大立機器工業股份有限公司 - MILCO Service/Documentation...the manual of the FANUC controller. Please obey the following rules when using the machine: 1. Do not operate this

精湛的技術‧傑出的產品

大立機器工業股份有限公司 DAH LIH MACHINERY INDUSTRY CO., LTD.

誠信踏實

永續經營 091-T2-05-006 VERSION：1.0

JUL/03/2006

OPERATION AND MAINTENANCE MANUAL

DMH-500

FANUC 31i/32iMB、0iMD

INTRODUCTION…….………………………….….. 1

FEATURES …………………….…………………… 2

WARNINGS…………………………………………. 4

1-1 GENERAL SAFETY PRECAURIONS………. 1-1

1-2 SAFETY PRECAUTIONS FOR OPERATING

THE MACHINE………………………………….

1-2

1-3 PRECAUTIONS FOR USING THE

ELECTRICAL COMPONENTS AND THE NC

CONTROLLER…………………………………. 1-3

1-4 ILLUSTRATION OF OPERATING ZONE….... 1-4

1-5 LOCATION AND CONTENT OF WARNING

SIGNS………………………..…………………..

1-5

2-1 LAYOUT AND LIST OF COMPONENTS….... 2-1

2-2 DIMENSIONS…………………………………... 2-2

2-3 SPECIFICATIONS……………………………... 2-3

2-3-1 MACHINE SPECIFICATIONS…………….. 2-3

2-3-2 TOOL SPECIFICATIONS………………….. 2-5

2-4 STANDARD ACCESSORIES AND

OPTIONAL ACCESSORIES………………….. 2-7

2-4-1 STANDARD ACCESSORIES…………….. 2-7 2-4-2 OPTIONAL ACCESSORIES……………… 2-8 2-5 STRUCTURE…………………………………… 2-9

2-5-1 AXIS DEFINE………………………………. 2-9

2-5-2 MACHINE STRUCTURE……..…………… 2-11

2-6 SPINDLE…….………………………………….. 2-13

2-7 FEEDRATE……………………………………... 2-16

2-7-1 STRUCTURE FEATURE………….…….. 2-16

2-7-2 TRANSMISSION SYSTEM………….….. 2-16

2-7-3 SPECIFICATION…………………………. 2-16

2-7-4 AXIS FEED LUBRICATION SYSTEM……. 2-16

2-8INDEX TABLE…………………………………... 2-18

2-8-1 WORK TABLE CLAMP PROCEDURE……. 2-18

2-8-2 WORK TABLE ORIENTATION

SEAT CLEANIG……………………………... 2-19

2-8-3 WORK TABLE AIRTIGHT CHECK DEVICE… 2-19

2-9 APC…………………………….………………... 2-20

2-9-1 THE WORK TABLE CHANGE ASSIGN

TIME……………………………………….

2-20

3-1 REQUIREMENTS OF THE

ENVIRONMENT………………………………... 3-1

3-2 FOUNDATION DRAWINGS…………………... 3-2

3-2-1 THE FOUNDATION BY CLAMPING……… 3-2

3-2-1 THE FOUNDATION BY BOLTING………… 3-3

3-3 THE CONSTRUCTION OF THE FOUNDATION………………………………………. 3-4

3-3-1 LOCATIONS FOR INSTALLING THE

MACHINE…………………………………... 3-4

3-3-2 NOTES FOR THE CONSTRUCTION OF

THE FOUNDATION………………………...

3-4

3-4 REQUIREMENT OF POWER SOURCES…… 3-6

3-5 PNEUMATIC REQUIREMENTS……………… 3-6

3-6 OPERATION ENVIRONMENT FOR THE NC

MACHINE……………………………………….. 3-7

3-7 NOTES FOR TURNING ON THE MACHINE

AFTER INSTALLATION………………………. 3-8

3-7-1 BEFORE TURNING ON THE MACHINE…. 3-8

3-7-2 AFTER TURNING ON THE MACHINE…… 3-9

4-1 PRECAUTION FOR TRANSPORTATION..… 4-1

4-1-1 HOISTING…………………………………. 4-1

4-2 LEVEL ADJUSTMENT………………………….. 4-3

4-3 X、Y、Z AXIS ORIGIN ADJUSTING………….. 4-4

4-3-1 X ROTATE CENTER ADJUSTING………... 4-4 4-3-2 ZROTATE CENTER ADJUSTING………… 4-6 4-3-3 Y ROTATE CENTER ADJUSTING…….….. 4-8

4-4 X、Y、Z AXIS TRAVEL ADJUSTING…….…. 4-9

4-4-1 Z AXIS TRAVEL ADJUSTING……..……… 4-9

4-4-2 Y AXIS TRAVEL ADJUSTING…………..… 4-10

4-4-3 X AXIS TRAVEL ADJUSTING…………….. 4-10

4-5 ADJUSTING APC…..…………………………… 4-11

4-5-1 TO ADJUSTING LOCATIONAL

ACCURECY FOR WORK TABLE

AND TRAY………………………………… 4-11

4-5-2 ADJUSTING UP AND DOWN

SENSORL………………………………….. 4-12

4-5-3 ADJUSTING APC ROTATION…………….. 4-13

4-5-4 ADJUSTING LOCATOR…………………… 4-14

4-5-5 ADJUSTINGSECOND ORIGIN POINT…… 4-15

4-6 ADJUSTING INDEX TABLE……………………. 4-16

4-6-1 TO ZERO POINT OF INDEX TABLE……… 4-18

4-6-2 RECONNOITER PALLET UP ,DOWN……. 4-19

5-1 DIAGRAM FOR TABLE DIMENSIONS……... 5-1

5-2 RANGE OF MACHINING AND MAXIMUM

WORKPIECE DIMENSION……..…………….

5-2

5-2-1 RANGE OF MACHINING………………….. 5-2

5-2-2 SIZE FOR MAXIMUM WORKPIECE…… 5-3

5-3 TRAVEL FOR AXES AND ZERO POINT

POSITION……………………………………….

