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DuraTurn 2030
DuraTurn 2050
DuraTurn 2550 DuraTurn Series
CNC Lathe
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Reliable
Accurate
Affordable
Durable
Universal
CNC Lathe with Excellent Operability and Machining Capability
The DuraTurn series, which was developed in the pursuit of the highest reliability and cost performance and boasts outstanding sales records,
is now equipped with the MAPPS Ⅳ high-performance operating system as standard to deliver even greater functionality and operability.
With the addition of two models: the DuraTurn 2050MC and 2550MC that employ the BMT (Built-in Motor Turret) for milling,
the DuraTurn series provides powerful support for our customers' increasingly diverse machining operations.
2
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CNC Lathe
C O N T E N T S
BMT : Built-in Motor Turret
MAPPS : Mori Advanced Programming Production System
● The photo shows the machine outfitted with options.● Actual nameplate layout, lubricating oil tank, tailstock, tailstock hydraulic measuring instruments, etc may differ from the photo.● Figures in inches were converted from metric measurements.
● Photo: DuraTurn 2550MC
Variations 4
BMT (Built-in Motor Turret) 5
High precision/
High-precision equipment
6
Machining ability 7
Basic structure 8
Improved workability, Maintenance/
Peripheral equipment
9
MAPPS Ⅳ 10
General view 12
Spindle speed-torque/
output-rotation speed diagram
13
Tooling system diagrams 14
Standard & Optional features 19
Numerical control unit specifications 20
Machine specifications 21
3
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4
Work envelope
Max. turning length
Max
. mac
hini
ng d
iam
eter
Machine typeDuraTurn 2030
DuraTurn 2050
DuraTurn 2050MC
DuraTurn 2550
DuraTurn 2550MC
Swing over bed mm (in.) 550 (21.7) 610 (24.0)
Max. machining diameter mm (in.) φ340 (13.3) φ370 (14.5) φ340 (13.3) φ370 (14.5) φ340 (13.3)
Max. turning length mm (in.) 316 (12.4) 530 (20.8) 436 (17.1) 513 (20.1) 426 (16.7)
Bar work capacity mm (in.) φ65 (2.5) φ80 (3.1)Bar work capacity
No tailstock
DuraTurn 20308 inch Chuck
DuraTurn 20508 inch Chuck
With tailstock
DuraTurn 255010 [12] inch Chuck
Turning
DuraTurn 2050MC8 inch Chuck
With tailstock
DuraTurn 2550MC10 [12] inch Chuck
Milling
Variations
DuraTurn 2550MC
[ ]Option
DuraTurn 2550
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5
0
Built-in motor
Oil jacket
BMT: Built-in Motor Turret
Motor
Timing belt 1
Timing belt 2
Involute spline
Conventional machine
Bevel gear
Coupling
A transmission structure with many
heat-generating parts such as gears and
belts, which affect machining accuracy.
With a built-in motor, there is
no transmission structure. The
sources of heat are reduced, and
the motor is also surrounded by a
cooling jacket.
Built-in motor
Coupling
Turret temperature increases(Compared with conventional machine)1/10 or less
Displacement amount(Compared with conventional machine)1/3 or less
The built-in structure, in which the motor is placed inside the turret, minimizes heat generation and vibration,
improves transmission efficiency and significantly increases cutting power, speed and accuracy.
Built-in Motor Turret
Conventional machine
3.05 µm
0.96 µm
DuraTurn 2050MCDuraTurn 2550MC
DuraTurn 2050MC
Milling specifications as standard <DuraTurn 2050MC, DuraTurn 2550MC>
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8
Rollers guideway
Rollers are superior to ball guides, because they
offer less elastic deformation under load. By
placing many rollers inside the slide unit, we
achieved high rigidity.
Tailstock <DuraTurn 2050, DuraTurn 2550>
120mm (4.7 in.)
Tailstock spindle travel
370mm (14.6 in.)
