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    ALTERNATIVE AUTO FUELSCNG AND LPG 137

    9

    ALTERNATIVE AUTO FUELS- CNG AND LPG

    Introduction

    The use of gaseous fuels i.e. Compressed

    Natural Gas (CNG) and Liquified

    Petroleum Gas (LPG) for automotive

    applications has been under taken in differentparts of the world for varying reasons. The

    Committee has reviewed the global scenario,

    in particular, the status of the CNG and LPG

    vehicle commercialisation programmes

    taken up in various countries. The Committee

    has taken note of the on-going efforts for

    promoting the use of these alternative fuels

    in the country.

    1International Association for Natural Gas Vehicles2International NGV Markets, March 2000, Dr. Jeffrey M. Seisler, Executive Director, ENGVA & President,

    International Association for NGVs

    International experience

    Natural gas vehicles

    Several countries have Natural Gas Vehicles

    (NGVs). The top ten countries in terms of

    NGV population are given in Table 9.1.World NGV commercialisation activities

    have taken place for varying reasons in

    different countries since their initial

    introduction in Italy in the mid-1930s. Each

    country has a different set of market

    conditions, economics, gas availability /

    supply, technology development, that cause

    NGV commercialisation to progress at

    different rates2. A brief overview of the global

    NGV programmes is as follows:

    Table 9.1 NGVs in the world1

    Country NG vehicles Refuelling stations As on

    Argentina 721830 969 November 01

    Italy 380000 369 November 01

    Pakistan 265000 310 June 01

    Brazil 232973 284 May 02

    USA 102430 1250 January 01

    India 95150 124 June 02

    Venezuala 40962 170 January 02

    Egypt 37642 60 May 02

    China 36000 70 January 01

    Ukraine 31000 208 December 01

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    138 AUTO FUEL POLICY REPORT

    Before starting with the1984 Liquid FuelsSubstitution Programme,Argentina had a well-established natural gasconsumption culture andpipeline substructurereaching most of itspopulated cities.

    Italy. Italy was the first country in the world

    to use CNG as a fuel for transport in the

    beginning of World War II in 1930s. This

    was mainly owing to the need to become

    self sufficient. War time conditions drove

    Italy towards the only source of energy that

    was available naturally in the country.In the 60s, petrol was easy to use, which

    caused a critical situation for CNG. In the

    70s, high management costs and new

    technologies drove establishment of 80 new

    refuelling stations connected with pipelines.

    It was this development that indirectly

    encouraged development of new

    compression systems used for pipelines and

    refuelling. Environmental awareness was not

    yet widely spread even though the problem

    of pollution on account of traffic had alreadybecome an issue.

    Restrictions of supplies in the 70s

    reduced development of network for filling

    stations. The problem of supply was solved

    in the mid-80s by imports from Algeria.

    The key factor in the development of NG

    vehicles in Italy has been the gas pipeline

    network which in the 80s was extended to

    obtain a backbone more than sufficient for

    an efficient distribution and technology

    development / export considerations. By this

    time, environmental awareness began and

    what had been considered a poor fuel of aself-sufficient country was now becoming a

    modern environment friendly fuel. CNG

    network of Italy is shown in Fig. 9.1. The

    network has been developed over a period

    of 70 years.

    In July 2000, there were 331 filling pumps

    in use. The Italians have been the historic

    leaders in the NGV market, only recently

    outpaced by Argentina. The Italians are

    product leaders worldwide, exporting

    vehicle conversion systems and compressorstation equipment to the Middle East, South

    America, China, and India, to name a few.

    Argentina3. Argentina had developed

    additional policies of energy diversity mainly

    after the Yom Kippur War (1973), taking

    advantage of huge natural gas fields

    discovered in the 70s. Being self sufficient

    in oil and having discovered new natural gas

    fields, it made sense in the 80s to aim at:

    Possible expansion of CNG by replacingliquid fuels and giving place for more oil

    exports and improvement of the balance

    of payments.

    Alternative automotive low price gas fuel

    could justify taxation increases on liquid

    fuels without awakening unwanted

    massive protests.

    Before initiating the 1984 Liquid Fuels

    Substitution Program, Argentina had a well-

    established natural gas consumption culture

    and pipeline substructure reaching most of

    its populated cities. Environmental

    advantages of natural gas were known but

    they did not lead the move.

    3An overview of the Argentine NGV experience , Dr. Juan Carlos Fracchia, President of the Argentine

    Chamber for NGV

    Fig. 9.1 CNG network in Italy

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    ALTERNATIVE AUTO FUELSCNG AND LPG 139

    Currently Argentina has the following

    infrastructure :-

    11,000 km trunk lines, 43 compressor

    plants (701,470 HP) plus the

    compression plants of the new pipelines

    to Chile.

    93,000 km distribution network marking

    an 83 per cent length increase since the

    privatization took place in 1991. Nine NG

    distribution companies covering most of

    the country carry out natural gas

    distribution.

    Fig. 9.2 CNG network in Argentina

    6 major pipeline export projects are

    underway or proposed to supply outside

    the country boundaries to Uruguay,

    Paraguay, Chile, and Brazilian regions.

    Central Chilean region is supplied as of

    1997.

    Ratio between reserves and productiongives 17 years for natural gas and less than

    9 years for oil.

    CNG network of Argentina is shown in

    Fig. 9.2.

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    140 AUTO FUEL POLICY REPORT

    Los AngelesMetropolitanTransportation Authorityhas a fleet of above2,600 buses out ofwhich about 800 arenatural gas buses

    Other European Countries: European

    NGV activity outside Italy commenced after

    the advent of the European Natural Gas

    Vehicle Association (ENGVA) in 1994. In

    other European countries like Germany,

    France and U.K., though pipeline

    infrastructure for gas distribution exists,NGV markets are in the initial stages of

    development.

    United States. NGVs had their initial start

    in 1969 at the Southern California Gas

    Company, which created a subsidiary to sell

    NGV conversion systems. The programme

    was dominated by natural gas utilities and a

    small number of their customers until about

    1983 when the NGV marketing effort

    became more focused, expanded to fleets

    of petrol vehicles using bi-fuel conversions.

    Los Angeles Metropolitan Transportation

    Authority has a fleet of above 2,600 buses

    out of which about 800 are natural gas buses.

    Japan4. The development and practical use

    of Natural Gas Vehicles (NGVs) in Japan

    began in the early 1990, under the initiative

    of gas utilities. Most of Japans natural gas

    supplies are imported as LNG. The gas price

    is relatively high and so NG could not be

    popularised as a cheap alternative fuel.Though Japanese NGVs are of good quality

    and give high performance, they are very

    expensive. Small vans and mini cars cost

    about 2 times the cost of normal vehicles

    4The Course of Natural Gas Vehicles Prolification in Japan and Prospects for the Next Century, Toshiharu

    Sato, NGV Project Department, The Japan Gas Association, October 2000.5Natural Gas Vehicle Transit Bus Fleets : The Current International Experience by IANGV.

    and a truck up to 2-ton capacity about 1.5

    times their counterpart.

