Upload
lamduong
View
233
Download
1
Embed Size (px)
Citation preview
Content
Chapter 1 Installation ………………………………………………………… 4 1-1 Receiving…………………………………………………………. 4 1-2 External view and component names…………………………….. 5 1-3 Installation ………..……………………………………………… 6 1-4 Wiring diagram of main circuit terminal block …………………… 7
Chapter 2 Equipment connection/control terminal…….…………………… 9 2-1 Connection of control signal………..……………………………. 9 2-1-1 Examples of typical control wire connection ….….…….10 2-2 External control wire connection(factory preset)…………….12 2-3 Control terminal function list(factory preset)…………………13
Chapter 3 Operations…………..……………………………………………. 14 3-1 Operation with Built-in Potentiometer RUN and STOP Keys ….14
Chapter 4 Operation with the display panel ………………………………. 15 4-1 Functions of the Keys and display ………………………………15 4-2 Examples for parameters setup …….……………………………17 4-3 Factory preset ……………..…………………………………….18
Chapter 5 Parameters setup………………………………………………… 19 5-1 Parameter flow chart……………………………………………..19 5-2 Parameters………………………………………………………..20
(A) Adjustment of the speed controller (basic parameters) …….20(B) Extension of functions advanced parameters……………….23
5-3 Parameters explanation .…………………………………………25
Chapter 6 Maintenance assistance………..………………………………….41
Chapter 7 Specification .……………………………………………………. 43 7-1 Specification of inverter….…………………………………… . 43 7-2 External dimensions……………………………………………. 47
Chapter 8 Maintenance and inspection..…………………………………… 49 8-1 Inspection points…………………………………..…………… 49 8-2 Consumables.………………………………………………….. 50 8-3 Storage.………………………………………………………… 51
PrefaceThank you for choosing ERIC-8001 vector control inverter For the sake of enable you to use the
inverter properly and optimize its performance, please read the instruction manual carefully.
Safety precautionsThe inverter body and this instruction manual contain important descriptions and instructions for
preventing injury to the user, other people and damage to property, and on how to use inverter
safely and effectively. Carefully read and strictly observe these descriptions and instructions.
Symbols
DANGER :This symbol indicates that misoperation or not following the
WARNING :This symbol indicates that misoperation or not following the instruction could result in bodily injury or physical damage.
PROHIBITED :This symbol indicates something which must not be done.
! MANDATORY :This symbol indicates something which must be done.
HINT :This symbol indicates a useful and convenient function or method.
NOTICE :This symbol indicates something requiring attention during operation.
Restrictions on use of inverter Careful investigation should be made if the inverter is used for equipment which could cause
death or bodily injury if the inverter malfunctions (such as a nuclear control system, aerospace
-1-
!
!
DANGER :This symbol indicates that misoperation or not followint the instruction could result in death or serious injury.
system, traffic system, safety devices and instruments). In such cases, please consult us.
This product is manufactured under strict quality control. If using it for critical equipment,
install safety devices on the equipment to prevent serious accidents or losses in case of an
inverter failure, e.g., failure to output an error signal.
Use the inverter only for general, industrial three-phase induction motors.
General precaution
-2-
! DANGER
Never disassemble, remodel or repair the product. Not following this instruction could
cause electrocution, fire or injury. Ask your agent to repair the inverter.
Never open the terminal block cover while power is supplied. The inverter contains high
voltage inside. Not following this instruction could cause electrocution.
Never put or insert any objects (cable scraps, rods, wires, etc.) into the inverter.
Do not splash water or liquid onto the inverter.
Always close the terminal block cover before turning on the power. Turning on the power
without closing the terminal block cover could cause electrocution.
If the inverter produces smoke, odor or abnormal noises, turn off the input power
immediately. Using the inverter in such a condition could result in a fire. Ask your agent to
repair the inverter.
If the inverter will not be used for a long period of time, turn off the input power. If the
power is left supplied to the inverter, a fire could break out.
Precautions for disposalPay attention to the following when disposing of the used inverter:
Explosion on incineration:If the inverter is burnt in an incinerator, the electrolytic
capacitors contained within may explode due to expansion of
the electrolyte.
Plastic :The plastics used for the covers, etc. may produce harmful or
toxic gases when burnt. Be very careful when incinerating.
Disposal :Dispose of the inverter as industrial waste.
-3-
Chapter 1 Installation
1-1 Receiving
Before using ERIC-8001, check that you have received the proper model of inverter. Theproduct model is indicated in the position shown below. If an incorrect model has beensupplied, contact the agent from whom you purchased it. Meanwhile, make sure that thereis no damage from the shipment.
Product body Dust Proof
Usage labe1 Inverter type
Applicable Applicable motor power source capacity
TypeApplicable motor
Single phase 220V Three phase 220V Three phase 440V0.75KW / 1HP EI-8001-S1L EI-8001-01L EI-8001-01H1.5KW / 2HP EI-8001-S2L EI-8001-02L EI-8001-02H2.2KW / 3HP EI-8001-S3L EI-8001-03L EI-8001-03H3.7KW / 5HP EI-8001-05L EI-8001-05H
5.5KW / 7 1/2HP EI-8001-07L EI-8001-07H7.5KW / 10HP EI-8001-10L EI-8001-10H11KW / 15HP EI-8001-15H
-4-
! WARNING Use the proper type of inverter suitable for three-phase induction motors and power
sources. Using an improper type of inverter will result in not only incorrect rotation of thethree-phase induction motor but overheating , burning or other serious accidents.
EI-8001-S1L
1Ø220V-1HP
Dust Proof
SUGGESTION
DUST PROOF USE FOR SIDE PANEL WHEN NECESSARY 左 右 側 防 塵 貼 紙 專 用
1-2 External view and component names
-5-
1-3 Installation
安裝條件和場所。
Install the inverter in the following conditions. Leave space around the inverter as shownLocation :Indoors on a metal surface in the figure.Orientation :VerticalEnvironmental conditions Temperature:-10 to 40°C -10 to 50°C (Remove the seal from the vent hole in the upper part of the inverter.) Humidity :93% RH or less. no condensation Vibration :5.9 m/s2 or less(10 to 50 Hz) Others :Free from combustible gases, particles, dust, corrosive gases, grinding oil and cutting oil.
