COMPANY PROFILE (회사소개 · 2019-06-13 · 1. Company History (회사연혁) 일자 내 용 유효기한 인증번호외 Mar 2007 Sung Gwang Tech Co.,Ltd. Established / ㈜성광테크설립

COMPANY PROFILE (회사소개)

SUNGGWANG TECH Co., Ltd.

http://www.sunggwang.krTel : +82-55-882-3017

Fax : +82-55-882-3016

http://www.sunggwang.kr/

CONTENTS (목차)

1. Company History (회사연혁) 2. CEO Message (CEO인사말)

3. Summary (회사개요)

5. Quality Assurance (품질보증) 6. Customers/ Performance (고객 및 실적)

8. Company Lay-Out (Basic)

9. Manufacturing Process (제조공정)

11. Main Products (주요생산품목)

4. Company Organization (조직도)

7. Manufacturing Capacity(제조능력)

10. Manufacturing Equipment(설비현황)

1. Company History (회사연혁)

일자 내 용 유효기한 인증번호외

Mar 2007 Sung Gwang Tech Co.,Ltd. Established / ㈜성광테크 설립

Nov 2008 Daewoo Shipbuilding & Marine Engineering Partners Register (대우조선해양 협력사 등록)

Nov 2008 Certificate ISO 9001 : 2000 (ISO 9001 : 2000 취득)

Mar 2009 Samsung Heavy Industries Partners Register (삼성중공업 협력사 등록)

Mar 2010 Certificate ASME Stamp (S,PP), ASME Stamp (S,PP) 취득 39395, 39396

Jul 2010 Doosan Heavy Industries Partners Register : "I" grade 두산중공업 협력사 등록 : “I” 등급

Nov 2010 Certificate (ISO 9001 : 2008) / ISO 9001 : 2008 (갱신완료 2014.9.18~19)

Oct 2011 Certificate (MAIN-BIZ) – 경영혁신형 중소기업 제111101-03320호

Feb 2012 Certificate DNV Approval of Pipe Fabrication Shop – 공장승인 2020.01.09WWA00000KW

WWA00000KX

Nov 2012 Certificate ISO 14001 : 2004 (ISO 14001 : 2004 취득) CL-K-E-1366

Nov 2012 Certificate OHSAS 18001 : 2007 (OHSAS 18001 : 2007취득) CL-K-O-1366

Nov 2013 2nd Factory Established / ㈜성광테크 2공장 설립

Nov 2013 Certificate ISO 9001 : 2008 – 2nd Factory (2공장 ISO 9001 : 2008 취득) CL-K-Q-1366

Dec 2015 POSCO Engineering & Construction Partners Register ㈜포스코 건설 협력사 등록

Jan 2016 Certificate ASME Stamp (S, PP) – 갱신 2019.3.22 39395, 39396

Jun 2016 BHI Partners Register BHI㈜ 협력사 등록

Jun 2016 Korea South – East Power Co., Ltd. Partners Register 한국남동발전 협력사 등록 2019.6.09 EASYU2016-02504

Jan 2017 Hansol seentec Co., Ltd. Partners Register 한솔신텍 협력사 등록

Aug 2017 Certificate ISO 9001 : 2015 (ISO 9001 : 2015 갱신) 2020.11.23 Q-1366

2. CEO Message (CEO 인사말)

안녕하십니까?㈜성광테크는 2007년 3월에 설립하여 해양/플랜트 배관전문 제작기업으로 특화(特化)하여 만든 회사입니다.

기존회사의 노하우와 최신식 설비를 바탕으로 보다 쾌적한 작업 환경에서 보다 나은 제품을 만들고자 최선을 다하고 있으며, 고객이 요구하는 최적의 단가에 고품질의 제품을 만들고자 꾸준한 노력을 하고 있습니다.

품질과 납기의 지속적인 관리와 혁신을 통해 고객과의 약속을 넘어 고객에게 감동을 주는 회사로 다가가고자 전 사원이 협동하여 노력하고 있습니다.

새롭게 시작하는 회사인 만큼 더 큰 꿈과 포부를 가지고 미래를 향해 나아가고 있으며, 세계적인 배관 제작기업으로 우뚝 솟는 그날까지최선을 다해 힘차게 달려갈 것을 약속 드립니다.