Tailstock travel
Spindle
Turret
Machine typeDuraTurn2030
DuraTurn2050
DuraTurn2050MC
DuraTurn2550
DuraTurn2550MC
Max. spindle speed min-1 4,000 3,000
For milling specifications, milling holders can be
fitted to all stations.
Basic structure
● Actual nameplate layout, lubricating oil tank, tailstock, tailstock hydraulic measuring instruments, etc may differ from the photo.
Machine type DuraTurn 2050MC DuraTurn 2550MC
Max. rotary tool spindle speed 6,000 min-1
Rotary tool spindle output (15%, 25%/cont) 5.5 kW/3.7 kW (7.5/5 HP)
Standard Milling
12-tool
Number of tool stations
DuraTurn 2050MCDuraTurn 2550MC
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3
9
1
2
3
4
5
● Photo: DuraTurn 2550MC
External chip conveyor
Available specifications
Workpiece material and chip size ○: Possible ×: Not suitable
Steel Cast iron Aluminum, non-ferrous metal
Long Short Powdery Short Long Short Powdery
Hinge type ○ ○ ○ × ○ × ×
Scraper type × ○ ○ ○ × × ×
Approximate chip size
Short: chips shorter than 50 mm (2.0 in.), blocks of chips shorter than φ 40 mm (φ 1.6 in.).
Long: chips longer than those indicated above.
● The options table below the general options when using coolant. Changes may be necessary if you are not using
coolant, or depending on the amount of coolant, compatibility with machines, or the specifications required.
● Please select a chip conveyor to suit the shape of your chips. When using special or difficult-to-cut material (chip
hardness HRC45 or higher), please consult with our sales representative.
● We have prepared several options for different chip shapes and material. For details, please consult with our
sales representative.
Improved workability, Maintenance
Peripheral equipment
Door opening widthAccessibilitySwivel-type operation panel
Daily maintenance & inspection
An easy-to-use operation panel which can
swivel from 0-90˚. Visibility while operating is
also improved.
90°
With a wider door opening than conventional machines,
workpiece loading and unloading and maintenance inside
the machine is easier.
To make operations inside the machine easier, the
distance from the front of the machine to the spindle
is shorter. ● With the automatic door specifications, a tape switch will
be installed, so the opeing will be slightly smaller.
● Manual in-machine tool presetter (removable type)
is an option
B
DuraTurn 2030DuraTurn 2050DuraTurn 2550
Standard mm (in.) 532 (20.9) 630 (24.8)
Automatic door specifications mm (in.) 512 (20.2) 610 (24.0)
DuraTurn 2030DuraTurn 2050DuraTurn 2550
DuraTurn 2050MCDuraTurn 2550MC
A mm (in.) 338 (13.3) 384 (15.1) 385 (15.2)
B mm (in.) 950 (37.4) 1,027 (40.4) 1,067 (42.0)
A
Manual in-machine tool presetter
(removable type) storage box
● Actual nameplate layout, lubricating oil tank, tailstock, tailstock hydraulic measuring instruments, etc may differ from the photo.
● Photo: Hinge type chip conveyor
1 2
54
Option
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High-Performance Operating System
Ⅳ
MAPPS: Mori Advanced Programming Production System
● 10.4-inch operation panel
High-performance operating system that pursues ease of use, and combines the best
hardware in the industry with the advanced application/network systems.
Vertical soft-keys
Keyboard
The vertical soft-keys can be used as option buttons or
shortcut keys to which you can assign your desired
screens and functions, allowing you to quickly display
the screen you want.
A PC-type keyboard is used as standard, making key
input easy.
▶ Outstanding operability thanks to upgraded hardware
▶ New functions for easier setup and maintenance
▶ In the event of trouble, DMG MORI SEIKI’s remote
maintenance service solves it smoothly
MORI-NET Global Edition Advance OP
for CNC Lathes
Outstanding operability
● Macro programs such as GOTO, IF and WHILE cannot be used in DNC operating
programs.
Alarm help function
When an alarm occurs, MAPPS identifies the cause of the trouble and provides
solutions.
