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Design/Technology Co-Optimisation (DTCO) in the Presence of Acute Variability A. Asenov 1,2 , E. A. Towie 1 1 Gold Standard Simulations Ltd 2 Glasgow University

Design/Technology Co-Optimisation (DTCO) in the Presence of

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Page 1: Design/Technology Co-Optimisation (DTCO) in the Presence of

Design/Technology Co-Optimisation (DTCO) in the Presence of Acute

Variability A. Asenov1,2, E. A. Towie1!

!1Gold Standard Simulations Ltd

2Glasgow University !

Page 2: Design/Technology Co-Optimisation (DTCO) in the Presence of

Summary!!  Introduction!!  FinFET complexity Motivates DTCO!!  DTCO flow at 14nm FinFETs!!  10nm FinFETs: Si vs. Ge !!  Conclusions!

Page 3: Design/Technology Co-Optimisation (DTCO) in the Presence of

Summary!!  Introduction!!  FinFET complexity Motivates DTCO!!  DTCO flow at 14nm FinFETs!!  10nm FinFETs: Si vs. Ge !!  Conclusions!

Page 4: Design/Technology Co-Optimisation (DTCO) in the Presence of

The semiconductor industry is facing atomic scale limitations !

!!

The simulation!Paradigm now

A 22 nm MOSFET!In production 2013

A 4.2 nm MOSFET!In production ???? A. Asenov 1998!

Page 5: Design/Technology Co-Optimisation (DTCO) in the Presence of

Statistical variability is one of the major challenges associated with scaling !

Variability results in higher parametric yield loss!

After K. Takeuchi (NEC)!

Page 6: Design/Technology Co-Optimisation (DTCO) in the Presence of

Random dopants! Metal Gate Granularity! Line edge roughness!

Main sources of statistical variability

Page 7: Design/Technology Co-Optimisation (DTCO) in the Presence of

Statistical variability in 20nm CMOS

0

20

40

60

80

100

σV T [m

V]

RDDLERMGGRDD+LER Gate LastCOMBINED Gate First

NMOS PMOS

0.05 1.0 -0.05 -1.0Drain Bias [V]

P. Zuber, IMEC!

Page 8: Design/Technology Co-Optimisation (DTCO) in the Presence of

Saturation in performance and increasing variability drives the CMOS innovations!

M Bohr (Intel)!

FinFETs improve performance and can reduce statistical variability!

Page 9: Design/Technology Co-Optimisation (DTCO) in the Presence of

Summary!!  Introduction!!  FinFET complexity Motivates DTCO!!  DTCO flow at 14nm FinFETs!!  10nm FinFETs: Si vs. Ge !!  Conclusions!

Page 10: Design/Technology Co-Optimisation (DTCO) in the Presence of

Intel 22nm FinFETs

Page 11: Design/Technology Co-Optimisation (DTCO) in the Presence of

Intel 22nm FinFETs

Page 12: Design/Technology Co-Optimisation (DTCO) in the Presence of

3D Ensemble MC simulation provide predictability

Quantum confinement!is important !

DD! MC!

Non-equilibrium transport !is also important!

Electron energy! Electron velocity!

Page 13: Design/Technology Co-Optimisation (DTCO) in the Presence of

Intel 22nm FinFETs

Page 14: Design/Technology Co-Optimisation (DTCO) in the Presence of

Intel 22nm FinFETs

Page 15: Design/Technology Co-Optimisation (DTCO) in the Presence of

Intel 22nm FinFETs

10 15 20 25 30 35 40L [nm]

707580859095

100

I ON [μA

]

Fin 1Fin 2Fin 3Rect (W=10nm)Rect (W=8nm)

Rectangular fins have 15% higher performance for equivalent width and height.!

Page 16: Design/Technology Co-Optimisation (DTCO) in the Presence of

Summary!!  Introduction!!  FinFET complexity Motivates DTCO!!  DTCO flow at 14nm FinFETs!

"  Predictive TCAD simulation!"  Statistical CM extraction!"  Statistical Circuit simulation!

!  10nm FinFETs: Si vs. Ge !!  Conclusions!