Hello!

SUNGGWANGTECH Co., Ltd. Which is established in March 2007 is a professional company to specialize making

piping of marine / plant.

We have always run doing our best to satisfy that customers demand best price as well as high quality in better working

environment based on the know-how and modern facilities than before.

All of SUNGGWANGTECH's employees has tried and has cooperated to be closed to customers' impression as

continuous administration and innovation for delivery date & high quality.

SUNGGWANGTECH Co., Ltd. Which makes a new start with big ambition and dream for fabrication of piping is making

progress toward the future for success and keeps promise to run strongly by becoming one of the top ranking fabricator

of piping in the world.


Company Name SUNGGWANGTECH Co.,Ltd. Established Date Mar 19. 2007

President Bog Hwan, Kim (김복환) Capital (자본금) KRW 1,332,000,000

Products Pipe Spool etc. Employees(직원수) 100

Home Page http://www.sunggwang.kr E-Mail [email protected]

Location 325-7, Jinyang-ro, Jingyo-myeon, Hadong-gun, Gyeongsangnam-do, South Korea

Tel no +82-55-882-3017 Fax no +82-55-882-3016

Ground Areas 25,966㎡ (약8,000평) Building Areas 12,392㎡ (약3,750평)

Shop #1 30m X 70m (Piping Spools Fabrication) Shop #2 20m X 70m (Short & Painting shop)

Shop #3 22m X 60m (Piping Spools Fabrication) Shop #5 20m X 37m (Piping Spools Fabrication)

Shop #6 22m X 87m (Piping Spools Fabrication) Shop #7 25m X 40m (Painting shop)

RT Bunker #1 9m X 5m X 3m , t 1m RT Bunker #2 12m X 5m X 3m , t 1m

Approved RadioIsotope (승인된 방사성 동위원소) 1. Ir-192(50Ci) : 3 ea, 2. Se-75(75Ci : 1ea, 3. X-ray(300kV 5mA) : 2ea

◈ Main Factory

Main Office (사무실)

Office 2 (협력업체 사무실)

/ Restaurant(사원식당)

Shop1 : Piping Spools Fabrication

Size : 30m X 70mShop2 : Short / Painting

Size : 20m X 70m(short & shop)


Size : 20m X 37m


Size : 22m X 60m


Size : 22m X 87mShop7 : Painting shop

Size : 25m X 40m

http://www.sunggwang.kr/


Location 40-13, Sinan-gil, Jingyo-myeon, Hadong-gun, Gyeongsangnam-do, South Korea

Tel no +82-55-882-3017 Fax no +82-55-882-3016

Ground Areas 6,680㎡ (약2,000평) Building Areas 2,775㎡ (약840평)

#2 Factory 26m X 100m (Piping Spools Fabrication) RT Bunker #3 12m X 5m X 3m , t 1m

◈ #2nd Factory(Non-Ferrous Shop(SS, DSS)

Non-Ferrous Factory View Inside View Gas Storage

RT Bunker Front View RT Bunker Side View Fitting Storage

H.S.E (J.W.SONG)

※ HSE : Health, Safety, Environmental

Team(부서) Member

Business(영업) 2

Design(설계) 2

Production(생산) 86

H.S.E 2

Management(관리) 1

QA/QC(품질) 7

Total 100

Production

(Sinhwa Plant)

President(B.H. KIM)

Process

Management

Materials

ManagementPurchase

Finance

Human

Resources

C.E.O(C.H.KIM)

4. Company Organization Chart (조직도)

Business / Design(C.H.KIM)

Production(D.U.KANG)

PC/Management(C.H.AN)

QC(H.S.KIM)

PWHT

(TaeSung)

Painting

(SeJong)

Shipment

(SungSil)

NDE

(SITCO)

※Welding Coordinator

QA(H.S.KIM)

NDE

(SITCO)

G.H.LEE / Y.D.LEE

Y.G.JEONG / G.G.KIM

Y.W.CHOI

※ PROSIO Ⅲ : 8619

2015.01.15

General Manager(H.S.KIM)

C.E.O(C.H.KIM)

