Company Profiel (Plant)New.ppt [호환 모드] - aminppk.com Heavy Ind. Co., Ltd/Company Profiel (Plant... · 03 Surface Plate Bed 4 Sets W8mxL50mxH0.5m ... 14 Traverser 1 Set Bando

Prequalification1

Head Quarter & Main Factory

111, Geumbuk-ro, Geumma-Myeon, Hongseong-gun,

Chungcheongnam-do, Korea

TEL : 82-41-633-9542 FAX : 82-41-634-9922

HOME PAGE : www.thi21.co.kr

E-MAIL : [email protected]

Seoul Office

103 Dream B/D, 61, Gwangnaru-ro 15-gil,

Gwangjin-gu, Seoul, Korea.

TEL : 82-2-715-2060 FAX : 82-2-717-5877

HOME PAGE : www.thi21.co.kr

E-MAIL : [email protected]

Taeyang Heavy Ind. Co., Ltd.

Contents2

01. CEO Greeting02. Company Brief History03. Company & Man Power status04. Organization Chart05. Shop Control Process06. Main Factory Lay-Out07. Main Facilities View08. Production Facilities List09. Manufacturing View 10. Experience List 11. Maximum Product Capacity12. Certification & License13. Company Registration14. Location Map


1. CEO Greeting3

Since its founding in 1985, TAEYANG HEAVY INDUSTRY has been one of the leading companies in the fields of railroading and shipbuilding in Korea. We focus on design, manufacture and assembly of all types of high quality products to suit wide variety of challenging applications in the diversified steel products.

The rapid development and growth of the company leads us to invest in manufacturing industrial & petro chemical equipment such as pressure vessels, heat exchangers, condensers, industrial towers, column and reactors and so on.

Through our continuous R&D efforts to achieve the highest quality and technology, we are launching the TCC (Technology, Creativity, Creditability) campaign geared toward our customers. We are ready for the challenges of the 21st Century, armed with more than two decades of experience & technology in addition to the competent & passionate efforts of all executives and staff.

Our managerial target is to manufacture quality product with competitive price and to deliver them on time, based on our philosophy of striving for customer satisfaction throughout the entire process. We promise to become the best in the construction, refinery, chemical and other industrial equipment market by using our technological skills and expertise, quality and integrity to give us a competitive edge.

Truly yours,

SoonJa, Kim/C.E.O


2. Company Brief History4


1985. 04. – Taeyang Metal Industry Established 1990. 04. – Business Expansion (Precision Machining & Plant Part) 1999. 01. – Conversion of Corporation2000. 04. – ISO9001 Certification Acquired. 2001. 10. – Takingover Susan Machinery Industry (2nd Hongsung Factory) 2001. 12. – Research Lab Established.2003. 01. – Company Name Changed to Taeyang Heavy Ind. Co., Ltd. 2003. 09. – Won Commendation from Minister of Construction & Transportation 2004. 07. – ISO14001 Certification Acquired 2006. 05. – Authorized Manufacturing of High Pressure Gas Facilities Acquired

from Korea Gas Safety Corporation 2006. 10. – ASME Certification “U” & “S” Stamp Acquired2006. 12. – Seoul Sales Branch Office Opened2007. 06. – Conversion Of Hongseong Factory To Head Quarter2012. 09. – ASME Certification “U” & “S” Stamp Renewal2013. 03. – ISO9001 Certification Renewal2013. 10. – ISO14001 Certification Renewal

3. Company Profile5


1) Company Name : Taeyang Heavy Industries Co., Ltd.2) Name of CEO : Kim, Sun Ja3) Capital : \330,000,000(KRW)4) Founded Date : 1985. 04. 01.5) - Headquarter & Factory :

Address : #467, Hwayang-ri, Keumma-myun, Honseong-gun, Chung-nam, KoreaTel. : +82-41-633-9547Fax. : +82-41-634-9922e-mail : [email protected]

- Sales Branch Office :Address : #467, Hwayang-ri, Keumma-myun, Honseong-gun, Chung-nam, KoreaTel. : +82-2-715-2060Fax. : +82-2-717-5877e-mail : [email protected]

6) Factory Measure : 39,845㎡

4. Man Power6


Number of employees1) Engineering(company’s own manpower/subcontractor or agent manpower)

- Designers : 2/12 - Drafters : 3/25 - Estimators : 2

2) Managing staff- Production Manager/Engineer : 1/2- QA, QC Manager/Engineer : 1/3- Purchaser : 1

3) Shop(company’s own manpower/subcontractor)- Foreman : 1/5- Fabricator : 15/35- ASME Code qualified welder : 2/12- Other welder : 7/25- QC inspector : 1/5- NDE personnel : 1/3- Mechanic : 1/4

5. General Organization Chart7


ADMIN.DEPT.