Page 17: Design/Technology Co-Optimisation (DTCO) in the Presence of

The GSS Tool Suite that enables the Design Technology Co-Optimization flow

8!

MYSTIC!

Statistical Compact

Model Extractor!

RANDOM SPICE!

Statistical Circuit

Simulator!

3D !DD/MC/NEGF! Simulator!!

GARAND!

Structure! translator from! TCAD process!simulator!

MONOLITH!

FLOW CONTROL!Input files generator, job submission, execution monitoring!

DATABASE CONTROL!Data harvesting, annotation, storage!

Page 18: Design/Technology Co-Optimisation (DTCO) in the Presence of

The GSS Tool Suite that enables the Design Technology Co-Optimization flow

8!

MYSTIC!

Statistical Compact

Model Extractor!

RANDOM SPICE!

Statistical Circuit

Simulator!

3D !DD/MC/NEGF! Simulator!!

GARAND!

Structure! translator from! TCAD process!simulator!

MONOLITH!

FLOW CONTROL!Input files generator, job submission, execution monitoring!

DATABASE CONTROL!Data harvesting, annotation, storage!

Page 19: Design/Technology Co-Optimisation (DTCO) in the Presence of

The statistical device simulator GARAND

Page 20: Design/Technology Co-Optimisation (DTCO) in the Presence of

14nm DG FinFET specification

Wfin

tox

Hfin

LG

BURIED OXIDE

SUBSTRATE

SOURCE

GATE

DRAIN

HM

Dimension! Min (nm)! Max (nm)!

Fin Width! 8! 12!Fin Height! 22! 28!

Gate Length! 18! 22!

T=85°C VDD = 0.9V! NMOS! PMOS!

ION (mA/µm )! 0.9! 0.8!IOFF (nA/µm )! 10! 10!DIBL(mV/V) ! 56! 65!SS(mV/Dec) ! 86! 88!

" Double gate FinFETs targeted at 14nm technology node.

" Devices targeted for high performance SRAM application.

" Process variation aware design.

10!

Page 21: Design/Technology Co-Optimisation (DTCO) in the Presence of

The role of predictive MC simulations

0 10 20 30 40 50 60X Position [nm]

0.0

0.5

1.0

1.5

2.0

2.5

Veloc

ity [x

107 cm

s-1 ]

DDMC

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9VG [V]

0.0001

0.001

0.01

0.1

1I D

[mA

/m

]MCDD (calibrated)DD (default)

0.0

0.5

1.0

1.5

2.0

LG = 20nm

" Only EMC simulations can predict performance.

" Quantum corrections are essential.

" DD simulations can be calibrated to EMC.

Quantum effects

are very important 11!

Page 22: Design/Technology Co-Optimisation (DTCO) in the Presence of

Process induced variability

0.0392

0.0394

0.0396

0.03960.0398

0.0398

0.04

0.04

0.04

0.0402

0.0402

0.040

2

Gate length (nm)

Fin

wid

th (n

m)

18 19 20 21 228

8.5

9

9.5

10

10.5

11

11.5

12

IODsat (mA)

" Captured by experiment design.

" Dependence on L, HF, WF, TOX.

12!

Page 23: Design/Technology Co-Optimisation (DTCO) in the Presence of

Statistical Variability Simulations RDD!

GER+FER!

MGG!

15!

Page 24: Design/Technology Co-Optimisation (DTCO) in the Presence of

Nominal Device Statistical Variability!

Correlation between subthreshold figure of merits, such as IOFF and DIBL, can be a good indicator to show whether MGG is an active variability source.

17!

Page 25: Design/Technology Co-Optimisation (DTCO) in the Presence of

Correlation between process and statistical variability

18!

Page 26: Design/Technology Co-Optimisation (DTCO) in the Presence of

Statistical aspects of Reliability

Fresh!

With degradation!

0.1 0.15 0.2 0.25 0.3 0.35 0.4VT (V)

-4

-2

0

2

4

Nor

mal

Qua

ntile

01E115E111E12

Trapping Density (cm-2)

19!

Page 27: Design/Technology Co-Optimisation (DTCO) in the Presence of

Summary!!  Introduction!!  FinFET complexity Motivates DTCO!!  DTCO flow at 14nm FinFETs!

