DAE HAN CONTROL CO., LTD.dhcv.co.kr/wp-content/uploads/2016/03/dhcvPQ_1.pdf · 2016. 6. 27. · e - mail : [email protected] . dae han control co., ltd. 01. about dhc 02. production

COMPANY PROFILE

ADDRESS : 39, GADAL 1-RO, GANGSEO-GU, BUSAN, KOREA T E L : +82-51-974-1221 F A X : +82-51-955-6041 HOMEPAGE : www.dhcv.co.kr E - MAIL : [email protected]

DAE HAN CONTROL CO., LTD.

COMPANY PROFILE

ADDRESS : 부산시 강서구 가달1로 39(생곡동) T E L : +82-51-974-1221 F A X : +82-51-955-6041 HOMEPAGE : www.dhcv.co.kr E - MAIL : [email protected]

DAE HAN CONTROL CO., LTD.

01. ABOUT DHC

02. PRODUCTION & BUSINESS SCOPE

03. PROJECT MANAGEMENT

04. DESIGN & DEVELOPMENT

05. MANUFACTURING & QUALITY

06. PRODUCTS FOR VARIOUS APPLICATION 07. LIST OF CERTIFICATES

08. CASTING & MATERIAL COMPANY

09. INSTALLATION AT SITE.

10. SUPPLY RECORDS (DOMESTIC/OVERSEAS)

DAEHAN CONTROL CO.,LTD.

CHAPTER 01.

DAHAN CONTROL CO., LTD.

ABOUT DAEHAN CONTROL CO., LTD.

1998 - Started manufacturing Butterfly and Check Valves. - Produced Hi-performance Type and Triple Offset Butterfly Valve. 2000 - Incorporated the Company, DAEHAN CONTROL Co., Ltd. - ISO9001 Quality Management System Approved for Butterfly/Check Valves - Supplied with POSCO, KEPCO and KHNP 2002 - Started Producing Special Valves. 2005 - Registered Vendor List on KEPCO. 2006 - Moved into Current Address at #1207-13, Jisa-Dong, Kangseo-Gu, Busan

2007 - Registered Vendor List on POSCO - Fire Safety Test Certificate Approved - CE Certificate Approved for Butterfly and Check Valves.

2008 - Fire Safety Test - CE Certificate Approved for Ball and Plug Valves - API Certificate Approved

2009 - Patent for Gate valve and Aqua seal valve 2009 - VENDOR APPROVAL TORISIMA(JAPAN)/KUBOTA(JAPAN) - Registered Vendor to The America Water Resources Co.

2012 - Registered Vendor to HDEC, GS con. and MHI. 2014 - Registered Vendor to PDVSA , Petronas

ABOUT DAEHAN CONTROL CO., LTD.

1

2016 - Moved to New DHC Factory. #39, Gadal 1-Ro, Gangseo-Gu-, Busan, Korea

1995 Established DAEHAN CONTROL.

01 Chapter.

ABOUT DHC – VENDOR REGISTRATION

1

PETRONAS PDVSA SAUDI ARAMCO TOTAL Refining & Petrochemical

San Diego County Water Authority

Santa Clara Valley Water District

SAMSUNG ENG.

HYUNDAI E&C DOOSAN Heavy Ind.

GS E&C SK E&C POSCO E&C

MITSUBISHI HEAVY INDUSTRIES.

JFE STEEL NIPPON STEEL & SUMITOMO METAL

01 Chapter.

National Iranian Oil Company

ABOUT DHC – COMPANY INFORMATION

1

a) Factory Size : 6,855 ㎡

Head Office and Factory 6,855 m2

b) Personnel : Total 40 Persons

C.E.O 1 persons

General Administration Dept. 4 persons

Sales & MKT Dept. Domestic 3 persons

Overseas 3 persons

Production Dept.

Production 18 persons

Purchasing 3 persons

Engineering Dept. Design 5 persons

Q/A Dept. Engineer(Including Inspector) 3 persons

01 Chapter.

ABOUT DHC – Strengths of D.H.C

1


We have a wealth of experience in this industry.

We can meet customer’s required delivery date based on

quick decision.

We can supply custom products for customers with special needs.

EXPERIENCE CUSTOMIZE

SPEED

< SMALL BUT STRONG! >

01 Chapter.

01 Chapter.

ABOUT DHC – Tomorrow of D.H.C

1

▶ DHC moved to new factory in 2016 ◀ ★ Factory size : 6,855㎡ ★ Modernized facilities

★ Increase product capacity ★ Productivity increase.


CHAPTER 02.


