus, a Slide-Out Service capability allows direct access to all the bars, makingserviceand installationquick and convenient. Finally, our expert engineers evaluated all components andmaximized the effectiveness of even the smallest details.

Xtra Belt Protection and Convenience.

Isolation Mounts


Isolation Mounts provide a secondlevel of reaction forces reduction,minimizing damaging impact forcesthat can be transmitted back to thebelt and the entire conveyor system.

The DRX1500 separates in the middleand slides out for convenient, efficientmaintenance. Our Slide-Out Servicemeans one person can convert your DRXbed from run position to maintenancepositionor back againin just minutes.

Expanded load zone with Impact BarSupports


When the two sides are moved out, a pair ofPositive Anchoring Bolts ensures that eachside remains secured for safety. When returnedto the run position, the side assemblies easilyengage a central locating pin, while the boltssecure each side back in place.

The inverted design of our distinctive ImpactBar Supports allows the impact bars to expandand function properly as a first level of defenseagainst damaging impact energy. This designalso maintains optimal clearance between thesupports so fugitive material can fall throughand not build up between bars. In addition, oursupports are made from high-strength steel for

more rugged reliability.


Four Channel Crossbeams


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DRX1500: Deadening Impactand Absorbing Energy.

DRX1500Designed for

Heavy-Duty Protection.Engineered for coal-fired power plants, coal prep plantsand load out facilities, the DRX1500 Impact Bed is intendedfor up to 1500 lb-ft applications of impact energy. (Seecalculation chart below.) Generally recommended for -12"(-300mm) material, or situations where the greatestdimension of the rock is less than twelve inches, the

DRX1500 works with 24" 72" (600mm 1800mm) belts.


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The DRX line features our exclusive Velocity ReductionTechnology to protect the belt like no other systemavailable today. This technology is engineered throughoutthe DRX structure providing two levels of relief that allow ourbeds to absorb more impact energy and reduce detrimentalreaction forces better than other beds. Velocity ReductionTechnology delivers:




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Slide-Out Service on the DRX1500 MakesMaintenance Quick, Convenient and Safe.

The DRX1500 Impact Bed separates in the middle, allowing thetwo sides to slide apart and out. This handy Slide-Out Servicegives direct access to all the bars and bolts for quick, easy andsafe maintenance. The bed offers rapid conversion from runposition to service position and back again. Other beds requirethat a two-man crew spend up to eight hours replacing thebars. With a DRX bed, that same crew can finish a completebar change out in just one to two hours. Further, the DRX lineworks with any common rubber impact bar. Use existing stockand maintain a smaller inventory for future change outs.

Safety is also improved with a DRX bed. When the two sides aremoved out, a pair of Positive Anchoring Bolts ensures that eachside remains secured. When returned to the run position, theside assemblies easily engage with a central locating pin, whilethe bolts secure each side back in place.

Superior Impact Bar Supports Enhance

Bar Function.Made from high-strength steel, our distinctive inverted-designImpact Bar Supports allow the impact bars to expand andfunction properly to absorb more impact energy. This designalso maintains optimal clearance between the supports sofugitive material can fall through and not build up. Plus, anAnti-Migratory Tab on each support bar secures the impact bar

and prevents it from sliding in the same direction as the belt.

Ch l C b Effi i tl T f


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Its truethe devil is in the details. Thats why even our smallestparts are designed to make your job easier and more productive.


Washers to attach the impact bars to the Impact BarSupports. These innovative washers work with standard,inexpensive carriage bolts. If ever needed, carriage boltscan be torched off and replaced for pennies. Other bedsrequire expensive T bolts.

On all DRX beds the four center Impact Bars Supports tilt3 inward. Its a subtle detail that helps center the load on

the belt. DRX beds are powder coated for better corrosion

resistance, more durable finish and a more attractiveappearance.


Fast, On-time Shipping.We can ship your DRX1500 Impact Bed in just two weeksfrom our stocked inventory. Other beds routinely take threeto five weeks to ship a bed, extending downtime and reducingyour productivity.

Contact Us Today.

As a partner in your productivity, Flexco can help youdetermine the best impact bed to meet your individual need.