    The Japanese natural gas industry has

    been promoting NGVs, primarily in fleets.

    The Japanese Government led by MITI,

    MOT, and the Environment Agency has

    created many subsidies for low emissionvehicles including NGV and refuelling

    facilities. These subsidies were established

    mainly as a result of the pressure by gas

    utilities. Despite all the efforts, there are still

    only a small number of NGVs and

    customers, and this situation is likely to

    continue for some time to come. Today there

    are nearly 5250 NGVs (36 per cent owned

    by gas utilities) and 107 fuelling stations (69

    per cent owned by gas utilities).

    China. China has NGVs supported by 70

    fuelling stations. Much of the focus is on

    public transport buses and taxicabs.

    Principal reasons for moving to NGVs are

    environmental and countrys energy security,

    relying more on indigenous sources.

    Natural gas for buses

    While initially CNG was more popular for

    use in cars, many cities have inducted CNG

    buses for city operations. The number ofCNG buses in the major cities of the world

    in year 2000 are given in Table 9.25.

    As per the information available, South

    Korea and China have plans to induct quite

    Table 9.2 CNG city buses in different countries

    Country / City Total buses CNG buses % of CNG buses

    USA

    Dallas 810 22 2.7

    Los Angeles 2,638 795 30.1New York 5,675 358 6.3

    New Jersey 3,094 55 1.8

    Canada

    Toronto 1,500 125 8.3

    Vancouver 1,006 51 5.1

    (contd)

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    ALTERNATIVE AUTO FUELSCNG AND LPG 141

    6Urban Transportation Bureau of Shanghai Municipality and Indian Embassy at Beijing.7Department of Air Preservation, Seoul Metropolitan Government.8In addition to above about 2800 RTVs (mini buses) ply in the city of Delhi.

    Table 9.2(contd.)

    Country / City Total buses CNG buses % of CNG buses

    Germany

    Berlin 1,700 10 0.6

    France

    Paris 4,000 53 1.3

    Italy

    Rome 2,383 40 1.7

    Spain

    Barcelona 800 2 0.3

    Madrid 1,000 15 1.5

    Greece

    Athens 1,500 40 2.7

    Australia

    Sydney 3,900 254 6.5

    Brisbane 1,100 12 1.1Perth 850 52 6.1

    Melbourne 1,400 24 1.7

    China (May 2002)6

    Shanghai 18500 330 1.8

    Beijing 10000 1640 16.4

    South Korea (May 2002)7

    Seoul 8200 880 10.7

    India (June 2002)

    Delhi 12000 61758 51.5

    a large number of CNG buses in their city

    bus fleets. Their plans are as follows:

    China6: Out of the 18,500 buses in

    Shanghai, 300 buses use CNG, About

    11,250 buses run on diesel and the balance

    run on petrol. It is planned that by the end

    of 2003, CNG buses will be increased to

    500; by the end of 2005, another 2,870

    CNG buses will be added. The CNG buses

    may gradually be increased to 20 30 percent of the total fleet, the remaining being

    diesel buses complying to Euro II emission

    standards. In Beijing, 1,640 buses out of a

    total of 10,000 buses run on CNG.

    However, there are no plans to phase out

    diesel buses. Possibilities for introducing

    LPG buses and fuel cell buses in future are

    being examined.

    South Korea: Koreas Ministry of

    Environment has initiated a programme to

    replace all the diesel-powered transit bus

    fleet with compressed natural gas (CNG)

    buses, starting in the year 2000. Targeted

    for replacement in Koreas 9 major citiesover the next seven years are up to 20

    thousand buses. The CNG bus programme,

    is facilitated by many factors, some of which

    are:

    In Beijing, 1,640 busesout of a total of 10,000buses run on CNG.

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    142 AUTO FUEL POLICY REPORT

    1. Korea is a small country having an

    area of about 99,300 square

    kilometers but relatively large

    coastline of about 2,400 kilometers

    (India is about 32,88,000 sq.

    kilometers with a coastline of about

    7,000 kilometers). A nationwidenatural gas pipeline infrastructure

    was constructed in mid 1990s. The

    countrys smaller area having a

    large coastline and an existing

    nationwide natural gas pipeline

    infrastructure to support gas sales

    have made conditions favourable

    enough for setting up the CNG

    infrastructure.

    2. An existing city gas pipeline

    network, laid for domestic andcommercial gas supplies, reduces

    *First Quarter 2002

    Souece : Cedigez 2000 survey : US, DOE webside

    the gas distribution costs within the

    city. Thus construction of CNG

    refueling stations at bus terminals

    could be done at lower cost.

    3. A well-established LNG import

    infrastructure (2 LNG terminals

    exist with import capacity of over

    16 million metric tonnes of LNG per

    annum, the third one is expected to

    be operational in November 2002)

    coupled with the gas pipeline grid

    ensures security of supplies. LNG

    is imported by South Korea from a

    diversified set of exporters. Imports

    are mainly from Indonesia,

    Malaysia, Brunei, Qatar, Oman and

    UAE. In the event of supply

    disruption at any import location,supplies can be substituted from

    another location.

    Natural gas consumption pattern in

    different countries

    Natural gas and its propensity of use in an

    economy are indirectly related to the

    development of NGVs. Natural gas

    consumption by sector in the above

    mentioned countries is shown in Table9.3.

    Table 9.3 Gas consumption by sector in select countries in 1999

    Country Power/Industrial % Commercial/

    Residential/Others %

    Italy 58.6 41.3

    Argentina 64.0 36.0

    Pakistan (1998) 76.1 23.9

    USA 55.9 44.1

    India* 97.0 3.0South Korea 52.4 47.6

    Venezuela 40.0 60.0

    Egypt 85.2 14.8

    China 89.0 11.0

    Conclusions

    The review of NGVs programmes in

    different countries reveals that NGVs have

    been commercially successful proposition in

    countries which have adequate indigenous

    resources of natural gas, a well developed

    gas grid, and a long established usage of gas

    as domestic/commercial fuel.

    NGVs have also been successful in

    countries which do not have enough

    The review of NGVsprogrammes in differentcountries reveals thatNGVs have beencommercially successfulproposition in countrieswhich have adequateindigenous resourcesof natural gas, a welldeveloped gas grid,and a long establishedusage of gas as

    domestic/commercialfuel.

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    ALTERNATIVE AUTO FUELSCNG AND LPG 143

    In India, having regard tothe countrys vastness,natural gas vehicles canbe commercially viableonly in the cities, wherenatural gas pipelinesexist or would be laid infuture.

    indigenous gas production to meet the

    domestic demand but have access to gas

    from neighbouring countries, along with a

    well-knit gas pipeline network set up either

    for historical reasons, or to meet cold climate

    requirements for heating and cooking

    purposes .In contrast, where an elaborate pipeline

    grid does not exist, NG economics becomes

    unfavourable and promoting NGVs is

    tough, despite subsidies.