5-3

5-3-1 TRAVEL FOR AXES…….………………… 5-3

5-3-2 ZERO POINT POSITION…….……………. 5-4

6-1 OPERATION PANEL………………………….. 6-1

6-2 FUNCTION AND OPERATION OF

THE OPERATION PANE………………………… 6-2

6-3 MACHINE OPERATION………..……………... 6-12

6-3-1 EXAMINATION BEFORE TURNNING

ON THE MACHINE………………………… 6-12

6-3-2 TURN ON THE MACHINE…..…………….. 6-12

6-3-3 TURN OFF THE MACHINE…..…………… 6-13

6-4 MANUAL MODE…….…………………………. 6-14

6-5 AUTOMATIC MODE OPERATION………… 6-16

6-5-1 MANUAL DATA INPUT (MDI) :……………. 6-16

6-5-2 START AUTO OPERATION……….……… 6-17

6-5-3 STOP AUTO OPERATION………………… 6-18

6-5-4 MANUAL INTERRUPTION………………... 6-18

6-5-5 PROGRAM RESTART…….………………. 6-19

6-5-6 EDIT OPERATION…….…………………... 6-22

6-5-7 SOFTWARE OPERATOR’S PANEL……… 6-27

6-6 NC CONTROL FUNCTION…………………… 6-28

6-7 F FUNCTION…………………………………… 6-32

6-8 S FUNCTION…………………………………… 6-32

6-9 T FUNCTION…………………………………… 6-32

6-10 M FUNCTION………………………………… 6-33

7-1 OPERATING PANEL FOR ATC…………….... 7-1

7-2 M CODE FOR ATC OPERATION……………. 7-2

7-3 PROCEDURE FOR ATC OPERATION……… 7-4

7-4 THE DIAGRAMS OF CAM TYPE

ATC BEHAVIORS…………………………….. 7-6

7-5 ATC PROGRAMMING OPERATION………… 7-9

7-6 WRONG TOOL NUMBER…………………….. 7-9

7-7 THE SETTING OF COUNTER….……………. 7-10

7-8 KEEP RELAY AND TIMER FOR ATC………. 7-13

7-9 TOOL LOADING AND UNLOADING….…..… 7-15

7-10 ADJUSTMENT OF THE

TOOL EXCHANGING POSITION IN

THE X/Y AXIS DIRECTION………………… 7-17

7-11 PROGRAMMING FOR ATC….……………… 7-18

8-1 OPERATION PANEL FOR APC……..…….. 8-1

8-2 PROCEDURE FOR APC OPERATION….….. 8-3

8-3 OPERATING FOR APC PROGRAM……..….. 8-6

8-4 MAINTENANCE (VALID IN MDI MODE)…… 8-7

8-4-1 MAINTENANCE COMMAND FOR

M CODE……………………………………. 8-7

8-5 DATA ADDRESS FOR APC………………..… 8-8

8-6 A KEEP RELAY FOR APC………………..….. 9-9

8-7 MANUAL B AXIS ZERO RETURN…..………. 8-11

9-1 ROUTINE CHECKUPS………………………. 9-1

9-2 LUBRICANT……………………………………. 9-2

9-2-1DIAGRAM FOR LUBRICATION THE

INTERVAL OF MAINTENANCE………….. 9-2

9-2-2 PENUMATIC FILTER……………………… 9-3

9-2-3 MAINTENANCE FOR PNEUMATIC

FILTER……………………………………. 9-4

9-2-4 LUBRICATION OIL EXCHANGE

PROCESS FOR INDEX TABLE………….. 9-8

9-2-5 INDEX TABLE ROTATION………………… 9-10

9-2-6 AUTOMATIC START FOR CHIP

CONVEYOR………………………………... 9-11

9-3 ALARM MESSAGE DISPLAY………………... 9-12

9-4 PARAMETER SETTING….…………………… 9-26

9-5 OVERTRAVEL………….……………………… 9-28

9-6 CHANGING BATTERIES………………..……. 9-29

9-6-1 CHANGING POWER SUPPLY MODULE

BATTERIES……………………………….. 9-29

9-6-2 REPLACING BATTERIES BY B AXIS

AMP……….………………………………. 9-31

9-7 ADJUSTMENT OF B AXIS BACKLASH….… 9-32

9-8 SETTING FOR TIMER…………….…………... 9-33

9-8-1 SETTING FOR TIMER…...……………… 9-33

9-8-2 FIX TIMER…………………………….….. 9-35

9-8-3 DATA FOR ADDRESS…………………… 9-36

9-9 KEEP RELAY…………………………………… 9-37

9-10 SWITCH AND SOLENOID VALVE…………. 9-52

9-11 HYDRAULIC DIAGRAM………………….….. 9-56

9-12 PNEUMATIC DIAGRAM………………….…. 9-57

9-13 ATC SIGNAL DIAGNOSIS………….……….. 9-58

A. OPEN/CLOSE LINEAR SCALE………………. A-1

B. FSSB START-UP PROCEDURE / MATERIALS

B-1 OVERVIEW......…........................................... B-1

B-2 SLAVE.......................................................….. B-2

B-3 AUTOMATIC SETTING.................................. B-3

B-3-1 GENERAL CONFIGURATION

(SEMI-CLOSED LOOP)…………………… B-6

B-3-2 GENERAL CONFIGURATION

(CLOSED LOOP)........……………………. B-8

C. AUTOMATIC TOOL LENGTH MEASURE....... C-1

D. CALL A/B PALLET MACRO PROGRAM……. D-1

INTRODUCTION…….………………………….….. 1

FEATURES …………………….…………………… 2

WARNINGS…………………………………………. 4

1 PREFACE

INTRODUCTION This manual is written specifically for DMH500. This manual provides

information about installations, operations, basic maintenance, and routine checkups of the machine. This manual instructs you how to operate the machine safely and correctly. Please read this manual carefully before installation and operation.

Please be advised that this manual and warning signs on the machines are important and must be fully understood. Programming references are given in the manual of the FANUC controller.

Please obey the following rules when using the machine:

1. Do not operate this machine unless you are well-trained and completely understand the functions and features of the machine.

2. Do not continue operating a machine if any faulty function is detected.

3. Do not use in the potential explosive environment.

2 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

FEATURES This machine is a horizontal machining center designed for metal cutting.

Like steel, iron, copper, aluminum and stainless the others material please don't cut by this machine. It automatically changes tools for milling, drilling, boring, and tapping. Please do not use this machine for other purposes. Special features are as follows:

1. The high speed spindle by applying high speed bearing with grease or oil-air lubrication.

2. Spindle is equipped with forced cooling system to reduce heat increase to ensure accuracy.

3. The spindle use high/low winding switching function that to get large torque in low speed area and large power in high speed area.

4. The headstock and column content method is use 8 face contact. It can enhance rigidity and increase cutting.

5. Headstock and column are symmetric construction designed, which enables thermal transformation to be reduced to the least.

6. The machine bed is T-form design which inside permutation is triangle-ribs form. It has high rigidity.

7. X, Y, and Z axes are equipped with linear motion guides, which allow quick motions.

8. The ball screws are forced lubricated by a piston type forced lubrication system controlled by PMC to retain smooth and steady movement.

9. The rotation of working table is driven by servo motor, and coupling is adopted for indexing of table.

3 PREFACE

10. Pallet use four cone take the correct position When change the pallet, air blow from the cone, it clean the chip, and ensure the correct position.

11. APC system uses revolve way, it fast moving.

12. Magazine system operated by indexing hydraulic motor, it can CW and CCW rotation, nearby select tool and it can rotation tool arrive prepare position, it will be save time.

13. Magazine is mounted on the left side and electric cabinets on the right side of bed. The floor space of machine is reduced its minimum.

14. Both front and rear sides of bed are mounted with a chip conveyor for quick chip delivering to reduce the influence from chip heat.

15. Electric cabinets are equipped with heat exchange system which can avoid the electric parts damage caused by over heat.

16. Enclosed splash guard keeps working environment from pollution and ensures safe.

4 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

WARNINGS To prevent from serious injuries, the employers and owners must provide

necessary protections and equipments for installations and operations. The employers and owners must also provide thorough training courses for the operators, and they must carefully supervise all operations and obey the following safety regulations:

1. This machine can be operated only by those who are well-trained and fully understand the features and specifications of the machine as well as safety rules for operating the machine.

2. Do not put any portion of your body on any moving component of the machine. Do not enter the work space of the machine unless the power of the machine is off.

3. Do not wear loose clothing or gloves since they may be tangled in the machine. Tighten your clothes, especially the cuffs.

4. Wear safety glasses and safety shoes during operations.

5. Do not operate or maintain this machine unless properly trained and supervised.

6. Make sure the spindle is stopped before changing or adjusting work pieces, fixtures, and tools.

7. Do not use flammable or toxic coolant.

8. If the operator suspect the safety of operating the machine, he or she must stop using this machine immediately and report to the manufacturer within 30 days.

It is a safety violation to remove any one of the warning signs from machine.

1-1 GENERAL SAFETY PRECAURIONS………. 1-1

1-2 SAFETY PRECAUTIONS FOR OPERATING

THE MACHINE………………………………….

1-2

1-3 PRECAUTIONS FOR USING THE

ELECTRICAL COMPONENTS AND THE NC

CONTROLLER…………………………………. 1-3

1-4 ILLUSTRATION OF OPERATING ZONE….... 1-4

1-5 LOCATION AND CONTENT OF WARNING

SIGNS………………………..…………………..

1-5

1-1 1. SAFETY PRECAUTIONS

1. SAFETY PRECAUTIONS

Safety concerns are very important in preventing accidents from happening and in ensuring normal operations of the machine.

1-1 GENERAL SAFETY PRECAUTIONS

The following general safety precautions are helpful in preventing accidents from happening. In other words, they help your company promote productions.

1. Wear safety glasses.

2. Wear safety shoes.

3. Wear work clothes. Tighten the clothes, especially the cuffs.

4. Do not wear gloves when operating the machine.

5. The environment of machine must bright and clean. Keep the places for storing work pieces clean.

6. Do not blow metal chips and dusts around the high voltage controller and the NC controller.

7. Make sure that the floor where the machine and the operator stand are study.

1-2

MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

1-2 SAFETY PRECAUTIONS FOR OPERATING THE MACHINE

The operators must fully understand this manual and the following safety precautions before operating the machine.

1. The operators or maintenance personnel must be aware of all the warning labels on the machine. Do not remove or damage the warning labels.

2. To prevent any objects from entering the high voltage controller and the NC controller, do not leave their covers open unless for the purpose of adjustment or maintenance.

3. Do not alter the positions of limit switch to change travels.

4. Use designated tools to adjust, repair, and maintain the machine.

5. In case of any faulty function, stop operating the machine and press the emergency button immediately.

6. Please note the following before starting the machine.

(1) Do not put your hands on any movable component of the machines, such as ATC, APC, and the work table.

(2) Do not use your hands to clean tools or chips on the work table. Cleaning work can be performed only after the machine is stopped.

(3) Make sure that the machine is stopped before adjusting the coolant nozzle.

7. Standard shut-down procedures：

(1) Turn off the power switch. (2) Clean the work table. (3) Cover the slideways to prevent dusts from entering.

8. Do not load or unload tools until spindle is EXACT STOP.

9. During the maintenance, the machine must be in the status of complete stop.


1-3 PRECAUTIONS FOR USING THE ELECTRICAL COMPONENTS AND THE NC CONTROLLER

Please note the following guidelines for routine maintenance and checkups.

1. Do not strike on the NC controller or heavily press on the control panel.

2. Use electrical cords specified in the manual. Do not use lengthy electrical cords. Cover the electrical cords if they lie on the ground.

3. NC parameters can be altered by authorized technicians only.

4. Do not change the of the high-voltage control panel or other buttons.

5. Do not overload power sockets or electrical cords.

6. Turn off the NC controller, high-voltage control panel and the main power before inspecting electrical components. Make sure that the switches are locked in the “OFF” positions so that the switches cannot be accidentally turned on.

7. Do not contact electrical components with wet tools.

8. Use designated and qualified fuses only. Do not use fuses with higher capacities or use cooper cords to replace fuses.

9. Do not leave the door of the NC controller open since direct sunlight or flashes will damage the controller.

10. Even the main switch in machine is shut off the electricity still remains in the wire form main source in customer’s factory to the main switch in machine.

1-4


1-4 ILLUSTRATION OF OPERATING ZONE

A：Operation panel zone B：A.P.C. operation zone C：Loading, unloading workpieces zone D：Loading, unloading tools region


1-5 LOCATION AND CONTENT OF WARNING SIGNS

1-6



1

1-8


2


Background：Silvery white

Foreground：Black

3

1-10


4


Foreground：Black


DAH LIHDAH LIH MACHINERY INDUSTRY CO., LTD.

MODEL： DATE：

SER.NO.：

NO. 3, Kung-Yeh Lane, Fengcheng Road, Nanshin Tsun,

Wufeng Shiang, Taichung Hsien 413, Taiwan, R.O.C.

TEL:886-4-23334567 FAX:886-4-23307567


Foreground：Blue

5

1-12


Background：Yellow

Foreground：Black

6


WARNING

DO NOT TOUCH

KEEP HANDS AWAY

Background：Silvery white Word：Black

Above of frame：Red

X：Red Warning：Silvery whit

7

1-14



Foreground：Black

8

9



Foreground：Black

10

Y

1-16



Foreground：Black

A

B

11


! WARNINGKeep hands,clothing andbody clear of rotatingspindle. Machine starts andmoves automatically. Cancause severe injury.1.Set control in manual

mode before workingnear spindle.

