China Market Update - Elecfans...Electronic Control Module (ECU) Bosch / UAES Power Steering Module (IPM/IGBT/MOSFET) Mitsubishi / Infineon / Fuji Sensors (Current/Voltage/Hydrogen

Molex Confidential & Copyright. For Training Purposes only

Nicol.Yuan


位于美国堪萨斯州, 威奇托市,美国家族性公司.

年营业额1150亿美金的最大私人公司之一.

横跨多种工业集团公司

– 精炼, 化学品和生物燃料; 森林和消费类产品; 化肥; 高分子材料及光纤; 加工和污染处理设备及技术; 矿产; 商品交易和服务

– 科氏工业资源信用评级”AA- by S&P

– 经营投资其他子公司 - Flint Hills, Georgia-Pacific, 英威达

经营的3个主要领域包括: – 科氏工业- 建立的附属子公司包括:Flint Hills 在:

• 精炼 & 化工 • 工业 (矿产, 化肥, 管道, 牧场等.) • 贸易 & 金融 (商品, 资本市场, 商业房地产, 投资)

– Invista- 在树脂 & 光纤领域

– Georgia-Pacific- 林产品领域

Molex 通过连接器工业使科氏进军全球电子市场. 2


位于美国堪萨斯州, 威奇托市,美国家族性公司.

年营业额1150亿美金的最大私人公司之一.

横跨多种工业集团公司

– 精炼, 化学品和生物燃料; 森林和消费类产品; 化肥; 高分子材料及光纤; 加工和污染处理设备及技术; 矿产; 商品交易和服务

– 科氏工业资源信用评级”AA- by S&P

– 经营投资其他子公司 - Flint Hills, Georgia-Pacific, 英威达

经营的3个主要领域包括: – 科氏工业- 建立的附属子公司包括:Flint Hills 在:

• 精炼 & 化工 • 工业 (矿产, 化肥, 管道, 牧场等.) • 贸易 & 金融 (商品, 资本市场, 商业房地产, 投资)

– Invista- 在树脂 & 光纤领域

– Georgia-Pacific- 林产品领域

Molex 通过连接器工业使科氏进军全球电子市场. 3


利用短/长期增长的各种机会使Molex能力得到提升 .

提高Molex的能力获得更大的收益.

持续关注新产品创新.

确保一致,可靠的工作绩效.

使Molex成为全球连接器公司中增长最快，高收益的公司。

使Molex成为互联产品中客户首选供应商。

不断推出更新的产品和技术在竞争中脱颖而出。

为我们的客户提供最高的服务水平。

提供最优的品质及交期

使molex成为一个杰出的企业公民。

通过员工的努力使 Molex 成为一个高效的公司。

4 4


全球500亿连接器市场的领导者和创新者。

在全球18个国家，52个生产工厂。

超过15万种连接器产品。

全球超过40000名专业员工

5


成都, 中国 110万平方英尺

越南 11.4万平方英尺.

6

菲律宾 20万平方英尺.

6


TS

16949

(Auto&PCB

A)

>QS

>900

0 (CB)

>2007 >2004 >2003 >2002 >2012

>ISO

>9001:

>2000

>(CB&

>PCA

&

>FO)

>ISO

>900

1:

>200

0

>(HS)

>TS

>169

49

>(CB)

>ISO

>140

00 >(all

Plant)

>ESD

>20.20

>(PCB

A)

>ISO

>9001:

>2000

>(MS

Design)

>Sony

>Green

>Partner

>(CB)

>1994

Quality System Road-Map

>For

d

>Q1 >(CB)

>2010

>UL/

CSA

TS

16949

(MS)

>IS

O90

02

>1983 >2009

OHSAS

18001

(All

Plant)


新能源市场持续增加 − 政府支持

− 环境需求

− 环保使命唤醒

电子设备网络化移动化 − 每年成倍增长的用户

− 智能手机/平板电脑/车载/移动金融

大数据云存储 − 服务器持续增加

− 引人注目的新技术

− 存储的需求

− 更多的高速产品

新生市场 − 商用车

− 工业自动化

− 特种车辆和设备

Molex products and capabilities support trends

8


New energy automobile industry chain– Molex target customer in this segment

Customer

9


Key Components Manufacturers

Processor & IC Controllers NXP / TI / Infineon / Linear Tech

Vehicle Control Unit (VCU) TI / Infineon / Freescale / Renesas

Electronic Control Module (ECU) Bosch / UAES

Power Steering Module (IPM/IGBT/MOSFET)

Mitsubishi / Infineon / Fuji

Sensors (Current/Voltage/Hydrogen Probe)

LEM / Siemens / TE

Integrated Systems Bosch / UAES

Connectors TE / Delphi / Molex

Electronic Control Systems

10 10


Solutions For BMS Active Chip

Solution 1： ADI BMS Solution Advantage：• The cells Ad7280 could monitor and balance 6 chips.