    In India, having regard to the countrys

    vastness, natural gas vehicles can be

    commercially viable only in the cities where

    natural gas pipelines exist or would be laid

    in future. Cost of establishing fresh gas grids

    are quite high and for that reason alone it

    may not be feasible to dispense CNG for

    automotive purposes in most cities in the

    near future.

    LPG vehicles

    The total number of vehicles in the world

    operating on LPG was around 5.6 million

    in year 1999. The major countries using

    LPG as an automotive fuel are Italy,

    Netherlands, Poland, USA, Canada,

    Mexico, Australia, New Zealand, Algeria,

    Turkey, Iran, South Korea, and Japan. Of

    these countries, the largest number of LPG

    vehicles, over 1.2 million, are in Italy. China

    is one of the recent entrants in this area with

    around 50,000 vehicles in the year 1999.9

    Europe: In Europe, supply of LPG comes

    from many sources. More than half (60 per

    cent) of LPG is produced by separation from

    oil and natural gas fields, the balance coming

    from refining of crude oil. Europe has access

    to three major supply sourcesthe NorthSea, Algeria, and the former Soviet Union

    countries.

    In Europe, natural gas is one of the

    primary sources of domestic heating and

    cooking. Countries which use NG for

    residential heating and domestic cooking

    tend to have lower LPG demand for these

    purposes. For example, 38 per cent of

    NG in Italy is consumed by the commercial

    and residential sector. Domestically

    produced LPG then becomes available for

    use as auto fuel.

    USA & Japan: In USA and Japan whichby the early nineties had 2,66,000 and

    3,00,000 LPG vehicles, no growth in the

    LPG vehicles took place in the nineties. In

    these countries the number of LPG vehicles

    over past 10 years has stagnated/ reduced,

    number of LPG vehicles as percentage of

    the total vehicles having reduced in both

    cases.

    South Korea: South Korea, a net importer

    of LPG but having high LPG vehicle

    population, has a different history, where

    large scale conversions from petrol vehicles

    to LPG have taken place not due to a

    planned effort but on account of pricing

    advantage that the vehicle owners found in

    using LPG as an automotive fuel. The LPG

    history of South Korea is that due to strong

    market intervention by the Government, the

    Korean energy market has had a highly

    distorted pricing system. The market

    distortion has taken place through different

    tax rates, financial supports, and price

    regulations. In 1983, in order to respond to

    a strong request for market liberalization, the

    Korean Government started taking steps to

    reduce its intervention in petroleum market.

    Several steps were taken one by one until

    the prices of petroleum products except LPG

    were completely deregulated in 1997. The

    prices of petroleum products are subject to

    several taxes to raise revenue for

    Government expenditure. Petrol is heavily

    taxed compared to other products.

    An LPG crisis resulted from the distorted

    relative prices of transportation fuels. The

    relative prices of petrol, diesel and

    automotive LPG were 100:47:26 till the year

    2000. Because of relatively low LPG price

    913th World LPG Forum, October 2000, San Diego, California.

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    144 AUTO FUEL POLICY REPORT

    and various tax benefits for mini vans, LPG-

    fueled vehicles rapidly increased. This

    resulted in the decreasing tax revenues and

    the need to increase the number of LPG

    recharge stations. The annual increase in

    rate of LPG vehicles was about 60 per cent

    in 1999. Therefore, the Government hikedthe special excise tax on butane in July 2001

    with the intention to correct disparity in fuel

    prices.

    A review of the countries using LPG as

    alternative fuel reveals that the driving force

    behind the LPG vehicle commercialization,

    except in the case of South Korea, has been

    easy availability of LPG either within the

    country or from a major export market

    located next door along with natural gas

    being an established domestic fuel. Asbrought out in Chapter 13 of the Report,

    LPG costs less where it is produced, but

    becomes substantially costlier than liquid

    auto fuels when it is required to be

    transported over long distances, overseas

    or inland, requiring high cost storage and

    transportation infrastructure. For this reason,

    in countries that are net exporters of the

    product or are located in the close vicinity

    of major export markets, cost effectiveness

    of LPG makes it a normal fuel rather than

    an alternative fuel. Practically all countries,

    except South Korea, where LPG has been

    successfully commercialized for automotive

    use, are either major producers/ net

    exporters of LPG or located close to the

    countries that are net exporters of the

    product as below:

    Countries like Canada, Australia, New

    Zealand, Former Soviet Union countries,

    Iran , Algeria etc are net exporters ofLPG. Being competitive with petrol,

    LPG for automotive purposes is used as

    a normal fuel in these countries.

    Italy, Turkey, Netherlands, and Poland

    are located in the vicinity of major LPG

    producers/exporting countries. In these

    countries also LPG being competitive with

    auto fuels, using LPG as auto fuel is cost

    effective.

    In USA and Japan the number of LPG

    vehicles has not grown over the past ten

    years and in South Korea, use of

    imported LPG by a large number of

    vehicles affected Government revenuesand put pressure on infrastructure.

    Conclusions

    LPG is commercially viable as a normal auto

    fuel in countries that are exporters of LPG

    or have access to low cost LPG supplies

    from their neighbour exporting countries.

    In countries, where NG is used for

    domestic heating and cooking, the next cost

    effective use of domestically produced LPGis in automotive applications rather than for

    exports. This results into usage of LPG for

    automotive applications.

    In India, LPG is the main domestic fuel in

    urban areas. The indigenous availability of

    LPG is expected to fall much short of the

    household demand alone. As such none of

    the above mentioned conditions which

    made LPG as a competitive auto fuel in other

    countries, exist. For these reasons, as

    brought out in Chapter 13, LPG to becompetitive as an auto fuel, in India would

    need Government support by way of

    substantially lower taxation.

    Gaseous fuels (CNG & LPG)

    technology and emissions

    Passenger cars

    Most of the gaseous fueled passenger car

    engines are the petrol engines retrofitted withCNG / LPG kits. Earlier, cars were fitted

    with simple carburetor system for inducting

    gaseous fuel such as CNG or LPG and was

    designated as first generation kit.

    Subsequently, in order to make the engine

    operate on stoichiometric air fuel ratio, this

    design was modified and kit was classified

    LPG costs less where itis produced, butbecomes substantiallycostlier than liquid autofuels when it is requiredto be transported overlong distances,overseas or inland,requiring high coststorage andtransportationinfrastructure.

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    ALTERNATIVE AUTO FUELSCNG AND LPG 145

    Introduction of advanceddesign petrol cars in therecent years withsubstantially loweremission levels havecreated new comparisonlevels between the petroland gaseous fuels.

    as second generation kit. For meeting the

    stringent emission norms, further

    improvements were made in the kits by

    incorporating multi-point fuel injection

    system and the kit designated as third

    generation kit. In the 70s and early 80s,

    gaseous fuel cars had substantially lowerexhaust emission levels than the gasoline cars

    of that time. However, the introduction of

    advanced design petrol cars in the recent

    years with substantially lower emission levels

    created new comparison levels between the

    petrol and gaseous fuels.