PROCUREMENTDEPT.

DESIGNDEPT.

R & DCENTER

PRODUCTDEPT.

MAINTENANCEDEPT

· ACCOUNT

· CONTRACT

· STRENGTHCALCULATION

· DETAILDESIGN

· MATERNLPURCHASING

· SUB-VENDORCONTROL

· ENGINEERINGR & D

· DESIGNDEVELOP

· 3D DESIGN

· EXAMINETEAM

· REPAIRTEAM

· A/S TEAM· TEST RUN

· FABRICATION· ASSEMBLY· TEST OPERATION

MAIN FACTORYHEAD QUARTER

EXECUTIVE DIRECTOR

CEO

Q.M

Q.C

Q.A· MARKETING & SALES

VICE-CHAIRMAN

CHAIRMAN

SEOUL OFFICE

6. Shop Control Process


7. Factory Picture (View of HongSeong Factory)9


8. Main Factory Lay-Out10


9. Main Facilities View11


Heat Treatment Furnace

1st Plant 2nd Plant

Paint RoomShot Room

Traverser

10. Main Fabrication Equipment12


Pipe Bending M/C Turning Roller Sub Welding M/C

CraneWelding Manipulator Bending Roll



No. Equipment Name Q'ty Manufacturer Specification Remarks

01 Shot Blast Room 1 Lot W6.5mxH6.8mxL18m02 Painting Room 1 Lot W13mxL100mxH8.3m03 Surface Plate Bed 4 Sets W8mxL50mxH0.5m04 Heat Treating Furnace 1 Set W6mxL18mxH6m05 Car Body Jig 1 Set 300m (Portable)06 Car Body Jig 1 Set 100m (Portable)07 Vantilation Device 1 Lot 2500m3

08 Rail 5Km 37Kg/m09 Frame Car 70Cars 20 Ton10 Hoist Crane 2 Sets Bando 30 Ton W25mxH9m11 Hoist Crane 2 Sets Bando 20 Ton W25mxH9m12 Hoist Crane 2 Sets Bando 10 Ton W25mxH9m13 Hoist Crane 2 Sets Bando 5 Ton W25mxH9m14 Traverser 1 Set Bando 60 Ton x 50m15 Traverser 1 Set Bando 60 Ton x 30m




16 Locomotive 1 Car 10 Ton17 Fork Lift 1 Car Daewoo 15 Ton18 Fork Lift 2 Cars Daewoo 10 Ton19 Fork Lift 2 Cars Daewoo 5 Ton20 Bending Roller M/C 1 Set Daekwang 50t x 3000L21 Turning Roller M/C 17 Sets Daekwang 50 Ton22 Turning Roller M/C 13 Sets Daekwang 30 Ton23 Pipe Thread M/C 1 Set Keysan Rigid No.122424 Radial Dril M/C 2 Sets Namsun NRP-160025 U-Bending M/C 1 Set Daesun Dia 5026 Milling M/C 1 Set Namsun 1700 x 730 x 80027 Lathe M/C 1 Set Namsun Ø480 x 150028 Arc Welding M/C 5 Sets Maeng-Ho Ind. 500A29 Co2 Welding M/C 40 Sets Maeng-Ho Ind. 500A30 Co2 Welding M/C 20 Sets Maeng-Ho Ind. 350A




31 Mig Welding M/C 2 Sets Ilhung 1500A

32 Submerged Arc W/D M/C 2 Sets Ilhung 1500A

33 Gouging M/C 2 Sets Hanhung 1000A34 Portable Cutting M/C 2 Sets Youkwang 150 mm35 Dry Oven 1 Set Duksan Eng 500㎏36 Hydro Tester 1 Set Hana 15㎫