• Safety monitor - enables creation of a fail-safe circuit and safe environment to the user (AD8280). • Battery management unit–controls and manages battery functions to optimize operation (Blackfin ADSP-50x).

Solution 2： Atmel BMS Solution Advantage： • ATA6870each chip could monitor 6 cells and connect 16 chips.

and could keep the balance the active or passive battery by cooperating with outline e electric circuit. • ATA6871, each chip could monitor 4-6 cell and connect 16 chips. • The controller check the voltage and electric current of battery. and manage related MOS and the function of communication

Solution 3： Infineon BMS Solution Advantage： • Infineon’s chip is without , and it is based on MCU.

• It is battery balance solution for energy transfer of transformer • Configured according to the model of Infineon E-Chart, the average balanced current is up to 5A，which is 50 times higher than passive current’s solution . It improve the energy balance.

11


Solution 4: Intersil BMS Solution Advantage： • ISL78600 each chip could monitor 6-12 cell and have the function

of inspecting voltage temperature, balance battery and SOC. • ISL786001 each chip could inspect 6-12 cell.

Solution 5： Linear BMS Solution Advantage： • Linear the chip for high level battery management and battery charge • The battery management chip has LTC6802-1 and battery monitor • Could measure the voltage of up to 12 series battery (Max: 60V) • Could carry out the system of over 1000V • Each battery’s input has the related switch , used to discharge the over-charged battery

Solution 6： Maxim BMS Solution Advantage： • Max11080: each chip could monitor 1-１２ cell, and could connect

with up to 3１chips. • Max11068: each chip could monitor 1-１２ cell, and could connect with up to 3１chips and has function of passive balance.


12


Solution 7： O2 BMS Solution Advantage： • High power BMU family - 3 to 13 cells • Highly integrated battery pack monitor and protection • Voltage, current and temperature monitor • High accuracy Battery Gauge with protection functions • Passive cell balancing Solution 8： TI BMS Solution Advantage： • BQ78PL116 configuring the a multi-stacked battery pack • BQ77PL900Monitoring the multi-cell battery pack voltage temperature • Monitoring the individual cell voltage • Passive cell balancing • Communication to a host device


13


Powertrain Electrification Body Electronics /

Safety Chassis Networking

Modules • Engine Controller

• Transmission Controller

• Throttle Control

• Fuel Rail

• Emissions

• Up Integrated Housings

System Components • Inverters

• Motors

• Generators

• Brake Assist

• Battery Systems

• Controls

• Accessories

• Power Take-off

• Implements

ECM’s • Power Distribution

• Vehicle Operation

• Autonomous Vehicles

• Coordinated Farming

• Steering

• Braking

• Climate Control

• Seating

• Safety

• Anti-Theft

• Diagnostics / Gateway

Lighting • Interior/Exterior

• Convenience

Connected Vehicle • Monitoring/Diagnostics

• GPS/Cellular/Wi-Fi Com

• Network Gateways

• V2V / V2I

Displays • Instrument Cluster

• Driver Info

• Tablets

Media Modules • Passive / Active

Antenna • Single & Hybrid multi-type

Safety/Security • Operator

• Anti-Theft/Lojack

Connectors, Cables & Sensors play across all segments.

14

Molex Confidential & Copyright. For Training Purposes only 15


Engine

Transmission

Drive shafts

Active suspension

Fuel injection

Braking system

Emissions

Sensors are used in all areas.

Powertrain describes the main components that generate power and deliver to road surface, water or air. This includes engine, transmission, drive shaft, differentials and the final drive.

16


The chassis is the frame, wheels and machinery of a motor vehicle on which the body is supported.

External Lights

Interior Lighting

Engine and cab controller interface

Wheel sensor

Carriage

Pedals

Driver Airbag

Mirror

17


The chassis is the frame, wheels and machinery of a motor vehicle on which the body is supported.

External Lights

Interior Lighting

Engine and cab controller interface

Wheel sensor

Carriage

Pedals

Driver Airbag

Mirror

18


Headers or Male Receptacles

Sealed & Unsealed Cable Connectors Body Electronic and In Vehicle Networking Cables & Connectivity Modules

Electronic Solutions and Assemblies for Various Applications

From Components => => Electronic Solutions!