-6-
! DANGER
Never install the inverter in a place exposed to inflammables, combustible gases or dust, as this could cause a fire.
Install the inverter on a nonflammable metal object. Installation on an inflammable objectcould cause a fire since the rear panel of the inverter becomes hot.
Use an emergency stop device such as a mechanical brake suitable to the system. Operation cannot be stopped immediately by the inverter alone, thus risking an accident or injury.
! WARNING Use the inverter under the environmental conditions specified in the instruction manual,
otherwise malfunctions or troubles could result. Install the inverter on a base which can hold the inverter weight, otherwise the inverter
could fall and cause injury. Use a mechanical break when braking(i.e., holding the motor shaft)is needed. The
motor shaft cannot be held by the breaking function of the inverter alone, risking an accident or injury.
Install the inverter on a metal panel or another nonflammable object. If it is to be installedon a heat insulating panel, install it on a metal panel ( 50 cm square or more in size ), theninstall the metal panel on the heat insulating panel.
10cm or more
5cm or more5cm or more
10cm or more
1-4 Wiring diagram of main circuit terminal block
-7-
NOTICE
When EI-8001-10L, EI-8001-10H, EI-8001-15H use with DC reactors, please disconnect the jumper between P-P1 ( see diagram below ).
Use L1/R(L) and L2/S(N) for single phase power input.
Recommended brake resistors according to device ratings220V 440VInverter rated
output capacities
(kW)/HP Standard size Min size Standard size Min size
0.75 / ( 1 HP) 200Ω 70Ω 200Ω 100Ω 1.5 / ( 2 HP) 75Ω 35Ω 200Ω 100Ω 2.2 / ( 3 HP) 75Ω 35Ω 200Ω 70Ω 3.7 / ( 5 HP) 40Ω 20Ω 160Ω 40Ω 5.5 / ( 71/2HP) 20Ω 16.5Ω 60Ω 40Ω 7.5 / (10 HP) 15Ω 15Ω 60Ω 40Ω 11.0 / (15 HP) - - 40Ω 40Ω
Non fuse
breaker
(MCCB)
Magnetic
contactor
(MC)
Over load
relay
Th-Ry
Cable size Terminal screw size
Power
source
Applicable
reactor
(KW)/HP
Inverter typeRated
current
(A)
Rated
current
(A)
Reference
current
for adj
Main
circuit
( mm2 )
(Remark1)
Control
circuit
( mm 2 )
(Remark2)
Regenera-
tion
resistor
( mm2 )
Main
circuit
grounding
terminal
control
terminal
0.75/1 HP EI-8001-01L 10 11 3.6 2.0 1.25
1.5 /2 HP EI-8001-02L 15 11 6.8 2.0M3.5
2.2 /3 HP EI-8001-03L 20 11 9.3 2.0
3.7 /5 HP EI-8001-05L 30 18 15 3.5
2.0M4
5.5 /71/2HP EI-8001-07L 50 35 22 8.0
3∅220V
7.5 /10HP EI-8001-10L 60 50 28 14
0. 75and up
5.5 M5
M3
0.75/1 HP EI-8001-01H 5 9 1.6 2.0
1.5 /2 HP EI-8001-02H 10 9 3.6 2.0
2.2 /3 HP EI-8001-03H 10 9 5.0 2.0
3.7 /5 HP EI-8001-05H 15 9 6.8 2.0
1.25 M4
5.5 /71/2HP EI-8001-07H 30 17 11 3.5
7.5 /10HP EI-8001-10H 30 17 15 5.52.0 M5
3∅440V
11 /15HP EI-8001-15H 50 33 22 8.0
0. 75and up
3.5 M6
M3
0.75/1 HP EI-8001-S1L 20 11 3.8 2.0
1.5 /2 HP EI-8001-S2L 30 18 6.8 3.51∅220V
2.2 /3 HP EI-8001-S3L 40 26 9.3 3.5
0. 75and up
1.25 M4 M3
Remarks:1.Wiring distance over 30M, cable size should be increased accordingly.
2.Use sheltered cable.
-8-
Chapter 2 Equipment connection/control terminal
2-1 Connection of control signal
,
-9-
! DANGER
Turn off the power before starting wiring. Otherwise, the motor could begin to rotate
suddenly due to improper wiring or operation, resulting in injury.
! WARNING
Route the control wires and main circuit wires apart from each other. Otherwise, noise
produced by the main circuit wires could make the motor malfunction, resulting in injury.
The voltage command input T3 and current command input T4 are not independent of
each other. Only one may be used. If a command is input to both, the signal cannot be
read properly and the motor could malfunction resulting in injury.
HINT
The function of control terminal block can be selected from a menu of functions using
parameters.
The control wires need not be connected if operation is to be controlled using the built-in
potentiometer, RUN and STOP keys only.
2-1-1 Examples of typical control wire connection
(A) Frequency setting :Built-in potentiometer
Start/Stop :External signals
(B) Frequency setting:External signal
Start/Stop :External signals
(C) Frequency setting :External signal(0∼10VDC)
Start/Stop :External signals
-10-
(D) Frequency setting:External signal(4∼20 mΑ)
Start/Stop :External signals
(E) Frequency setting:External four speeds selection
Start/Stop :External signal
(1)SF or SR ON, S1 OFF, S2 OFF, reference=cd08+Analog reference.
(2)SF or SR ON, S1 ON , S2 OFF, reference=cd16.
(3)SF or SR ON, S1 OFF, S2 ON , reference=cd17.
(4)SF or SR ON, S1 ON , S2 ON , reference=cd09.
-11-
2-2 External control wire connection ( factory preset )
-12-
DC reactor Brake resistor
4-20 mA Current Input.
0~10V Voltage Input.
2-3 Control terminal function list(factory preset)
Terminalblock
number
Terminalblockname
Function Electric rating
TA FLAInverter abnormal output.Connected with FLC when abnormal.
