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DC POWER SUPPLY
Users Manual
V
C.V.
INE COARSE
VOLTAGE
A
V
OFF+_ ON
VOLTAGE
CURRENT
DC POWER SUPPLY
FINCOARSEFINE
CURRENT
C.C.
POWER
OFFON
Table of Contents
CHAPTER 1. Introduction ……………………………………………………………… 1-1
Unpacking and Inspection ……………………………………………………………… 1-2
Safety Precautions ……………………………………………………………… 1-2
Safety Information ……………………………………………………………… 1-3
Safety Symbols ……………………………………………………………… 1-3
Instrument Front Panel ……………………………………………………………… 1-4
Instrument Back Panel ……………………………………………………………… 1-6
2. Operation ……………………………………………………………… 2-1
Line Power Supply Setting ……………………………………………………………… 2-1
Operation Procedure ……………………………………………………………… 2-3
3. Specifications ……………………………………………………………… 3-1
General Specifications ……………………………………………………………… 3-1
Technical Parameters ……………………………………………………………… 3-2
4. Maintenance ……………………………………………………………… 4-1
Replacing the Fuse ……………………………………………………………… 4-1
Chapter 1 Introduction This manual contains information and warnings, which must be followed to ensure safe operation and retain the DC power supply in safe condition.
WARNING READ “SAFETY INFORMATION” BEFORE USING, INSTALLING OR MAINTENANCE THE INSTRUMENT.
The DC power supply series are a bench top single output variable DC power supply. Stable regulated DC power supplies allowing continuous adjustment of both the output voltage and output current levels. They have been designed according to IEC1010–1 concerning safety requirements and comply with. There are three display types for the power supply series monitoring output voltage and current. They are LCD, LED and two pointer meters. One of them is equipped to the DC power supply. There are different numbers of output voltage and output current ranges for the DC power supply series, too. These difference models of the DC power supply are available for choice of user. The output voltage and current range and equipped display type of the DC power supply series as follows:
DISPLAY TYPE OUTPUT VOLTAGE (regulated)
OUTPUT CURRENT (regulated) LCD LED POINTER METER
0~2A · · · 0~15V
0~3A · · ·
1-1
Introduction
DC Power Supply Series 1
DISPLAY TYPE OUTPUT VOLTAGE (regulated)
OUTPUT CURRENT (regulated) LCD LED POINTER METER
0~2A · 0~18V
0~3A · 0~2A · · · 0~3A · · · 0~5A · · · 0~10A ·
0~30V
0~20A · 0~2A ·
0~50V 0~3A ·
These difference models of the DC power supply are available for choice of user.
Unpacking and Inspection The packing should include the following items: 1.DC power supply 2.Power line cord 3.Instruction manual 4.Spare fuse Please check to see that all of the above items are included.
Safety Precautions
1. Before applying power to your DC power supply, make sure that power select switch is correctly setting for you applicable AC
1-2
DC Power Supply
Users Manual
Safety Information The DC power supply series has been designed according to IEC1010 – 1 concerning safety requirements for electrical measuring instruments with an overvoltage category (300V CAT II) and pollution 2.
Safety Symbols
Important safety information, refer to the operating manual.
DC – Direct current.
Earth ground.
1-3
2. 3. 4.
power supply. Connect the instrument to an AC power source using the power line core provided. Do not connect a voltage that is greater than the current output voltage to the terminals of the instrument. Never ground yourself when taking electrical measurements. Keep your body isolated from ground by using dry clothing; rubber shoes, rubber mat, or any approved insulating material.
5. Never touch exposed wiring, connections or any live circuit when attempting to take measurements. 6. Avoid shorting circuit the output of DC power supply. 7. Set the voltage and current adjustment knobs as you desire. 8. The unit should be stored in a dry and well ventilated place and the power cord removed if storing for long periods.
Introduction
Safety Precautions 1
Caution! Hot surface. Avoid contact.
Conforms to European Union directives.