37 H.P Cleaning Equipment 1 Set Hana 20㎫

12. Major Experience Photos16


PROJECT: PETRO RABIGH REFINING PLANTS

TYPE: CONVERTER UNIT

SIZE: I.D3,400 x 15,216H



PROJECT: HONAM PETRO CHEMICAL

TYPE: VAPOR COMBUSTION UNIT

SIZE: W2,600 x 14,000H


TYPE: CONVERTER

SIZE: I.D2,500 x 14,100H




TYPE: DEBUTANIZER

SIZE: I.D2,900 x 31,070H


TYPE: DEISOBUTANZER

SIZE: I.D2,500 x 21,080H



PROJECT: RUNG TAWAN

TYPE: HEAT EXCHANGER

SIZE: I.D1,307 x 4,984L

PROJECT: RUNG TAWAN

TYPE: HEAT EXCHANGER

SIZE: ID1,720 x 7,920H



PROJECT: SLS SHIP BUILDING

TYPE: HIGH PRESSURE TANK

MARINE ENGINE TYPE

PROJECT: ASAN HEAT & ENERGY

TYPE: HRSG STACK

SIZE: ID5,500 x 80,000H




TYPE: SURGE DRUM

SIZE: I.D3,400 x 18,710H


TYPE: CAUSTIC SCRUBBER

SIZE: I.D2,500 x 25,725H



PROJECT: DSME ODFJELL GVA

TYPE: LIQUID MUD TANK

SIZE: I.D4,120 x 8,020H


TYPE: DEBUTANIZER

SIZE: I.D2,928 x 40,450H



PROJECT: KNOC VRU SYSTEM

TYPE: VAPOR RECOVERY UNIT PACKAGE

PROJECT: SAMSUNG TOTAL

ITEM: HEAT EXCHANGER

TYPE: MAINTENANCE



PROJECT: PULVERIZED COAL INJECTION PLANT

ITEM: INJECTION PRESSURE HOPPER

SIZE: I.D6,400 x 6,475H



PROJECT: CHILEAN LNG PROJECT

TYPE: FLARE STACK SYSTEM

SIZE: I.D1,524 x 35,000H

PROJECT: FLUOR CANADA

TYPE: L/S DRUM

SIZE: I.D2,740 x 9,800H



PROJECT: FLUOR CANADA

TYPE: K/O DRUM

SIZE: ID3,350 x 4,150H

PROJECT: SAUDI KAYAN PETROCHEMICALCOMPLEX PP&PH

TYPE: RECYCLE GAS FILTER

SIZE: ID2,700 x 11,000H



PROJECT:KPPC AROMATICS COMPLEX PJT

ITEM: TRANSPORTATION VESSEL

SIZE: 2,600W x 4,000H x 8,000L

PROJECT: SHUAIBA NORTH COGENERATION

ITEM: CLEAN DRAIN FLASH VESSEL

SIZE: I.D2,400 x 3,400H

13. Experience List28


No. Client/Project Name Country Description Q'tyWeight(Ton)