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STEP 1


STEP 2


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STEP 6


STEP 7



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DRX200

DRX750

DRX1500

For extreme applications1500 3000 lb. ft.


Flexcos DRX Impact Beds set a new standard in performance.DRX beds have been carefully engineered to provide convenient

service and protect your belt and conveyor better than anyother beds.


Slide-Out Service makes maintenance convenient andsafe. DRX Impact Beds separate in the middle and the twosides slide apart. This provides direct access to all the barsand bolts for easy, quick and safe maintenance.


Channel Crossbeams efficiently transfer damaging impactenergy. Contoured ends on the Channel Crossbeams savevertical space and leave a more robust middle section to carrythe load.



DRX3000



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DRX3000 Dynamic Impact Beds.For those rare applications that combine large size material and a severe fall height, DRX3000 Dynamic ImpactBeds offer extreme performance. The DRX3000 Dynamic features Velocity Reduction Technology with two levelsof effective reaction force reduction to protect the belt. Plus, a Slide-Out Service capability allows direct accessto all the bars, making serviceand installationquick and convenient. Finally, our expert engineers evaluated allcomponents and maximized the effectiveness of even the smallest details.

Xtra Extreme Belt Protection and Convenience.

Four Impact EnergyAbsorbers

When the two sides are moved out, they rest onthe side rails for safe and secure access. Whenreturned to run position, the side assemblieseasily engage with a central locating pin, whilethe bolts secure each side back in place.

Suspended Frame


Impact Energy Absorbers compress up to threeinches to absorb extreme impact energy and provideunmatched reaction force reduction, minimizingtransmission of damaging forces back to the belt.This protects the belt, the bed itself and your entire

conveyor system.

The DRX3000 Dynamic separates in the middle andslides out for convenient, efficient maintenance. OurSlide-Out Service means the bed can convertfrom run position to maintenance positionor backagainwith minimal disassembly.

Stationary Skirt Support Bar Systemhelps ensure a positive seal with theskirt rubber.

The inverted design of our distinctiveImpact Bar Supports allows the impactbars to expand and function properly asa first level of defense against damagingimpact energy. This design also maintainsoptimal clearance between the supportsso fugitive material can fall through andnot build up between bars. In addition, oursupports are made from high-strength steelfor more rugged reliability.


Four ChannelCrossbeams

Our Stationary Skirt Support BarSystem holds the outer bars in afixed position to work with skirtingsystems. This major benefit keepsthe skirt rubber in contact withthe belt to seal dust and containspillage. The Skirt Support BarArm allows the system to be easilyremoved for access to impact barsfor maintenance.

Center bars areangled 3 inwardto help keep theload centered.


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DRX3000 Dynamic: Unmatched EnergyAbsorption and Belt Protection.

DRX3000 DynamicDesigned to

Save Your System.Specifically designed to meet the exceptional needs ofimpact areas requiring extreme energy absorption, theDRX3000 Dynamic Impact Bed is intended for up to 3000 lb-ftapplications of impact energy (See calculation chart below.)with a 42" 96" (1050mm 2400mm) belt.


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The DRX line features our exclusive Velocity ReductionTechnology to protect the belt like no other system availabletoday. This technology, incorporating our revolutionary ImpactEnergy Absorbers, is engineered throughout the DRX structureproviding two levels of relief that allow our beds to absorb moreimpact energy and reduce detrimental reaction forces betterthan other beds. Velocity Reduction Technology delivers:




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Slide-Out Service on the DRX3000 DynamicMakes Maintenance Quick, Convenient and Safe.

The DRX3000 Dynamic Impact Bed separates in the middle,allowing the two sides to slide apart and out. This uniqueSlide-Out Service gives direct access to all the bars and boltsfor quick, easy and safe maintenance. Once the halves havebeen moved out and up, bar replacement is straightforward.Further, the DRX line is designed to work with any commonrubber impact bar. Use existing stock and maintain a smallerinventory for future change outs.

Safety is also improved with a DRX bed. When the two sides aremoved out, they rest on the side rail for safe and secure access.When returned to the run position, the side assemblies easilyengage with a central locating pin, while the bolts secure eachside back in place.

Superior Impact Bar Supports EnhanceBar Function.