4.1 Quality Assurance Organization Chart (품질보증부 조직도)

Coating InspectorFabrication Inspector

※Welding Inspector G.H.LEE

CSWIP 3.0 Cert no : 77393

2013.08.06

* Welding Coordinator : IWE Education(SHI,DSME)

* ISO 9001:2015 Lead Auditor : KIQUS-Q-17-040

* ISO 14001:2015 Lead Auditor : KIQUS-E-17-187

* CSWIP 3.0 : 83509

* KACE Advanced Coating Inspector : 113092

5. Quality Assurance (품질보증)

고객의 기대와 요구를 항상 만족하는 미래 지향적인 회사로써 “최고경영자의 확고한 의지, 고객이 다시 찾는 최고의 시공,

고객이 기대하는 최고의 서비스제공, 최고의 시공과 품질로 최고의 부가가치 확보” 를 위한 최적의 품질과 최상의 부가서비스

를 창출하기 위하여 ISO 9001 : 2015의 요건을 준수함으로써 고객의 기대와 요구를 충족시키는 것은 물론, 안전과 신뢰를 바

탕으로 한 기업문화를 구축 할 수 있도록 전 임직원이 모든 역량을 발휘할 것 입니다.

5.1 Quality Policy (품질방침)

SUNGGWANGTECH Co.,Ltd. has developed becoming future-oriented company by

satisfying customers ‘expectation & requirements, by following requirements of

ISO9001:2015 to create the best quality & optional service for "C.E.O's firm intention, the

best of breaking ground, providing customers' expected the best service, securing the best

added value by best of breaking ground". and all of SUNGGWANGTECH's employees are

using one's ability to make a good corporate culture based on safety & trust.


◈ ISO 9001 : 2015

◈ ASME Stamp “S” ◈ ASME Stamp “PP”

5.2 Certification Status (CERT 취득 현황)

▷Acquisition date: Nov 18, 2008

▷Expiration date: Nov 23, 2020

▷Cert No : Q 1366

▷Acquisition date: Jan 29, 2016

▷Expiration date: Mar 22, 2019

▷Cert No : 39396


▷Expiration date: Mar 22, 2019

▷Cert No : 39395

◈ DNV.GL Certificate

◈ ISO 14001 : 2004 ◈ OHSAS 18001 : 2007

▷Acquisition date: Nov 01, 2012

▷Expiration date: Sep 15, 2018

▷Cert No : E 1366

▷Acquisition date: Oct 26, 2012

▷Expiration date : Oct 31, 2018

▷Cert No : O 1366


▷Expiration Date: Jan 09, 2020

▷Cert No : WWA00000KW

WWA00000KX

5.3 List of SGT's WPS


NO Process Applicable Code Material Thickness PWHT Class Project Name Remark

1 GTAWProject Spec

ASME Ⅸ, B31.3P1(G1,2) 2.1 ~ 19 NO

ABS,

LR,

DNV.GL

JSM

SHELL F-LNG

ICHTHYS CPF

SHI

2 FCAWProject Spec

ASME Ⅸ, B31.3P1(G1,2) Unlimited NO

ABS,

DNV.GL

JSM

ICHTHYS CPFSHI

3 GT + FCProject Spec

ASME Ⅸ, B31.3P1(G1,2) 2.85 ~ 19 NO

ABS,

LR,

DNV.GL

JSM

SHELL F-LNG

ICHTHYS CPF

SHI

4 GT + FCProject Spec

ASME Ⅸ, B31.3P1(G1,2) 20 ~ 46 YES

ABS,

LR,

DNV.GL

JSM

SHELL F-LNG

ICHTHYS CPF

SHI

5 RW GTAWProject Spec

ASME Ⅸ, B31.3P1(G1,2) 2.8 ~ 19 NO DNV.GL ICHTHYS CPF SHI

6 RW GT + FCProject Spec

ASME Ⅸ, B31.3P1(G1,2) 2.8 ~ 19 NO

ABS,

LR,

DNV.GL

JSM

SHELL F-LNG

ICHTHYS CPF

SHI

7 GTAW ASME Ⅸ, B31.1 P1(G1,2) 2.8 ~ 19 NO AI(HSB)

8 GTAW ASME Ⅸ, B31.1 P1(G1,2) 5.0 ~ 36 YES AI(HSB)

9 FCAW ASME Ⅸ, B31.1 P1(G1,2) 5.0 ~ 19 NO AI(HSB)

10 FCAW ASME Ⅸ, B31.1 P1(G1,2) 5.0 ~ 36 YES AI(HSB)

11 GT + FC ASME Ⅸ, B31.1 P1(G1,2) 5.0 ~ 19 NO AI(HSB)

12 GT + FC ASME Ⅸ, B31.1 P1(G1,2) 5.0 ~ 36 YES AI(HSB)

5.4 Welder List

▣ SHI (삼성중공업)

