Prequalification1
Head Quarter & Main Factory
111, Geumbuk-ro, Geumma-Myeon, Hongseong-gun,
Chungcheongnam-do, Korea
TEL : 82-41-633-9542 FAX : 82-41-634-9922
HOME PAGE : www.thi21.co.kr
E-MAIL : [email protected]
Seoul Office
103 Dream B/D, 61, Gwangnaru-ro 15-gil,
Gwangjin-gu, Seoul, Korea.
TEL : 82-2-715-2060 FAX : 82-2-717-5877
HOME PAGE : www.thi21.co.kr
E-MAIL : [email protected]
Taeyang Heavy Ind. Co., Ltd.
Contents2
01. CEO Greeting02. Company Brief History03. Company & Man Power status04. Organization Chart05. Shop Control Process06. Main Factory Lay-Out07. Main Facilities View08. Production Facilities List09. Manufacturing View 10. Experience List 11. Maximum Product Capacity12. Certification & License13. Company Registration14. Location Map
Taeyang Heavy Ind. Co., Ltd.
1. CEO Greeting3
Since its founding in 1985, TAEYANG HEAVY INDUSTRY has been one of the leading companies in the fields of railroading and shipbuilding in Korea. We focus on design, manufacture and assembly of all types of high quality products to suit wide variety of challenging applications in the diversified steel products.
The rapid development and growth of the company leads us to invest in manufacturing industrial & petro chemical equipment such as pressure vessels, heat exchangers, condensers, industrial towers, column and reactors and so on.
Through our continuous R&D efforts to achieve the highest quality and technology, we are launching the TCC (Technology, Creativity, Creditability) campaign geared toward our customers. We are ready for the challenges of the 21st Century, armed with more than two decades of experience & technology in addition to the competent & passionate efforts of all executives and staff.
Our managerial target is to manufacture quality product with competitive price and to deliver them on time, based on our philosophy of striving for customer satisfaction throughout the entire process. We promise to become the best in the construction, refinery, chemical and other industrial equipment market by using our technological skills and expertise, quality and integrity to give us a competitive edge.
Truly yours,
SoonJa, Kim/C.E.O
Taeyang Heavy Ind. Co., Ltd.
2. Company Brief History4
Taeyang Heavy Ind. Co., Ltd.
1985. 04. – Taeyang Metal Industry Established 1990. 04. – Business Expansion (Precision Machining & Plant Part) 1999. 01. – Conversion of Corporation2000. 04. – ISO9001 Certification Acquired. 2001. 10. – Takingover Susan Machinery Industry (2nd Hongsung Factory) 2001. 12. – Research Lab Established.2003. 01. – Company Name Changed to Taeyang Heavy Ind. Co., Ltd. 2003. 09. – Won Commendation from Minister of Construction & Transportation 2004. 07. – ISO14001 Certification Acquired 2006. 05. – Authorized Manufacturing of High Pressure Gas Facilities Acquired
from Korea Gas Safety Corporation 2006. 10. – ASME Certification “U” & “S” Stamp Acquired2006. 12. – Seoul Sales Branch Office Opened2007. 06. – Conversion Of Hongseong Factory To Head Quarter2012. 09. – ASME Certification “U” & “S” Stamp Renewal2013. 03. – ISO9001 Certification Renewal2013. 10. – ISO14001 Certification Renewal
3. Company Profile5
Taeyang Heavy Ind. Co., Ltd.
1) Company Name : Taeyang Heavy Industries Co., Ltd.2) Name of CEO : Kim, Sun Ja3) Capital : \330,000,000(KRW)4) Founded Date : 1985. 04. 01.5) - Headquarter & Factory :
Address : #467, Hwayang-ri, Keumma-myun, Honseong-gun, Chung-nam, KoreaTel. : +82-41-633-9547Fax. : +82-41-634-9922e-mail : [email protected]
- Sales Branch Office :Address : #467, Hwayang-ri, Keumma-myun, Honseong-gun, Chung-nam, KoreaTel. : +82-2-715-2060Fax. : +82-2-717-5877e-mail : [email protected]
6) Factory Measure : 39,845㎡
4. Man Power6
Taeyang Heavy Ind. Co., Ltd.