TB FLBInverter abnormal output.Connected with FLC when normal.
TC FLCInverter abnormal output.A common point of FLA and FLB.
T1 + 10VInternal power supply for outsidepotentiometer use(1∼10KΩ)
10V/10mΑ maximum protected.
T2 AI1 Voltage frequency command Analog input 0∼+10V, 30KΩ
T3 AI2
T4 AIC
Voltage frequency ref compose with AI1Current frequency ref
Analog input 0∼+10V, 30KΩAnalog input 0 ∼ 20mΑ ( factorypreset)or 4∼20mΑ(400Ω)AI2 and AIC are programmable butcannot be used simultaneously.
T5 COMCommon point of digital input,analog input and digital output.
T6 LI1Run forward command(unprogrammable)
T7 LI2Run reverse command(programmable)
T8 LI3T9 LI4
Run multi-speed command(programmable)
Digital signal input, 5.1K.Input voltage 0V.LI2,LI3 and LI4 are programmable.
T10 RSTError reset(unprogrammable)
Digital input , 5.1K.Input voltage 0V(reset).
T11 0V Digital input common point.T12 LO+ Photo transistor contact point.
T13 LO- Transistor on when operated frequencyreaches the preset point.
-13-
Chapter 3 Operations
3-1 Operation with Built-in Potentiometer , RUN and STOP Keys
(1) Connect the cables to the motor and power source。(2) Turn the built-in potentiometer fully counterclockwise.(3) Turn on the power.
(4) is displayed on the display unit.
(5) Press the RUN key.
(6) Turn the built-in potentiometer clockwise gradually.
(7) The RUN lamp goes on. The motor starts and its rotation speed increases gradually. (8)The operation frequency is displayed on the display unit. (9)To stop the motor, press the stop key. (10)The motor speed decreases according to the deceleration pattern.
(11)The RUN lamp goes out.
-14-
! DANGER Do not touch the inverter terminals when the power is supplied to the inverter even if the
motor is stopped. Touching the inverter terminals could result in electrocution. Do not operate the switches with wet hands nor clean the switches with a wet cloth, etc.,
otherwise electrocution could result. If the retry function is selected, do not approach the motor when the motor is stopping due
to an alarm. The motor may suddenly start, possibly resulting in injury. Be sure to close the front cover before turning on the power. If the inverter produces smoke, odor or abnormal noises, turn off the input power
immediately. Using the inverter in such a condition could result in a fire. Ask your agent to repair the inverter.
If the inverter will not be used for a long period of time, turn off the input power. If the power is left supplied to the inverter, a fire could break out.
! WARNING Run the inverter within the allowable range of operation of the motor and other
components
NOTICE It may take up to one second before the inverter starts after the power is turned on.
Chapter 4 Operation with the display panel
4-1 Functions of the Keys and display
Following information can be obtained from the operation panel:(1) Frequency output.
(2) Parameter setup/change.
(3) Operation and abnormal status.
Normal conditions :Return to factory setup.
:The inverter is normal and ready.
:Frequency Output.
:DC injection for brake.
:Auto restarting.
Operation: Parameters selection: u “Next parameter”.
t “Previous parameter”.
Display of the parameter value, its state or its assignment: MON
Modifying the value, state or assignment: t u
NOTE:pressing t or u does not memorize the selection.
Memorizing , saving the selection displayed: ENT
The display flashes during memorization. Return to parameters: MON
-15-
-16-
Hint
Operation indicators
Following display units are adapted by the operation manual.
LED(numbers)
LED(characters)
4-2 Examples for parameters setup
Example1:Acceleration time change from3sec to 5sec.
Example2:Access to advanced level parameters.
-17-
4-3 Factory preset
The EI-8001 is factory preset for standard applications:
Applications with constant torque.Preset values:
Display :speed controller (when stopped), motor frequency
(in operation).
Supply :50Hz/60Hz.
Motor voltage:230V or 400V, depending on the product.
Ramps :3 seconds.
Low speed( ) :0 Hz.
High speed( ):50 Hz.
Frequency loop gain :standard.
Thermal motor current=rated current.
Injection braking current when stopped=0.7 rated inverter current, for 0.5 seconds.
Operation at constant torque, with sensorless flux vector control.
Digital inputs:
-2 operating directions(T6﹑T7).
-4 preset speeds(T8﹑T9):0 HZ, 5 HZ, 25 HZ, 50 HZ.
Analog inputs :
T2:speed reference 0+10V.
T3:(0+10V)or T4(0, 20mΑ)summing of T2.
Digital outputs:
T13:speed reference reached, when operation frequency=preset frequency, T13
output “High”.
Automatic adaptation of the deceleration ramp if there is overvoltage on braking.
Switching frequency 4 kHz.
If the above values are compatible with the application, the inverter can be used without
modifying the settings.
-18-
Chapter 5 Parameters setup
5-1 Parameters flow chart
Fig 5-1
-19-
! WARNING
Watch the motor state while setting the parameters if the inverter is in operation, otherwise
the motor could cause injury.
5-2 Parameters
5-2(A) Adjustment of the Inverter (basic parameters)
Code Function Factorypreset
Maximumvalue
Minimumvalue Unit
Resolution(minimumincrement)
Type Page
Speed controller ready - - - - - Display -
Frequencysetpoint Choice ofMotor parametercurrent displayed duringFrequency operationof rotation (1)
Mainsvoltage
- -
Hz
A
Hz
V
0. 1
0. 1
0. 1
1
Display
Display
Display
Display
-
Base frequency. Selectthe same frequency as thesupply frequency
50 60 50 Hz -Configu-
ration 25
Linear acceleration ramp 3.0 3600 0.1 S 0.1 or 1 Adjust 25
Linear deceleration ramp 3.0 3600 0.1 S 0.1 or 1 Adjust 25
Low speed 0 0 Hz 0.1 Adjust -
-20-
! Note There are three types of parameters are in use: (1) Indication :Show all data.
(2) Adjustment :Can be modified during in operation and in stop.(3) Program :Can be modified when in stop without braking, and can be indicated when in operation.
Modifying all parameters when in stop is recommended.