2.Turn off and lock outpower at electrical panelbefore servicing.

! WARNINGUnexpected objects mayfly out,and cause injury.1.Keep the doors closed

during machining.2.Keep interlocks and other

safety devices in placeand functioning.

12

13

1-18


14


15

2-1 LAYOUT AND LIST OF COMPONENTS….... 2-1

2-2 DIMENSIONS…………………………………... 2-2

2-3 SPECIFICATIONS……………………………... 2-3

2-3-1 MACHINE SPECIFICATIONS…………….. 2-3

2-3-2 TOOL SPECIFICATIONS………………….. 2-5


OPTIONAL ACCESSORIES………………….. 2-7

2-4-1 STANDARD ACCESSORIES…………….. 2-7 2-4-2 OPTIONAL ACCESSORIES……………… 2-8 2-5 STRUCTURE…………………………………… 2-9

2-5-1 AXIS DEFINE………………………………. 2-9

2-5-2 MACHINE STRUCTURE……..…………… 2-11

2-6 SPINDLE…….………………………………….. 2-13

2-7 FEEDRATE……………………………………... 2-16

2-7-1 STRUCTURE FEATURE………….…….. 2-16

2-7-2 TRANSMISSION SYSTEM………….….. 2-16

2-7-3 SPECIFICATION…………………………. 2-16

2-7-4 AXIS FEED LUBRICATION SYSTEM……. 2-16

2-8INDEX TABLE…………………………………... 2-18

2-8-1 WORK TABLE CLAMP PROCEDURE……. 2-18

2-8-2 WORK TABLE ORIENTATION

SEAT CLEANIG……………………………... 2-19

2-8-3 WORK TABLE AIRTIGHT CHECK DEVICE… 2-19

2-9 APC…………………………….………………... 2-20

2-9-1 THE WORK TABLE CHANGE ASSIGN

TIME……………………………………….

2-20

2-1 2. INTRODUCTION TO THE MACHINE

2. INTRODUCTION TO THE

MACHINE

2-1 LAYOUT AND LIST OF COMPONENTS

1. Spindle cooling unit 8. Hydraulic unit 15. Spindle 2. Chip Conveyor 9. Automatic pallet change 16. Bed 3. Chip Box 10. APC Control Panel 17. Operation box 4. Magazine Control Panel 11. Electrical Cabinet 18. Index table 5. Hydraulic Index Motor 12. Saddle 19. Work table 6. Tool Magazine 13. Column 20. Guard 7. Automatic tool change 14. Headstock

2-2 MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

2-2 DIMENSIONS


2-3 SPECIFICATIONS

2-3-1 MACHINE SPECIFICATIONS

Item Specifications

Working surface 500 x 500 mm Max. work piece weight load on 600 kgw Height from table work surface to floor 1100 mm APC change Revolve type

TABLE

B axis 1° X axis 750 mm Y axis 680 mm Z axis 650 mm Spindle nose to table center 150~800 mm Spindle center to table surface 50~730 mm

TRAVEL

X,Y and Z axis transmission FLEX COUPLING Ball-screw pitch 16 mm

X axis 40 m/min Y axis 40 m/min Rapid traverse rate Z axis 40 m/min

X axis α22 / 3000i (4kw / 5.4HP)

Y axis α22 B/ 3000i (4kw / 5.4HP) Servo motor

Z axis α22 / 3000i (4kw / 5.4HP) Cutting feed rate 1~10000 mm/min

FEED

Minimum input increment 0.001 mm

Spindle motor αB112s / 20000i orαT8/15000i orαT8/12000i

Type of tool shank #40 Spindle speeds *1 Spindle bearing bore diameter φ 65 Spindle max. torque *1 Lubrication Grease

SPINDLE

Cooling OIL-COOLING *1 : According to spindle type


Tool magazine capacity 40 Tool holder BT40 Pull stud P40T-1 (45°) Max. tool weight 8 kgw Max. tool length 300 mm

Max. tool diameter(Neighbor tool empty) φ 100 mm

(φ 200mm) Tool selection Fix

A T C

Tool change time (T-T) 4 sec Positioning accuracy (VDI 3441) 0.003 mm Machine

accuracy Repeatability accuracy (VDI 3441) 0.006 mm

CNC controller FANUC 18i/21iMB、0iMC

Power 220V± 10%

50/60 Hz± 2% 35KVA

Pneumatic pressure 6 kg/cm2 Coolant Tank Capacity 400l Oil cooling HBO-400 PTSB2 Weight 15000 kgw

OTHERS

Floor space 2600 x 5000 mm


2-3-2 TOOL SPECIFICATIONS

(1) TOOL SHANK DIAGRAM BT-40

Unit A B C D E F G H I J K L M N O P

mm 92.4 65.4 27 25 2 φ 63 φ 53 16.1 44.45 φ 17 φ 25.3 60° M16×2P 16.6 10 30°


(2) PULL STUD DIAGRAM BT-40

Unit A B C D E F G H I J K L M N O P Q R S

mm 60 35 25 5 4 2 φ 15 φ 10 φ 23 φ 17 φ 13 4 6 4 3 28 M16×2P 19 R1



OPTIONAL ACCESSORIES

2-4-1 STANDARD ACCESSORIES

STANDARD

01. FULL GUARD 02. SPINDLE COOLING DEVICE 03. AUTOMATIC PALLET CHANGER 04. SWING TYPE CONTROL PANEL 05. HEAT EXCHANGER 06. REMOVABLE MANUAL PULSE GENERATOR 07. RS-232 INTERFACE 08. AUTOMATIC POWER OFF 09. CALL LIGHT 10. AUTOMATIC LUBRICATING SYSTEM 11. TOOL KIT 12. SPARE FUSES 13. RIGID TAPPING 14. SPIRAL TYPE CHIP CONVEYOR

15. SPINDLE LOAD METER 16. X.Y.Z LINEAR SCALE SYSTEM


2-4-2 OPTIONAL ACCESSORIES

OPTIONAL

01. ATC TOOL STORAGE ：60 02. COOLANT THROUGH SPINDLE WITH FILTER 03. COOLANT THROUGH BALLSCREW 04. FLAT TYPE CHIP CONVEYOR 05. CHIP WAGON 06. AUTOMATIC CENTERING DEVICE 07. TOOL BREAKAGE DETECTION DEVICE 08. TOOL LENGTH MEASURING DEVICE 09. TOOL PRESETER 10. THREE LAYER LIGHT 11. BUZZER DEVICE


2-5 STRUCTURE

2-5-1 AXES DEFINE

(1) Table and headstock according to the axis：

a. X-axis：Column horizontal movement (Right and left movement)

b. Y-axis：Headstock Vertical movement

(UP and down movement)

c. Z-axis：Table crosswise movement (Front and back movement)

(2) X、Y、Z movement direction define：

a. +X：Column left movement -X：Column right movement

b. +Y：Headstock up movement -Y：Headstock down movement

c. +Z：Table front movement -Z：Table back movement

(3) The axis define is operator stand in front of machine and confront the machine.


2-5-2 MACHINE STRUCTURE

(1) Spindle unit：It means part of clamp tool. Include precise spindle,

precise bearing, precise sleeve and four jawed chuck of clamp tool.

(2) Axis transmission mechanism：Use servo motor drive column, index

table, headstock. Include ball-screw、coupling、servo motor and liner

scale(option).

(3) Automatic tool exchange ： The tool change structure ， include

magazine、tool change arm、tool change structure.

(4) Large casting ： The structure to support the machine. Include

column、base、X axis saddle、table、motor bracket、spindle bracket.

(5) Lubricating system：To lubricate sliding surface，reduce wear Include

lubrication pump、oil tube.

(6) Pneumatic system：It provide air blow for spindle and air blow for

index table.

(7) Cooling system：It can cool tool、work piece and spindle cooling oil

and it include water tube、water box、spindle cooling device.

(8) Protection system：It prevent chip into the slider and hurt operator

Include splash guard、apron of axis.


(9) Hydraulic system：It provide tool clamp and unclamp、work table

clamp and unclamp、magazine rotation、ATC movement、APC

movement. Include hydraulic unit、oil cylinder.

(10) Conveyor system：It provide chip conveyor、chip and coolant.

Include chip conveyor、coolant box、collection pump、reduction

motor.

(11) Oil-air lubrication system：It provide the bearing lubrication of

spindle.

(12) Automatic pallet change：It provide automatic pallet change work.

Include rotation mechanism.

(13) Automatic tool change：It provide automatic tool change between

magazine and spindle Include tool change mechanism by cam

type、tool change arm、automatic door.

(14) Magazine：It provide store tool. Include pot move mechanism、

move tool mechanism、magazine rotation.

(15) Index table mechanism：It provide work piece fix in pallet to

rotation、dividing、locating. Include dividing mechanism、table

locating、clamp mechanism、pallet locating clamp mechanism.


2-6 SPINDLE POWER AND TORQUE DIAGRAM

(1) SPINDLE MOTOR：αB112s/20000i

(2) SPINDLE STRUCTURE :BUILD SPINDLE


(1) SPINDLE MOTOR：αT8/ 12000i

(2) SPINDLE STRUCTURE : DIRECTION COUPLING SPINDLE


(1) SPINDLE MOTOR：αT8/ 15000i

(2) SPINDLE STRUCTURE : DIRECTION COUPLING SPINDLE


2-7 FEEDRATE

2-7-1 STRUCTURE FEATURE

(1) X、Y、Z axis use pre-pressure angular contact ball bearing to fix

ball screw，it can provide high speed precision locating.

(2) X、Y axis use high speed type cover.

2-7-2 TRANSMISSION SYSTEM

All the system are direct transmission and servo motor connect

coupling，then it drive ball screw.