Number of employees1) Engineering(company’s own manpower/subcontractor or agent manpower)
- Designers : 2/12 - Drafters : 3/25 - Estimators : 2
2) Managing staff- Production Manager/Engineer : 1/2- QA, QC Manager/Engineer : 1/3- Purchaser : 1
3) Shop(company’s own manpower/subcontractor)- Foreman : 1/5- Fabricator : 15/35- ASME Code qualified welder : 2/12- Other welder : 7/25- QC inspector : 1/5- NDE personnel : 1/3- Mechanic : 1/4
5. General Organization Chart7
Taeyang Heavy Ind. Co., Ltd.
ADMIN.DEPT.
PROCUREMENTDEPT.
DESIGNDEPT.
R & DCENTER
PRODUCTDEPT.
MAINTENANCEDEPT
· ACCOUNT
· CONTRACT
· STRENGTHCALCULATION
· DETAILDESIGN
· MATERNLPURCHASING
· SUB-VENDORCONTROL
· ENGINEERINGR & D
· DESIGNDEVELOP
· 3D DESIGN
· EXAMINETEAM
· REPAIRTEAM
· A/S TEAM· TEST RUN
· FABRICATION· ASSEMBLY· TEST OPERATION
MAIN FACTORYHEAD QUARTER
EXECUTIVE DIRECTOR
CEO
Q.M
Q.C
Q.A· MARKETING & SALES
VICE-CHAIRMAN
CHAIRMAN
SEOUL OFFICE
6. Shop Control Process
Taeyang Heavy Ind. Co., Ltd.
7. Factory Picture (View of HongSeong Factory)9
Taeyang Heavy Ind. Co., Ltd.
8. Main Factory Lay-Out10
Taeyang Heavy Ind. Co., Ltd.
9. Main Facilities View11
Taeyang Heavy Ind. Co., Ltd.
Heat Treatment Furnace
1st Plant 2nd Plant
Paint RoomShot Room
Traverser
10. Main Fabrication Equipment12
Taeyang Heavy Ind. Co., Ltd.
Pipe Bending M/C Turning Roller Sub Welding M/C
CraneWelding Manipulator Bending Roll
11. Main Fabrication Equipment13
Taeyang Heavy Ind. Co., Ltd.
No. Equipment Name Q'ty Manufacturer Specification Remarks
01 Shot Blast Room 1 Lot W6.5mxH6.8mxL18m02 Painting Room 1 Lot W13mxL100mxH8.3m03 Surface Plate Bed 4 Sets W8mxL50mxH0.5m04 Heat Treating Furnace 1 Set W6mxL18mxH6m05 Car Body Jig 1 Set 300m (Portable)06 Car Body Jig 1 Set 100m (Portable)07 Vantilation Device 1 Lot 2500m3
08 Rail 5Km 37Kg/m09 Frame Car 70Cars 20 Ton10 Hoist Crane 2 Sets Bando 30 Ton W25mxH9m11 Hoist Crane 2 Sets Bando 20 Ton W25mxH9m12 Hoist Crane 2 Sets Bando 10 Ton W25mxH9m13 Hoist Crane 2 Sets Bando 5 Ton W25mxH9m14 Traverser 1 Set Bando 60 Ton x 50m15 Traverser 1 Set Bando 60 Ton x 30m
11. Main Fabrication Equipment14
Taeyang Heavy Ind. Co., Ltd.
No. Equipment Name Q'ty Manufacturer Specification Remarks
16 Locomotive 1 Car 10 Ton17 Fork Lift 1 Car Daewoo 15 Ton18 Fork Lift 2 Cars Daewoo 10 Ton19 Fork Lift 2 Cars Daewoo 5 Ton20 Bending Roller M/C 1 Set Daekwang 50t x 3000L21 Turning Roller M/C 17 Sets Daekwang 50 Ton22 Turning Roller M/C 13 Sets Daekwang 30 Ton23 Pipe Thread M/C 1 Set Keysan Rigid No.122424 Radial Dril M/C 2 Sets Namsun NRP-160025 U-Bending M/C 1 Set Daesun Dia 5026 Milling M/C 1 Set Namsun 1700 x 730 x 80027 Lathe M/C 1 Set Namsun Ø480 x 150028 Arc Welding M/C 5 Sets Maeng-Ho Ind. 500A29 Co2 Welding M/C 40 Sets Maeng-Ho Ind. 500A30 Co2 Welding M/C 20 Sets Maeng-Ho Ind. 350A
11. Main Fabrication Equipment15
Taeyang Heavy Ind. Co., Ltd.