Made from high-strength steel, our distinctive inverted-designImpact Bar Supports allow the impact bars to expand andfunction properly to absorb more impact energy. This designalso maintains optimal clearance between the supports sofugitive material can fall through and not build up betweenbars. Plus, an Anti-Migratory Tab on each support bar securesthe impact bar and prevents it from sliding in the same directionas the belt.

Channel Crossbeams Efficiently Transfer


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Its truethe devil is in the details. Thats why even our smallestparts are designed to make your job easier and more productive.


Washers to attach the impact bars to the Impact BarSupports. These innovative washers work with standard,inexpensive carriage bolts. If ever needed, carriage boltscan be torched off and replaced for pennies. Other bedsrequire expensive T bolts.

On all DRX beds the four center Impact Bars Supports tilt3 inward. Its a subtle detail that helps center the load on

the belt. DRX beds are powder coated for better corrosion

resistance, more durable finish and a more attractiveappearance.


Fast, On-time Shipping.Shipping times for our DRX3000 Dynamic Impact Beds aregenerally four weeks.

Contact Us Today.

As a partner in your productivity, Flexco can help youdetermine the best impact bed to meet your individual

need. With the DRX3000 Dynamic Impact Bed there areno data sheets to fill out. Just call your Flexco Field Engineer


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Set rosta rail on structure,center, square up with crossbraces and weld in place.

STEP 1

Compress rostas to gain 2.5of additional space.

STEP 2


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Set bars in place and bolt.

STEP 6

Slide Support Arms in

and bolt.

STEP 7

Set Skirt Support Bar in placeand weld to structure.

STEP 8


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Flex-Lifter Conveyor Belt Lifter

Flex-Lok Skirt Clamps

PT Max Belt Trainer Positioner Belt Tracker

Lifting a tensioned conveyor belt to replaceworn idlers or to set up a splicing stationcan be a difficult and hazardous job. TheFlex-Lifter makes the job safe, fast and easy.Two Flex-Lifters are needed to elevate thefront and rear of a load zone to make impactbed installations safer and more efficient.

Our versatile skirt clamp design makesit easy to eliminate loading-point spillageon any conveyor loading siteeven in severeheavy-loading applications.

Our PT Max employs our patentedpivot and tilt action that providesa greater training influence on thebelt. Top-side and return-side models

are available.

The Positioner works on the returnside belt using simple angled rollersmounted in a fixed position to quicklyand continuously funnel the belt into

the correct path.

Impact Zone

Belt Control

A Full Line of Conveyor Solution Products.

Flex-Seal Skirting System

The Flex-Seal Skirting System is a dynamiccontainment unit that fully seals the loading

zone. It stops material spillage leaks, controlsdust emissions and eliminates resulting problemssuch as mistracking and belt damage.


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Service You Will Count On from a Name You Trust.

Flexco professionals can inspect, recommend, install, maintain and troubleshoot conveyor components foryour beltlines. We offer trusted Flexco products to ensure the job is done quickly and correctly, minimizingdowntime and expense.

Our service offering includes:

No-cost beltline surveyswe walk your belts Recommendations to solve problems and make improvements Routine beltline inspectionspre-quote for work to be done Scheduled maintenance and local inventory Emergency troubleshooting and repair Trainingboth hands-on and classroom

We offer more than just products alonewe partner with you to provide common sense thinking combined

with state-of-the-art products to solve your problems. Our service means good solutions, delivered quicklyand within your budget.

Contact Us Today!

For more on Flexco DRX Impact Bedsor any other quality Flexco product or servicecontact your localFlexco distributor, or call us directly.

Flexco Customer Service: (800) 541-8028Hours: 7:00 am-5:30 pm CST Monday-Friday

FAX: (630) 971-1180

E-mail: [email protected]

2008 Flexible Steel Lacing Company. Dual Relief Xtra, Velocity Reduction Technology, Slide-Out Service, Flex-Lifter,Flex-Lok Flex-Seal, PT Max and Positioner are trademarks of Flexible Steel Lacing Company. Released 1/08 For reorder: Item Code X1595

2525 Wisconsin AvenueDowners Grove, IL 60515

Documents

Cama de Impacto