NO CODE PROCESS POSITION MATERIAL RANGE(OD) RANGE(T) Cert Welder

1 ASME Ⅸ GTAW 1GR~6G C/S ½”~ UN 3.73~22.14mm 138 68

2 ASME Ⅸ FCAW 1GR~6G C/S/CA(4130) 1”~ UN Max. to be welded 29 18

3 ASME Ⅸ GTAW + FCAW 1GR~6G C/S/CA(4130) 1” ~ UN Max. to be welded 88 42

4 ASME Ⅸ SAW 1GR C/S 2⅞ ~ UN Max. to be welded 3 3

5 ISO9606-1 (141)GTAW PA(T)~H-L045 S/S,DSS ½”~ UN 2.77~22.0mm 37 20

6 ISO9606-1 136(FCAW) PA(T) DSS 1” ~ UN 3.0~ Max. to be welded 3 3

TOTAL 298 154

▣ DSME (대우조선해양)

NO CODE PROCESS POSITION MATERIAL RANGE(OD) RANGE(T) Cert Welder

1 ASME Ⅸ GTAW 1GR~6G C/S,SS,DSS ½”~ UN 4.78~17.5mm 35 28

2 ASME Ⅸ FCAW 1GR~6G C/S 2⅞ ~ UN Max. to be welded 17 15

3 ASME Ⅸ GT + FC 1GR~6G C/S 2⅞ ~ UN Max. to be welded 8 8

5 ENISO 141(GTAW) PA(T)~H-L045 C/S,SS ½”~ 4” 2.8mm~22.2mm 12 7

6 ENISO141(GTAW) +136(FCAW)

PA(T)~H-L045 C/S 2⅞ ~ UN 5mm~ Max. to be welded 2 1

TOTAL 74 59


(2017년6월 현재)

(2017년6월 현재)

No Name (장비명) Model/ Spec Q’TY

1 Electronic Digital Coating Thickness Gauge (도막두께게이지) A456FTS1/ 0 ~ 1500㎛ 2

2 Digital Surface Profile Gauge(표면조도계) E224-T/ 0 ~ 500㎛ 1

3 Digital Thermometer(디지털온도계) 39658K / -50 to 1000℃/ 0.1℃ 4

4 Whirling Hygrometer (U.K) (건,습구온도계) G116A---1(SPIRIT) / -5 ∼ 50℃ 2

5 Wet Film Thickness Measurement (U.K) B112---1/ 25 ~ 3000㎛ 1

6 Dry Oven (100K) (드라이오븐) JHE 100K/ 0 ~ 400℃ 1

7 Borescope (산업용 내시경) AU559M 1

8 Electron Scales (전자저울) SW-20/ 200g ~ 20kg 3

9 Dial Thickness Gauge (다이얼 두께게이지) E22/ 0 ~ 1mm 2

10 Clamp Meter(전류전압측정기) TK-2000AD/ 600V/ 2000A 5

11 Radiation Thermometer (복사온도계) -50 ~ 1000℃ 3

12 Ultrasonic Thickness Gauge (초음파 두께측정기) TI-45N/ 1.0 ~ 200mm 1

13 Vernier Calipers (버니어 캘리버스) 150mm/ 300mm 2

14 Pressure Gauge (압력게이지) 1.5MPa 2

15 Welding Gauge (용접게이지) 0 ~ 180˚ 5

16 Oxygen Concentration Measuring Devices (산소농도측정기) 0~1000 PPM 4

17 Digital Level(디지털 수평계) MDM-600 1

18 Bresle Kir (염분측정기) E138-1 1

19 Pinhole Tester (핀홀 테스터기) 9/67.5/90V 1

20 Dust Tape Test Kit 3M 1

21 Surface Comparator(Grit) ASTM D4417 Method A,ISO8503-1,2 E 125-1 , E 127-3 2

5.5 Test Equipment and Instrument Status (검사장비 및 계측기 현황)


Ultrasonic Thickness Gauge

5.6 Test Equipment and Instrument Status (주요 검사장비 및 계측기 사진)

Clamp Meter (전류/전압측정기)

