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CNC Machining System DATRON M8Cube Composite Materials for the Automotive and Aerospace Industries Example: CFRP Keyboard Body Innovative Production Technology

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Page 1: CNC Machining System DATRON M8Cubemarketing.datrondynamics.com/acton/attachment/6438/f-01ed/1... · CNC Machining System DATRON M8Cube Composite Materials for the Automotive and Aerospace

CNC Machining SystemDATRON M8CubeComposite Materials for the Automotive and Aerospace Industries Example: CFRP Keyboard Body

Innovative Production Technology

Page 2: CNC Machining System DATRON M8Cubemarketing.datrondynamics.com/acton/attachment/6438/f-01ed/1... · CNC Machining System DATRON M8Cube Composite Materials for the Automotive and Aerospace

� High dynamics through optimized control and mechanical structure designed for speed and rigidity

� Efficiency with the smallest tools using high-speed spindles up to 60,000 rpm (0.6 kW to 4.0 kW)

� Rigid, vibration-free design of the machine delivers superior surface finishes

� High precision resulting from quality machine components including linear guides, precision-ground ball screws, high-frequency spindles and HSK-E 25 tool inserts (optional)

More than just machine construction –You Are in Expert Hands From A to Z

A world-class product is nothing without world-class service. With over two decades of experience, we have worked with the world’s largest manufacturers. Our business is based on partnering successfully with our customers for their entire “customer journey”. If handled correctly, this “journey” is a long and positive one. In fact, the first machine that we installed in North America over 20 years ago is still being used by its original owner and continues to crank out parts. This kind of successful journey is the result of consultative support that you can expect from day one and can count on for years to come.

The Milling Machine.

The Technology.

Our Service.

Application Consulting

Demo

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Program

Machined Samples

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Consulting

Training

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Automation

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The perfect machining system for your application:

DATRON M8Cube

Page 3: CNC Machining System DATRON M8Cubemarketing.datrondynamics.com/acton/attachment/6438/f-01ed/1... · CNC Machining System DATRON M8Cube Composite Materials for the Automotive and Aerospace

Gravieren filigraner Strukturen

Machining time with DATRON M8Cube and 3.0 kW spindle:

7 minutes

Set-up and cycle times

Very short set-up and cycle time with the combination of CNC technology, software, tools and milling strategy – all from a single source: DATRON.

We Provide Solutions For Your Requirements

Composite materials feature a plastic matrix that is usually connected to individual layers of brittle fiber reinforcement. These materials don‘t forgive anything and mercilessly show you their weak points during the machining process. Additionally, milling these materials results in a lot of dust and debris. That‘s why DATRON offers CleanCut, a suction system designed to deliver a clean, dust-free work environment and efficient milling results without burrs or delamination.

170 mm

125mm

2.5

mm

Burr-free edges, no delamination

Perfect pocket surfaces without fraying

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Milling strategies used(selection)

1 2Machining: Roughing Smoothing

End mill: Micro-Toothed End Mill, Ø 3 mm Micro-Toothed End Mill, Ø 1.5 mm

Revolutions: 36,000 rpm 38,000 rpm

Feed rate: 1.5 m/min 1 m/min

XY infeed: 3 mm 0.3 mm

Z infeed: 1.5 mm 1.0 mm

Dynamics: 5 3

CAM chord error: 0.04 0.02

PerfectCut chord error: 0.02 0.02

Article No: 0073126D 006T115

Smoothing2

1 Roughing

Page 5: CNC Machining System DATRON M8Cubemarketing.datrondynamics.com/acton/attachment/6438/f-01ed/1... · CNC Machining System DATRON M8Cube Composite Materials for the Automotive and Aerospace

Technical Data:

� 3.0 kW spindle

� 12-station automatic tool changer

� Installation dimensions (W x D x H) without terminal 1,740 mm x 1,740 mm x 1,950 mm

� Weight approx. 1,300 kg

„–“= Kombination nicht möglich

The ideal CNC milling machine for aluminum cutting as described:

Optional accessory technology packages:We offer a series of powerful accessory combination packs at attractive prices:

Vacuum TechnologyDATRON vacuum tables provide increased flexibility, as well as reduced setup and changeover times.

� Vacuum distributor 2fold Pro

� Vacuum table meandering groove 1,000 x 500 x 30 mm

� Vacuum pump 100 cbm, 3 x 400 V, 16 A, 1 1/4”, Pro

CNC milling toolsDue to years of experience and intensive communication with our customers, we develop tools specifically designed for high-speed machining applications.

� Customer specific tool package

XYZ SensorThe XYZ sensor guarantees short setup times, increased precision and cost-efficiency by automatically mea-suring reference edges and height profile.

� Precision sensor Z TP-R

� 3D-(X,Y) extension for X, Y, Z sensor

DATRON PerfectCut

Software ModulesFast CAD/CAM data transfer and an easy-to-use software.

� DATRON CNC v9 ISO+

� DATRON CNC v9 Expert, incl. ISO+

� Mastercam milling entry package, wire frame model (DesignLT)

� DATRON PerfectCut controur smoothing filter

TrainingOur system training sessions allow you to acquire all the essentials to use our machines and systems effectively and efficiently in a very short time.

� Operator training at your site or in a DATRON Technology Center

Recommendation!

DATRON M8Cube P3.0 kW spindle with HSK-E 25 insert PCNC hand-held control unit Pro B10-2 HSCpro POperating terminal with touchscreen, keyboard and integrated machine status display PMinimum-quantity cooling lubrication system, incl. spray unit PTool changer for up to 24 HSK-E 25 tools PPrecision tool-length sensor PPerfectCut software package P

Chip Removal - CleanCutAlmost chip-free work as the result of highly effective chip removal. A must for plastics such as GRP and CRP; an advantage for many met-al-machining applications.

Page 6: CNC Machining System DATRON M8Cubemarketing.datrondynamics.com/acton/attachment/6438/f-01ed/1... · CNC Machining System DATRON M8Cube Composite Materials for the Automotive and Aerospace

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The information in this brochure contains current descriptions or performance features which are subject to change due to further development of the products. The descriptions and performance features are binding only if they are expressly agreed in writing at the time of conclusion of the contract.

DATRON Dynamics, Inc.115 Emerson RoadMilford, NH 03055

Phone: 888.262.2833www.datron.com

DATRON Dynamics West 6255 Southfront RoadLivermore, CA 94551

Exceptional equipment. Exceptional support.

Qualified Seasoned technicians with many years of practical experience and ongoing in-house training ensure DATRON quality in the field. As a result, you will get sound, expert consulting and any support need that arises will be addressed quickly and skillfully.

Cost-effectiveThe most modern information technology enables us to per-form remote diagnostics for the quickest and most cost-effec-tive issue resolution.

Timely We have several locations nationwide and maintain a comprehensive parts inventory to ensure that we have what you need … when you need it. User-changeable parts can be shipped overnight or in advance of a scheduled service visit to maximize machine up-time.

Friendly and ReliableIf you have a service requirement, our Hotline is your first course of action. With remote diagnostics we can quickly make a diagnosis and determine the best solution. In most cases, issues can be resoved without an on-site service call.