Instrument Front panel Figure 1-1
1-4 30/50V 2/3/5A15/18V
_ +
5
3
2
910 11 12
13
1
OFF ON
VOLTAGE
CURRENT
DC POWER SUPPLY
FINE
1
7
8
4
65
3
2
12119 10
ON OFF
POWER
VOLTAGE
C.V.C.C.
COARSE
CURRENT
FINE COARSE
13
DC Power Supply
Users Manual
1. OUTPUT VOLTAGE INDICATOR This indicator shows output voltage as measured at the output terminals. There is LCD or LED or pointer meter display type. They are available for choice of user.
2. OUTPUT CURRENT INDICATOR This indicator shows output current as measured at the output terminals. There is LCD or LED or pointer meter display type. They are available for choice of user.
3. COARSE(MAIN) VOLTAGE REGULATOR
1-5
30V 10/20A
12119
8
76
5
4
3
2
10
1
FINE COARSE
300VCATⅡ
VOLTAGE
C.V.
COARSEFINE
CURRENT
C.C.ON OFF
POWER
Introduction
Instrument Front Panel 1
Adjust output voltage of the DC power supply. 4. FINE VOLTAGE REGULATOR
This is a fine control. Adjust output voltage of the DC power supply. 5. COARSE(MAIN) CURRENT REGULATOR
Adjust output current of the DC power supply and delivered. 6. FINE CURRENT REGULATOR
This is a fine control. Adjust output current of the DC power supply and delivered. 7. C.C. INDICATOR
Constant current mode indicator 8. C.V. INDICATOR
Constant voltage mode indicator 9. POWER ON/OFF SWITCH
This is main power switch of the instrument. 10. NEGATIVE OUTPUT TERMINAL 11. GROUND OUTPUT TERMINAL 12. POSITIVE OUTPUT TERMINAL 13. POINT METER ZERO (only pointer meter display)
Each pointer meter has a mechanical screw adjustment for setting the zero point. Using a small screwdriver, turn off the power and adjust the screw under the meter respectively to read zero. There is only pointer meter model.
Instrument Back Panel (Figure 1-2) 1. HEAT SINK
There is an on the heat sink. It indicates "caution! Hot surface avoid contact". 2. POWER SELECT SWITCH
1-6
DC Power Supply
Users Manual
Two kinds of power 220VAC and 110VAC 50Hz/60Hz can be supplied to the instrument. According to user’s needs, setting it
3. FUSES There are two fuses in the AC power input socket. One is in use and the other is for spare part.
The fuse of The DC power supply series as follows:
OUTPUT VOLTAGE Regulated
OUTPUT CURRENT regulated
FUSE TYPE line 220VAC
FUSE TYPE line 110VAC
0~2A T 1A L 250V T 2A L 250V 0~15V
0~3A T 1A L 250V T 2A L 250V 0~2A T 1A L 250V T 2A L 250V
0~18V 0~3A T 1A L 250V T 2A L 250V 0~2A T 1A L 250V T 2A L 250V 0~3A T 2A L 250V T 4A L 250V 0~5A T 3.15A L 250V T 6.3A L 250V 0~10A T 5A L 250V T 10A L 250V
0~30V
0~20A T 8A L 250V T 15A L 250V 0~2A T 2A L 250V T 4A L 250V
0~50V 0~3A T 3.15A L 250V T 6.3A L 250V
4. AC POWER INPUT
1-7
Introduction
Instrument Back Panel 1
Figure 1-2
1-8
30V 20A
30/50V 2/3/5A15/18V
30V 10A
4
3
1
198TO242V 50/60Hz
220
!
98TO122V 50/60Hz
CAUTION
~
4
3
~
2
1
CAUTION!HOT SURFACE.AVOID CONTACT.
! FUSE:XXXXXXXX
4
1
3
198 TO 242V 50/60Hz
98 TO 122V 50/60Hz
!