Code Function Factorypreset
Maximumvalue
Minimumvalue Unit
Resolution(minimumincrement)
Type Page
High speed 50 Hz 0.1 Adjust -
Frequency loop gain 33 100 0 - 1 Adjust 25
Motor thermalprotection(4)
In (3)
1.15 In 0.5 In A 0.1 Adjust 26
Cancellation of a criticalspeed which leads tomechanical
0 0 Hz 0.1 Adjust 26
Automatic DC injectionbraking current whenstopped
0.7In In (3)
0.25 ×A 0.1 Adjust 26
Automatic injectionbraking time when stopped
0.5 25. 5 (4)
0 S 0.1 Adjust 26
Parameter enabling thetorque to be optimized at avery low speed
20 100 0 - 1 Adjust -
(5)
3 rd preset speed(frequency)
5 Hz 0.1 Adjust -
(5)
4 th preset speed
(frequency)25 Hz 0.1 Adjust -
(5)Setpoint in “jog” operation 10 10 0 Hz 0.1 Adjust 27
(5)
Frequency threshold ass-ociated with the “fre-quency threshold reached”(T3) logic output
0 Hz 0.1 Adjust 27
(5)
Proportional gain of the PIregulator function (P)
1 100.0 0.01 - 0.01 Adjust 29
(5)
Integral gain of the PIregulator function (I)
1 100.0 0.01 1/S 0.01 Adjust 29
(5)
Multiplication coefficientof feedback of PI regulatorfunction.
1 100.0 0.1 - 0.1 Adjust 29
-21-
Code Function Factorypreset
Maximumvalue
Minimumvalue Unit
Resolution(minimumincrement)
Type Page
Display of the last fault - - - - - Display -
Access to theadvanced parameters
- -Configu-
ration-
no : the next display will be (initial display)if
yes: the next display will be the first parameter of level 2 if
Remarks:(1) , and ddata cannot be memorized by pressing ENT
, but it will remained until inverter stop or press to the next parameter.
(2) is in the “advanced parameters”, the frequency can be adjusted between 40Hz
to 320Hz. Factory preset at 60Hz. If over 60Hz is needed, must be modified
in advance.
(3) In=Inverter output current.
(4) When =25.5, the brake unit will stay at continuous operation status.
(5)These parameters only appear if the associated functions are selected.
-22-
5-2(B) Extension of functions (advanced parameters)
Code Function Factorypreset
Maximumvalue
Minimumvalue Unit
Resolution(minimumincrement)
Type Page
Selection of the type ofvoltage/frequency ratio
- -Configu-
ration 36
Auto-tuneOnly active for V/Fratios:
- -Configu-
ration 36
Nominal motor voltage Remark(1)
460 200 V 1 Configu-ration 36
Nominal motor frequency 320 40 Hz 0.1 Configu-ration 36
Maximum outputfrequency 60 320 40 Hz 0.1 Configu-
ration 36
Automatic adaptation ofthe deceleration ramptime, if the latter leads toovervoltage on braking
- -Configu-
ration 38
Slip compensation.This parameter onlyappears if the modeis configured for mode.This value in Hzcorresponds to the slip innominal torque. Remark(1)
5 0 Hz 0.1 Adjust 38
Limiting of operation timeat low speed (zero setpointand start commandpresent).
=0:function inactive.
0 25.5 0 S 0.1 Adjust 38
Reassignment of logicinput T7(L12)
- -Configu-
ration 29
Reassignment of logicinput T8(L13)L13:same as L12
- -Configu-
ration 29
-23-
Code Function Factorypreset
Maximumvalue
Minimumvalue Unit
Resolution(minimumincrement)
Type Page
Reassignment of logicinput T9 (L14)L14:same as L12
- -Configu-
ration 29
Assignment of the logicinput T13 (L0)
- -Configu-
ration 27
Assignment of the analoginput T3(AI2),T4(AIC)
- -Configu-
ration 29
Configuration of inputT3(AI2),T4(AIC) 0.0 4.0 0.0 mA -
Configu-ration 29
Automatic catching aspinning load with speedsearch. After a short powerbreak.- :Function not active- :Function active
- -Configu-
ration 39
Switching frequency ofPWM 4.0 12.0 2.2 kHz 0.1 Adjust 39
Controlled stop on powerbreak.- :Function inactive- :Function active
- -Configu-
ration 39
Automatic restart, afterlocking on fault, if thefaultis no longer present andtheother operating conditionsallow.- :Function inactive- :Function active
- -Configu-
ration 40
Return to the factorypreset
:no :yes, the next display will be
- -Configu-
ration-
Software version(information) - - - - Display -
Remarks:(1) Appears after configuration has done.(2)The factory presets are based on inverter types.
-24-
5-3 Parameters explanation
Code Function Factory preset Maximumvalue
Minimumvalue Unit Resolution Type
Base frequency 50 60 50 Hz -Configu-
ration
(1) Select the same frequency as the supply frequency.
(2) data change automatically by following preset value.
Code Function Factory preset Maximumvalue
Minimumvalue Unit Resolution Type
Linearacceleration
ramp3.0 3600 0.1 Sec 0.1/1 Adjust
Linear deceleration
ramp3.0 3600 0.1 Sec 0.1/1 Adjust
(1) The ramps are defined for the base frequency .
Example: =10.0 sec if = 50Hz,5 sec needed for variation of
0 to 25 Hz.
. if = 60Hz,5 sec needed for variation of
0 to 30 Hz.
(2) Resolution = 0.1 sec,the setup range 0.1 sec to 999.9 sec.
= 1 sec,the setup range 1000 sec to 3600 sec.
Code Function Factory preset Maximumvalue
Minimumvalue Unit Resolution Type
Frequencyloop gain 33 100 0 - 1 Adjust
(1) Linked to the inertia and resistive torque of the driven mechanism.
Machines with high resistive torque or high inertia : gradually reduce to between 33 and
0.
Machines with fast cycles, low resistive torque and low inertia : gradually increase the
gain to between 33 and 100.
Too high a gain may lead to unstable operation.