2-7-3 SPECIFICATION

(1) Rapid：X axis 40m/min

Y axis 40 m/min

Z axis 40 m/min

(2) Cutting feedrate：1~10000 m/min

2-7-4 AXIS FEED LUBRICATION SYSTEM

The rail of axis and ball screw use concentrate lubrication（figure

2-7).


2-8 INDEX TABLE

The index table via servo motor to drive worm than transmission to dog clutch to do index work.

2-8-1 WORK TABLE CLAMP PROCEDURE

It use hydraulic to do clamp work.


(1) UNCLAMP：The hydraulic pressure sensor is low pressure status.

(2) DOWN PROCESS：When Pallet down，the pallet pull shaft start to touch guidance shaft and made guidance shaft down.

(3) PALLET DOWN：Pallet down finish.

(4) CLAMP：The hydraulic pressure sensor is high pressure status.

2-8-2 WORK TABLE ORIENTATION SEAT CLEANING The orientation seat clean work by center of dowel pin with blowing air , then due to work table exchange process used rod and guidance shaft to change relative positions with blow out the air from cavity of work table.

2-8-3 WORK TABLE AIRTIGHT CHECK DEVICE

Cleaning of locating seat is center of taper seat blow the cleaning air.


2-9 APC

The machine use oil cylinder transmission gear and rack to revolution lifting gear enable pallet automatic change, it provide reserve work piece function(as follow figure).

2-9-1 WORK TABLE CHANGE ASSIGN TIME

The APC active time is 15 sec, and load is 600kg. We use rate of flow servo valve to control oil rate, it will get the best buffer result.

Up

Down

The oil cylinder forthe up、down

APC rotation arm

The oil cylinderFor the revolution

3-1 REQUIREMENTS OF THE

ENVIRONMENT………………………………... 3-1

3-2 FOUNDATION DRAWINGS…………………... 3-2

3-2-1 THE FOUNDATION BY CLAMPING……… 3-2

3-2-1 THE FOUNDATION BY BOLTING……….. 3-3

3-3 THE CONSTRUCTION OF THE FOUNDATION……………………………………… 3-4

3-3-1 LOCATIONS FOR INSTALLING THE

MACHINE ………………………………… 3-4

3-3-2 NOTES FOR THE CONSTRUCTION OF

THE FOUNDATION………………………...

3-4

3-4 REQUIREMENT OF POWER SOURCES… 3-6

3-5 PNEUMATIC REQUIREMENTS……………… 3-6

3-6 OPERATION ENVIRONMENT FOR THE NC

MACHINE……………………………………….. 3-7

3-7 NOTES FOR TURNING ON THE MACHINE

AFTER INSTALLATION………………………. 3-8

3-7-1 BEFORE TURNING ON THE MACHINE…. 3-8

3-7-2 AFTER TURNING ON THE MACHINE…… 3-9

3-1 3. PREPARATIONS FOR INSTALLATION

3. PREPARATIONS FOR

INSTALLATION

3-1 REQUIREMENTS OF THE ENVIRONMENT

In order to obtain the best designed performance of the machine, conditions of the environment, such as room temperature, dusts, and vibrations must be taken into account.

If the room temperature changes rapidly, the precision of the machine will be significantly decreased.

Therefore, the machine must be installed in an environment that is free of direct sunlight and far away from heat sources, such as heat exchangers.

The environment must also be well ventilated.

In the case in which the machine has to be installed in a humid or unclean environment, the slideways and electrical components must be inspected regularly to detect abrasions or rusts. The slideways and electrical components can be easily damaged under bad environmental conditions. A dusty and humid environment will also damage the NC controller. (See Section 3-5 for more information.)

Vibrations will decrease the precision of the machine. Thus the machine must be installed in a place far away from objects that might cause vibrations.


3-2 FOUNDATION DRAWINGS

3-2-1 THE FOUNDATION BY CLAMPING NOTE： 1. Unit：mm. 2. PRESSURE 5.5 ton/m2


3-2-2 THE FOUNDATION BY BOLTING NOTE： 1. Unit：mm. 2. PRESSURE 5.5 ton/m2


3-3 THE CONSTRUCTION OF THE FOUNDATION

3-3-1 LOCATIONS FOR INSTALLING THE MACHINE

The machine must be installed in a location that is free of direct sunlight, without rapid temperature changes, far away from heat sources or vibrational objects, and well ventilated.

3-3-2 NOTES FOR THE CONSTRUCTION OF THE

FOUNDATION

1. The foundation under the machine must be capable of supporting at least 5.5 ton/m2 of compression pressure , If the soils are too soft and can’t support the specified pressure, soil piles must be installed.

2. The construction of the foundation must be performed at least 4 weeks before the installation of the machine.

3. Please refer to the foundation drawings for digging the foundation. The digging depth must be 150-200 mm deeper than that shown in the drawings since a layer of 150-200 mm stones will be placed on the ground.

4. The mixed ratio of the RC for the foundation is Concrete: Sand: Stone = 1:2:4. The tolerance of the foundation level must be within 15 mm.

5. Holes must be reserved for foundation bolts by inserting wooden patterns before pouring RC into the foundation. The locations of the bolts are shown in the foundation drawings. Please refer to the foundation drawings for the size of the holes to be reserved. Draft of the patterns is 1/50-2/50. The length of the pattern must be longer than that of the hole, so that the patterns can be raised 25 mm above ground for the purpose of removing the patterns.


6. The locations for burying foundation bolts are shown in the foundation drawings. The bolts must be buried by the customers when installing the machine.

7. During installation, the machine must be positioned so that the reserved holes on the machine line up with the holes on the foundation. Each foundation bolt is inserted through the level adjusting block as well as the machine. As shown in Figure 1, the length of the bolt (above ground) is a+b+c. Note that the reserved lengths (d) of all the bolts must be equal.

8. Insert a wedge around each level adjusting block under the machine. Then place the level on the work table and perform coarse adjustment.

9. Pouring water into the foundation holes to keep the holes wet for 1-2 days before pouring concrete. Before pouring concrete, the water must be drained away and the holes must be cleaned . The mixed ratio of the RC is Concrete: Sand: Stones=1:1.5:1.5. The RC is poured until it reaches 1/3 of the level adjusting block. Keep the RC wet for several days after pouring.

10. Do not adjust the level of the machine until at least 2 weeks after pouring concrete. Remove the wedges after the adjustment.


3-4 REQUIREMENT OF POWER SOURCES

The customer must install the wire，between the machine and power source，the power wire surface area must large than 30mm2，ground wire surface area must large than 19mm2。

Power source：200 / 220V (50/60HZ) ± 10%

Power(KVA)：35KVA

3-5 PNEUMATIC REQUIREMENTS

The machine uses air to clean the spindle tapper，pallet and the oil mist set. The customers must prepare air pumps themselves。

Pneumatic：5kgf/cm2- - -7kgf/cm2

(72PSI- - - - -100PSI)

Rata of flow：500L/min (130gal/min)

The machine is equipped with an air filter and an adjusting device, which are used to filter dusts and collect vapors, respectively. If the temperature of the supplied air is higher than that of the machine, the vapors will become water. As a result, the spindle tapper, and the tool shank, thus the precision of the machine will be decreased. Therefore, try to keep the temperature of the supplied airs as low as possible.

It reduces the air temperature, than install the dryer between machine and pneumatic source.


3-6 OPERATION ENVIRONMENT FOR THE NC MACHINE

1. Temperature

Operation : 0℃ ~ 45℃

Storage or transportation : -20℃ ~ 60℃

2. Temperature Change Rate

Maximum allowable temperature change rate : 1.1℃/min

3. Humidity Normal time (Relative humidity) 75 ﹪ Short time(one month) (Maximum ) 95 ﹪ 4. Vibrations Operation : ≦ 0.5 G 5. Electrical Power Capacity

(1) Power source for the machine (including the NC controller) Power (KVA) Total power 35KVA 28KW

(2) Current

The calculation of currents depends on local power sources, and the formula is given as follows:

A =1000 x K W

1.73 x V x FAC TO R

FAC TO R = 0.8

6. Voltage 200/220 V ± 10 ﹪

50/60 Hz ± 1 Hz (1) If local power voltages are not of 200V/220V, a transformer is required. (If the machine sell to foreign country, DAHLIH will enclose herewith transformer)

(2) If local power voltages are not stable, a voltage stabilizer is required.


3-7 NOTES FOR TURNING ON THE MACHINE AFTER INSTALLATION

3-7-1 BEFORE TURNING ON THE MACHINE

1. Check the electrical power source entering the machine to ensure that it is 3-phase, 60 Hz (or 50Hz), 200V (or 220V ) Ac power.

2. Check the electrical cord connecting to the machine to ensure that the cord and phases are connected correctly.

3. Check if the external ground cord is well installed or not.

4. Check if the locking components (for transportation purposes) are removed or not.

5. Check if the foundation blots are tightened and make sure that the machine is in good level condition or not.

6. Check if all the pipes are well connected or not.

7. Check if the enclosed guard and the door are function appropriately or not.

8. Check if there is enough oil in the slideways or not， and pump oils several

times manually.