No. Equipment Name Q'ty Manufacturer Specification Remarks
31 Mig Welding M/C 2 Sets Ilhung 1500A
32 Submerged Arc W/D M/C 2 Sets Ilhung 1500A
33 Gouging M/C 2 Sets Hanhung 1000A34 Portable Cutting M/C 2 Sets Youkwang 150 mm35 Dry Oven 1 Set Duksan Eng 500㎏36 Hydro Tester 1 Set Hana 15㎫
37 H.P Cleaning Equipment 1 Set Hana 20㎫
12. Major Experience Photos16
Taeyang Heavy Ind. Co., Ltd.
PROJECT: PETRO RABIGH REFINING PLANTS
TYPE: CONVERTER UNIT
SIZE: I.D3,400 x 15,216H
12. Major Experience Photos17
Taeyang Heavy Ind. Co., Ltd.
PROJECT: HONAM PETRO CHEMICAL
TYPE: VAPOR COMBUSTION UNIT
SIZE: W2,600 x 14,000H
PROJECT: PETRO RABIGH REFINING PLANTS
TYPE: CONVERTER
SIZE: I.D2,500 x 14,100H
12. Major Experience Photos18
Taeyang Heavy Ind. Co., Ltd.
PROJECT: PETRO RABIGH REFINING PLANTS
TYPE: DEBUTANIZER
SIZE: I.D2,900 x 31,070H
PROJECT: PETRO RABIGH REFINING PLANTS
TYPE: DEISOBUTANZER
SIZE: I.D2,500 x 21,080H
12. Major Experience Photos19
Taeyang Heavy Ind. Co., Ltd.
PROJECT: RUNG TAWAN
TYPE: HEAT EXCHANGER
SIZE: I.D1,307 x 4,984L
PROJECT: RUNG TAWAN
TYPE: HEAT EXCHANGER
SIZE: ID1,720 x 7,920H
12. Major Experience Photos20
Taeyang Heavy Ind. Co., Ltd.
PROJECT: SLS SHIP BUILDING
TYPE: HIGH PRESSURE TANK
MARINE ENGINE TYPE
PROJECT: ASAN HEAT & ENERGY
TYPE: HRSG STACK
SIZE: ID5,500 x 80,000H
12. Major Experience Photos21
Taeyang Heavy Ind. Co., Ltd.
PROJECT: PETRO RABIGH REFINING PLANTS
TYPE: SURGE DRUM
SIZE: I.D3,400 x 18,710H
PROJECT: PETRO RABIGH REFINING PLANTS
TYPE: CAUSTIC SCRUBBER
SIZE: I.D2,500 x 25,725H
12. Major Experience Photos22
Taeyang Heavy Ind. Co., Ltd.
PROJECT: DSME ODFJELL GVA
TYPE: LIQUID MUD TANK
SIZE: I.D4,120 x 8,020H
PROJECT: PETRO RABIGH REFINING PLANTS
TYPE: DEBUTANIZER
SIZE: I.D2,928 x 40,450H
12. Major Experience Photos23
Taeyang Heavy Ind. Co., Ltd.
PROJECT: KNOC VRU SYSTEM
TYPE: VAPOR RECOVERY UNIT PACKAGE
PROJECT: SAMSUNG TOTAL
ITEM: HEAT EXCHANGER
TYPE: MAINTENANCE
12. Major Experience Photos24
Taeyang Heavy Ind. Co., Ltd.
PROJECT: PULVERIZED COAL INJECTION PLANT
ITEM: INJECTION PRESSURE HOPPER
SIZE: I.D6,400 x 6,475H
12. Major Experience Photos25
Taeyang Heavy Ind. Co., Ltd.
PROJECT: CHILEAN LNG PROJECT
TYPE: FLARE STACK SYSTEM
SIZE: I.D1,524 x 35,000H
PROJECT: FLUOR CANADA
TYPE: L/S DRUM
SIZE: I.D2,740 x 9,800H
12. Major Experience Photos26
Taeyang Heavy Ind. Co., Ltd.