PRODUCTION AND BUSINESS SCOPE

PRODUCTION & BUSINESS SCOPE

2

ITEM SCOPE

BUTT

ERFY

TRIPLE OFFSET BFV

SIZE RATING

DN50 TO DN 3,000 150LB TO 2500 LB

DN50 TO DN 3,400 150LB TO 600 LB

HI-PERFORMANCE BFV

DN150 TO DN 4,000

WATER WORKS BFV

MATERIAL BODY&DISC : DUCTILE / CARBON STEEL / STAINLESS STEEL / (Ni) BRONZE / ALLOY STEEL etc. SEAT : EPDM, NBR, PTFE, R-PTFE, PCTFE, METAL SEAT, STELLITE, ALLOY etc.

150LB TO 300 LB, AWWA CL.B~F


02 Chapter.

2


ITEM

BUTT

ERFL

Y CH

ECK V

/V

NON-SLAM / NRV

150LB TO 2500 LB

CRYOGENIC VALVE

HIGH TEMP. BFV

HIG

H &

LO

W T

EMP. V

/V

BUTT

ERFL

Y, B

ALL

, GAT

E Et

c.

150LB TO 600 LB

UP TO 850℃

DN50 TO DN 3,000

DN150 TO DN 1,500

150LB TO 600 LB

DN150 TO DN 2,500

Operation of NSCV


SIZE RATING SCOPE

02 Chapter.

02 2

Chapter.


ITEM

SPEC

IAL

VALV

E WATER SEAL VALVE

CONTROL GLOBE VALVE

SNORT VALVE

Operation of water seal valve.


150LB TO 2500 LB

ANSI, JIS, KS, DIN, Etc.

UP TO DN3,000

UP TO DN900

ANSI, JIS, KS, DIN, Etc.

DN200 TO DN 3,000

SCOPE SIZE RATING

CHAPTER 03.


PROJECT MANAGEMENT & CONTROL DOCUMENTS

PROJECT MANAGEMENT & CONTROL DOCUMENTS

3

DHC has our unique ERP and documentation control program. All documents and process are sharing via this program to all relevant staff.

CUSTOMER SALES Dep.

RFQ ESTIMATION

P.O SPECIFICATION

WORK ORDER SHEET

DESIGN Dep.

PROCUREMENT Dep.

PRODUCTION Dep.

QUALITY Dep.

comments

DESIGN & ANALYSIS


comments PURCHASING

MANUFACTUR-ING

QUALITY CONTROL

03 Chapter.

03 3

SALES

DEPARTMENT

OFFER

MANAGEMENT

PO

MANAGEMENT

PROJECT

MANAGEMENT

DESIGN

DEPARTMENT

DRAWING

MANAGEMENT

PATTERN

MANAGEMENT

PROCUREMENT

DEPARTMENT

PO MANAGEMENT

WAREHOUSING

MANAGEMENT

PRODUCTION

DEPARTMENT

PRODUCTION

SCHEDULE

CONTROL

WORK HISTORY

CONTROL

QUALITY

DEPARTMENT

QUALITY

DOCUMENT

CONTROL

QA/QC HISTORY

CONTROL


PROJECT MANAGEMENT & CONTROL DOCUMENTS Chapter.

CHAPTER 04.


DESIGN & DEVELOPMENT

DESIGN & DEVELOPMENT

4

Our Design department is equipped with the latest AutoCAD

design software for 2-D drafting and 3-D modeling.

Structural calculations, finite element analysis (FEA), dynamic analysis and product validation are also done

with advanced software when appropriate.

Special valves are developed to suit customer requirements. These designs are created by a team of engineers experienced

in the valve design technology.


▶ DESIGN DEPARTMENT

04 Chapter.

4


▶DESIGN and Verification for Butterfly Valve. – FEMAP with Nastran

PN40 – 114” FEA Data

DESIGN & DEVELOPMENT 04 Chapter.

4


▶3D Modeling for Special Valve – FEMAP with Nastran

DESIGN & DEVELOPMENT 04 Chapter.

CHAPTER 05.


MANUFACTURING & QUALITY

MANUFACTURING & QUALITY

5


Our manufacturing plant is located in industrial city of Busan,

south Korea close to Busan airport.

The nearest international airport is Busan, and by road,

the journey from Busan airport to the plant takes around one hour.

The facility is designed for high volume production and

equipped with CNC machines, VTLs, automated welding machines,

non-compression test stands and a modern paint shop.

DHC has the capability to design and manufacture

the high pressure classes and metal seated valves

to meet the customer requirements.