Del'y Remarks

001 Jord KC/ Egypt Fin Tube Air Cooler Con. 3 Feb-05

002 Jord KC/ Egypt Fin Tube O/H Con. 1 Oct-05

003 Jord International(Egypt) Egypt Air Cooler 9 Dec-06

004 Hyosung/ Korea Acid Tank 1 Apr-06

005 KCC/S2 Project Korea Tower & Column 19 Sep-06

006 Doosan/POSCO #3RH PJt Korea Bogie Transfer Car 1 Dec-06

007 Hanwha Chemical/VCM Pjt Korea S-301 Tank 1 Dec-06

008 Jord International/Sugar Pjt Egypt Air Cooler 18 Feb-07

009 Doosan/POSCO #3RH PJt Korea Bogie Transfer Car 2 Apr-07

010 TR/Rabigh Project Saudi Arabia Drum & Column 164 2,022.0 May-07

011 Daewoo Ship./GVA 7500 DP Shipping Liquid Mud Tank 5 Aug-07

012 Daewoo Ship./GVA 7500 DP Shipping Liquid Mud Tank 2 14.5 Aug-07

013 KCC/Stage & Pre-Process Korea Heat Exchanger 12 6.4 Mar-08

014 SEC/Saudi Kayan Pet. Com. Pjt Saudi Arabia Recycle Gas Filter 1 12.5 Mar-08

015 HPC/Vapor Combustion Unit Korea Package 1set 1Unit 97.1 Mar-08 CPE

304L S.S

304L S.S

304L S.S

A516-70

A516-70

304L S.S

SA516-60+HIC

NV DH32

DH32

S.S

A240-304

Main Mat'l




Del'y Remarks

016 HPC/Vapor Combustion Unit Korea Package 1set 1Unit 190.0 Mar-08 e-TEC

017 SEC/Saudi Kayan Pet. Com. Pjt Saudi Arabia Back Filter 1 14.5 Apr-08

018 HPC/VCU Incinerator Korea Vaporizer 4 2.0 Jun-08

019 Samsung Total/Process MSR Korea Reboiler 3 93.0 Jun-08

020 SCPM/Expansion Batch System Pjt Korea Sand Silo 1 28.5 Jun-08

021 SCPM/Expansion Batch System Pjt Korea Silo #1~3 3 37.7 Jun-08

022 HSC/Pulverized Coal Injection Plant Korea Conveying Hopper 13 997.0 Jan-09

023 SGC / PTA PJT Korea Cooler 1 4.1 May-09

024 POSCO/Demi Plant Korea Preheater 8 17.5 Jun-09

025 POS-M/Demi Plant(광양제철) Korea Cation Exchanger 22 50.1 Apr-09

026 Wonic/Propylene Purification Pjt Korea Crude Prorylene 7 37.8 Apr-09

027 Zeeco Asia/KPPC Pjt. Kuwait Flare Stack System 1Unit 548.0 Dec-07

028 Zeeco Asia/Camisea Exp. Pjt. U.S.A. Flare Stack System 1Unit 26.3 Feb-08

029 Zeeco Asia/ABU Dhabi HYL III Pjt. Saudi Arabia Flare Stack System 1Unit 16.5 Jan-08

030 Zeeco Asia/Gas Comp. Station Pjt. Pakistan Flare Stack System 1Unit 7.9 Feb-08

A179

304 S.S

SS400+Tivar

SS400

A516-70N

316L S.S

316L S.S

SS400/Rubber

A516-70

S.S

C.S

C.S

C.S

Main Mat'l




Del'y Remarks

031 Zeeco Asia/Tianjin Bohai VCM/EDC Project Chaina Derrick Flare Stack 1Unit 90.7 May-08

032 Tecnimont/TR Vessel Kuwait Vessel 1Unit 32.3 Mar-08

033 Doosan Korea H/E, Vessel 1Unit 3.7 Mar-08

034 DPS Saudi Arabia Recycle Gas Filter 1Unit 11.5 Mar-08

035 DPS Saudi Arabia Back Filter 1Unit 14.0 Apr-08

036 Samsung Corning Korea KG04 Tank-Steel 1Unit 35.4 Apr-08

037 Samsung Precision Korea Goods wagon 26set 124.5 Aug-08 US Army

038 Main Tech/GS Caltex VRU PJT Korea 6set 25.7 Jun-08

039 Samsung Total Korea E1-EA133 Retubing 1set 24.3 Jun-08

040 Samsung Corning/Sand Silo Pjt Korea Sand Silo 3set 25.0 Jun-08

041 Jordan(knoc)/VRU Pjt. Korea VRU Project 1Unit 248.6 Oct-08

042 Jordan(knoc)/VRU Pjt. Korea VCU Project 1Unit 54.0 Oct-08

043 Zeeco Asia/Jubail Acetyls Com. Pjt. Saudi Arabia Flare Stack System 1Unit 8.7 Sep-08

044 S/Fine Chemical Korea Reserver Tank 1set 5.8 Nov-08

045 Kolon Korea 용융로 1Unit 28.4 Dec-08

Main Mat'l

C.S

S.S

C.S/S.S

S.S

S.S

S.S




Del'y Remarks

046 KNOC/Vapor Combustion Unit Korea Site Erection 1Unit 183.6 Jordan