Vernier Calipers

Borescope (산업용 내시경) Digital Thermometer Radiation Thermometer

Electronic Digital

Coating Thickness Gauge

Digital Surface Profile Gauge Whirling Hygrometer(U.K)

Dial Thickness Gauge Wet Film

Thickness Measurement(U.K)

Digital Level Gauge

Pinhole Tester

Dust Tape Test KITE138-1 Bresle Kit

Gas Sensor (산소농도측정기)

Surface Comparator(Grit)

ASTM D4417 Method A

ISO8503-1,ISO8503-2

Keane Tator Surface Profile

Comparator for Metallic Grit

ASTM D4417 Method A


Oxygen Concentration Measuring

Devices(0~1000PPM)

공사명 (Project Name) 선사(Client) 선급(Class) 재질(Material) 수량 (Q’ty) 기간 (Period)

GAZFLOT 7072/ 7075 Gazflot RMRS CS 10,000 P’CS Mar 2009 ~ Sep 2009

CARDIFF(#2) 7071 Ocean rig ABS CS 5,200 P’CS Nov 2009 ~ Aug 2010

PRIDE(#3) 7073

ENSCO(#7) 7091Ensco ABS CS

300 P’CS (Alloy)

17 P’CS

Dec 2009 ~ Mar 2010

Nov 2012 ~ Apr 2013

PDC(#4,5,6) 7081,7095,7097 PDC ABS/DNV CS 21,600 P’CS Feb 2010 ~ Dec 2013

STENA DRILLSHIP(#4) 7078 STENA DNV CS 4,000 P’CS Jul 2010 ~ Dec 2010

JSM 7089 (Chevron) Chevron ABS CS 5,000 P’CS Dec 2011 ~ May 2012

TEEKAY FPSO 7092 Teekay DNV CS 7,462 P’CS May 2012 ~Jun 2014

OCEAN Rig(#5,6,7,8,9)

7094,7096,7103,7104,7121Ocean rig DNV/ABS CS 14,000 P’CS Jun 2012 ~ Oct 2014

SEA TANKERS(#1) 7111 Ocean rig ABS CS 6,420 P’CS Nov 2012 ~May 2014

SEA DRILL(#6,7,8,11) 7098,7110,7109,7119 Sea drill DNV CS 17,800 P’CS Feb 2012 ~ Jul 2014

SHELL F-LNG SN7100 Shell LR CS 9,762 P’CS Jun 2013 ~ Feb 2015

STENA DRILL RIG SN2097 STENA DNV.GL CS 7,227 P’CS Jun 2014 ~ May 2015

CAT-J(#1,2) JACK-UP RIG SN7117, SN7118 Statoil DNV.GL CS 16,767 P’CS Oct 2014 ~ Apr 2016

ICHTHYS CPF SN7108 INPEX DNV.GL CS 2,224 P’CS Oct 2014 ~ Jul 2015

EGINA FPSO SN2089 TOTAL BV CS 22,176 P’CS Feb 2015 ~ May 2017

APPOMATTOX FPU SN2152 Shell ABS CS 1,509 P’CS Dec 2015 ~ Dec 2016

PETRONAS F-LNG SN2126 Petronas ABS CS 497 P’CS Dec 2015 ~ Present

JOHAN SVERDRUP P1/RP SN2190/2191 Statoil DNV.GL DSS 2,138 P’CS Dec 2016 ~ May 2017

6. Customs and Experience-Fabrication/ Painting (고객 및 실적) (1/3)

6.1 SHI (Samsung Heavy Industries (삼성중공업)

공사명 (Project Name) 선사(Client) 선급(Class)재질

(Material)수량(Q’ty) 기간 (Period)

Pipe Spool

Commercial ShipClass–3 (4200,4218 외)