PROJECT: FLUOR CANADA
TYPE: K/O DRUM
SIZE: ID3,350 x 4,150H
PROJECT: SAUDI KAYAN PETROCHEMICALCOMPLEX PP&PH
TYPE: RECYCLE GAS FILTER
SIZE: ID2,700 x 11,000H
12. Major Experience Photos27
Taeyang Heavy Ind. Co., Ltd.
PROJECT:KPPC AROMATICS COMPLEX PJT
ITEM: TRANSPORTATION VESSEL
SIZE: 2,600W x 4,000H x 8,000L
PROJECT: SHUAIBA NORTH COGENERATION
ITEM: CLEAN DRAIN FLASH VESSEL
SIZE: I.D2,400 x 3,400H
13. Experience List28
Taeyang Heavy Ind. Co., Ltd.
No. Client/Project Name Country Description Q'tyWeight(Ton)
Del'y Remarks
001 Jord KC/ Egypt Fin Tube Air Cooler Con. 3 Feb-05
002 Jord KC/ Egypt Fin Tube O/H Con. 1 Oct-05
003 Jord International(Egypt) Egypt Air Cooler 9 Dec-06
004 Hyosung/ Korea Acid Tank 1 Apr-06
005 KCC/S2 Project Korea Tower & Column 19 Sep-06
006 Doosan/POSCO #3RH PJt Korea Bogie Transfer Car 1 Dec-06
007 Hanwha Chemical/VCM Pjt Korea S-301 Tank 1 Dec-06
008 Jord International/Sugar Pjt Egypt Air Cooler 18 Feb-07
009 Doosan/POSCO #3RH PJt Korea Bogie Transfer Car 2 Apr-07
010 TR/Rabigh Project Saudi Arabia Drum & Column 164 2,022.0 May-07
011 Daewoo Ship./GVA 7500 DP Shipping Liquid Mud Tank 5 Aug-07
012 Daewoo Ship./GVA 7500 DP Shipping Liquid Mud Tank 2 14.5 Aug-07
013 KCC/Stage & Pre-Process Korea Heat Exchanger 12 6.4 Mar-08
014 SEC/Saudi Kayan Pet. Com. Pjt Saudi Arabia Recycle Gas Filter 1 12.5 Mar-08
015 HPC/Vapor Combustion Unit Korea Package 1set 1Unit 97.1 Mar-08 CPE
304L S.S
304L S.S
304L S.S
A516-70
A516-70
304L S.S
SA516-60+HIC
NV DH32
DH32
S.S
A240-304
Main Mat'l
13. Experience List29
Taeyang Heavy Ind. Co., Ltd.
No. Client/Project Name Country Description Q'tyWeight(Ton)
Del'y Remarks
016 HPC/Vapor Combustion Unit Korea Package 1set 1Unit 190.0 Mar-08 e-TEC
017 SEC/Saudi Kayan Pet. Com. Pjt Saudi Arabia Back Filter 1 14.5 Apr-08
018 HPC/VCU Incinerator Korea Vaporizer 4 2.0 Jun-08
019 Samsung Total/Process MSR Korea Reboiler 3 93.0 Jun-08
020 SCPM/Expansion Batch System Pjt Korea Sand Silo 1 28.5 Jun-08
021 SCPM/Expansion Batch System Pjt Korea Silo #1~3 3 37.7 Jun-08
022 HSC/Pulverized Coal Injection Plant Korea Conveying Hopper 13 997.0 Jan-09
023 SGC / PTA PJT Korea Cooler 1 4.1 May-09
024 POSCO/Demi Plant Korea Preheater 8 17.5 Jun-09
025 POS-M/Demi Plant(광양제철) Korea Cation Exchanger 22 50.1 Apr-09
026 Wonic/Propylene Purification Pjt Korea Crude Prorylene 7 37.8 Apr-09
027 Zeeco Asia/KPPC Pjt. Kuwait Flare Stack System 1Unit 548.0 Dec-07
028 Zeeco Asia/Camisea Exp. Pjt. U.S.A. Flare Stack System 1Unit 26.3 Feb-08
029 Zeeco Asia/ABU Dhabi HYL III Pjt. Saudi Arabia Flare Stack System 1Unit 16.5 Jan-08
030 Zeeco Asia/Gas Comp. Station Pjt. Pakistan Flare Stack System 1Unit 7.9 Feb-08
A179
304 S.S
SS400+Tivar
SS400
A516-70N
316L S.S
316L S.S
SS400/Rubber
A516-70
S.S
C.S
C.S
C.S
Main Mat'l
13. Experience List30
Taeyang Heavy Ind. Co., Ltd.