▶ MANUFACTURING

05 Chapter.

5


Item Name Q’ty Size Year Remarks 1

Vertical Lathe 1 Φ4400 5

Turning for Big Sized Valve and Flange 2 1 Φ2300 4

3

Horizontal Lathe

1 Φ1200 6

Components machining and spiral processing

4 1 460*1000L 5

5 2 580*1500L 5

6 1 580*2000L 5

7 1 6" 5

8 Boring machine

1 110T 2

Boring for Valve body and Disc 9 1 100T 6

10 1 80T 5

11 Radial Drilling

2 1600 7 Drilling for flange

12 1 2000 1

13 Milling Maching 1 Size No.3 7 Milling for valve parts

14 Drill Master 1 5000 * 5000 4 Drilling for Valve

15 Slotter Maching 1 3 Machning for key slot

16 Oxygen Cutting Machine 2 - 7 Cutting for Steel Sheet

17 Argon Welder 2 Φ1200 3 Welding

18 Arc Welder 2 15KVA 2 Welding

19 Hoist 3 30Ton 1

20 Hoist 2 20Ton 1

21 Hoist 7 5Ton 1

23 Gouging Machine 1 600 1

MANUFACTURING & QUALITY 05 Chapter.

5


▶Hydraulic test machine. Our hydraulic pressure test machine can test up to DN3,200 and 400Bar.


5


▶Inspection Equipments

Item Name Q’TY Capacity Year Remarks

1 Pressure Gauge 5 0~150kgf/c㎡ 1 Testing for Body Pressure and Disk Leakage

Pressure Gauge 5 0~50kgf/c㎡ 1 Testing for Body Pressure and Disk Leakage

2 Electronic Operation Tester 1 380/460V 5 Testing for Electronic Operation

3 Microchronometer 1 - 3 Testing for Electronic Operation

4 Voltage & Ampere Gauge 1 - 3 Testing for Electronic Operation

5 Torque Gauge 1 3~14kg/m 1 Gauging Operation Torque

6 Torque Gauge 1 65~450 N.m 1 Gauging Operation Torque

7 Torque Gauge 1 50~210kg/m 1 Gauging Operation Torque

8 Vernier Calipers

1 200~200,000u.m 1 Gauging Length

12 200~300mm 3 Gauging Length

3 600~2000mm 2 Gauging Length

9 Outside Micrometers 8 0~300mm 3 Gauging Diameter of Valve

10 Thickness Gauge 1 0~80mm 3 Gauging Body’s Thickness


5


Item Name Q’TY Capacity Year Remarks

11 Cylinder Gauge

1 50~160mm 2 Gauging Inside Diameter



12 Paint Thickness Gauge 1 0~500㎕ 3 Gauging Coating Thickness

13 Height Gauge 2 0~600mm 3 Gauging Thickness

14 Portable hardness Tester 1 2

15 Hydraulic Pressure Machine 1 Φ3200 50bar 1 Hydraulic Test





5


▶ OPERATING TEST ◀ ▶ DIMENSION TEST ◀

▶ MATERIAL TEST ◀ ▶ NON – DESTRUCTIVE TEST ◀


CHAPTER 06.


PRODUCTS FOR VARIOUS APPLICATION

DHC VALVES FOR POWER PLANT

6


TRIPLE OFFSET BFV 60” PENUMATIC ACTUATOR

QUICK OPEN/CLOSE : 1.6 sec.

REFERNECE SEJONG/POCHEON/YANGJU COMBINED HEAT&POWER PLANT.

Alum Tulcea CCPP Power PLANT in ROMANIA

NORTE II COMBINED CYCLE POWER PLANT PJT in MEXICO

HI-PERFORMANCE BFV 36” RUBBER LINED

MOTOR OPERATION

NON SLAM CHECK VALVE 78” COUNTER WEIGHT & HYD. DAMPER

EMERGENCY SHUT-OFF

06 Chapter.

6


TRIPLE OFFSET BFV 78” APPLICATION : COG/BFG

MOTOR OP. ZERO LEAKAGE

REFERNECE HYUNDAI STEEL INTEGRATED STEEL MILL .

POSCO STEEL INTEGRATED STEEL MILL / POSCO BRAZIL CSP / POSCO INDONESIA

KOBE STEEL BAHRAIN INTEGRATED STEEL MILL

WATER SEAL VALVE 1500A APPLICATION : COG/BFG/LDG

GLOBE VALVE APPLICATION : O2

30K 450A / OIL FREE

DHC VALVES FOR STEEL MILL. 06 Chapter.

6


REFERNECE

HYUNDAI STEEL INTEGRATED STEEL MILL .

GOGGLE VALVE 3400A

DHC VALVES FOR STEEL MILL. 06 Chapter.