047 Jordan(SK Inchon) Korea VRU Project 1Unit 248.6 Feb-09

048 Jordan(SK Ulsan) Korea VRU Project 1Unit 380.5 Mar-09

049 HIS(현대제철) Korea PCI Equipment(6종18기) 18 876.9 Mar-09

050 HIS(현대제철) Korea Injection Hopper 1 130.0 Aug-09

051 WUSDP(주택공사) Korea CHP HRSG Stack 1 470.9 Jan-09

052 Jordan(S-Oil) Korea Blower Skid 1 12.0 Dec-08

053 Khalil Bahman Kuwait Flash Vessel 1 5.3 Feb-09

054 Samsung ENG. Korea Chute(Hard Facing) 1Unit 416.0 Feb-09

055 Samsung ENG. Korea Sampling Tower & I-Beam 1Unit 80.1 Mar-09

056 Doosan 메카텍 Korea Tubular Conveyor 1Unit 706.0 Feb-09

057 Pields Eng. Korea Propylene Purification 1Unit 37.8 Apr-09

058 Posco Korea Demi Plant 합리화 1Unit 40.9 Apr-09

059 Cheil Ind. Inc Korea Preheater, Cooler 1Unit 7.3 May-09

060 Samsung Petro Korea EA-1203 Charge 1Unit 4.1 Jun-09

Main Mat'l




Del'y Remarks

061 Fine Innovation Korea Stack 2기 2 353.4 Oct-09

062 Fine Innovation Korea Stack 2기 2 353.4 Dec-09

063 Samsung ENG. Korea Chute 2기분 2Unit 144.2 Oct-09

064 HDO/No. 2 HOU Pjt. Korea Vessel 37 36.3 Apr-10

065 Hankook Silicone/NTC Pjt. Korea Reactor 1 17.0 Mar-10

066 Korea Corona Korea Incineration 1 37.0 Jan-10

067 Korea Corona Korea Structure & Duct 1Unit 54.2 Feb-10

068 Daelim Korea Small Pot(17기) 17 73.5 Apr-10

069 Jordan Korea VRU Project 1Unit 12.5 Aug-10

070 Huchems/No. 4 DNT Project Korea Vessel-1 14 30.0 Nov-10

071 Huchems/No. 4 DNT Pjt.-Vessel-2 Korea Vessel-2 18 73.2 Nov-10

072 Huchems/No. 4 DNT Pjt.-H/Exchanger Korea Heat Exchanger 14 54.9 Nov-10

073 Huchems/No. 4 DNT Pjt.-WWT Korea Condenser외 16 73.8 Feb-11

074 Huchems/MNB Plant Korea Heat Exchanger 4 34.2 Jul-12

075 Huchems/COG Refinery Plant Korea Tank 3 75.5 Aug-12

Main Mat'l

C.S, S.S

70+316L/In800H

C.S, S.S

C.S, S.S

C.S, S.S

316L/B424

A240-316L

904L/316L/C.S

304 S.S




Del'y Remarks

076 HDO/No. 2 BTX Pjt. Korea Vessel 27 185.0 May-12

077 Takreer/Ruwais Refinery Expansion Pjt. Saudi Arabia Vessel 9 202.7 Apr-12

078 TTCL/Rung Tawan Pjt. Tailand Heat Exchanger C.S, S.S 44 280.9 Mar-13

079 Samsung Total #2 Aromatics Korea Column 18 368.1 Mar-13

080 Samsung Total #2 Aromatics Korea Vessel 35 95.2 Mar-13

081 HEC/Olkaria IV Geothermal PP Kenya Storage Tank C.S 10 216.2 Apr-13

Main Mat'l

A516-60

70N+304L,C.S,S.S

C.S, S.S

A516-70

14. Main Product & Capacity34


Kinds of Products Fabrication Capacity (Maximum)Production Yield

(Ton/Year)Heat Exchanger(ASME Sec.Ⅷ Div.1, TEMA Class R,C,B)

t100 x ID5,000 X L20,000

Pressure Vessel(ASME Sec.Ⅷ Div.1, ASME Stamped)

t150 x ID5,500 x L25,000

Reactor(ASME Sec.Ⅷ Div.1, ASME Stamped)

t150 x ID5,500 x L15,000

Column & Tower(ASME Sec.Ⅷ Div.1, ASME Stamped)

t120 x ID6,000 x L65,000

Storage Tank (API, AWWA)

Steel Structure

Others(Steel Mill & HRSG)

5,000Ton

10,000Ton

15. Certification & License35


1) ISO9001:2008 / EN ISO 9001:2008 2) ISO 14001:2004 / KS A 14001:2004



4) Authorized Corporation Research 3) NATIONAL BOARD



5)ASME “S” STAMP 6)ASME “U” STAMP



7)Registered Fabrication

for Pressure Vessel

8)Specialized Facilities from

Korea Gas Safety Corporation



9) Takreer Registration



Head Quarter & Main Factory (HongSeong)

16. Location Map41


Documents

Company Profiel (Plant)New.ppt [호환 모드] - aminppk.com Heavy Ind. Co., Ltd/Company Profiel (Plant... · 03 Surface Plate Bed 4 Sets W8mxL50mxH0.5m ... 14 Traverser 1 Set Bando