No. Client/Project Name Country Description Q'tyWeight(Ton)
Del'y Remarks
031 Zeeco Asia/Tianjin Bohai VCM/EDC Project Chaina Derrick Flare Stack 1Unit 90.7 May-08
032 Tecnimont/TR Vessel Kuwait Vessel 1Unit 32.3 Mar-08
033 Doosan Korea H/E, Vessel 1Unit 3.7 Mar-08
034 DPS Saudi Arabia Recycle Gas Filter 1Unit 11.5 Mar-08
035 DPS Saudi Arabia Back Filter 1Unit 14.0 Apr-08
036 Samsung Corning Korea KG04 Tank-Steel 1Unit 35.4 Apr-08
037 Samsung Precision Korea Goods wagon 26set 124.5 Aug-08 US Army
038 Main Tech/GS Caltex VRU PJT Korea 6set 25.7 Jun-08
039 Samsung Total Korea E1-EA133 Retubing 1set 24.3 Jun-08
040 Samsung Corning/Sand Silo Pjt Korea Sand Silo 3set 25.0 Jun-08
041 Jordan(knoc)/VRU Pjt. Korea VRU Project 1Unit 248.6 Oct-08
042 Jordan(knoc)/VRU Pjt. Korea VCU Project 1Unit 54.0 Oct-08
043 Zeeco Asia/Jubail Acetyls Com. Pjt. Saudi Arabia Flare Stack System 1Unit 8.7 Sep-08
044 S/Fine Chemical Korea Reserver Tank 1set 5.8 Nov-08
045 Kolon Korea 용융로 1Unit 28.4 Dec-08
Main Mat'l
C.S
S.S
C.S/S.S
S.S
S.S
S.S
13. Experience List31
Taeyang Heavy Ind. Co., Ltd.
No. Client/Project Name Country Description Q'tyWeight(Ton)
Del'y Remarks
046 KNOC/Vapor Combustion Unit Korea Site Erection 1Unit 183.6 Jordan
047 Jordan(SK Inchon) Korea VRU Project 1Unit 248.6 Feb-09
048 Jordan(SK Ulsan) Korea VRU Project 1Unit 380.5 Mar-09
049 HIS(현대제철) Korea PCI Equipment(6종18기) 18 876.9 Mar-09
050 HIS(현대제철) Korea Injection Hopper 1 130.0 Aug-09
051 WUSDP(주택공사) Korea CHP HRSG Stack 1 470.9 Jan-09
052 Jordan(S-Oil) Korea Blower Skid 1 12.0 Dec-08
053 Khalil Bahman Kuwait Flash Vessel 1 5.3 Feb-09
054 Samsung ENG. Korea Chute(Hard Facing) 1Unit 416.0 Feb-09
055 Samsung ENG. Korea Sampling Tower & I-Beam 1Unit 80.1 Mar-09
056 Doosan 메카텍 Korea Tubular Conveyor 1Unit 706.0 Feb-09
057 Pields Eng. Korea Propylene Purification 1Unit 37.8 Apr-09
058 Posco Korea Demi Plant 합리화 1Unit 40.9 Apr-09
059 Cheil Ind. Inc Korea Preheater, Cooler 1Unit 7.3 May-09
060 Samsung Petro Korea EA-1203 Charge 1Unit 4.1 Jun-09
Main Mat'l
13. Experience List32
Taeyang Heavy Ind. Co., Ltd.