9. Check the hydraulic oil enough or not.

10. Check the spindle and magazine, if there is any loosing components or not.

11. Check the limit switches and blocks.

12. Check if there is any unnecessary object around the machine or not.


3-7-2 AFTER TURNING ON THE MACHINE

1. Check the direction of motion of the chip conveyor.

2. Check if the emergency stop function works or not.

3. Check if the power can be turned on and off normally or not.

4. Check if all the buttons and switches function or not.

5. Move the axes slowly to check if the lubricants are supplied normally or not.

6. Move the axes slowly to check if the limit switches function normally or not.

7. Check if the machine performs zero return normally or not.

8. Check if the spindle rotates normally or not.

9. Check if the interlock switch of the door function normally or not.

10. Check if the machine can be controlled by a program or not.

11. Check if there is any oil leak or not.

4-1 PRECAUTION FOR TRANSPORTATION..… 4-1

4-1-1 HOISTING…………………………………. 4-1

4-2 LEVEL ADJUSTMENT………………………….. 4-3

4-3 X、Y、Z AXIS ORIGIN ADJUSTING………….. 4-4

4-3-1 X ROTATE CENTER ADJUSTING…….…. 4-4 4-3-2 Z ROTATE CENTER ADJUSTING…….…. 4-6 4-3-3 Y ROTATE CENTER ADJUSTING…….…. 4-8

4-4 X、Y、Z AXIS TRAVEL ADJUSTING…….…. 4-9

4-4-1 Z AXIS TRAVEL ADJUSTING……..……… 4-9

4-4-2 Y AXIS TRAVEL ADJUSTING…………..… 4-10

4-4-3 X AXIS TRAVEL ADJUSTING…………….. 4-10

4-5 ADJUSTING APC…..…………………………… 4-11

4-5-1 TO ADJUSTING LOCATIONAL

ACCURACY FOR WORK TABLE

AND TRAY………………………………… 4-11

4-5-2 ADJUSTING UP AND DOWN

SENSOR……………………………………. 4-12

4-5-3 ADJUSTING APC ROTATION………….…. 4-13

4-5-4 ADJUSTING LOCATOR………….……….. 4-14

4-5-5 ADJUSTINGSECOND ORIGIN POINT…… 4-15

4-6 ADJUSTING INDEX TABLE……………………. 4-16

4-6-1 TO ZERO POINT OF INDEX TABLE……… 4-18

4-6-2 RECONNOITER PALLET UP ,DOWN…… 4-19


4. TRANSPORTATION AND

LEVELING

4-1 PRECAUTION FOR TRANSPORTATION

4-1-1 HOISTING

1. Use the crane capable of hoisting at least 20 tons load.

2. Prepare two wire ropes ψ3/4”×4400mm, two wire ropes ψ3/4”×4700mm, and two iron bars ψ50×1000mm.

3. Put the iron bars into behind chip, groove (left and right), then move to center of bottom of palley, there has stiffening rib, the two wire ropes ψ3/4”×4400mm and two wire ropes ψ3/4”×4700mm through the iron bars and

bottom of behind bottom of palley, there has two hook, through splash guard, then hooking the hook of the hoisting.

4. Supply wooden pieces or pads to sections where the wire ropes contact the machine. This will protect them.

5. The hoisting operate must comply with regulation regarding safety.

4-1

4-2 4. TRANSPORTATION AND LEVELING


4-2 LEVEL ADJUSTMENT

Levelness adjusting is a major work that affects the precision of machine. It also affect the life cycle of the machine. The adjust method as follows.

(1) To adjust the levelness of the machine, first, install the machine on a good level surface. Use the level adjusting bolts on the bed of the machine to roughly adjust the levelness.

(2) Level adjustment must use two adjuster, procession 0.02mm / per grid.

(3) Before level adjust must ensure the absolute level , the method as follows：

a. Put the level adjuster at work table.

b. When bubble stabilize, record the value of position, then rotate 180°,

wait bubble stabilize, with 0° compare allow 1/3 grid.

(4) Zero return the X,Y, Z axis, then move Z axis middle of distance of travel.

(5) Put level adjuster on the middle of work table (as follow figure).

(6) Adjusting bolt of the bed, make the air bubble move to middle of Z axis and X-Z plane , the maximum error is 0.02mm/M (about distance of one grid)

(7) Fix the bolt of the bed.

If vibrations occur due to the unbalance of the machine or discrete cutting traces appear on the work piece after cutting, then the level adjusting bolts must be adjusted again. Perform daily checkups of levelness in the first 2-3 days after the installation. Perform monthly checkups within the first 6 months. After 6 months, the levelness must be checked once in three months.

4-3

4-3 X、Z、Y AXIS ORIGIN ADJUSTING

4-3-1 X AXIS ORIGIN ADJUSTING

(1) PRM 1850：X、Y、Z value set to 0.

(2) After turning on the machine ，X、Y、Z、B axis machine reference point

return，Input "G90 G53 X0 ;" make the machine rotary centre to x axis。

(3) Mounted the standard test bar on the spindle , fix the meter in pallet headstock move to meter when test bar contact meter ,then zero return the meter.(origin for X axis in relative coordinate).

(4) Rotary the Pallet 180°：Lift the spindle before rotating the spindle ，

Prevent meter and standard test bar cause demaged by hiting while rotating the spindle。

00 PALLET ROTARY 1800



(5) Move spindle to near of meter, then test bar contact meter and record spindle value of movement amount = 2e(View to x axis relative coordinate)

(6) Then compensate “e” value of the position within the parameter 1850，

There are not decimal point。

(7) After turning off then turn on again，repeat step (2)~(5)

，Move spindle to e position and the requirement for accuracy

is within ±0.005mm, then X axis middle point is define.

(8) Move spindle to right 375mm from the x axis middle point , then x

axs origin point is define 。

4-5

4-3-2 Z AXIS ORIGIN ADJUSTING Standard test bar L=300mm，R=20mm

(1) Lift the spindle and rotary the pallet to the 90° position(Do not contact the

meter)，after adjust the rotate center in the x axis。Move the spindle make

the test bar touches the meter, then let the relative coordinate of z axis to origin and reference point return. Record the relative of z axis as the value of D ,after homing the machine in the z axis。



(2) Z axis first time adjusting ：D + L - R + parameter 1850 offset value = Z

axis travel value (650)，Compasate value of the z axis position in the

parameter No.1850，There are not decimal point。

(3) Z axis second time adjusting：After turn off then turn on again，X、Y、Z、

B axis machine reference point return ，input "G90 G53 X0 ;" to the rotate

center in the x axis，rotate the Pallet to 90° position，Perform Z axis

second time adjusting D + L - R = Z axis travel，the requirement for

accuracy is withiin ±0.005mm，then z axis middle point is define。

4-7

4-3-3 Y AXIS ORIGIN ADJUSTING (1) Put 50mm standard height gage on pallet , move the headstock until the

height by standard test bar Φ40mm,equal the standard height gage.。

(2) Let the Y axis relative coordinate origin，and Y axis reference point

return.Record relative coordinate value of Y axis，as the value of Q 。

(3) Y axis first time adjusting：Q + R + parameter No.1850 offset value = Y axis

travel (680)，Compasate Y axis value of the position in the parameter

No.1850，There are not decimal point。

(4) Y axis second time adjusting：After turn off then turn on again，X、Y、Z、

B axis machine reference point return，repeat step(1)，check machine

coordinate of Y axis.As the height of standard height gage value +standard test bar radius equal 50+20=70，then y axis middle point is define。



4-4 X、Y、Z AXIS TRAVEL ADJUSTING

4-4-1 Z AXIS TRAVEL ADJUSTING

Z AXIS L.S. ACTIVE DRAWING

(1) Adjusting limit switch highness to have signal out then fix it.

(2) Mount the home dog on machine ,then move Z axis let spindle nose

and table rotation center distance about 800mm (Machine coordinate).

(3) To compare the coordinate with first record value, input the shift value

in parameter NO.1850(Z), then zero return.

(4) Install + OT dog, the distance from zero point 8mm, when the signal

turn on, fix it.

(5) Install – OT dog, the distance from + OT dog 663mm,then fix it.

(6) The negative distance software limit means over – 3mm from zero point.

4-9

The position distance software limit means over 650mm from zero point.


4-4-2 Y AXIS TRAVEL ADJUSTING

Reference Z axis adjusting

Y AXIS L.S. ACTIVE DRAWING

4-4-3 X AXIS TRAVEL ADJUST

Reference Z axis adjusting

X AXIS L.S. ACTIVE DRAWING

4-15MACHINING CENTER OPERATION AND MAINTENANCE MANUAL

4-5 ADJUSTING APC

4-5-1 ADJUSTMENT LOCATIONAL ACCURACY

FOR WORK TABLE AND TRAY


4-5-2 ADJUSTING APC UP AND DOWN SENSOR

APC have two sensor for up and down. APC up and down sensor adjust step as follows：

(1) Use M code M58 , let APC up.

(2) Adjust crown bar, let APC tray and crown bar interval 1mm.

(3) Adjust APC up sensor, let it have signal out.

(4) Use M code M59 , let APC down.

(5) Adjust APC down sensor, let it have signal out.


4-5-3 ADJUSTING APC ROTATION

Check APC rotary sensor permutation a line side of gear box , sensor board behind the rack. When APC rotary , rack is rectilinear motion and sensor board between the limit switch. When APC tray CW or CCW rotating180° ,

limit switch will get APC rotary finish signal. Then adjusting distance for sensor from with sensor board , there is correct position for APC rotation.


4-5-4 ADJUSTING LOCATOR

There is a proximity sensor on the LOCATOR . When the tie into zero point of locator , it will contact with proximity sensor , you will know the locator whether return to zero position (figure 4-6d).


4-5-5 ADJUSTING SECOND ORIGIN POINT

(1) Move Z axis , Inspect the bottom of work table, then make four

locating holes alignment four locating pins that on the APC tray.

(2) Take off the tie of work table , then wait 3 sec , APC tray raise and make work table upward.

(3) When locating pin closing with locating hold , the position can be define

second origin point. Then input the value of NC controller to the parameter

NO.1241(Z) in NC controller.


4-6 ADJUSTING INDEX TABLE

4-6-1 THE ZERO POINT OF INDEX TABLE There is a limit switch near the side of table, it will inspect to signal of

pallet zero point. The zero point dog fix in locating seat, it will locating zero point of B axis.