220
CAUTION~ ~
4
3
1
2
DC Power Supply
Users Manual WARNING
To avoid user for injury and the instrument for damage, the voltage value of AC power must be examined with same the power requirements of instrument before connect power cord to live power source.
WARNING To avoid electrical shock, disconnect power cord from live power source and remove the test leads and any input signals before replacing the power fuses. Replace it only with the same type of fuses.
1-9
Chapter 2 Operation
Introduction
WARNING
To avoid electric shock or personal injury, read “Safety Precautions” and “Safety Information” before Operation.
Before making any operation always examine the DC power supply and accessories used with it for damage, contamination (excessive dirt, grease, etc.) and defects. Examine the test leads for cracked or frayed insulation and make sure the lead plugs fit snugly into the output jacks. If any abnormal exist do not attempt to make any operation.
Line Power Supply Setting (Figure 2-1) (Only for the instrument with POWER SELECT SWITCH ) Two kinds of AC line, 220VAC 50Hz/60Hz or 110VAC 50Hz/60Hz, can be supplied to the instrument. Set it with a screwdriver to adapt your AC line. Check to be sure that power select switch on back panel is switch to correct line voltage. Check to be sure that fuse is correct rating current.
2-1
98TO122V 50/60Hz
220110
! CAUTION
198TO242V 50/60Hz
~ ~198TO242V 50/60Hz
CAUTION
!
98TO122V 50/60Hz
~ ~
DC Power Supply
Users Manual
Figure 2-1
CAUTION
The applicable AC power supply range is: 220VAC ± 10% (198 to 242V~) 50Hz/60Hz or 110VAC ± 10% (98 to 122V~) 50Hz/60Hz. NOTE: The instrument without POWER SELECT SWITCH is factory pre-set in accordance with your main voltage when your local distributor place the order with the factory.
2-2
Operation
Operating Procedure 2
Operating Procedure CONSTANT VOLTAGE MODE
1. Turn the voltage regulator anti-clockwise to minimum position and the current regulator clockwise to maximum position. 2. Press the power ON / OFF switch to ON. 3. Turn the voltage regulator clockwise to that you are desirous of output voltage value. 4. Connect the positive output terminal and negative output terminal with a load or similar component. 5. The voltage regulator controls the output voltage indicator. Indicator shows that output voltage of the output terminals.
CONSTANT CURRENT MODE 1. Turn the voltage regulator clockwise to maximum position and the current regulator anti – clockwise to minimum
position. 2. Press the power ON/ OFF switch to ON. 3. Connect the positive output terminal and negative output terminal with a load or similar component. 4. Turn the current regulator clockwise to that you are desirous of output current value. 5. The voltage regulator controls the output voltage indicator. The current regulator controls the output current indicator.
Indicator show that output voltage and current of the output terminals.
RESTRICTED CURRENT PROTECTION MODE 1. Press the power ON/ OFF switch to ON. 2. Turn the current regulator anti-clockwise to minimum position then clockwise a little. 3. Turn the voltage regulator clockwise to that you are desirous of output voltage level position (approx.1.5V). 4. Link the positive and negative output terminals with a wire. 5. Turn the current regulator clockwise to get the current level at which the restricted current protection will be active as
you desire.
2-3
DC Power Supply
Users Manual
6. Remove the wire linked to the positive and negative output terminals. Connect the positive output terminal and negative
output terminal with a load or similar component. 7. When the output current achieves the setting value of restricted current protection, and the restricted current protection
is active. NOTE: After setting of the restricted current protection, if the current regulator is turned again, the restricted current protection range will be changed.
C.C. AND C.V. INDICATOR (Only for the instrument with C.C. and C.V. INDICATOR ) The C.C. indicator is controlled by the constant current mode. Otherwise C.V. indicator is controlled by the constant voltage mode.
CAUTION
The DC power supply series has perfect restricted current protection, Even so, when the output terminal is short - circuit, the DC power supply should be turned off and the short - circuit should be removed before continuing operation because the power transistors in the instrument will bear heavy. The AC power must be switched off before servicing and servicing should be referred to a qualified person.