    The CO emission and NOxemission for

    vehicles running on petrol and LPG over

    time are shown in Charts 9.1 & 9.210.

    10Technical reference paper by Bas Hollemans, TNO Road Vehicles Research Institute, The Netherlands.

    NOx

    emission (g/km)

    Chart 9.1

    CO emission (g/km)

    Chart 9.2

    In the early seventies emission legislation

    was not as stringent as at present. Then it

    was easy to meet the emission standards on

    LPG as petrol emissions were much higher

    at that time, and LPG helped in reducing

    emissions substantially.

    The introduction of passenger cars

    equipped with a lambda controlled three-

    way catalyst changed the situation

    completely. The equipment manufacturers

    did not anticipate these new petrol

    technologies and LPG gave no advantage

    when used with the three way catalyst.

    Consequently, emission results of 1988,

    shown in the same charts for petrol and LPGshow an advantage for petrol.

    Subsequently, several LPG kit

    manufacturers started developing Lambda

    controlled fuel systems for LPG which

    enabled the LPG vehicles to comply with

    the same emission standards as for petrol

    vehicles.

    In order to estimate the impact of fitment

    of LPG kits on the emissions of in-use cars,

    the Committee looked at the international

    experience. The emission results observed

    during a study conducted by South West

    Research Institute (SAE paper 932745) on

    a 1992 Chevrolet Lumina car, with petrol

    and with 3 different LPG conversion kits are

    given in Table 9.5.

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    146 AUTO FUEL POLICY REPORT

    11SAE paper 932745 based on a South West Research Institute Study.12IANGV report dated 31.3.2000.

    Results show thatdifferent LPG kitscould result indifferent emissionvalues from thesame car.

    The above results show that different LPG

    kits could result in different emission values

    from the same car. However, it was seen in

    this study that the NOxemission increased

    with all kits and in case where the CO

    emissions were significantly lower, the NOx

    emissions increased substantially.

    The emissions data as reported in anIANGV report of March, 2000, comparing

    emissions with petrol, LPG and CNG fuels

    on a new technology, category 2 vehicle

    while using the state-of-art conversion kits

    are given in Table 9.612.

    Table 9.6 Emission results on a three way catalyst fitted vehicle12

    Emissions, g/km Petrol LPG CNG

    Carbon monoxide 1.12 0.91 0.45

    Hydrocarbon 0.15 0.12 0.36

    Nitrogen oxides 0.15 0.21 0.13

    Particulates 0.015 0.005 0.025

    The above data shows that in the new

    generation cars there may be some

    improvement in emissions of carbon

    monoxide by changing over to gaseous fuelsbut there is no particular trend with regard

    to other pollutants. As compared to petrol,

    LPG showed higher NOx

    while use of CNG

    showed marginally higher particulates. This

    implies that in new technology cars, there

    may not be any significant change in the

    overall emissions, some pollutants may

    decrease while others may increase by

    change over to gaseous fuels. Unlike diesel

    vehicles, the use of gaseous fuels in place of

    petrol in passenger cars does not result in

    any significant advantage in terms of

    particulate emissions for the reason that in

    both cases, particulate emissions are verylow.

    The World Bank, in a briefing note on

    international experience with CNG vehicles

    prepared in October, 2001, as part of the

    South Asia Programme on urban air quality

    management, funded in part by the joint

    UNDP/World Bank Energy Sector

    Management Assistance Programme

    (ESMAP), observed the following:

    With respect to emissions, it is worth

    noting that advanced technology gasoline

    vehicles with three-way catalysts are so

    clean that the fuel itself (that is, whether

    liquid or gas) plays a relatively minor role,

    Table 9.5 Emission results with different LPG conversion kits11

    Fuel CO g/km HC g/km NOxg/km

    Petrol 5.40 0.37 0.42

    LPG kit 1 1.90 0.33 1.62

    LPG kit 2 10.23 0.57 0.57

    LPG kit 3 2.55 0.21 0.67

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    ALTERNATIVE AUTO FUELSCNG AND LPG 147

    especially for the regulated emissions.

    Under these circumstances, converting

    an advanced petrol vehicle to gaseous

    fuel could even increase, rather than

    decrease, emissions.

    Two/three wheelers

    Earlier the two and three wheelers operating

    in India were mostly powered by 2 stroke

    petrol engines. The inherent design of the 2

    stroke engine is responsible for higher

    hydrocarbon emissions. Further, the

    combustion of lubricant along with the fuel

    is responsible for particulate emissions from

    such vehicles. However, their NOxemissions

    are lower.

    In a study conducted by South WestResearch Institute(SWRI), USA related to

    the exhaust emissions from small 2 stroke

    (28 cm3 capacity engine) and small 4 stroke

    (148 cm3 capacity engine) operating on

    petrol and LPG, presented in the Small

    Engine Technology Conference (SETC)

    organized by SAE International in Italy in

    December, 1993 (SAE paper no. 931540)

    mass emissions from small engines were

    shown as given in Table 9.7.

    It is seen from Table 9.7 that particulates

    from 2-stroke engines are high irrespective

    of the fuel used on account of the

    combustion of lubricant along with the fuel.

    However, the emissions of oxides of nitrogen

    and carbon monoxide are seen to be higher

    in the case of 4 stroke engines irrespective

    of the fuel used.

    Table 9.7 Mass emissions from small engines (g/kwh)

    Pollutants 2-Stroke 4-Stroke

    petrol LPG petrol LPG

    CO 300 349 672 558

    THC 112 107 57.9 61.4

    NOx

    1.05 0.65 2.74 1.39

    PM 4.33 4.30 0.67 0.51

    Since the particulates emanate on account

    of the combustion of lubricant in 2 stroke

    engines, the quality and quantity of lubricant

    used needs to be controlled. This could be

    achieved by switching over to dispensing of

    pre-mixed petrol to 2 stroke vehicles in

    major cities. When manufacturersinstructions in regard to use of lubricants are

    followed, excessive particulates from 2

    wheelers should not be a problem. As long

    as they meet the prescribed emission norms,

    both technologies should be acceptable.

    Buses

    At present, there is no gas engine that has

    the same kind of power output, fuel economy

    and reliability as that of a modern diesel

    engine. Therefore, the gas engines for busapplication are mostly based on converted

    diesel engines. The conversion to gaseous

    fuel engines (CNG or LPG) for heavy duty

    application involves changeover to Spark

    Ignition (SI) operation. The engine

    manufacturers use either stoicheometric or

    lean burn combustion. It is reported by

    IANGV that from engine durability point of

    view, lean burn combustion is generally a

    preferred alternative where as stoicheo-

    metric application in combination withcatalytic converter gives lower emissions and

    better driveability.

    For in use diesel buses, the conversion

    techniques presently being used in India are

    not proven technologies. For conversion, the

    existing diesel engine is modified to run on

    CNG by replacing piston, cylinder head,

    cooling system, intake manifold and

    At present, there isno gas engine thathas the same kind ofpower output, fueleconomy and reliabilityas that of a moderndiesel engine.