6


CONTROL BUTTERFLY VALVE ALGERIA SKIDDA PJT

PNEUMATIC ACTUATOR

REFERNECE BUTTERFLY VALVES FOR LNG APPLICATION.

SKIDDA REFINERY PROJECT IN ALGERIA

HI-PERFORMANCE BFV 78”

DHC VALVES FOR REFINERY/OIL&GAS 06 Chapter.

6


REFERNECE MANZANILLO LNG PROJECT IN MEXICO

GATE & GLOBE VALVE MANUAL OPERATION

SK PDH PJT -78inch Butterfly valve SK GAS ULSAN PDH PJT

DHC VALVES FOR REFINERY/OIL&GAS 06 Chapter.

6


REFERNECE

BUTTERFLY VALVE FOR SEA WATER ALBC BODY AND DISC PNEUMATIC ACTUATOR

RUBBER LINED BFV 3000A Motor Operation for Sea Water

application.

EASTERN MUNICIPAL WATER DISTRICT – Vail Lake Project

South Feather Water & Power

PN 40 114” BUTTERFLY VALVE Cutzamaia Raw Water Pumping

station in Mexico

DHC VALVES FOR WATER TREATMENT 06 Chapter.

6

Cylinder Act. Gate Valve

PN10 DN600


Slow Shut Off Swing Check valve DN800 COW wash system

DHC VALVES FPSO 06 Chapter.

6


GOGGLE VALVE SUPPLY TO POSCO

- FUNCTION : isolation of highly toxic gas line - MEDIA : BFG, COG, Flue gas, Mixed gas

CONTROL GLOBE VALVE -CUSTOMER : DHI - FUNCTION : TURBINE CONTROL SYSTEM (DOOPEX-1 PROJRCT) - SIZE : 600LB 10”

LOW TORQUE GATE VALVE -DESIGN : Pendulum

- DESIGN : combination of parallel type and wedge type. - Media : water , gas , dust

DHC VALVES FOR OTHERS 06 Chapter.

CHAPTER 07.


PRODUCTS FOR VARIOUS APPLICATION


7

The quality management system of the plant has been certified

to comply with ISO 9001:2008.

The QMS, designed and implemented to ensures that all products

meet international standards as well as customer specifications.

DHC committed to total customer satisfaction and

deliver products that comply with all relevant codes and standards

and meet customer expectations

Quality of raw materials and components are assured

using a stringent vendor selection and management system.

Castings are procured only from selected sources,

our inspectors are monitoring the process and casting quality.

▶ QUALITY

LIST OF CERTIFICATE 07 Chapter.


7

DATE CERT FORM MODEL&SIZE REMARK

2000-JAN KAB BUTTERFLY, CHECK, GATE, PLUG, BALL VALVE ISO 9001: 2008 KS Q 9001: 2009

2006-NOV KIPO A disc seat valve with a double intercepting of pressure that one body seat was applied 20-0431984

2010-JUNE VELOSI FIRE SAFETY TYPE BALL, PLUG VALVE (RENEWAL 1)

FTC-DC-20100607-PV005 FTC-DC-20100607-PV006 FTC-DC-20100607-BV001 FTC-DC-20100607-BV002

2010-JUNE VELOSI FIRE SAFETY TYPE BUTTERFLY (RENEWAL 1)

FTC-DC-20100607-BFV003 FTC-DC-20100607-BFV004

2010-JUNE VELOSI FIRE SAFETY TYPE CHECK VALVE FTC-DC-20100607-PV006 FTC-DC-20100607-PV006

2007-SEP CEOC BUTTERFLY, CHECK VALVE CE 3444/3/2007-1 CE 3444/3/2007-2

2009-JAN KIPO DOUBLE DISC TYPE AQUA PLUG VALVE 10-0880363

2009-FEB KIPO LOW TORQUE WEDGED OS&Y BB GATE VALVE 10-0887291

2009-MAR KIPO AQUA PLUG VALVE 10-0892073

2010-JULY KAB BUTTERFLY, CHECK, GATE, PLUG, BALL VALVE ISO 14001

2013-JULY RENEWAL FIRE SAFETY / API

2014-AUG NSF international NSF 61 certificates C0176082-01 / C0176083-01



7

API 609 / 6D NSF 61



7

FIRE SAFETY (BUTTERFLY VALVE) FIRE SAFETY (BALL VALVE)



7

CE 3444/3/2007-1 CE 3444/3/2007-2

ISO 9001 ISO 14001



7

Vendor Approval - PETRONAS Vendor Approval - PDVSA


CHAPTER 08.


