8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

1/32

Octob er 30, 2007 SKF Group Slid e 0

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

2/32

Lubrication Solutions for Pulp

and Paper ApplicationsPresented to: Pulp and Paper customers

in ChilePresented by Kalevi Korpi

18. 06.2008

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

3/32

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

4/32

Octob er 30, 2007 SKF Group Slid e 3

Why to improve lubrication in your mill ?

Availability/uptime

Safety

Environment

Lower energy consumption

Product contamination

Degree of automation is increasing

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

5/32

Octob er 30, 2007 SKF Group Slid e 4

Availability/uptime

Too many bearing failures

Increased speed/load

Not enough man power to perform manuallubrication

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

6/32Octob er 30, 2007 SKF Group Slid e 5

How many % of bearing failures are caused by lubrication

Bearing installation

Mistakes 17,7 %

Other not found or

just if ied errors 5,5 %

Storage and

Handling 2,8 %

Improper lubrication 20 %

Contamination 19,6 %

Inadequate lubrication

34,4 %

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

7/32Octob er 30, 2007 SKF Group Slid e 6

Safety

Dangerous to lubricate, when machines running

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

8/32

Octob er 30, 2007 SKF Group Slid e 7

Environment/Product Contamination

Lubricant dropping on the floor and flushed to thenature

Lubricant dropping on the paper web and causingproduction losses

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

9/32

Lower energy consumption

Considerable energy savings by good lubrication

Specially in the chain conveyor applications

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

10/32

Octob er 30, 2007 SKF Group Slid e 9

How can we help you toimprove your lubrication ?

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

11/32

Total lubrication solutions by SKF

Total solutions to reduce costs and improve equipment

availability and workers safety

Capacity

SKF Muurame

Solutions

Amount of

Production

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

12/32

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

13/32

Octob er 30, 2007 SKF Group Slid e 12

Veracel, Brazil; Mill-wide delivery

Mill-wide completion:Woodyard 324 lp

Cooking 71 lp

Washing and 257 lp

bleachingWet End 89 lp

Pulp dryer 1437 lp

Recovery Boiler 147 lp

Power Boiler 78 lp

Total 2403 lubrication

points automated

Major OEM suppliers:Andritz,

Kvaerner

Metso Paper,

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

14/32

Octob er 30, 2007 SKF Group Slid e 13

Turn-key by SKF

System evaluations

Project engineering

Complete material delivery

Installation services, supervision Commissioning and training

Documentation

After sales services, maintenance contracts

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

15/32

Octob er 30, 2007 SKF Group Slid e 14

What can be achieved ?

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

16/32

Octob er 30, 2007 SKF Group Slid e 15

Bottom Line: MONEY

Reliable lubrication systems have been a key factor in achieving improvements in

the maintenance and machine up-time figures

Year 1 2 3 4 5

Stora Enso Pulp and Paper Mill, Imatra, FinlandThree board machines, two paper machines, two fibre lines

Production: Bleached chemical pulp 600 000 t, paper 310 000 t, board 645 000 t

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

17/32

Octob er 30, 2007 SKF Group Slid e 16

SKF Lubrication Solutions

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

18/32

Octob er 30, 2007 SKF Group Slid e 17

From simple to advanced solutions

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

19/32

Octob er 30, 2007 SKF Group Slid e 18

SKF Lubrication Solutions

MaPro Lubrication

Based in Nieuwegein (NL)

All sales through SKF sales units

Main lube offer:Lubricants, Lubricators / Grease Guns /

Multipoint

LubeSelect for SKF greases

SKF Lubrication Systems

Headquarters and production in Muurame,Finland

Industrial and Vehicle lubrication systems

Satellites operations in key markets

World wide expertise in pulp & paper, cementand mining industries

Vogel

Headquarters in Berlin, Germany

Production in Germany, France, USA, Japan,Korea

Industrial and Vehicle lubrication, minimalquantity lubrication systems

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

20/32

Octob er 30, 2007 SKF Group Slid e 19

SKF Know-how and capabilities

the right lubricant,

at the right amount,

at the right moment,

to the right point of use,

with the right method or system

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

21/32

Octob er 30, 2007 SKF Group Slid e 20

Products, services andcompetences

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

22/32

Octob er 30, 2007 SKF Group Slid e 21

SKF Safegrease 2, Centralized Grease lubrication

Consistency

Safety

Housekeeping

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

23/32

Octob er 30, 2007 SKF Group Slid e 22

SKF Multilube lubrication system

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

24/32

SKF Safeoil Oil lubrication system

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

25/32

Octob er 30, 2007 SKF Group Slid e 24

SKF Flowline, Circulating oil lubrication system

Right quality of oil: Viscosity (at operating

temperate)

Cleanliness Particles

Water/moisture

Air bubbles

Right quantity of oil Measured rate

Monitored rate

Oil tank

Pumping station

Lubrication control

system

Pressure linesOil flow meters

Return lines

Sump units

Oil flow meters

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

26/32

Octob er 30, 2007 SKF Group Slid e 25

SKF Flowline station

Revolutionized Construction

http://muusrv01/G007753$/kki/Pulp%20&%20Paper%20Segment/Water5x2000.mpghttp://muusrv01/G007753$/kki/Pulp%20&%20Paper%20Segment/Air2x2000.mpg

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

27/32

Global Lubrication Centre of Excellence for

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

28/32

Octob er 30, 2007 SKF Group Slid e 27

Global Lubrication Centre of Excellence forP&P

Global Lubrication Centre of Excellence for

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

29/32

Octob er 30, 2007 SKF Group Slid e 28

Global Lubrication Centre of Excellence forMMPC

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

30/32

Octob er 30, 2007 SKF Group Slid e 29

MARLIN:

Operator inspections

Lube oil flow monitoring

Greassing system

monitoring

MICROLOG: Vibrationanalysers/collectors

CMU: On-line condition

monitoing

OPTIONS: Plug-in software:

Graphical user interface

TrendOil -plug-in

Remote Access -interface

Integration of lubrication to upper systems

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

31/32

Octob er 30, 2007 SKF Group Slid e 30

Bundling of SKF Platform Solutions

Lubrication

System

BearingSeals

Bearin

g

Know-how

Housin

g

CoMo

Total SolutionApplication

8/12/2019 Centralizacion de La Lubricacion- Kalevi Korpi

32/32