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    148 AUTO FUEL POLICY REPORT

    incorporation of ignition system and

    converting into SI engine. It is not a reliable

    system and there are complaints of engine

    overheating, spark plug fouling, engine head

    leaking, etc. The OEM CNG engines in India

    are also not original gas engines, but

    converted from diesel engines using thediesel engine block. Hence, they would have

    the same problems as converted vehicles

    including the engine overheating problem.

    A diesel engine converted to a CNG

    engine has different speed-torque

    characteristics, which leads to the problem

    of failure of clutch plate, over heating, loss

    in power etc. The fitment of cylinders and

    high-pressure fuel-line on in-use vehicles

    require high quality fittings, which should

    withstand the chassis vibrations on Indianroads. More experience and continuous

    improvements would lead to improved

    levels of technology in this area.

    The main problem reported with gas

    engines is the control of thermal loads of

    the engine and control of NOxemissions.

    A gas engine, which is not emission

    optimized can have much higher NOx

    emissions than diesel engine.

    In Europe, there has been much

    discussion on the real life emission

    performance of buses operating on NG.

    Although some of these bus engines give

    very good emission in steady state testing

    as is done in type approvals, they do not

    appear to perform well in real life transient

    conditions.

    In a recent report13 of August 2001, the

    following has been reported:

    CNG vehicle for one mile emits 20 per

    cent more greenhouse gases than drivinga comparable diesel vehicle for one mile.

    From the perspective of global warming,

    the decision to switch from diesel to CNG

    is a harmful one. CNG vehicle emits 80

    per cent less particulate matter, 25 per

    cent less nitrous oxides, and 35 per cent

    less hydrocarbons (volatile organic

    compounds). However, the output of

    carbon monoxide is over five times

    greater than for diesel.

    The emission results from aEuro IIdiesel

    bus and CNG bus manufactured by anOriginal Equipment Manufacturer (OEM) in

    India are given in Table 9.8. It can be seen

    that CNG has a clear advantage in terms of

    particulates and oxides of nitrogen but the

    carbon monoxide and hydrocarbon

    emissions are higher. It is noted that data

    are without catalytic converter for a diesel

    bus, and with a catalytic converter for CNG,

    which on deterioration over a period of time

    may result into much higher CO and HC

    emissions.

    The type approval data of the CNG and

    diesel buses given in Table 9.9, indicates

    that CNG has an advantage for particulate

    emissions, but the CO emissions with

    CNG are more than twice of that of

    Bharat Stage IIdiesel engine.

    The type approval data of the converted

    engines of model 1992 to 2000, given in

    Table 9.10 indicates both the carbon

    monoxide emissions and hydrocarbons andoxides of nitrogen are higher from the

    converted CNG engines as compared to

    Bharat Stage IIdiesel engines.

    Central Road Research Institute (CRRI)

    conducted tests of carbon monoxide

    emission from few randomly selected CNG

    buses operating in Delhi. The buses were

    tested for carbon monoxide at idling and

    during driving (i.e. average of 30, 40 and

    50 km/hour). The data generated by CRRI

    in the laboratories of IOC R&D is given inTable 9.11. The tests show that carbon

    monoxide emissions vary from one bus to

    another and that carbon monoxide

    emissions increase with the age of CNG

    vehicle.

    CNG has advantage forparticulate emissionsbut the carbon monoxideemissions with CNGare more than twicethat of Bharat Stage IIdiesel engine

    13Report on A Fresh Look at CNG : A Comparison of Alternative Fuels, August, 2001 Authored by the

    Alternative Fuel Vehicle Programme sponsored by HGCI, UOS, Ford Motor Company, and Harvard University.

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    ALTERNATIVE AUTO FUELSCNG AND LPG 149

    Table 9.8 OEM bus emission data with Bharat Stage II diesel engine and CNG engine14

    Emissions, g/kWh Diesel (Bharat Stage II, CNG

    without catalytic converter) (with catalytic converter)

    Carbon monoxide 1.06 1.68

    Hydrocarbons 0.36 1.64

    Nitrogen oxides 5.89 3.42

    Particulates 0.113 0.03

    Table 9.9 Type approval emissions data of CNG and diesel buses15

    (A) Engines CNG (Bharat Stage II)

    Mass Emissions in g/kWh

    Manufacturer/ CO THC NMHC NOx

    Model

    OEM1/1 2.69 1.22 0.028 1.32

    OEM1/2 0.46 0.91 0.03 3.39

    OEM1/3 2.28 1.96 0.12 3.03

    OEM1/4 2.95 0.27 0.017 1.52

    OEM1/5 0.08 0.49 0.029 3.08

    OEM2/1 2.50 0.71 0.020 1.94

    OEM3/1 2.92 1.30 0.04 2.91

    OEM3/2 0.41 0.81 0.037 8.12

    OEM4/1 1.69 0.28 0.013 0.03

    Average 1.77 0.88 0.037 2.81

    (B) Engines Diesel (Bharat Stage II)

    Manufacturer/ CO HC NOx

    PM

    Model

    OEM1/6 1.06 0.36 5.89 0.113

    OEM1/7 0.75 0.22 8.23 0.105

    OEM1/8 1.21 0.23 6.60 0.102

    OEM1/9 0.57 0.16 5.67 0.115

    OEM1/10 0.48 0.16 5.30 0.122

    OEM3/3 0.84 0.24 6.27 0.127

    OEM3/4 0.66 0.30 6.13 0.118

    OEM4/2 0.81 0.23 8.89 0.116

    Average 0.80 0.24 6.62 0.115

    14Presentation of a vehicle manufacturer to Expert Committee.15Type approval data of ARAI, IIP etc.

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    150 AUTO FUEL POLICY REPORT

    Table 9.10 Type approval mass emission data of CNG converted engines15

    MFR/Model Year ENGINE CO THC NMHC NOx

    of Mfg CAP. Ltr. gm/kWh gm/kWh gm/kWh gm/kWh

    OEM1/11 1993 5.721 1.8 3.04 0.41 5.9

    OEM1/12 1993 5.721 2.5 3.08 0.41 5.1

    OEM1/13 1996 5.675 0.4 2.97 0.50 10.8

    OEM1/14 1996 5.675 5.5 1.37 0.18 14.1

    OEM3/5 2000 6.014 1.3 2.60 0.35 5.8

    OEM3/6 1992 6.075 9.3 5.09 0.70 12

    AVERAGE - 3.47 3.03 0.43 8.95

    Table 9.11 CO emission data generated by CRRI on randomly selected CNG buses

    Bus description CO during idling CO during driving on

    chasis dynometer

    (average 30, 40, 50 kph)

    CNG (OEM1/15) after 11000 kms 0.07% 0.01%

    CNG (OEM 1/16) after 42600 kms 0.38% 0.74%

    CNG (OEM 3/7) after 11500 kms 3.42% 1.01%

    CNG (OEM 3/8) after 51000 kms 5.12% 1.16%

    CNG (Retrofit 1/1) 3700 kms 0.10% 2.87%

    CNG (Retrofit 1/2) 23000 kms 0.30% 5.63%

    In the case of alternativefuels CNG and LPG, toachieve the intendedbenefits with respect toemissions, maintainingthe quality of conversionkits is crucial.