CAUTION
Using this appliance in an environment with a strong radiated radio - frequency electromagnetic field (approximately 3V/m) may influence its measuring accuracy.
2-4
Chapter 3 Specifications
General Specifications
Safety: Designed comply with IEC 1010 -1 specifications. CAT.Ⅱ300V Temperature: 0℃ to 40℃ for operating, -10℃ to 50℃ for storage
Under 75% rated output power for continuous, upward of 75% rate output power for one hour.
Relative Humidity: 20% to 80% RH (0℃ to 40℃). Protection: constant current and short - circuit protection
Weight & Size
OUTPUT VOLTAGE (regulated) OUTPUT CURRENT (regulated) WEIGHT SIZE 0~2A Approx. 3kg 206(L) ´ 110(W)´ 153(H) mm
0~15V 0~3A Approx. 4kg 206(L) ´ 110(W)´ 153(H) mm 0~2A Approx. 4kg 206(L) ´ 110(W)´ 153(H) mm
0~18V 0~3A Approx. 4.5kg 206(L) ´ 110(W)´ 153(H) mm 0~2A Approx. 4kg 291(L) ´ 136(W)´ 158(H) mm
0~30V 0~3A Approx. 5kg 291(L) ´ 136(W)´ 158(H) mm
3-1
DC Power Supply
Users Manual
OUTPUT VOLTAGE (regulated) OUTPUT CURRENT (regulated) WEIGHT SIZE 0~5A Approx. 3kg 291(L) ´ 136(W)´ 158(H) mm 0~10A Approx. 12kg 365(L) ´ 265(W)´ 164(H) mm 0~30V 0~20A Approx. 15kg 365(L) ´ 265(W)´ 164(H) mm 0~2A Approx. 5kg 291(L) ´ 136(W)´ 158(H) mm
0~50V 0~3A Approx. 6kg 291(L) ´ 136(W)´ 158(H) mm
Technical Parameters Input voltage : 220V AC ± 10% 50HZ/60HZ ± 2HZ or 110V AC ± 10% 50HZ/60HZ ± 2HZ Voltage indication accuracy: LED display and LCD display ±1%±2digits, Pointer meter display 2.5% Current indication accuracy: LED display and LCD display ±2%±2digits, Pointer meter display 2.5%
Output Voltage and Current:
OUTPUT VOLTAGE (regulated) OUTPUT CURRENT(regulated) 0~2A
0~15V 0~3A 0~2A
0~18V 0~3A 0~2A
0~30V 0~3A
3-2
Specifications
Technical Parameters 3 Output Voltage and Current:
OUTPUT VOLTAGE (regulated) OUTPUT CURRENT(regulated) 0~5A 0~10A 0~30V 0~20A 0~2A
0~50V 0~3A
Source Effect(Line regulation): CV≤0.01%+1mV CC≤0.2%+1mA Loading Effect(Load regulation): CV≤0.01%+3mV CC≤0.2%+3mA Ripple and noise: CV≤0.5mVr.m.s CC≤3mAr.m.s
To obtain the stability guarantee of source and loading effect, allow the instrument to warm up for at least 15 minutes.
3-3
Chapter 4 Maintenance
Introduction Do not attempt to repair or service your instrument unless you are qualified to do so and have the relevant calibration, performance test, and service information. Replacing the Fuse
WARNING
Turn off the power switch, remove the power line cord from the power socket and disconnect the test leads at output terminals before replacing the fuse. Replace it only with same type of fuse.
4-1
Maintenance
Replacing the Fuse 4 Figure 4-1
4-2
15/18V FUSE
DC Power Supply
Users Manual
Figure 4-2
4-3
30/50V FUSE
!