-25-
Code Function Factorypreset
Maximumvalue
Minimumvalue Unit Resolution Type
Motor thermalProtection In 1.15 In 0.5 In A 0.1 Adjust
(1) In:Inverter permanent output current.
Adjust to nominal current.
(2) In the case of motors connected in parallel on a single inverter, use thermal relay for each motor
to offset the risk of the load not being distributed.
(3) If the inverter is switched off, the I2 t calculation changes to zero.
Code Function FactoryPreset
Maximumvalue
Minimumvalue Unit Resolution Type
Cancellation of acritical speedwhich leads to
mechanicalresonance
0.0 0.0 Hz 0.1 Adjust
(1) It is possible to prevent mechanical output frequency(Hz)
resonance by taking f
parameter. 41HZ
(2) The prolong operation is in a 2Hz 40HZ 2HZ
frequency range. 39HZ
Example: =40.0Hz
(3) Factory preset of 0 deactivates the function.
setpoint
Code Function Factory preset Maximumvalue
Minimumvalue Unit Resolution Type
Automatic DCinjection brakingcurrent when stop
0.7In In 0.25×
A 0.1 Adjust
Automaticinjection braking
time whenstopped
0.5 25.5 0.0 Sec 0.1 Adjust
(1) Automatic DC injection braking current when stop(frequency<0.5H)。
(2) = 0.0 sec, cancel the injection braking function.
=25.5sec, makes injection braking function permanent while the inverter is stopped
(frequency<0.5HZ).
-26-
current
Forward (LI1)
T
Output frequency
acceleration time Deceleration time
0.5Hz T
Output current
In
Braking
T
Braking time
Code Function Factory preset Maximumvalue
Minimumvalue Unit Resolution Type
Setpoint in “jog”operation 10.0 10.0 0.0 Hz 0.1 Adjust
(1)Output the preset frequency(Preset value 10Hz)at the minimum ramping time(0.1 sec)
Code FunctionFactorypreset
Maximumvalue
minimumvalue
Unit Resolution Type
Frequencythreshold setup,
logic(T13)output0.0 Hz 0.1 Adjust
Assignment of thelogic T13 (L0)
input- -
Configu-ration
According to setup, Fequency setpoint T13(L0) is programmable.
-27-
+2.5Hz
-2.5Hz
frequency
Speed reached detection: =
Reference
+2.5Hz
Output
frequency -2.5HZ
T3(L0 -) point
(1) Speed reference reached by the motor, with a threshold of
±2.5Hz.
(2) If the reference is less than 0.5Hz, the output T13(L0)is reset to
0.
(3) crossed under this mode.
Frequency detection: =
Output 0.2Hz hysteresis
T13 L0(-)point
(1) parameter appears in “Basic Parameters” under this
mode.
-28-
preset
Code Function Factorysetup
Maximumvalue
Minimumvalue Unit Resolution Type
Proportionalgain of the PI
regulator function1 100 0.01 - 0.01 Adjust
Integral gain ofthe PI regulator
function1 100 0.01 1/S 0.01 Adjust
Multiplicationcoefficient offeedback of PI
regulator function
1 100 0.1 - 0.1 Adjust
Reassignment oflogic inputT7(L12)
- -Configu-
ration
Reassignment oflogic inputT8(L13)
- -Configu-
ration
Reassignment oflogic inputT9(L14)
- -Configu-
ration
Assignment of theanalog input T3(AI2)﹑T4(AIC)
- -Configu-
ration
Configuration ofinput T3(AI2)﹑
T4(AIC)0.0 4.0 0.0 mA -
Configu-ration
1 .
: not assigned.
: “reverse” rotation direction(2 operating direction)
: fixed DC injection braking(in speed controller for 5s, then 0.5 1th)
: fast stop. This function is active when the input is swtiched off.
: jog operation(2).
:2 preset speeds.
:4 preset speeds(2)
-29-
T7(L12)T8(L13) Logic input explanation as below :T9(L14)
Programmable logic inputs:
(1)T6 (LI1):forward operation, can not be assigned to another function.
When the contact is closed, the frequency setpoint is applied in the forward direction.
(2) T7(LI2), T8(LI3), T9(LI4) can be assigned to the following functions.
:reverse direction.
When the contact is closed, the frequency setpoint is applied in reverse direction. If LI1 is also closed, the first one to have been closed has priority.
2 speeds: assignment.
Open contact:reference= +analog reference. Closed contact:reference= 。
4 speeds:assignment of one input to and another to
(it is not possible to assign only).
-30-
0 V
0 V
0 V
0 V
JOG JOG
K1 and K2 open :setpoint=
K1 closed and K2 open:setpoint=
K1 open and K2 closed:setpoint=
K1 and K2 closed :setpoint= + analog setpoint.
If the contact is closed and then operating direction contact is also closed, the
ramp time is 0.1 sec irrespective of the (acceleration time)
and (deceleration time).
JOG
direction (L12, reverse)
Reference
REF
Frequency
Acc Dec Acc
If the inverter is already operating and the contact assigned to is closed, the ramp
times are those of and .
-31-
J O G
Operating (L11, forward)
0 V
The minimum time between two operation is 0.5 sec.
DC injection braking: assignment.
(1) The braking current is equal to the speed controller nominal current during 5 seconds.(2) After 5 seconds, braking current is peak limited to a maximum value of 0.5 motor(0.5×Ith).
Contact on
0 T
Frequency
IDC braking current 5 sec
In
0.5×Ith
T
Fast stop: assignment.
(1) Braked stop, with the ramp time divided by 4, but limited
to the acceptable minimum without locking on an “excessive braking
( ) ” fault(self-adaptation if the braking capability is excessive).
-32-
T
0 V
0 V
T=
ON
Setpoint
OFF T
Output frequency
1/4t
T
2. T3(AI2)﹑T4(AIC) see complements below T3(AI2)﹑T4(AIC)
= (factory preset). Analog reference=T2(AI1)+[ T3(AI2)+T4(AIC)].
-33-
Max braking reached
WARNING
> > (follow the priority).