    Field performance of different

    fuel technology vehicles

    In India, on account of differentials in theprices of transportation fuels and other fuels,

    at times, adulteration of auto fuels carrying

    higher prices with low priced industrial fuels

    is resorted to. Depending on as to which

    other fuel is mixed with the transportation

    fuel, some deterioration in emission

    performance of vehicles would take place,

    particularly when the quantity of the other

    fuel mixed with the transportation fuel is

    substantial.

    In the case of alternative fuels CNG andLPG, to achieve the intended benefits with

    respect to emissions, maintaining the quality

    of conversion kits is crucial. That exhaust

    emissions from vehicles converted to CNG/

    LPG could substantially vary depending on

    the quality of kit used is evident from the

    preceding Table 9.5, Table 9.9 and

    Table9.10. The variation in performance

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    ALTERNATIVE AUTO FUELSCNG AND LPG 151

    of different kits even at the type approval

    stage is too marked. The Committee is

    aware of the fact that there is an unauthorized

    conversion of petrol vehicles to LPG mode

    using the kits that do not have type

    approvals, and that these are marketed at

    prices substantially lower than the prices ofthe standard conversion kits. Most

    workshops, currently undertaking

    retrofitments do not have necessary

    permissions/approvals. The common

    perception that conversion of an engine from

    liquid auto fuels to gaseous auto fuels

    irrespective of the kit technology, brings

    about all-round emission improvements, is

    really not true. The issues of availability of

    unauthorized substandard kits in the market

    and their use in vehicles and conversion beingundertaken by unauthorized workshops are

    no less important issues from the angle of

    pollution from auto exhausts than the issue

    of adulteration in liquid auto fuels. As may

    be seen from Table 9.11, in the absence of

    proper upkeep and maintenance of kits in

    alternative fuel vehicles, deterioration in

    emission factors may be considerable.

    The Delhi Transport Corporation (DTC)

    in the month of November, 2001 shared

    with the Committee their experience ofrunning a 1700 CNG bus fleet which is

    summarized in Table 9.12.

    I&M mechanismsto check quality ofalternative fuel kitsand their on-roadperformance arenot yet in place tothe required level.

    Table 9.12 Field performance of DTC CNG buses

    Performance parameter Experience

    Fuel efficiency 3.32 km/kg with CNG against 4.46 km/kg

    (3.75 km/ltr.) with diesel

    Operational performance Power loss, gas leakage, starting trouble, engine over

    heating cylinder head failures, spark plug problems

    and frequent breakage of silencer muffler.

    The Committee is informed that I&M

    mechanisms, to be set up/implemented by

    the state Governments, to check quality of

    alternative fuel kits and their on-road

    performance, particularly for the converted/

    retrofitted vehicles owned by individual

    transporters, are not yet in place to the

    required level. The position obtaining

    presently appears to be that whereas

    mechanisms, though not foolproof, exist and

    more are planned to be put in place to check

    adulteration in liquid auto fuels, thereappears to be even lack of awareness among

    the vehicle owners and the public about the

    need/importance of the use of the right quality

    kits and the potential deterioration in

    emission factors which the use of

    substandard kits may lead to. The testing

    facility for checking the quality of kits exists

    only at 3-4 places in the country. In the case

    of alternative vehicle conversion kits,

    guidelines for the authorized testing agencies

    are in place. However, after a kit design hasbeen type approved, the systems for regular

    checking of the quality of kits actually being

    used for conversion/retrofitment appear to

    be weak. The Committee was informed that

    proposals for third party inspections are

    under consideration by the Government of

    the NCT of Delhi. Realising that the number

    of vehicles is many times more than the

    number of fuel dispensing stations, ensuring

    the use of the right quality conversion kits is

    an area as difficult to be tackled as checkingadulteration. However, as both are crucial,

    they need to be attended to on priority or

    else the expected benefits from the use of

    cleaner fuels, involving substantial additional

    costs, may not be achieved. As imple-

    mentation of motor vehicles regulations in

    the field falls within the purview of the

    Note: CNG engines being used for buses in India are basically the diesel engines modified to operate on CNG

    and are design wise expected to result in power lose, engine over heating etc. The field experience of DTC

    with CNG buses confirms the same.

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    New generation enginetechnologies for carsand three-wheelers usingeither liquid or gaseousfuels have resulted inreducing pollution fromauto exhaust. Gaseousfuels have an advantageover liquid fuels inrespect of some of theemission parameters,whereas liquid fuels

    have advantage inrespect of others.

    states, a lot of effort would need to be put

    by them and their active involvement for

    putting in place the requisite I&M system is

    considered extremely necessary.

    Energy efficiency of gaseous fueled

    engines

    The maximum efficiency of spark ignited

    gas engine is some 10 15 per cent lower

    (relative) than that of a good diesel engine.

    In real service, the energy consumption

    difference is higher; both due to reduced

    efficiency at partial loads, and increased

    vehicle weight12. IVECO estimated that a

    CNG bus, which weighs some 700 kg more

    than its Euro IIIdiesel counterpart,

    consumes 25 per cent more energy. TNOs

    also has made similar estimation on energy

    efficiency of different bus technologies as

    given in Table 9.13.

    Competition to gaseous fuel

    technologies from emerging

    diesel technologies

    The future diesel engines, running on high

    quality diesel fuel and equipped with De-

    NOxsystems and / or particulate traps, will

    be very clean. The Original EquipmentManufacturers (OEMs) views differ on the

    future of competitiveness of gas engines, as

    some say that the gas engines will become

    less attractive as the diesel becomes cleaner,

    while others think that the gas engines will

    have a good chance as the emission

    regulations are becoming more stringent. The

    challenge for diesel engines would be

    cleanliness and for the gas engines, fuel

    efficiency.

    ConclusionsMotor vehicles

    technologies & emission benefits

    The Committee reviewed the conventional

    fuel and CNG/LPG technologies and their

    relative benefits in terms of auto exhaust

    emissions for new vehicles and for converted

    old vehicles. The main conclusions are:

    For New Vehicles:

    (a) New generation engine technologies for

    cars and three-wheelers using either

    liquid or gaseous fuels have resulted in

    reducing pollution from auto exhaust.

    Gaseous fuels have an advantage overliquid fuels in respect of some of the

    emission parameters, whereas liquid

    fuels have advantage in respect of

    others.

    (b) Engines for buses, designed and

    manufactured for operation on CNG,

    offer benefits in terms of lower oxides

    of nitrogen and particulate matter. CO

    emissions from CNG engines are,

    however, higher as compared to the

    emissions from diesel engines. The

    particular matter emission benefits

    derived fromEuro IIand higher diesel

    technology buses are as high as 85 per

    cent as compared to particulate matter

    emission from pre-Euro technology on

    road buses.