220
198TO242V 50/60Hz
98TO122V 50/60Hz
CAUTION
~ ~
WLS303
设 计
审 核
日 期
日 期 料
日 期
材
重 量 比 例批 准
称
名
号
图
本
版首次用于深圳华谊仪表公司
共 张 第 张MASTECH HY3010
电路原理图(1)
2 1A0
D1
1N4002
D3
1N4002
D4
1N4002
D2
1N4002
D80
1N54
02
D9A
~E1N
5408
D7A
~E1N
5408
D10
A~E
1N54
08D
8A~E
1N54
08C1
220uF/25V
C3220uF/25V
Vin1
GN
D2
Vout 3U1 L7812CV
R1
430ΩF/0.5W
DW6
WL431 C4
47uF
/25V
C2220uF/25V
R7560ΩJ/2W
R8
1KΩF/0.5W
DW16.2V
3
26
15
74
U2
HA17741
C7
100pF
C8
100pF
3
26
15
74
U3
HA17741
-6V
LED2Φ5/RED
LED1Φ5/RED
R11100ΩJ/5W
R141KΩF
R13
10Ω
F/0.
5W
R121KΩF
D111N4002
DW22.4V
R1010KΩF
-6V
C10
100pF
C9
100pF
R237.5KΩF
C111uF/50V
VR25K
VR
36.
8KΩ
VR41KΩ
VR66.8KΩ
VR71KΩ
VR5200Ω
VR1 10K
+12V
+12V
K1-2
K1-3
K2-2K2-3
K2 K1
3
21
411
U4ALM324N
10
98U4C
LM324N
R25
680KΩF
C14 123J
C12
123J
R19680KΩFR18
10KΩF R20
3.9KΩ
F
R21
15KΩ
F
R22
3.9KΩ
F
R2410KΩF
R91KΩJ/5W
D5
1N40
02
D61N4002
R4
10KΩFR5
33KΩF
R26
15KΩ
F
R624KΩF
C80
470u
F/63
V
C81
104J
/63V
C15
2.2uF/25V
C132.2uF/25V
C6A
~B47
00uF
/63V
R2
20KΩ
F/0.
5W
R3
470Ω
F/0.
5W
-6V
-15V
+12V
-15V
+12V
PCB-HY3020(6)
PCB-HY3020(2)
C
B
PCB-HY3020(2)
6
15
89
10
11
12
15
14
6 10
11
14
12
8
9
15
(CUR+)
(CUR-)
PCB
-HY
3020
(2)
PCB
-HY
3020
(2)
B
A
C
D
K1-1
K2-1
VOT+
VOT-
PCB-HY3003(1)
PCB-HY3003(1)
R35
15KΩ
F
12
J1
FUSE1
5A250V
SW11
2
3
4
N1
N1
1
2
34
5
6
CS转换开关
PCB-HY3002D(2)
12345678
J4
AC IN
N1
N1 7
8
9
10
11
12
13
HMJ20001B31
Q7B2N3055
Q3B2N3055
Q82N3055
Q72N3055
Q32N3055
Q8B2N3055
R98
B
100Ω
F
R10
0BR
102B
R103B
0.36ΩJ/5W
R101B
0.36ΩJ/5W
R99B
0.36ΩJ/5W
R98
100Ω
F
R10
0R
102
R1030.36ΩJ/5W
R101
0.36ΩJ/5W
R990.36ΩJ/5W
Q1C1008
Q2D313
Q4C1008
Q5C1008
Q6A708
5
67U4B
LM324N
R31 680KΩF
C83
123J
Q10A708
Q9C1008
R3324KΩF
R323.9KΩF
DW42.4V
DW515V
R34
2.4KΩ
F
+12V
R3610KΩF
R3010KΩF
R3730KΩF
C16
2.2u
F/25
V
K3D13
1N4002
1
23
4
HY3010-T
6
5
E
F K3-2 K3-3
K3-1
PCB
-HY
3003
(1)
R801.4KΩF
R811KΩF
Q11C1008
D811N4148
G
HI
12
J5
12
J3
1
J2CUR+
CUR+CUR-
VOT+VOT-
HY3010的电路原理图(2)借用:HY3020的电路原理图(2)