ABS,DNV

GL,BV,LRCS 8,000 ~ 10,000 P’CS Nov 2008 ~ Dec 2013

P6049 CLOV FPSO TOTAL BV CS 1,402 P’CS Dec 2011 ~ Jun 2012

P3614, 3622 ATWOOD(#1,3,4) ATWOOD DNV CS 10,924 P’CS Jan 2012 ~ Dec 2014

P3615 , 3618 VANTAGE VANTAGE ABS CS 13,529 P’CS Jan 2012 ~ Oct 2015

P3612 OCEAN RIG OCEAN RIG ABS CS 521 P’CS Apr 2012 ~ Jun 2012

P3620, 3621 SONANGOL(#1,2) SONANGOL ABS CS 12,091 P’CS Apr 2014 ~ Mar 2016

P3623, 3624 SEADRILL(#1,2) SEADRILL ABS CS 4,725 P’CS Sep 2014 ~ Jun 2015

P3511,3509,3510 TDD GRS DRILL(#1,3,4) Transocean DNV.GL CS 6,950 P’CS Dec 2014 ~ Apr 2016

P3305 MAERSK DRILL MAERSK DNV.GL CS 1,783 P’CS Jan 2015 ~ Oct 2015

P6061 TCO FGP Chevron CS Jul 2017 ~ Present


6.2 DSME (Daewoo Shipbuilding & Marine Engineering(대우조선해양)

공사명(Project Name) Location 재질(Material) 수량(Q’ty) 기간(Period) 비고

Jebel Ali “M” Dubai CS 1,200 Ton Nov 2008 ~ Apr 2009 Fabrication/Painting

Mundra UMPP And BOP Piping India CS 200 Ton Nov 2008 ~ Mar 2009 Painting

QURAYYAH CCPP SaudiArabia CS 300 Ton Feb 2011 ~ Dec 2011 Painting

Alkhalig(알카리지) Libya CS 50 Ton Sep 2011 ~ Nov 2011 Painting

Rabigh(라빅) SaudiArabia CS 1,500 Ton Oct 2011 ~ Dec 2011 Painting

Marafiq SaudiArabia CS 200 Ton May 2012 ~Sep 2012 Fabrication/Painting

Rabigh BOP&MISC SaudiArabia CS 1,000 Ton Jul 2012 ~Mar 2013 Fabrication/Painting


6.3 DOOSAN (Doosan Heavy Industries (두산중공업)

6.4 Others (기타) 한솔신텍,대경기계기술(주), FuJi Electric, Keo-san Special Steel Co.,Ltd

공사명 (Project Name) Location 재질(Material) 수량 (Q’ty) 기간(Period) 비고

Habsan 5 Utilities & Off sites Project Arab Emirates CS 400 Ton Feb 2011 ~ Apr 2011 Painting

GULF Thai CS 250 Ton Sep 2011 ~ Dec 2011 Painting

AIN ARNAT Algeria CS,CA 700 Ton Mar 2014 ~ Oct 2014 Fabrication/Painting

NGHI-SON Vietnam CS 150 Ton Dec 2011 ~ Jan 2012 Fabrication/Painting

KALLPA Peru CS 100 Ton Aug 2011 ~ Oct 2011 Painting

ROTEM Israel CS 250 Ton Jal 2011 ~ Oct 2011 Painting

NSRP COMPLEX Vietnam CS,CA 100 Ton Nov 2014 ~ Mar 2015 Fabrication/Painting

GS POCHEON CHP Plant(한솔) Korea(포천) CS,CA,SS 400 Ton Feb 2017 ~ Sep 2017 Fabrication/Painting

IHI NANATSUJIMA(한솔) Japan CS,CA,SS 68 Ton May 2017 ~ Present Fabrication/Painting

7. Manufacturing Capacity (제조능력)

[C/Steel] : 4”-S40 3Joint (Welder 36)

abt. 360 Spool

(4,320 Inch) / 8H

[Alloy Steel] : 5”-XXS(19.04) 3Joint (Welder 8)