Evolving into a Solutions Provider


Customer Consumer Ports

Smart Chargers

Wireless Power

Lighting

20

PCBA Automotive Applications


Molded Plastic Housing

Stamped & Plated Pins

• (Hi-pot, O/S, TP, Marking)

Standard Inspection Processes

• (bushing, Seal, Encapsulant, Coil Winding, Ferrite …)

Other Components (Optional)

• (dispensing Sealant, laser-marking, Screw mounting, …)

Other Special Processing (Optional)

Sensors Capabilities Overview


Side Impact

Park Assist

Roll Over

Remote Satellite

Tire Pressure monitoring System


Product Examples

Applications

– Control Module Housing

– Device Housing

– ABS Housing

– Brush Holder

Technologies

– Overmolded, Stitched, Assembled

– Bushings

– Seals

– Integrated Mechtronics; Capacitor, Coil, etc.

– Encapsulant, Adhesive, etc.g

23


Design Overview (GM CPKG4)

24

MX123 Shrouds (2 bay & 3 bay options) 0.64 – Silver Plated

2.8 – Tin Plated

Stamped Aluminum Case

Crimped Cover Attachment

Pin Alignment Plates

Fully Sealed (shroud, pins, and cover)


Networking describes the infotainment, telematics and communication within the vehicle as well as communication with the outside world.

Navigation system

USB charger

Media Module

Antenna

FAKRA Rf

HSAutoLink II

GPS Transponder

Rf connector

CAN Bus

25


– Custom products

Molex leverages its combined Light-Emitting Diode (LED) and Printed Circuit Assembly design and manufacturing expertise to provide dependable and efficient custom-lighting solutions seamlessly for computing devices across all industries

Molex LED PCBA Lighting products

Applications within the Commercial Vehicle

26


Transmission control unit

RF connector for In- and outside communication

O2 sensor for the Exhaust

Electronic Suspension Controller unit

CMC

Fuel injectors

MX150

Powertrain Control Module

Ignition control unit

MX123

Pressure sensor

RF Fakra

27


28




Molex Confidential & Copyright. For Training Purposes only 32 32
























12 Way 4x – 2.8 8x – 1.2

25 Way 4x – 2.8 21x – 0.5

27/28/29 Way Up to 8x – 1.2 Up to 21x – 0.5 Fits package for GM Infotainment

and BCM/ELM programs

32 Way 4x – 1.2 28x – 0.5

Molex Incorporated Confidential


30.6

19.0 27.4

30.6

20.2 27.4

32 Way

28/27 Way

Cavity Depopulation Locations



32.8

20.2 27.4

32.8

20.2 27.4

12 Way

25 Way



NanoMQS Terminal cavity is developed around the released TE Cavity Specification

1.2mm Terminal cavity is developed around the released AK Cavity Specification

MCP2.8 Terminal cavity is developed around the released TE Cavity Specification

CPA and Connector Latch designs are re-used from Molex developed Unsealed Mini50 project.

Pre-Staged Independent Secondary Terminal Lock (ISL) developed around the Sealed Mini50 project.

Component design has been developed around manufacturing strategies for improved tool life.

58

TE NanoMQS TE MCP2.8 Delphi OCS / JST MSA 1.2


































Antenna Size:106.6mm*13mm

Type : Balance

Cable Length:50/100/150/200/250/300mm

Frequency Band : GSM 850/900/1800/1900/W2100/LTE B7

Application : Cellular


Antenna View

Main

► Test Frequency

AM : 535 ~ 1605 KHz / FM : 87.5 ~ 108 MHz

Main & MIMO : 698 ~ 960 MHz / 1710 ~ 2170 MHz / 2300 ~

2690 MHz

WIFI : 2400 ~ 2485 MHz / 5150 ~ 5825 MHz

WIFI MIMO

AM/FM AM/FM

AM/FM

Success Solution with Molex Products

44


Antenna View

Main

► Test Frequency

AM : 535 ~ 1605 KHz / FM : 87.5 ~ 108 MHz

Main & MIMO : 698 ~ 960 MHz / 1710 ~ 2170 MHz / 2300 ~

2690 MHz

WIFI : 2400 ~ 2485 MHz / 5150 ~ 5825 MHz

WIFI MIMO

AM/FM AM/FM

AM/FM

Success Solution with Molex Products

44


Antenna Type: Flex + Cable

Antenna Size and Frequency Bands:

– Main:70mm*9mm; 824-960MHz&1710-2690MHz

– MIMO:40mm*9mm; 1710-2690MHz

– WIFI:40mm*9mm; 2.4GHz/5GHz

93

Main Antenna-200mm

MIMO Antenna-200mm

WIFI Antenna-200mm

Frequency Band 824MHz-960MHz 1710MHz-2170MHz

Main antenna efficiency（%） 42.63 48.63

Frequency Band 1.71GHz-2.69GHz

MIMO antenna average efficiency（%） 60.09

Frequency Band 2.4GHz-2.5GHz 5.15GHz-5.85GHz

WIFI antenna efficiency（%） 46.5 64.6


Antenna Type: Flex + Cable

Antenna Size and Frequency Bands:

– Main:80mm*9.5mm*6mm;

824-960MHz&1710-2690MHz

– MIMO:40mm*16.8*10mm; 1710-2690MHz

– WIFI:25mm*10*10mm; 2.4GHz/5GHz

94

Frequency Band 824MHz-960MHz 1710MHz-2170MHz

Main antenna efficiency（%） 33.2 41.2

Frequency Band 1.71GHz-2.69GHz

MIMO antenna average efficiency（%） 40.2

Frequency Band 2.4GHz-2.5GHz 5.15GHz-5.85GHz

WIFI antenna efficiency（%） 55.6 45.2

MIMO

WIFI

Main

Cable


Antenna Size:180mm*18.5mm

Cable Length:300mm

Application:

– GSM850/900/1800/1900/W2100/LTE B1/2/3/4/5/7/8/38/39/40/41

– WIFI 2.4GHz/5GHz

95


Antenna Type: Flex

Antenna Frequency Bands:

– Main&MIMO:824-960MHz&1710-2170MHz&2500-2700MHz

– GPS:1575MHz

– BT/WIFI:2400-2500MHz

96

Frequency Band 824MHz-960MHz 1710MHz-2170MHz 2500MHz-2700MHz

MIMO antenna efficiency（%） 32.4 24.3 34.9

Frequency Band 1575MHz

GPS antenna efficiency（%） 51.3

Frequency Band 824MHz-960MHz 1710MHz-2170MHz 2500MHz-2700MHz

Main antenna efficiency（%） 47.5 51.5 41.7

Frequency Band 2400MHz-2500MHz

BT/WIFI antenna efficiency（%） 65.7


MX123,is good product for the application of AG’s ECU and TCU, Have provided samples to YTO for testing before;

Brad,M8,M12,M23, for the application of Rail and train ;

Switch for Train and BUS;

HS Autolink, for infotainment system in Truck and BUS;

RF, for trail and Truck. More and more need antenna for the wifi in Train.

CMC and MX150 for power train as well as the cable harness.

97


http://cn.bing.com/images/search?q=Ev+Battery+Management+System&view=detailv2&&id=48B8B1F6E6EBEA7C99A40F80F1FBE0893BC420F7&selectedIndex=12&ccid=2WRoVB72&simid=608044142967786161&thid=OIP.Md96468541ef67db935580c49d5ec0a80o0

http://cn.bing.com/images/search?q=Battery+Management+ystem+structure&view=detailv2&&id=8B81AEB36ED97C23CBB87D4C923B9B2262AC978D&selectedIndex=112&ccid=nD2U+JY0&simid=608045092151362208&thid=OIP.M9c3d94f89634812cb342d53bcee08051o0


8ckt mini50 B type

12ckt mini50 B type

12ckt mini50 A type

8ckt mini50 A type

12ckt mini50 C type

20ckt mini50 A type

99


http://cn.bing.com/images/search?q=Tesla+Model+S+Battery+Pack&view=detailv2&&id=77298EE40627C1E611AECFED38BA5BF15FC0340C&selectedIndex=2&ccid=wJYuzC3e&simid=608005548383472370&thid=OIP.Mc0962ecc2ddecc9844c61602a5ed4f67H0

http://cn.bing.com/images/search?q=EV+battery+pack&view=detailv2&&id=C053E1F06296F8B72DF2CB7DDFE8AE868119A96A&selectedIndex=153&ccid=4foYhjK2&simid=608007395226486630&thid=OIP.Me1fa188632b65c4b006af013c574b103o0

http://cn.bing.com/images/search?q=EV+battery+pack&view=detailv2&&id=6A5118D43E146AEF22E0859D4CB51CFAE6758E3E&selectedIndex=68&ccid=2HYO4uQG&simid=608053063605686063&thid=OIP.Md8760ee2e406d9d2c22e42b9b4e618f5o0


OEM CCC : If applicable

MICC Code

101


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Documents

China Market Update - Elecfans...Electronic Control Module (ECU) Bosch / UAES Power Steering Module (IPM/IGBT/MOSFET) Mitsubishi / Infineon / Fuji Sensors (Current/Voltage/Hydrogen