    Table 9.13 TNOs estimation on energy efficiency

    Engine concept Energy consumption (baseline =100)

    Diesel Baseline 100

    Diesel with EGR 102

    Diesel with De Nox catalyst 95

    Stoichiometric LPG 128

    Lean-burn LPG 117Stoichiometric CNG 125

    Lean-burn CNG 114

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    ALTERNATIVE AUTO FUELSCNG AND LPG 153

    For conversion of old vehicles:

    (a) In the case of older model petrol

    passenger cars, a change over to

    gaseous fuels, in most cases, results in

    reduction in CO emissions, however

    NOx in some cases may go up.Particulates are low in both cases.

    (b) In the case of old generation diesel cars

    and three-wheelers, conversion/

    retrofitment/replacement of the engine

    to four-stroke engine on petrol or

    gaseous fuel gives benefits in terms of

    reduced particulate matter emissions.

    (c) In the case of diesel buses, a change

    over to CNG results in benefits in

    terms of particulate matter emissions,

    with a disadvantage on CO and other

    emissions.

    (d) In the case of old generation two-

    stroke petrol three-wheelers, a change

    over to four-stroke engine provides

    particulate emission benefits, both with

    petrol and gaseous fuels, but there

    may be a penalty on CO and NOx

    emission.

    (e) Road performance of alternative fuel

    vehicles depends on the use of standard

    kits of the right quality. While

    adulteration in liquid fuels affects

    emission performance, use/fitment of

    sub-standard conversion kits adversely

    affects emission performance in

    alternative fuel vehicles.

    In conclusion, both conventional auto

    fuels and alternative auto fuels have theirinherent advantages and there is a need for

    having optimal fuel and technology options.

    The regulatory decisions with reference to

    emission norms should, therefore, be

    fuel neutral. The Committee has made

    recommendations accordingly.

    Safety related issues on the use

    of gaseous fuels (CNG & LPG)

    as auto fuel

    CNG

    Refueling:Refueling of petrol / diesel in

    vehicles is a relatively simpler operation

    requiring transfer of fuel at ambient

    conditions whereas CNG is filled at very

    high pressure of 200 kg/sq.cm (200 times

    the atmospheric pressure). Any leak from

    the filling nozzle or CNG kit and its

    connected piping needs to be stopped

    immediately which otherwise may lead to

    an accident / fire / explosion. Therefore,

    it is essential that filling operator is well

    aware of the laid down safety precautions

    including basic checks on the CNG

    cylinder and the associated kit. The filling

    station operator as such requires to be

    trained and certified fit for the job.

    Servicing of CNG Vehicles: CNG

    vehicles are fitted with a high pressure

    cylinder with associated piping, regulator,

    pressure gauge etc. unlike petrol / diesel

    driven vehicles where the transfer of fuel

    from the tank to the engine is through a

    simpler mechanism of fuel pump.During servicing / repair of CNG vehicles,

    it is of utmost importance that the CNG

    kits etc. are not tampered with. This

    requires higher level of skill and safety

    awareness among mechanics, and this

    should be provided.

    Any repair / replacement of the parts of

    the CNG kit need to be done by

    authorised agencies. With the progressive

    growth in CNG, usage of spurious or non

    standard components are suspected tofind a place in the market. Keeping in view

    these factors, servicing / maintenance of

    CNG fitted vehicles needs to be carried

    out only by authorized garages/work-

    shops equipped with proper facilities

    and trained manpower.

    Refueling of petrol /diesel in vehicles isa relatively simpleroperation requiringtransfer of fuel atambient conditionswhereas CNG is filledat very high pressureof 200 kg/sq.cm (200times the atmosphericpressure).

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    154 AUTO FUEL POLICY REPORT

    Conversion of petrol / diesel vehicles

    to CNG: While various agencies and

    workshops have been nominated for

    retrofitting of approved cylinder and

    CNG kits, there is a possibility that vehicle

    owners may resort to non standard /

    spurious equipment which may be fittedprimarily due to substantial cost

    advantage. Use of such non standard

    equipment or material may result in

    catastrophic failure. In Delhi, over past

    12 months, a total of 12 CNG vehicles

    are reported to have caught fire, or have

    had explosions.

    Periodic Inspections: Keeping in view

    the safety requirements associated with

    high pressure gas, it is essential to carry

    out periodic checks to ascertain the

    integrity of the CNG kit. Third party

    inspection is reportedly under

    consideration of the Government of

    NCT of Delhi. I&M mechanisms to

    ensure this need to be put in place

    urgently.

    As per Gas Cylinder Rules, 1981,

    every CNG cylinder needs to be hydro

    tested once in five years. Regulatory

    framework needs to be suitably expandedto meet the increased demand for such

    testing and certification.

    Training of drivers/passengers: In the

    event of gas leak during transit, the

    driver needs to be fully aware of the safety

    measures to be taken to avoid a

    catastrophe. Unlike the petrol/diesel

    driven vehicles which can be stopped and

    attended with relative ease and without

    causing threat to the surrounding area,

    special training of drivers is a must in thecase of vehicles using gas. Safety

    awareness and emergency handling skills

    need to be imparted through structured

    campaign and programmes. OEM

    manufacturers, TELCO and Ashok

    Leyland are reported to have carried out

    an awareness campaign to educate the

    drivers and other personnel about the

    safety aspects in Delhi. Not much

    progress on putting in place a regular

    mechanism appears to have been made

    on this front. This work would need to

    be attended to urgently by the

    implementing State Governments.

    LPG

    LPG as an auto fuel was launched in Europe,

    Japan etc. about 40 years ago. In Japan

    during the initial phase of LPG introduction,

    lack of adequate experience, knowledge and

    safety consciousness of LPG on the part of

    both service station employees and

    customers as well as defects in vehicles and

    components, caused incidents of gas leakage

    and explosion which posed a serious socialproblem. To overcome this, Government,

    industry, and user organizations discussed

    ways to secure operating safety and agreed

    to institute the following measures :

    Application of fixed fuel containers in

    vehicles.

    Promotion of constructing new LPG

    service stations by easing regulations on

    safety distances in station.

    Establishment of standards on the

    structure and handling of passenger-

    transport LPG vehicles.

    Establishment of standards on road

    transport safety as well as standards on

    carburetor structure and maintenance.

    Initially, replacement tanks were used which

    have been changed to fixed tanks in Japan,

    Italy etc. to ensure safety consideration. In

    1962 and 1963, the fuel tanks of LPGvehicles, the process of switching over from

    replaceable to the fixed system takes began.

    Countries like Australia, US, Canada,

    China, Taiwan, and UK, however, use fixed

    cylinders. These countries have developed

    standards for fixed type tanks with multi

    functional valve assembly having various

    safety features.

    Keeping in view thesafety requirementsassociated with highpressure gas, it isessential to carry outperiodic checks toascertain the integrityof the CNG kit.