4-6-2 RECONNOITER PALLET UP, DOWN The pallet up and down single check like seesaw device. The one side of

seesaw below part of cluch gear , when pallet up. the spring will pull down seesaw to another side. Then upside proximity sensor will get signal that pallet up. When pallet down, then down side proximity sensor will get signal that shift down. The distance of seesaw and proximity sensor, it use LED signal to determine. Let proximity sensor near the seesaw , until the LED light and the distance is the best.

5-1 DIAGRAM FOR TABLE DIMENSIONS……... 5-1

5-2 RANGE OF MACHINING AND MAXIMUM

WORKPIECE DIMENSION……..…………….

5-2

5-2-1 RANGE OF MACHINING………………….. 5-2

5-2-2 SIZE FOR MAXIMUM WORKPIECE…… 5-3


POSITION……………………………………….

5-3

5-3-1 TRAVEL FOR AXES…….………………… 5-3

5-3-2 ZERO POINT POSITION…….……………. 5-4

5-1 5. DIMENSIONS FOR MACHINING

5. DIMENSIONS FOR

MACHINING

5-1 DIAGRAM FOR TABLE DIMENSIONS


5-2 RANGE OF MACHINING AND

MAXIMUM WORKPIECE DIMENSION

5-2-1 RANGE OF MACHINING

5-3 5. DIMENSIONS FOR MACHINING

5-2-2 SIZE FOR MAXIMUM WORKPIECE


POSITION

5-3-1 TRAVEL FOR AXES

X Y Z

DMH-500 750mm 680mm 650mm


5-3-2 ZERO POINT POSITION

6-1 OPERATION PANEL………………………….. 6-1

6-2 FUNCTION AND OPERATION OF THE

OPERATION PANEL……………………………. 6-2

6-3 MACHINE OPERATION………..…………… 6-12

6-3-1 EXAMINATION BEFORE TURNNING

ON THE MACHINE………………………… 6-12

6-3-2 TURN ON THE MACHINE…..…………….. 6-12

6-3-3 TURN OFF THE MACHINE…..…………… 6-13

6-4 MANUAL MODE…….…………………………. 6-14

6-5 AUTOMATIC MODE OPERATION………… 6-16

6-5-1 MANUAL DATA INPUT (MDI)…………… 6-16

6-5-2 START AUTO OPERATION………………. 6-17

6-5-3 STOP AUTO OPERATION………………… 6-18

6-5-4 MANUAL INTERRUPTION………………... 6-18

6-5-5 PROGRAM RESTART…….………………. 6-19

6-5-6 EDIT OPERATION…….…………………... 6-22

6-5-7 SOFTWARE OPERATOR’S PANEL……… 6-27

6-6 NC CONTROL FUNCTION…………………… 6-28

6-7 F FUNCTION…………………………………. 6-32

6-8 S FUNCTION…………………………………… 6-32

6-9 T FUNCTION…………………………………… 6-32

6-10 M FUNCTION………………………………… 6-33

6-1 6. OPERATIONS

6. OPERATIONS 6-1 OPERATION PANEL

For 0i For 18i/21i


6-2 FUNCTION AND OPERATION OF THE OPERATION PANEL

SINGLE BLOCK (SBK)

：Only one block will be executed at a time in auto mode.

DRY RUN (DRN) ：The feedrate specified in the program is disabled. The real feedrate is determined by using the “JOG FEEDRATE SWITCH” on the panel.

BLOCK DELETE (BDT)

：Block started with (/) will be neglected in auto mode.

OP. STOP ：The program will stop when M01 is read in auto mode.

MST ：The M, S, and T commands are disabled.

PROGRAM RESTART (RESTART)

：After replacing broken tools or taking a break during operation, this function allows the operator to specify the sequence number in a program where he or she wants to restart the program.

Z LOCK ：The Z axis will be locked. (It must zero return, when restart the program)

MC LOCK ：The X,Y and Z axes will be locked. (It must zero return, when restart the program)

AUT OFF ：If the button is pressed , power will be cut off when M00,M01,M02 0r M30 in the program is executed.

DOOR.IT ：When auto tool change , axis move and spindle

rotate stop , then press this button that safety door open for interlock switch release .

MANUAL GUIDE (M.G)

：One single screen provides handy operation guidance for programming through machine operation.

6-3 6. OPERATIONS

COOLANT ：Coolant will be ejected from the nozzles.

AIR BLOW ：Air blow will be ejected from the nozzle.

OIL MIST ：Oil mist will be ejected from the nozzles (option).

OIL HOLE ：Coolant will be ejected from the tool (option).

SHOWER : Coolant will be ejected from the cover (option). GUN : Coolant will be ejected from the gun. F4 ：Addition function 4. F5 ：Addition function 5. F6 ：Addition function 6.


LIGHT ：To turn on/off the working light on the machine.

AUTO DR ：In the manual mode (HANDLE, JOG, RAPID, or ZERO RETURN) to push it, the door will open or close (option).

CLEAN ：The chip wash away from splash guard .

CHIP CW ：The chip conveyor will rotate to remove the chip from the machine .

CHIP CCW ：The chip conveyor will rotate to remove the chip from the machine .

O.T.REL ：If the axes do not return to the reference point before operating the machine, the default travel limit will not function, and the moving parts may overtravel or even trigger limit switches. As a result, the machine will be in the state of emergency stop (EMG). This situation an be released by holding the this button on for several seconds until the READY light on the control panel is on. Then turn the hand wheels to move the axes to their normal workspace.

6-5 6. OPERATIONS

TOOL MONITOR ：Display spindle tool number and prepare tool number.

CW ：Magazine rotate by CW button in manual mode.

CCW ：Magazine rotate by CCW button in manual mode.


MODE SELECT

Turn this switch to select the following operation modes：DNC, MEMORY, EDIT, MDI, HANDLE, JOG, RAPID, and ZRN model.

PROGRAM PROTECT

The switch must be turned to the UNLOCK position to edit the program or data. Normally this switch is turn to LOCK position, the mode can protect the data.

FEEDRATE

To adjust the feedrate in JOG mode or DRY RUN (0~4000mm/min). This function is used in auto mode associated with the command, but it is disabled when executing G84 and G74 (Tapping mode).

6-7 6. OPERATIONS

To select the axis to be moved in JOG and RAPID modes. To push axis direction button and “rapid” button in RAPID mode，the feedrate is RAPID. To push axis direction button in RAPID mode，the feedrate is JOG.

The program will be executed by push the “CYCLE START” button.

The program can be stopped by pressing the “FEED HOLD“ button.It can be restarted by push the “CYCLE START” button.

SPINDLE CW/CCW STOP When the S command is stored in

memory, the spindle can be started or stopped by push these buttons in manual mode.In addition, the spindle stop button is pressed in ZERO RETURN mode, the spindle can be oriented.


SPINDLE LOAD

Display the load of the spindle motor.

ZERO RETURN

Zero return for each axis will be performed when the corresponding button is pressed in ZERO RETURN mode.

EMERGENCY STOP

To stop the machine in case of emergency.

SPINDLE SPEED OVERRIDE

The spindle speed can be override by using this switch.

Range：50-120﹪

6-9 6. OPERATIONS

◎ POWER ：The button lamp will lighting when the switch

on the electrical cabinet is turned ON.

◎ READY ：The button lamp will lighting after turning on

the machine.

◎ LUBRICATION ALARM ：The alarm will occur when the lubricant in the

tank is not enough, and the program will stopped. Lubricant must be injected in order to restart the program.

◎ TOOL NUMBER ALARM ：The alarm will occur when the T code is out of

range. For example, if the tool capacity is 32, the command T35 will trigger this alarm signal.

◎ SPINDEL ORIENT ：When the spindle orientation, it will lighting.

◎ TOOL CLAMP ：When spindle tool clamp, the lamp will light


◎ TOOL UNCLAMP ：When spindle tool unclamp , the lamp will

light.

◎ ARM REFERENCE ：This lamp mean the arm in the zero point.

◎ TOOL CATCH ：This lamp mean the arm clutch tool .

◎ REFERENCE POINT ：This lamp mean the X/Y axis in the tool

change range, which the arm can rotate.

6-11 6. OPERATIONS

OPERATOR`S PANEL ABS OFF ■ON AFL ■OFF ON ■OFF ON ■OFF ON ■OFF ON ■OFF ON ■OFF ON CUT ■OFF ON

[ ALARM ] [ OPR ] [ MSG ] [ ] [ ]

The function of the panel operated as follows ：

ABS：When the function is on , manual absolute is valid.

AFL：When the function is on , M.S.T command are disable.

CUT： Spindle cutting interlock protect function : when the CUT condition set OFF mode，under the situation of cut mode and the spindle not

rotated，axis moving is invalid。


6-3 MACHINE OPERATION 6-3-1 EXAMINATION BEFORE TURNING ON THE

MACHINE

1. Get rid of the antirust oil on the moving components of the machine, such as like on the slideways and work table surface.

2. Check if the air pressure is 6kgf/cm2.

3. Check if the lubricant is enough. Check if the F.R.L. pneumatic unit function normally.

4. Check if there is enough space for each axis's movement.

6-3-2 TURN ON THE MACHINE

1. Turn on the electrical power supply.

2. Turn on the power switch on the electrical cabinet.

3. Press the power on button on the operation panel.

4. Release the EMERGENCY STOP button on the operation panel.

5. Press the START button on the lubricant tank to injecting the lubricant to the slideways. Then move each axis.

6. Perform zero return for each axis .so that travel limit in memory will be effective.

7. Select the desired mode and start operation.

6-13 6. OPERATIONS

6-3-3 TURN OFF THE MACHINE

1. Perform one block of a program be completed and then press the RESET key to finish the work. Press the Z-AXIS ZERO RETURN button to move the spindle. The unload the tool and put it back in the tool magazine manually or by automatic operation.