If any function is assigned to a setpoint, the functions above can not be assigned to a same
setpoint of L12, L13 and L14, it will appear on other places, but it can not be stored even
has been pressed.
If and have already setup, data must be changed
before setup modification is concerned.
!
preset time
-34-
Note
= is sustained by following the sequence below.
= or 〔T9(LI4)〕。
= or 〔T8(LI3)〕。
= or 〔T7(LI2)〕。
, , are conflicting with the functions of PI controller.
!
2V
X
When = , ( PI function ).
(1) Target value=T2(AI1)0∼+10VDC.
Feedback =T4(AIC)0∼20mΑ or 4∼20mA.
X
= Feedback 0-20mA.
= Feedback 4-20mA.
(Example)Sensor feedback=0-10mΑ 10V
= (PI controller feedback)
Sensor feedback output=0-20mΑ
4mΑ 10mΑ
(2) Target value =T2(AI1)0∼+10VDC.
Feedback value=T4(AI2)0∼+10VDC.
X
(Example)Sensor feedback=0∼+2VDC 10V
= then sensor feedback output
=0∼+10VDC.
-35-
AIC
AI2
V
F
Code Function Factory presetmaximum
valueminimum
valueUnit Resolution Type
Control typeselection - -
Configu-ration
(Auto-tune) - -Configu-
ration
Nominal motorvoltage - 460 200 V
0.1 Configu-
ration
Nominal motorvoltage 320.0 40.0 Hz 0.1 Configu-
ration
Maximum outputfrequency 60.0 320.0 40.0 Hz 0.1 Configu-
ration
: Control type selection.
: Constant torque for special motor.
: Sensorless Flux Vector Control for application with a constant torque.
:Variable torque.
:Energy saving, for application with variable torque. P type control for light load, N type control for heavy load.
-36-
n type control:flux vector control L type control:constant torque
NOTE 1.5 times output while at 3Hz.
!
P type control:variable torque pumps(T=KN2) nLd type control:Energy saving, fans.
:Auto tune.(1) Depend on n type control or nLd type control.(2) Target :plug in DC between two phases of the motor, to reach the maximum torque output.(3) Measurement of parameters:Stator, rotator, resistance and inductance.(4) = :(factory parameters of standard IEC motors). = :(auto tune has already been performed):auto tune parameters have already in use. = : triggers auto tune.
When auto tune is completed, is displayed. Return to , appears next. If the fault appears, it is because the motor is not adapted, use or mode of .
:Nominal motor voltage. Maximum, minimum and factory preset values depend on the model and the parameters.
:Nominal motor frequency. Use the value shown on the motor rating plate if it is different from the supply frequency set by .
-37-
NOTE
When = or , , does not appears.
!
Code Function Factory preset Maximumvalue
Minimumvalue Unit Resolution Type
Over voltagelimitation
- -Configu-
ration
Automatic adaptation of the deceleration ramp time, if the latter leads to overvoltage on braking.
This function may be incompatible with ramp positioning and with the use of a brake resistor(
= ).
Code Function Factory preset Maximumvalue
Minimumvalue Unit Resolution Type
Slip compensation - 5.0 0 Hz 0.1 Adjust
This parameter only appears if the mode is configured for mode.
The value in Hz corresponds to the slip in nominal torque.
Code Function Factory preset Maximumvalue
Minimumvalue Unit Resolution Type
Limiting ofoperation time at
low speed0.0 25.5 0.0 Sec 0.1 Adjust
(1) When output frequency = , the inverter counting enable according to preset.
(2) When reach the time for inverter output, the inverter stopped according to
(deceleration)ramp time.
(3) = disable.
AI
HSP
LSP
Output frequency T
T
-38-
Code Function Factory preset Maximumvalue
Minimumvalue Unit Resolution Type
Automatic catching aspinning load with
speed search- -
Configu-ration
(1) =
When the main power returns after power failure, the inverter catches the speed on the fly with
speed retrieval, and returns to factory preset by following the ramp of .
N acceleration ramp
without speed retrieval
speed retrieval
T
Power supply V
Code Function Factory preset Maximumvalue
Minimumvalue Unit Resolution Type
PWM switchingfrequency kHz 0.1 Adjust
(1) The switching frequency can be adjusted to reduce the noise generated by the motor.
(2) Over 4 kHz, derating must be applied to the output current of the speed controller, depending
on the references:(a)4 to 8 kHz :5% derating.
(b)over 8 kHz:10% derating.
(3) The thermal relay in the inverter is reflecting the derating automatically, for instance, 10% at
1.5 ln transferring to 1.35 ln.
Code Function Factory preset Maximumvalue
Minimumvalue Unit Resolution Type
Controlled stopon power break
- -Configu-
ration
-39-
T
(1) When = , after power failure, control of motor stopping during apower break, following a ramp which is self-adapting as a function of the restored kineticenergy.
Code Function Factory preset Maximumvalue
Minimumvalue Unit Resolution Type
Automatic restart - - -
(1) =(2) Automatic restart, after locking on fault, if the fault is no longer present and the other
operating conditions allow. (3) To restart, a series of automatic attempts are performed at increasing intervals:1 sec, 5 sec, 10
sec, then 1 min for subsequent attempts.
(4) If the start has not been achieved after 6 minutes, the procedure is abandoned and the speed
controller remains locked with alarm until it is switched off and then switched on again. (5) The faults which enable this function are:
:inverter over heat.
:motor over heat.
:low power input.
:inverter over voltage during deceleration.
:inverter over voltage during acceleration or at normal operation.
-40-
Chapter 6 Maintenance assistanceFaults which can be reset with the automatic restart function, after the cause of the fault has beencorrected.
Fault Probable cause Remedies
Speed controlleroverload
1. I2t too high.2. Inverter temperature too high.
1. Check the motor load, the inverter ventilation and the environment.2.Wait for it to cool before restarting.
Motor overload1.I2t motor too high. Check the setting of the motor thermal
protection and check the motorload.
1. Wait for it to cool before restarting.
Overvoltagein steady state orduring acceleration
1. Mains voltage too high.2. Mains interference.
1.Check the mains voltage.