Daily Productionabt. 32 Spool

(480 Inch) / 8HDaily Production

abt. 9,000 Spool

(108,000 Inch) / 25daysMonthly Production

abt. 800 Spool


abt. 108,000 Spool

(1,296,000 Inch) / 300daysAnnual production

abt. 9,600 Spool

(144,000 Inch) / 300daysAnnual production

[Painting] : 1 Shift/ 1day, Pipe Spool

abt. 12 Ton / 8HDaily Production

abt. 300 Ton / 25daysMonthly Production

abt. 3,600 Ton / 300daysAnnual production

[DSS] : 4”-S40 3Joint (Welder 12)

abt. 30 Spool

(360 Inch) / 8HDaily Production

abt. 750 Spool


abt. 9000 Spool

(108,000 Inch) / 300daysAnnual production

8. Company Lay Out –Sky View

Main Office

DSME TCOFabrication Shop

Non ferrousFabrication Shop

SHI

Fabrication Shop

Short & Painting

Shop

8.1 Company Lay Out – (Basic)

No Equipment Q’ty Remark

1 Gantry Crane (10Ton) 1

2 Crane (5.0Ton) 2

3 Crane (2.8Ton) 1

4 Semi-Crane (2.8Ton) 1

5 Pipe Rotator 8

No Equipment Q’ty Remark

6 Welding Machine 20 Tig:13, Co2:7

7 Fit-Up Die 7

①

② ②

③

④

Safe Passage

Inspection Area

NDE/ PWHT Area

Fre-Fabrication Area Palletting Area

⑤

Spare Area

⑥

⑥

⑦

8-2. Company Lay Out – (2nd Factory)

1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115

1

2

6 5

10 9 8 7 6 5 4 3 2 1 1 2 3 4 5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 1 36 37 38 39 40 41

1

2

3

4

5

6

7

8

9

10 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14

1

2

3

4

5

6

7

8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 4 6 7 8 9 10 11 12 13 14 n 2 3 4 5 6 7 8 9 1 2 3 4 5 6

1 1

2 2

3 3

4 4

5 5

6

7

8

9

10

11

12

F ITTING

보보보

보보보 보보보

보보보보보

NDE 보보보

보보보 보보보

보보보보보

P IP E 보보보

보보 보보보

NDE R T R O O M

보 보

보보보

보보보

FIT T ING

보보보보보

보 보 보 +보보보보

보보보

보보보보

보 보 보

ROTATE보보보보보

보보 보보 보보 보보

ROTATE

ROTATE ROTATE ROTATE ROTATE ROTATEROTATEBAND SAW

보보

보보

보

보보500A

TIG

보보보보100HP

보보보보

보보500A

TIG

보보500A

TIG

보보500A

TIG

보보500A

TIG

보보500A

TIG

보보500A

TIG

보보500A

TIG

보보500A

TIG

보보500A

TIG

보보500A

TIG

보보500A

TIG

보보500A

TIG

P IP E 보보

P IP E 보보

보보500A

TIG

B O R IN G M/ C

B E B E LLIN GROTATE

구분 수량 가용 비고 비고

CO2 0 0

TIG 15 14

1000A 4 4

600A 5 5

2.8 4 4

5 2 2

10 1 1

GR 가공기 3"~12" 1 1

BAND SAW 20" 1 1 300A

BEBELLING 20" 1 1 300A

BEBELLING ~20" 1 1 250ADCS 500

신규 구입

BEBELLING ~6" 2 1 150ADCS 150

신규 구입

BORING M/C ~40" 1 1

RT ROOM 1 31공장 2개소

활용가능

보유 장비 현황 및 예상 가용 현황

용접기

로테이터

크레인

9. Manufacturing Process - Flow Chart (제조공정도 )

Drawings Received

도면접수

Fit-Up / 취 부

Pipe Cutting/ 절단

Material Receive

자재입고

Welding/ 용 접

Drawings Review / Cutting Plan

도면검토/ CP

Bending밴딩(냉간/ 고주파)

NDE Inspection

비파괴검사

PWHT/ 후열처리

Painting / 도 장

Packaging/ Shipment

포장/ 납품

Inspection

자재검사M/ Partner

자재 거래선

Inspection

취부검사

Inspection

용접검사

RT. MT. UT.PT

etc.