2. Clean the machine and then put antirust oil on the work table and spindle.

3. Move each axis to the middle of its travel to keep the balance of the machine.

4. Press the EMERGENCY STOP button on the operation panel.

5. Press the power off button on the operation panel.

6. Turn off the electrical power supply.

7. Turn off the power switch on the electrical cabinet.


6-4 MANUAL MODE 1. ZERO RETURN

(1) Turn the mode selector to the “ZRN” position.

(2) Press down the desired zero return button and the corresponding lamp will lighting, until the zero return is finished.

Note that normally zero return of each axis is performed immediately after turning on the machine.

2. RAPID TRAVERSE

(1) Turn the mode selector to the RAPID position.

(2) Select the override rate (L, 25, 50, or 100 %)

(3) Hold button , and select the desired axis to be moved.

6-15 6. OPERATIONS

3. JOG

(1) Turn the mode selector to the JOG position.

(2) Select the speed by adjusting the JOG FEEDRATE SWITCH.

(3) To select the desired axis to be moved.

4. HANDLE FEED: Slower feedrate can be obtained by using M.P.G.(Manual Pulse Generator)

(1) Turn the mode selector to the HANDLE position. (2) Select the axis. (The switch is on the M.P.G.) (3) Rotate the wheel on the M.P.G. to start the motion of each axis.

C.W. : +direction. C.C.W. : - direction.

(4) DISPLACEMENT SELECT

DISPLACEMENT FOR EACH WHEEL STEP INPUT UNIT X 1 X 10 X 100

METRIC 0.001 mm 0.01 mm 0.1 mm INCH 0.0001 inch 0.001 inch 0.01 inch


6-5 AUTOMATIC MODE OPERATION 6-5-1 MANUAL DATA INPUT (MDI):A single block of

commands can be executed from LCD/MDI input.

(1) Turn the mode selector to the MDI mode.

(2) Press the PROG function key on the MDI panel to select the program screen. The following screen appears：

PROGRAM (MDI)

O0000;

0010 00002;

G00 G90 G94 G40 G80 G50 G54 G69G17 G22 G21 G49 G98 G67 G64 G15

B HMT DF S

MDI * * * * * * * * * * 20:40:05

[ PRGRM ] MDI [ CURRNT ] [ NEXT ] [ (OPRT) ][ ]

(3) Input data.

(4) Press the INSERT

key.

(5) Repeat (3) and (4) step to enter more data.

(6) Press the cycle start key to performed the program.

6-17 6. OPERATIONS

6-5-2 START AUTOMATIC OPERATION

1. MEMORY

(1) Turn the mode selector to the MEMORY mode.

(2) Select the program to be executed.

(3) Press the “CYCLE START” button, and then the program will be executed The lamp above the “CYCLE START” button will lighting. When necessary, press the “FEED HOLD” button to pause the execution. Press the “CYCLE START” button again to continue executing the program.

2. EXTERNAL INPUT

(1) To utilize ATA reader or connect a personal computer to CNC controller through an RS-232-C port for transmit program.

(2) Then turn the mode selector to the EXTERNAL INPUT mode.

(2) Press the “CYCLE START” button, and then the program will be executed. The lamp above the “CYCLE START” button will light. When necessary, press the “FEED HOLD” button to pause the execution. Press the “CYCLE START” button again to continue executing the program.


6-5-3 STOP AUTOMATIC OPERATION

1. COMMANDS OF STOPPING AUTOMATIC OPERATION

(1) M00 (PROGRAM STOP): The program will stop at the block where M00 is read and other statuses remain unchanged. The next block will be executed. if the “CYCLE START” button is pressed.

(2) M01 (OPTIONAL STOP): This command is the same as M00 except that it will be effective only when the “OPT. STOP” button is pressed.

(3) M02, M30: Automatic mode operation will be stopped when M02 (PROGRAM FINISHED) or M30 is read. The only difference is that the cursor will return to the beginning of the program when command M30 is read.

2. Automatic operation can be stopped when the “FEED HOLD” button is pressed. Press the "CYCLE START" button to continue executing the program.

6-5-4 MANUAL INTERRUPTION (OPTIONAL)

Manual Pulse Generator (M.P.G.) will also be effective in automatic operation mode by using this optional function. To use this function, press the CALL LIGHT button and keep it down to select an axis. Then use the other hand to rotate M.P.G.

6-19 6. OPERATIONS

6-5-5 PROGRAM RESTART

Use this function to assign the sequence number that the program will restart from after replacing a broken tool or taking a break.

BROKEN TOOL (P TYPE)

(1) Press “Feed Hold” to escape the tool, and replace it with a new one. Modify the offset amount if it varies.

(2) Turn the program restart switch on the machine operator's panel ON.

(3) Press “PRGRM” to display the present program.

(4) Find the program head. Press “RESET” during memory operation, select “AUTO” mode, and press 0↑

(5) If the same sequence number appears more than once, the location of the target block must be specified. Specify a frequency and a sequence number.

N

Frequency Sequence number

N

Sequence number

(6) Press [P TYPE] key,and press [ RSTR] key.


(7) After completion of block search, the LCD screen is changed to the program re-start screen.

PROGRAM RESTART

DESTINATIONX 57.096Y 56.877Z 56.943

M 1 21 21 21 21 21 * * * * * * * *

DISTANCE TO GO * * * * * * * * * * * * * * * ** * * * * * * * * * * * * * * *1 X 1.459

2 Y 10.3093 Z 7.320

T

S * * * * *

MEM * * * * * * * * * *S 0 T0000

RSTR [ ] [ FLSDL ] [ ] [ (OPRT) ]10:10:40

O0002 N01000

[ ]

(DESTINATION) shows the position where the machining operation is re-started.

(DISTANCE TO GO)shows the distance between the current tool position and the machining re-start position. The figure at the left side of the axis name shows the order (parameter setting)described later when the tool moves to the re-start position.

M.......... Shows M-code commanded recently 14 times in the past.

T........... Shows M -code commanded recently 2 times in the past.

S........... Shows s-code command in the last.

B........... Shows B-code command in the last.

Display the most previously commanded code in the head. Each code is cleared with the program re-start command and the cycle start command in reset conditions.

6-21 6. OPERATIONS

(8) Turn the program re-start switch OFF. At this time, the figure at the left side of axis name (distance to go) flickers.

(9) Check the screen, and if M, S, T or B code should be output, select the MDI mode, and output M, S, T or B code from MDI. Each code in this case is not displayed on the program re-start screen.

(10) During memory operation, select “AUTO” mode, and check that the distance of ( DISTANCE TO GO ) is correct, and that the tool does not hit against the work and others. If it is about to collide with an obstacle, move the tool manually to the location where it does not collide, then press “CYCLE START” button. At this time, the tool moves to the machining re-start position in the dry run mode by one axis in the order set to the parameters, thus re-starting machining operation in succession.


6-5-6EDIT OPERATION (i) PROGRAM REGISTRATION FROM RS-232C

a. Input program

(1) Select EDIT mode.

(2) Turn the program protect to WRITE.

(3) Press function key PROG .

(4) Press right soft key several times. (5) 1. Key in address 0.

2. Key in the program number.

(6) Key in 0~9999 for input all program.

(7) Press soft key [READ]. (8) Press soft key [EXEC].

b. PROGRAM REGISTRATION FROM LCD/MDI PANEL

(1) Set the mode selector switch to EDIT.

(2) Turn the program protect key to WRITE.

(3) Press function key PROG .Make sure that the program text is displayed.

(4) Key in address 0.

(5) Key in program number.

(6) Push the INSERT key.

With the above procedure , the program number is registered to the memory. Thereafter,key in respective words of the program and press the INSERT key to register them.

6-23 6. OPERATIONS

(ii) PROGRAM DELETE

Delete one program

(1)set the mode selector switch to EDIT.

(2)Press function key PROG .

(3)Turn the program protect key to WRITE.

(4)Input address .

(5)Key in the program number to be deleted.

(6)Press the DELETE key. The program with the entered program number

is deleted .

Delete all program

(1) Set the mode selector switch to EDIT.

(2) Press PROG to display the program screen.

(3) Turn the program protect key to WRITE.

(4) Key in 0-9999.

(5) Press the DELETE key to delete all programs.


(iii) OUTPUTTING PROGRAM

(1) Make sure the output device is ready for output.

For the two-path control, select the tool post for which a program to be output is used with the tool post selection switch.

(2) To output to an NC program, specify the punch code system

(ISO or EIA) using a parameter.

(3) Press the EDIT switch on the machine operator's panel.

(4) Press function key PROG

, then the program contents display screen or program directory screen appears.

(5) Press soft key [(OPRT)].

(6) Press the right soft key several times.

(7) Input address “0”.

(8) Enter a program number .If –9999 is entered , all programs stored

in memory are output . To output multiple programs at one time, enter

a range , as follows：

O△△△△，O□□□□.

Programs No.△△△△ to No.□□□□ are output .

(9) Press soft keys [PUNCH] and [EXEC]

The specified program or programs are output.

6-25 6. OPERATIONS

(iv) BACKGROUND EDITING

(1) Enter EDIT or MEMORY mode.

(2) Press function key PROG .

(3) Press soft key [(OPRT)],then press soft key [BG-EDT].

The background editing screen is displayed [PROGRAM(BG-EDT) is displayed at the top left of the screen].

(4) Edit a program on the background editing screen in the same way as for ordinary program editing.

(6) After editing is completed, press soft key [(OPRT)], then press soft key [BG-EDT]. The edited program is registered in foreground program memory.


6-5-7 SOFTWARE OPERATOR'S PANEL

1. Press function key OFFSETSETTING .

2. Press the continuous menu key , then press chapter selection soft key [OPR].

3. The screen consists of several pages.

Press page key PAGE or

PAGE

until the desired screen is displayed.