Under voltage1.Mains supply voltage too low.2. Momentary drop in voltage( ≥ 20m sec)
1. Check the voltage and the voltageparameter.
2. Reset.
Overvoltageon deceleration
1. Braking too abrupt or driving load.
1.Increase the deceleration time.2. Add brake resistor necessary.3. Activate the function if it is compatible
with the application( = ).
Faults which cannot be automatically reset. The cause of the fault must be corrected before resettingby switching the controller off and then on again.
Fault Probable cause Remedies
Overcurrent1. Short-circuit or earthing at
inverter output.2. Overcurrent in the brake
resistor.
1. Having disconnected the inverter check the connection cables, motor isolation and state of the windings.2. Check the resistor selected. Having disconnected the inverter, check
the connection cables, insulation of theresistor and its ohmic value.
Braking circuitoverload
1.Exceeding the capacity of the braking circuit.
1.Check the brake resistor selected. Check the ohmic resistance value.2. Ensure that the inverter rating is suitable for the application.
-41-
Internal fault.1. Internal fault.2. Electromagnetic interference.
1. Check the environment (electromagnetic compatibility).2. Return the inverter for servicing/repair.
Auto - turn error1.Special motor.2. Power motor not adapted to the inverter.
1.Use L or P mode.2.Check the inverter .
1.E2PROM fault. 1.Return the inverter for servicing/repair.
-42-
Chapter 7 Specification
7-1 Specification of inverter
Item Content
Input voltage classThree phase 220V Input / Three phase 440V Input /
Single phase 220V InputMax. applicable motor
output (kW)0.75 1.5 2.2 3.7 5.5 7.5 11
Type EI-8001 series3φ 220V Input 01L 02L 03L 05L 07L 10L -
3φ 440V Input 01H 02H 03H 05H 07H 10H 15Hmod
el
1φ 220V Input S1L S2L S3L - - - -
Capacity (HP) 1 2 3 5 71/2 10 153φ220V Input 3.6 6.8 9.6 16.4 22 28 -
3φ440V Input 2.1 3.7 5.3 9.2 11.8 16 22Out
put
char
acte
ristic
Ratedoutput
current(A) 1φ200V Input 3.6 6.8 9.6 - - - -
Rated input voltage andfrequency
Three phase 200~230V-50/60Hz Three phase 380~460V-50/60Hz Single phase 200~230V-50/60Hz
Pow
ersu
pply
Allowable fluctuation voltage ± 10% Frequency ± 5%Control method Sine Wave PWM
Rated output voltageOutput voltage is setable between 0% and 120% with the outputvoltage adjustment function. Provided the rated voltage is 100%(Output over the input voltage is disable).
Rated output frequency0.5 to 320 Hz. Set to 0.5 to 60Hz by default. Maximumfrequency is adjustable between 30 and 320Hz.
Frequency settingresolution
0.1Hz Analog input = max 100Hz and 0.1Hz.
Frequency accuracyAnalog setting:±0.5% the maximum output frequency or less(at 25°C±10°C)
Con
trol
cha
ract
eris
tics
Voltage/Frequencycharacteristics
Factory preset at opened loop vector control suitable for mostconstant torque application. Adjustable for special applications.
-43-
Items Content
Input voltage classThree phase 220V input / Three phase 440V input / Single phase
220V inputMax. applicable motor
output (kW)0.75 1.5 2.2 3.7 5.5 7.5 11
Type EI-8001 Series3φ 220V Input 01L 02L 03L 05L 07L 10L -
3φ 440V Input 01H 02H 03H 05H 07H 10H 15HForm
1φ 220V Input S1L S2L S3L - - - -
Capacity (HP) 1 2 3 5 71/2 10 15
3φ220V Input 3.6 6.8 9.6 16.4 22 28 -
3φ440V Input 2.1 3.7 5.3 9.2 11.8 16 22Out
put
char
acte
ristic
Ratedoutput
current(A) 1φ200V Input 3.6 6.8 9.6 - - - -
Frequency feedback gainFactory preset, adjustable for high resistance torque, high inertiaor low cycle operation machines.
Slip compensationAutomatic. The function can be prohibited or adjusted forfrequency compensation.
Maximum transient current 150% of the nominal motor torque.
Braking torque30% of the nominal motor torque without brake resistor(typicalvalue)up to 150% with brake resistor as an option.
Overload current rating 150%, 60sec
Frequency setting signal
Built-in potentiometer on the front panel, external potentiometeron main terminal ( 1K to 10KΩ variable resistor connectable ). 0to 10VDC(Input impedance:V1A=30.55KΩ VIB=30KΩ),4 to 20mA ( input impedance:400Ω ), and optionalcharacteristics (gain, bias)can be preset by 2-point setting.
Maj
or c
ontro
l fun
ctio
n
PI control Adjustable proportional and integral gain.Jog run One step at ±1Hz.
PWM carrier frequency Adjustable between 2.2 and 12 kHz(Default:4kHz).
Ope
ratio
nsp
ecifi
catio
n
Acceleration anddeceleration time
Independent and adjustable, ramp time from 0.1 to 3600 seconds(0.1S interval). Adjusting ramp time automatically whenovertorque.Be able to eliminate ramp time auto-adjustment duringdecelerating.
-44-
Items Content
Input voltage classThree phase 220V input / Three phase 440V input / Single phase
220V inputMax. applicable motor
output (kW)0.75 1.5 2.2 3.7 5.5 7.5 11
Type EI-8001 series3φ 220V Input 01L 02L 03L 05L 07L 10L -
3φ 440V Input 01H 02H 03H 05H 07H 10H 15HForm
1φ 220V Input S1L S2L S3L - - - -
Capacity (HP) 1 2 3 5 71/2 10 153φ220V Input 3.6 6.8 9.6 16.4 22 28 -
3φ440V Input 2.1 3.7 5.3 9.2 11.8 16 22Out
put
char
acte
ristic
Ratedoutput
current(A) 1φ200V Input 3.6 6.8 9.6 - - - -
Recalculationcan be restarted after the main components checked during theprotective function enable.