CASTING & MATERIAL COMPANY

8

Company Established Product(Material) Capacity Certificates

Juwon Special Steel co., ltd.

MAY 9, 1997

Carbon steel Alloy steel

Stainless steel Duplex Monel Hastelloy

*Factory 1:100 ton *Factory 2:450 ton

ISO 9001:2000 PED(97/23/EC)TUV-Approval Loyd’s-WPS&POQ-Approval ABS-WPS&POQ-Approval

BV-WPS-Approval

Daeshin metal MAR 3, 1987

Carbon steel Alloy steel

Stainless steel Duplex, Monel Hastelloy

*Factory 1:400 ton

ISO 9001:2000 Loyd’s-WPS&POQ-Approval ABS-WPS&POQ-Approval

BV-WPS-Approval

Shin Dae Ryuck Alloy Metal

JAN 1, 2002

B148 C95200~C95800 ALBC1~ALBC4 HBSC1~HBSC4

BC1~BC7

*Factory 1:300 ton ISO 9001:2000

Jin Young Casting

APR 1, 1987 Cast Iron

Cast Gray Iron *Factory 1:500 ton

GL-WPS&POQ-Approval Loyd’s-WPS&POQ-Approval DNV-WPS&POQ-Approval ABS-WPS&POQ-Approval

BV-WPS-Approval


CASTING & MATERIAL COMPANY 08 Chapter.

CHAPTER 09.


INSTALLATION AT SITE


We have a dedicated project management team to ensure

the execution of the order on time to meet customer’s project schedules.

Our project management team has extensive experience

in managing the projects.

They have successfully demonstrated their capabilities

to the client’s satisfaction by executing the orders

within the committed delivery schedules on various projects :

▶ PROJECT MANAGEMENT

Pacific Gas & Electric potter valley power house project in USA,

SKIKDA Refinery project in Algeria,

United Steel SLOB plant in JAPAN,

UBUNGO power plant expansion Project in TANZANIA,

ABU DHABI Air Port expansion project in UAE. ETC..

INSTALLATION AT SITE 09 9

Chapter.

TECHNIP ANANDARKO LUCIUS PROJECT

Tension Leg Platforms in deep sea. – 42” BUTTERFLY VALVE


SDCWA CARLSBAD DESALINATION PIPELINE PROJECT

TRIPLE OFFSET 96” VALVE

9

INSTALLATION AT SITE 09 Chapter.


KOBE STEEL IN BAHRAIGN MOV BUTTERFLY VALVE

HYUNDAI STEEL BLAST FURNANCE & COG PHASE III FABRICATED TYPE BUTTERFLY VALVE

9



San Francisco Public Utility Commission Class 250 60” Rubber seat Butterfly

Pacific Gas and Electric Potter Valley Powerhouse Class 150 60” Triple offset Butterfly

9



San Francisco Public Utility Commission Class 250 72” Rubber seat Butterfly

Santa Clara Valley Water District AWWA CL.D 60” Triple offset Butterfly

9


CHAPTER 10.


SUPPLY RECORDS (DOMESTIC/OVERSEAS)

10


Japan : TORISHIMA PUMP FLOW JEF STEEL MITSUBISH HEAVY IND.

CANADA : CANADIAN HYDRO COMPONENTS DTEWART’S BRIDGE.

USA : THE AMERICA WATER RESOURCE CORPORATION SFPUC(SANFRAN CISCO) .

CHINA : BUTTERFLY & GATE VALVE.

RUSSIA : HI-PERFORMANCE BV KNIFE GATE

CHILE : VALVULA BOLA AMPLIACION DUMP NORTE MV .

PERU HI-PERFORMANCE BUTTERFLY VALVE .

TANJANIA UBUNGO POWER PLANT

ANGOLA TRIPLE OFFSET & HI-PERFORMANCE BUTTERFLY VALVE

GERMANY HI-P BUTTERFLY VALVE (FOR HIGH TEMP.)

SPAIN TRIPLE OFFSET BUTTERFLY

EGYPT DUAL CHECK VALVE

ALGERIA SKIKDA REFINARY PROJECT UAE : DUBAI METRO SERVICE

SAUDI : KAYAN LDPE PROJECT OMAN : MUSCAT AIRPORT PROJECT

UK : DUAL CHECK VALVE

SUPPLY RECORDS-DOMESTIC/OVERSEAS 10

ARGENTINA CONCENTRIC B/V

Chapter.

Documents

DAE HAN CONTROL CO., LTD.dhcv.co.kr/wp-content/uploads/2016/03/dhcvPQ_1.pdf · 2016. 6. 27. · e - mail : [email protected] . dae han control co., ltd. 01. about dhc 02. production