Inspection

Shot,도금,도장검사

Inspection

출하검사

NO

NO

NO

Galvanizing/ 도 금

NO

NO

1. Material storage (자재보관) 2. Cutting (절단) 3. Pipe Processing (가공)

4. Fit-Up (취부) 5. Welding (용접)

2-1. Fire Cutting (화염절단)

6. PWHT (Local & Furnace) 7. NDE (비파괴검사)

8. Hardness Test (경도검사) 10. Painting (도장) 11. Packing (포장) 12. Shipping (출하)

9.1 Manufacturing Process - Photos

1. Material storage (자재보관) 1-2. Material storage (자재보관) 3. Pipe Processing (가공)

5. Fit-Up (취부) 6. Welding (용접)

2. Cutting (절단)

4. Purging (퍼징) 7. NDE (비파괴검사)

8. Borescope (내시경검사) 10. Painting (도장) 11. Packing (포장) 12. Shipping (출하)

9.2 Manufacturing Process(Non ferrous) - Photos

No Equipment Model/ Spec Q’ty(수량)

1 Crane 10/ 5.0/ 2.8TON 37

2 Pipe Rotator 1000/ 600A/ 500A 40

3 CNC Pipe Coaster 65 ~ 800A 1

4 Turning Roller 20/ 10 TON 4

5 Cutting Machine Pre Cutting / Fire Cutting 5

6 Bending Machine 15 ~ 150A 5

7 Welding MachineTIG (500 ~ 700A) 70

CO2 (500 ~ 700A) 70

8 Folk Lift 3.0/ 4.5/ 7.0 / 15 TON 7

9 Band Saw Machine 400A/ 700A 2

10 Beveling Machine KDFC 1

11 Spray Machine 4

12 Air Compressor 100HP 6

13 Radial Drilling Machine 3,500RPM 1

14 Groove Machine 12” 1

15 Air Heater (Painting) 5

16 Furnace 13.0M x 2.8M x 2.4M , 6.0M x 2.6M x 1.5M 2

10. Manufacturing Equipment (주요설비현황)

10.1 Equipment Photos (주요설비사진) 1/2

Name Welding M/C(TIG)

Size 500 ~ 700 A

Q`ty 70

Name Welding M/C(CO2)

Size 500 ~ 600 A

Q`ty 70

Name CNC PIPE Coaster

Size 65A ~ 800A

Q`ty 2

Name Band Saw M/C

Size 4,800 mm/min

Q`ty 1

Name Turning Roller

Size 10 ~ 20ton

Q`ty 4

Name Radial drilling M/ C

Size 3,500 rpm

Q`ty 1

Name Beveling M/ C

Size Chamfering

Q`ty 1

Name Pipe Rotator

Size 500A ~ 100A

Q`ty 40

Name Crane

Size 2.8 ~ 10 ton

Q`ty 37

Name Fork Lift

Size 3.0 ~ 15ton

Q`ty 6

Name Air Compressor

Size 100 HP

Q`ty 5

Name Shot Blast Room

Size 20M X 20M X 9.5M

Q`ty 1

Name Bending M/C

Size 100A ~ 150A

Q`ty 1

Name Bending M/C

Size 32 ~ 80 A

Q`ty 1

Name Bending M/C

Size 15A ~ 25A

Q`ty 1

Name Bending M/C

Size 15A ~ 50A

Q`ty 1

Name Air Heater

Size 0.8 x 0.6 x 1.2m

Q`ty 5

Name Spray M/C(Paint)

Size 0.7 x 0.9 x 1.3m

Q`ty 4

Name Groove M/C

Size 12”

Q`ty 1

Name Furnace

Size13.0M x 2.8M x 2.4M ,6.0M x 2.6M x 1.5M

Q`ty 2

10.1 Equipment Photos (주요설비사진) 2/2

1. Pipe Spool (C/S, C/A) - Ferrous)

11. Main Products (주요생산 품목)

3. Painting (Pipe Spool , Other steel structures)

2. Pipe Spool (Non-ferrous)

Documents

COMPANY PROFILE (회사소개 · 2019-06-13 · 1. Company History (회사연혁) 일자 내 용 유효기한 인증번호외 Mar 2007 Sung Gwang Tech Co.,Ltd. Established / ㈜성광테크설립