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    ALTERNATIVE AUTO FUELSCNG AND LPG 155

    Replaceable tanks are used as fuel tanks

    only for stationery engines, fork lifts and earth

    moving equipments. These vehicles are

    generally slow moving, not registered for

    road usage and are confined to limited area

    for most of the time. The safety concerns

    with the use of replaceable cylinders on theassemblies are as follows :

    Possible use of spurious and sub standard

    fuel tank and accessories not meeting the

    safety requirements.

    Handling of cylinders by untrained

    mechanics and in unauthorized garages

    not equipped with proper tools and

    tackles, posing safety hazard.

    Tendency to store extra LPG cylinders,

    posing safety hazards around the storagearea, as the premises may not be fit

    enough to store LPG cylinders.

    Diversion of subsidized domestic LPG to

    auto LPG cylinders by the unscrupulous

    elements using make shift arrangements

    not meeting the safety requirements, thus,

    posing safety hazards.

    With respect to the safety regulations for

    LPG vehicles, the US has federal motor

    vehicle safety standards and regulations

    which have stipulated the requirements for

    crash avoidance, crash worthiness, various

    fittings and components. Similarly, other

    countries have their own national standards

    to take care of the safety issues.

    In India, presently it is not mandatory to

    subject the vehicle to a crash or collision

    test and fuel system integrity test. These tests

    for vehicles, for which facilities exist in the

    country, should be developed in line with

    the standards and practices prevalent inother countries and introduced as a

    mandatory requirement for LPG fuel

    vehicles. It is understood that facilities for

    crash collision test are now available in India,

    which should be used for such tests.

    As per amendment of CMV Rules issued

    on 24 April, 2001, LPG containers need to

    comply with IS : 148199-2000, governed

    by the Department of Explosives, which

    specifies functional tests like bonfire test,

    fatigue test and crash test. Further, ARAIs

    standard for auto LPG tanks i.e. AIS 026

    & AIS 027 specifications elaborate the

    specific safety related checks for use of LPGfuels in internal combustion engine to power

    wheeled motor vehicles and to 2/3 wheeled

    motor vehicles, respectively.

    Suggested measures

    For the safety of alternative fuel vehicles,

    the Committee suggests the following

    Development / deployment of enough

    skilled manpower for fuelling stationskeeping in view the growth in alternative

    fuel usage. They should carry out visual

    inspection in line withGas Cylinder Rules,

    1981.

    Setting up of workshops and service

    centers by OEMs with adequate facilities

    and skilled manpower specific to handling

    of kits.

    Setting up mechanisms for periodic

    hydro-testing of cylinders and periodic

    safety inspection of alternative fuel

    vehicles and their accessories.

    Training of vehicle owners and drivers for

    effective control of situation in the event

    of leak during transit.

    Evolving an inspection and checking

    system to prevent use of spurious

    cylinders and kits and ensuring conversion

    through an authorized garage and to see

    that only genuine spare parts are used.

    Specifications of CNG

    and LPG

    The proposed specification s of CNG as

    auto fuel are given in Table 9.14 . The BIS

    specifications of LPG as auto fuel are

    given in Table 9.15 .

    In India, presentlyit is not mandatoryto subject the vehicleto a crash or collisiontest and fuel systemintegrity test. Thesetests should bedeveloped in line withthe standards andpractices prevalent inother countries.

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    Table 9.14 Proposed specifications for CNG as auto-fuel in India

    Constituent Value Tolerance

    Wobbe Number 1350 +/- 20

    Water, lbs/million ft3 0.5 Maximum

    Hydrogen Sulphide, grains/100 ft3 0.1 Maximum

    Other Soluble Sulphide, grains/100 ft3 0.1 Maximum

    Carbon Dioxide, vol. % 3.0 Maximum

    Oxygen, vol. % 1.0 Maximum

    Hydrocarbons (% of Total Organic

    Carbon Present)

    Methane 80 Minimum

    Ethane 10 Maximum

    C3and Higher HC 5.0 Maximum

    C6and Higher HC 1.0 Maximum

    Total Unsaturated HC 1.0 Maximum

    Other Species (mole %)

    Hydrogen 0.1 Maximum

    Carbon Monoxide 0.1 Maximum

    Other Requirements

    Free from liquids over the entire range of temperatures and pressures encountered in the engine and fuel

    system.

    Free from solid particulate matter.

    Table 9.15 BIS specifications for automotive LPG (IS 14861-2000)

    S. No. Characteristics Requirement

    i) Vapour pressure (gauge) @ 40C, kPa

    Min. 520*

    Max. 1050

    ii) C5Hydrocarbons and heavier, mol-%, Max. 2.0

    iii) Dienes (as 1,3 Butadiene), mol-%, Max. 0.5

    iv) Total volatile sulphur (after stanching) ppm, Max. 150

    v) Copper strip corrosion @ 40C for 1 hour, Max. Class 1

    vi) Hydrogen sulphide Pass the test

    vii) Evaporation residue, mg/kg, Max. 100

    viii) Free water content Nil**

    ix) Motor octane number (MON), Min. 88

    x) Odour Unpleasant and Distinctivedown to 20% Lower

    Explosive Limit (LEL)***

    * In winter, the gauge vapour pressure requirement shall be minimum 700 kPa at 40C. Winter

    period shall be from 1st November to 15th February.

    ** The water content shall be determined at the Refinery/First Dispatching Location.

    *** Product shall contain 20 ppm, min. ethyl mercaptan at the first dispatching location to ensure the

    detection of leakage by odour.

  • 8/2/2019 Cng,Lpg Performance

    21/21

    The view of the Committee on alternative

    fuels (CNG & LPG) is summarized as

    below :

    The Committee finds that the market

    conditions that have made the use of CNG

    and LPG for automotive applications

    commercially successful proposition as anormal fuel in other countries, do not

    presently exist in India. It is seen that

    both conventional auto fuels and

    alternative auto fuels have their inherent

    advantages and disadvantages and there

    is a need for having an optimal fuel mix

    and technology options that meets the

    environmental objectives at least cost to

    the consumer.

    In view of the availability and security of

    supply considerations brought out in

    Chapter 7, relatively higher costs of

    alternative fuels and investments

    requirements detailed later in Chapter 13,

    and the emission benefits achievable from

    their use discussed in this Chapter, the

    Committee is of the view that in the cities,

    where tighter emission norms are

    prescribed as part of any city specific

    scheme to reduce vehicular pollution, with

    a view to provide to the vehicle ownersin such cities, choices of different fuel and

    technology options to meet such tighter

    norms, necessary regime required for the

    use of alternative fuel technologies and

    supply of alternative fuels should be put

    in place.

    The Committee holds the view that in the

    fast changing competitive market scenario

    and developing technologies, it is

    advisable to have an optimal mix of fueland technology to help development of

    new technologies, promoting competition

    and giving a fair choice to the consumer.

    In the fast changing

    competitive marketscenario and developingtechnologies, it isadvisable to have anoptimal mix of fuel andtechnology to helpdevelopment of newtechnologies, promotingcompetition and givinga fair choice to theconsumer.