OPERATOR`S PANEL

ABSAFL

::

O0000 N00000

::::::

OFFOFFOFFOFFOFFOFFOFFOFF

ONONONONONONONON

ACTUAL POSITION (ABSOLUTE)X 0.000Z 0.000

Y 0.000

MDI **** *** ***[ MACRO ] [ ] [ OPR ] [ TOOLLF ] [ (OPRT) ]

16:05:59S 0 T0000

CUT

4. Move the cursor to the desired switch by pressing cursor key or

.

5. Push the cursor move key or to match the mark ■ to an

arbitrary position and set the desired condition.

6-27 6. OPERATIONS

6-6 NC CONTROL FUNCTION

G FUNCTION

The G code are divided into the following types

Types Construction

One-shot G code The G code is effective only in the block in which it is specified.

Model G code The G code is effective until another G code of the same group is specified.

[ Example ]

G01 and G00 are model G codes in the group 01.

G01 X________

Z________ G01 is valid in range

G00 X________


Lists of G codes:

G code Group Meaning

▲ G00 Positioning

G01 Linear interpolation G02 Circular interpolation CW G03

01

Circular interpolation CCW G04 Dwell G07 Hypothetical axis interpolation G09 Exact stop G10

00

Data setting ▲ G15 Polar coordinates command cancel

G16 17

Polar coordinates command ▲ G17 XY plane selection

G18 ZX plane selection G19

02

YZ plane selection G20 Inch input ▲ G21

06 Metric input

▲ G22 Stored stroke limit ON

G23 04

Stored stroke limit OFF G27 Reference point return check G28 Reference point return G29 Return from reference point G30 Return to 2nd ,3rd,4th reference

G31 Skip function

G37

00

Tool length measurement (option)

6-29 6. OPERATIONS


▲ G40 Cutting radius compensation cancel

G41 Cutter radius compensation left G42

07

Cutter radius compensation right G43 Tool length compensation + G44

08 Tool length compensation -

G45 Tool offset increase G46 Tool offset decrease G47 Tool offset double increase G48

00

Tool offset double decrease ▲ G49 08 Tool length compensation cancel

▲ G50 Scaling cancel

G51 11

Scaling ▲ G50.1 Programmable mirror image cancel

G51.1 22

Programmable mirror image G52 Local coordinate system setting G53

00 Machine coordinate system selection

▲ G54 Work coordinate system 1 selection

G55 Work coordinate system 2 selection G56 Work coordinate system 3 selection G57 Work coordinate system 4 selection G58 Work coordinate system 5 selection G59

14

Work coordinate system 6 selection G60 Single direction positioning G65

00 Macro call

G66 Macro modal call ▲ G67

12 Macro modal cancel

G68 Coordinate system rotation ▲ G69

16 Coordinate system rotation cancel



G73 Peck drilling cycle G74 Counter tapping cycle G76 Fine boring cycle ▲ G80 Canned cycle cancel

G81 Drilling cycle G82 Drilling cycle G83 Peck drilling cycle G84 Tapping cycle G85 Boring cycle G86 boring cycle G87 Back boring cycle G88 Boring cycle G89

09

Boring cycle G90 Absolute command ▲ G91

03 Incremental command

G92 00 Work coordinate system setting ▲ G98 Return to initial point in canned cycle

G99 10

Return to R point in canned cycle

NOTE :

1. G code marked ▲ are set when the power is turned on.

2. The G code of group 00 are not model and are effective only in block where they are specified.

3. When two or more G codes of the same group are specified in the same block, the one specified last is effective.

4. The G code of group 01 is specified when the canned cycle is executed, the canned cycle is cancelled automatically to the state of G80.

6-31 6. OPERATIONS

6-7 F FUNCTION The feedrate of linear interpolation (G01), circular interpolation (G02, G03),

and canned cycles is determined by the value following the F code.

Range: 1-4000 mm/min.

6-8 S FUNCTION The speed of spindle is determined by the value following the S code.

M03 (M04) and the S command must be in the same block.

Range:

1~15000rpm (Built - In).

1~15000rpm(direct coupling spindle).

6-9 T FUNCTION The tool number is selected by using the T command. Normally T code is

used associated with M06 function. Please refer to CHAPTER 7 (ATC) for details.


6-10 M FUNCTION M CODE MEANING NOTE

M00 Program stop M01 Option stop M02 End of program M03 Spindle forward rotation M04 Spindle reverse rotation M05 Spindle stop M06 Auto tool change M07 M08 Coolant on M09 Coolant off M10 X/Y/Z axis interlock cancel on M11 X/Y/Z axis interlock cancel off M12 4th axis clamp OPTION M13 4th axis unclamp OPTION M14 5th axis clamp OPTION M15 5th axis unclamp OPTION M16 Coolant on for oil hole(spindle must rotary) OPTION M17 Coolant off for oil hole OPTION M18 M19 Spindle orientation M20 Shower coolant on OPTION M21 Shower coolant off OPTION M22 OIL MIST ON OPTION M23 OIL MIST OFF OPTION M24 OPTION M25 M26 Tool length device up OPTION M27 Tool length device down OPTION M28 M29 Rigid tapping

6-33 6. OPERATIONS

M CODE MEANING NOTE

M30 End of program M31 Spindle tool judge cancel M32 Programming air blowing on M33 Programming air blowing off M34 Chip clean on OPTION M35 Chip clean off OPTION M36 M37 M38 M39 M40 M40 ON OPTION M41 M40 OFF OPTION M42 M42 ON OPTION M43 M42 OFF OPTION M44 M44 ON OPTION M45 M44 OFF OPTION M46 M46 ON OPTION M47 M46 OFF OPTION M48 M48 ON OPTION M49 M48 OFF OPTION M50 M51 M52 M53 M54 Index table up M55 Index table down M56 APC unclamp M57 APC clamp M58 APC pallet up M59 APC pallet down


M CODE MEANING NOTE

M60 Automatic pallet change M61 M62 M63 M64 M65 APC rotation (C.W) M66 APC rotation (C.C.W) M67 M68 M69 M70 Mirror image cancel M71 X axis mirror image M72 Y axis mirror image M73 M74 4 axis mirror image OPTION M75 M76 M77 M78 ATC door up M79 ATC door down M80 M81 Tool pot move to spindle side M82 Arm catch tool M83 Tool change M84 Arm retract M85 Tool pot move to magazine side M86 M87 M88 M89

6-35 6. OPERATIONS

M CODE MEANING NOTE

M90 M91 M92 M93 M94 Cutting protect cancel M95 Cutting protect on M96 M97 M98 Call sub-program M99 End of sub-program M601 Call A pallet M602 Call B pallet


M00 (PROGRAM STOP) :

The program will stop at the block where M00 is read and other statuses remain unchanged. The next block will be executed if the CYCLE START button is pressed.

M01 (OPTION STOP) :

This command is the same as M00 except that it will be effective only when the OPT. STOP button is pressed.

M03，M04，M05 :

M03(M04) and the S command must be in the same block to start the spindle. To change the speed of the spindle when the spindle is rotating, simply use the S command. The spindle desires to be stopped with command M05.

M06：

Automatic tool change. refer to CHAPTER 7.

M08，M09：

When the machine is machining, it can use by M08; and stop the coolant by M09.

1. Spindle must be rotating before M08 can be executed. 2. Coolant can be hold by M00,and M01 3. Coolant also can be hold by M06.

M10，M11：

If you want to adjust the ATC position , but it interlock .At fist, enter command M10 at MDI mode to release interlock, and then move X/Y/ Z axis by HANDLE mode. Cancel M10 by M11 command.

6-37 6. OPERATIONS

M12，M13：

M12 and M13 will be effective when rotary table is equipped.(Keep relay：K7)

M16，M17：

This function is use like M08 and M09. (spindle must rotary)

M32，M33：

This function is blowing air from the nozzle to clean chip from the tool is machining.

M40~M49：

There are optional addition M functions.

M56~M60，M65~M66 :

These commands are for APC (Automatic pallet changer)only, refer to chapter 8.

M70，M71，M72 :

1. These commands must be used along in a block. They cannot be used with any other command in a block.

2. The reference point of mirror image function is the current point (not the origin). You may need to move to origin before using these commands.


M81，M82，M83，M84，M85 :

These commands are not effective in the MEM mode. Please refer Chapter 7 for further explanations.

M94，M95:

When cutting protect on , the spindle must rotary in the cut mode(ex.G01,G02) .

If the spindle not rotary in cutting mode , SPINDLE SPEED =0, MODIFY PROGRAM alarm display. It can cancel by M94 command.

When M94 command is on , cutting protect will cancel , until as follow :

1. M95 command is on. 2. The MDI key “Reset” is pushed. 3.M30 command is on. If the software operator's panel “cut” is on, this function is cancel. If it off, this function is on.

7-1 OPERATION PANEL FOR ATC…………….... 7-1

7-2 M CODE FOR ATC OPERATION……………. 7-2

7-3 PROCEDURE FOR ATC OPERATION……… 7-4

7-4 THE DIAGRAMS OF CAM TYPE

ATC BEHAVIORS…………………………….. 7-6

7-5 ATC PROGRAMMING OPERATION………… 7-9

7-6 WRONG TOOL NUMBER…………………….. 7-9

7-7 THE SETTING OF COUNTER….……………. 7-10

7-8 KEEP RELAY AND TIMER FOR ATC………. 7-13

7-9 TOOL LOADING AND UNLOADING….…..… 7-15

7-10 ADJUSTMENT OF THE TOOL

EXCHANGING POSITION IN THE

X/Y AXIS DIRECTION………………………. 7-17

7-

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大立機器工業股份有限公司 - MILCO Service/Documentation...the manual of the FANUC controller. Please obey the following rules when using the machine: 1. Do not operate this