Improved ease of maintenance
File display and Memo function
Data necessary for setups such as operating instructions, drawing data and
text data can be viewed on MAPPS. Text data is editable.
Improved ease of setup
Viewable file types
・PDF ・ TXT (editable)
・ Any file that can be displayed
with Internet Explorer is
available
DNC operation using external memory (front USB port) OP
DNC operation can be performed using programs stored in an external
memory (USB). It is also possible to transfer data between an external
memory and the NC memory and delete/copy/rename programs in an external
memory.
Program management
Fixed-point in-machine camera
Images taken by cameras installed inside/outside the machine can be viewed
on the programming screen. This function is useful for maintenance.
Examples of camera locations
・ Inside machine (to check machining)
・ Chip bucket (to check chip accumulation)
Improved work efficiency
Consultation is requiredOP
10
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Ⅳ
:
●
▶
▶
▶
MORI-NET Global Edition Advance OP
●
・ ・ ・
OP
・
・
OP
This network system application achieves fast information sharing and increased production efficiency.
This system enables access to customer support services as well as high-speed, large-capacity data transmission between the machines and Service Center,
by using a network that combines the internal LAN and the Internet.
Network Application Systems
● The photo shown may differ from actual machine.
● Information about the screen is current as of January 2014.
Remote Maintenance/Machine Operation Monitoring Service
● Remote maintenance service by DMG MORI SEIKI Service Center
● Internet-based, high speed (max. 1 Gbps), large capacity
network
● No server installation is required ― reduction in initial cost
● Download various data from the server located at
DMG MORI SEIKI
Receive e-mail
notification
View operating
status report
DMG MORI SEIKI’s Service Center
Plant
Outside the office
Office
Server
Hub
Router
Conduct remote
diagnosis
Store operating status
reports
Receive remote
diagnosis
Receive e-mail
notification
Download data Download data
Send alarm
notification
View operating
status report
【Internet】 【LAN】
OP
OP
■ Machining menu ■ Contour input■ List display function
■ DXF import function OP■ Relief machining OP
■ Simple soft jaw forming function
This function allows users to create programs simply by following the guidance on the screen.
Much of the programming process has been simplified due to the minimal key entry required for even the most complex shapes.
Conversational automatic programming
MORI Automatic Programming System for Lathes
OP
Application systems which let you create machining
programs easily on your PC.
● Easy operation, simply by entering the
product shapes while following the
instructions on the screen.
● Its functions, data and operability are
fully compatible with the conversational
programming system of the MAPPS Ⅳ operating systems.
Option
11
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21
Machine specifications
Item DuraTurn 2030 DuraTurn 2050 DuraTurn 2050MC DuraTurn 2550 DuraTurn 2550MC
Capacity
Swing over bed mm (in.) 550 (21.7) 610 (24.0)
Swing over cross slide (X-axis protector) mm (in.) 475(18.7) 380 (15.0) 480 (18.9) 380 (15.0) 480 (18.9)
Max. turning diameter mm (in.) φ340 (13.3) φ370 (14.5) φ340 (13.3) φ370 (14.5) φ340 (13.3)
Standard turning diameter mm (in.) φ209 (8.2) φ251 (9.8) φ230 (9.0) φ251 (9.8) φ230 (9.0)
Max. turning length mm (in.) 316 (12.4) 530 (20.8) 436 (17.1) 513 (20.1) 426 (16.7)
Bar work capacity mm (in.) φ65 (φ2.5) φ80 (φ3.1)
TravelX-axis travel mm (in.)