No. Client/Project Name Country Description Q'tyWeight(Ton)
Del'y Remarks
061 Fine Innovation Korea Stack 2기 2 353.4 Oct-09
062 Fine Innovation Korea Stack 2기 2 353.4 Dec-09
063 Samsung ENG. Korea Chute 2기분 2Unit 144.2 Oct-09
064 HDO/No. 2 HOU Pjt. Korea Vessel 37 36.3 Apr-10
065 Hankook Silicone/NTC Pjt. Korea Reactor 1 17.0 Mar-10
066 Korea Corona Korea Incineration 1 37.0 Jan-10
067 Korea Corona Korea Structure & Duct 1Unit 54.2 Feb-10
068 Daelim Korea Small Pot(17기) 17 73.5 Apr-10
069 Jordan Korea VRU Project 1Unit 12.5 Aug-10
070 Huchems/No. 4 DNT Project Korea Vessel-1 14 30.0 Nov-10
071 Huchems/No. 4 DNT Pjt.-Vessel-2 Korea Vessel-2 18 73.2 Nov-10
072 Huchems/No. 4 DNT Pjt.-H/Exchanger Korea Heat Exchanger 14 54.9 Nov-10
073 Huchems/No. 4 DNT Pjt.-WWT Korea Condenser외 16 73.8 Feb-11
074 Huchems/MNB Plant Korea Heat Exchanger 4 34.2 Jul-12
075 Huchems/COG Refinery Plant Korea Tank 3 75.5 Aug-12
Main Mat'l
C.S, S.S
70+316L/In800H
C.S, S.S
C.S, S.S
C.S, S.S
316L/B424
A240-316L
904L/316L/C.S
304 S.S
13. Experience List33
Taeyang Heavy Ind. Co., Ltd.
No. Client/Project Name Country Description Q'tyWeight(Ton)
Del'y Remarks
076 HDO/No. 2 BTX Pjt. Korea Vessel 27 185.0 May-12
077 Takreer/Ruwais Refinery Expansion Pjt. Saudi Arabia Vessel 9 202.7 Apr-12
078 TTCL/Rung Tawan Pjt. Tailand Heat Exchanger C.S, S.S 44 280.9 Mar-13
079 Samsung Total #2 Aromatics Korea Column 18 368.1 Mar-13
080 Samsung Total #2 Aromatics Korea Vessel 35 95.2 Mar-13
081 HEC/Olkaria IV Geothermal PP Kenya Storage Tank C.S 10 216.2 Apr-13
Main Mat'l
A516-60
70N+304L,C.S,S.S
C.S, S.S
A516-70
14. Main Product & Capacity34
Taeyang Heavy Ind. Co., Ltd.
Kinds of Products Fabrication Capacity (Maximum)Production Yield
(Ton/Year)Heat Exchanger(ASME Sec.Ⅷ Div.1, TEMA Class R,C,B)
t100 x ID5,000 X L20,000
Pressure Vessel(ASME Sec.Ⅷ Div.1, ASME Stamped)
t150 x ID5,500 x L25,000
Reactor(ASME Sec.Ⅷ Div.1, ASME Stamped)
t150 x ID5,500 x L15,000
Column & Tower(ASME Sec.Ⅷ Div.1, ASME Stamped)
t120 x ID6,000 x L65,000
Storage Tank (API, AWWA)
Steel Structure
Others(Steel Mill & HRSG)
5,000Ton
10,000Ton
15. Certification & License35
Taeyang Heavy Ind. Co., Ltd.
1) ISO9001:2008 / EN ISO 9001:2008 2) ISO 14001:2004 / KS A 14001:2004
15. Certification & License36
Taeyang Heavy Ind. Co., Ltd.
4) Authorized Corporation Research 3) NATIONAL BOARD
15. Certification & License37
Taeyang Heavy Ind. Co., Ltd.
5)ASME “S” STAMP 6)ASME “U” STAMP
15. Certification & License38
Taeyang Heavy Ind. Co., Ltd.
7)Registered Fabrication
for Pressure Vessel
8)Specialized Facilities from
Korea Gas Safety Corporation
15. Certification & License39
Taeyang Heavy Ind. Co., Ltd.
9) Takreer Registration
15. Certification & License40
Taeyang Heavy Ind. Co., Ltd.
Head Quarter & Main Factory (HongSeong)
16. Location Map41
Taeyang Heavy Ind. Co., Ltd.