Braking to stop
DC injection type:-Input DC current from a logic input terminal.-Input DC current automatically between 0 to 25 seconds, or input continuously.-Automatically input during the speed down to 0.5Hz.
Input terminal function(selection)
Forward & reverse input signals, preset speed select input signal,reset input signals, etc.
Output terminal function(selection)
Low-speed detection output signal, speed-reached output signal,etc.
Ope
ratio
n s
peci
ficat
ion
Fault signalIC contact output (250VAC-2A, 30VDC-2A resistive load,30VDC-1.5A inductive load).
Prot
ectiv
e fu
nctio
n
Inverter protection andsafety
Electrical isolation between power and control circuits (inputs, outputs, supplies).
Short circuit protection: -A. Internal supplies available. -B. Between output phases.
Thermal protection from excessive over heating and overcurrent.
Under and overvoltage supply. Overvoltage during braking.
-45-
Items Content
Input voltage classThree phase 220V input / Three phase 440V input / Single phase
220V inputMax. applicable motor
output (kW)0.75 1.5 2.2 3.7 5.5 7.5 11
Type EI-8001 series
3φ 220V Input 01L 02L 03L 05L 07L 10L -
3φ 440V Input 01H 02H 03H 05H 07H 10H 15HForm
1φ 220V Input S1L S2L S3L - - - -
Capacity (HP) 1 2 3 5 71/2 10 15
3φ220V Input 3.6 6.8 9.6 16.4 22 28 -
3φ440V Input 2.1 3.7 5.3 9.2 11.8 16 22Out
put
char
acte
ristic
Rated
output
current(A) 1φ200V Input 3.6 6.8 9.6 - - - -
Prot
ectiv
efu
nctio
n
Motor protection Protection integrated in the inverter by calculating I2t.
Service environment
Indoors. Altitude must less than 1000 meters. Must not be
exposed to direct sunlight, corrosive or explosive gas or vapor.
Vibration:5.9m/s2(0.6G)or less(at 10 to 50Hz).
Envi
ronm
ent
Ambient temperature &
relative humility
-10 ~ 40°C(50°C without upper seal), 93%(no condensation).
Protective method IP20.
Cooling Forced air cooling.
-46-
7-2 External dimensions
When installing the inverter, note that the outside dimensions differ depending on the capacities.
Unit:mm
01L,02L01H,02HS1L,S2L03L~07L03H~07HS3L
220V440V220V220V440V220V
三相
單相
三相
單相
1HP,2HP
3HP~7HP
3HP
規格 電壓 相數 馬力數 W W1 H H1 D D1
單位:mm
-47-
-48-
10H~15H 10HP~15HP
Chapter 8 Maintenance and inspectionCarry out preventive maintenance in order to ensure trouble-free use of the inverter for a longperiod of time.Carry out periodical inspection once every three to six months, depending on the operatingconditions. Before starting inspection, be sure to turn off the power switch(MCCB)and make surethat the CHARGE lamp is off.(Wait for at least ten minutes.)
8-1 Inspection points
1. Check if any wire terminal screws are loose. If loose screws are found, tighten them with a screwdriver.2.Check visually if any terminals are improperly crimped or have traces of overheat.3.Check the wires and cables visually for damage.4. Remove dust with an electric vacuum cleaner. Clean the vent holes and PCBs with great care. Dust or foreign matter may cause unexpected defects or troubles.5. If the inverter is not used for a long time, supply power once every two years and check that it
works properly. Disconnect the motor and supply electric power for at least five hours. Commercial electric power should be supplied to the inverter via a V ariac, etc. and the voltage
should be increased gradually. Power should not be applied directly to the inverter.6. If an insulation test is needed, conduct it on the main circuit terminal block only using a 500 V
megger. Never use any other terminals or the control circuit terminal of a PCB for aninsulation test. If an insulation test of the motor needs to be performed.
Disconnect the wires from the output terminals U, V and W, and perform an insulation test of themotor alone.
7. Do not carry out a Hi-pot test, which could break the internal parts. Carry out inspectionperiodically and ensure that a good environments is maintained.
8. Checking voltage and temperature. The input voltage and output voltage should be measured frequently using a tester to detect failures.
Record the readings daily, taking account of the characteristics of the tester or voltmeter used. 〔Recommended voltmeter〕 Input :Moving iron type voltmeter( ) Output:Rectifying voltmeter( ) To detect failures more easily, the ambient temperature around the inverter should be measured
frequently when starting operation, during operation and when the machine is stopped.
-49-
8-2 Consumables
The inverter contains many semiconductors and electronic parts. The performance of the parts
shown below will deteriorate over time, resulting in deterioration of the inverter or failures.
Therefore, the inverter should be inspected for preventive maintenance.
(1) Smoothing capacitors
Ripple currents, etc., affect the aluminum electrolytic smoothing capacitors in the DC section of the
main circuit and the capacitor performances will be degraded. The degree of such
deterioration greatly depends on the ambient temperature and usage conditions. The
capacitors need to be replaced about every five years if the inverter is used under normal
environmental conditions.
Appearance Inspection Criteria
(a) Whether electrolyte leaks?
(b) Whether the safety valve is protruding or the capacitor has expanded?
(2) Cooling fan
The service life of the cooling fan for cooling the parts that generate heat is approximately 15,000
hours(or approximately two years if the inverter is run continuously). If the fan generates
abnormal noise or vibration, it should be replaced.
-50-
8-3 Storage
If the inverter is not used after purchase but is to be stored temporarily or for a long time, follow the
instructions below:
1. Do not store the inverter in a hot or humid place exposed to vibration or metallic powder. Store
it in a well ventilated place.
2. If the inverter is not be used for a long period of time, supply power to it once every two years
to restore the characteristics of the smoothing capacitors. Check the functions of the inverter at
the same time.
Commercial electric power should be supplied to the inverter via a Variac, etc., and the voltage
should be increased gradually.
Power should not be supplied directly to the inverter.(Power should be supplied for at least five
hours).
If the inverter is left turned off for a long period of time. the characteristics of the smoothing
capacitors in the inverter will deteriorate.
Thank you for choosing Rich Electric
-51-