200 <170+30>(7.9 <6.7+1.2>)
215 <185+30>(8.5 <7.3+1.2>)
215 <170+45>(8.5 <6.7+1.8>)
215 <185+30>(8.5 <7.3+1.2>)
215 <170+45>(8.5 <6.7+1.8>)
Z-axis travel mm (in.) 370 (14.6) 570 (22.4)
Spindle
Max. spindle speed min-1 4,000 3,000
Number of spindle speed ranges Stage 1
Type of spindle nose JIS A2-6 JIS A2-8
Through-spindle hole diameter mm (in.) 73 (2.9) 91 (3.6)
Min. spindle indexing increment - 0.015°(0.001°: Least input increment)
- 0.015°(0.001°: Least input increment)
Spindle bearing inner diameter mm (in.) 120 (4.7) 130 (5.1)
Turret
Number of tool stations 12
Shank height for square tool mm (in.) 25 (1.0)
Shank diameter for boring bar mm (in.) Max. φ50 (φ2.0) Max. φ32 (φ1.3) Max. φ50 (φ2.0) Max. φ32 (φ1.3)
Turret indexing time (1-station) sec. 0.42 0.45
Max. rotary tool spindle speed min-1 - 6,000 - 6,000
Rotary tool machining ability mm (in.) - Tapping: M14Drilling: φ16 (φ0.6)
- Tapping: M14Drilling: φ16 (φ0.6)
Tailstock
Tailstock travel mm (in.) - 370 (14.6)
Tailstock spindle diameter mm (in.) - φ85 (3.3)
Taper hole of tailstock spindle - MT4 (Live center)
Tailstock spindle travel mm (in.) - 120 (4.7)
Feedrate Rapid traverse rateX-axis mm/min (ipm) 24,000 (944.9)
Z-axis mm/min (ipm) 24,000 (944.9)
Motors
Spindle drive motor kW (HP)13.5/13.5/11(18/18/15) <5 min/30 min/cont>
26/19.5 (34.7/26) <30 min/cont>
Rotary tool spindle drive motor (15%, 25%/cont) kW (HP) - 5.5/3.7 (7.5/5) - 5.5/3.7 (7.5/5)
Feed motor kW (HP) 2.5 (3.3)
Power sources
Electrical power supply I94090B03 kVA 21.1 25.4 30.3 36.4
Compressed air supply Mpa (psi), L/min (gpm)-
(A compressed air supply may be needed, depending on options and peripheral equipment.)
Tank capacity Coolant tank capacity L (gal.) 140 (37.0) 210 (55.4)
Machine size
Machine height (from floor) mm (in.)1,625 (64.0)
<1,832 (72.1): Operating panel>
1,758 (69.2)<1,832 (72.1):
Operating panel>
1,798 (70.8)<1,832 (72.1):
Operating panel>
1,758 (69.2)<1,832 (72.1):
Operating panel>
1,798 (70.8)<1,832 (72.1):
Operating panel>
Floor space (width×depth) mm (in.) 1,946 (76.6)×1,764 (69.4)2,200 (86.6)×
1,836 (72.3)2,200 (86.6)×
1,867 (73.5)2,200 (86.6)×
1,836 (72.3)2,200 (86.6)×
1,867 (73.5)
Mass of machine kg (lb.) 3,250 (7,150) 3,850 (8,470) 3,950 (8,690) 4,000 (8,800) 4,100 (9,020)
Noise dataA-weighted, time-average radiated sound pressure level (measurement uncertainty is 4 dB)
(dB) 61-78 62-74 63-82
● Bar work capacity: Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity.● Max. spindle speed: Depending on restrictions imposed by the workpiece clamping device,
fixture and tool used, it may not be possible to rotate at the maximum spindle speed.● Power sources, machine size: the actual values may differ from those specified in the catalog, depending on the optional features and peripheral equipment.● Compressed air supply: Please be sure to supply clean compressed air <air pressure: 0.7 MPa (101.5 psi), pressure dew point: 10℃ (50°F) or below>.● A criterion capacity to select a compressor is 90 L/min (23.8 gpm) per 0.75 kW (1 HP).
However, this figure may differ depending on the type of compressors and options attached. For details, please check the compressor specifications.● When the tool tip air blow is regularly used, air supply of more than 300 L/min (79.2 gpm) is separately required.
DuraTurn2030(131012)DuraTurn2050, 2550(131012)
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