"  Predictive TCAD simulation!"  Statistical CM extraction!"  Statistical Circuit simulation!

!  10nm FinFETs: Si vs. Ge !!  Conclusions!

Page 28: Design/Technology Co-Optimisation (DTCO) in the Presence of

The GSS Tool Suite that enables the Design Technology Co-Optimization flow

8!

MYSTIC!

Statistical Compact

Model Extractor!

RANDOM SPICE!

Statistical Circuit

Simulator!

3D !DD/MC/NEGF! Simulator!!

GARAND!

Structure! translator from! TCAD process!simulator!

MONOLITH!

FLOW CONTROL!Input files generator, job submission, execution monitoring!

DATABASE CONTROL!Data harvesting, annotation, storage!

Page 29: Design/Technology Co-Optimisation (DTCO) in the Presence of

Statistical Compact Modeling Procedure!

Process Variaiton

Aware Device TCAD

Design

Process Variation

Aware Statistical

Device Simulation

Extended Uniform

Device Compact

Modelling

Extended

Statistical Device

Compact Modelling

Unified Statistical Compact Model Libraries

21!

Page 30: Design/Technology Co-Optimisation (DTCO) in the Presence of

The Statistical Compact Model Extractor Mystic

Advanced Data Preprocessing

Multi-Stage Fitting Strategy

Mystic Optimisation Engine

Mystic Device DatabaseDevice Measurement

Advanced Data Preprocessing

Statistical Fitting Strategy

Statistical Device

Measurement

Uniform Compact Model

Averaged Compact Model

Uniform Compact Model

Uniform Compact Model

RandomSpice Model Library

P

P

P

O P OP

PO

Page 31: Design/Technology Co-Optimisation (DTCO) in the Presence of

Extended Uniform Model – Group 1 Parameter!

22!

Page 32: Design/Technology Co-Optimisation (DTCO) in the Presence of

Statistical Compact Modeling!

Strong correlation between statistical compact model parameter and device figure of merit demon-strates that extraction is physics based !

25!

Page 33: Design/Technology Co-Optimisation (DTCO) in the Presence of

Statistical Compact Modeling – Group 2 parameter!

27!

Page 34: Design/Technology Co-Optimisation (DTCO) in the Presence of

Summary!!  Introduction!!  FinFET complexity Motivates DTCO!!  DTCO flow at 14nm FinFETs!

"  Predictive TCAD simulation!"  Statistical CM extraction!"  Statistical Circuit simulation!

!  10nm FinFETs: Si vs. Ge !!  Conclusions!

Page 35: Design/Technology Co-Optimisation (DTCO) in the Presence of

The GSS Tool Suite that enables the Design Technology Co-Optimization flow

8!

MYSTIC!

Statistical Compact

Model Extractor!

RANDOM SPICE!

Statistical Circuit

Simulator!

3D !DD/MC/NEGF! Simulator!!

GARAND!

Structure! translator from! TCAD process!simulator!

MONOLITH!

FLOW CONTROL!Input files generator, job submission, execution monitoring!

DATABASE CONTROL!Data harvesting, annotation, storage!

Page 36: Design/Technology Co-Optimisation (DTCO) in the Presence of

The Statistical Circuit Simulation Engine RandomSpice

Statistical Parameter Generation

Compact Model Library

TemplateCircuit

RandomSpice Engine

Statistical Enhancement

Engine

AnalysisDatabase

SPICE

-+

PerformancePower Yield

Page 37: Design/Technology Co-Optimisation (DTCO) in the Presence of

FinFET based SRAM design

29!

1-1-1 Cell! 2-3-3 Cell!

Page 38: Design/Technology Co-Optimisation (DTCO) in the Presence of

Cell design trade off

Metal Gate Work-Function Engineering!

31!

Page 39: Design/Technology Co-Optimisation (DTCO) in the Presence of

Interplay between CD and statistical variation !

" Slow corner has the best SNM performance.

" CD variation can introduce 10% degradation on standard deviation of SNM.

34!

Page 40: Design/Technology Co-Optimisation (DTCO) in the Presence of

Reliability Aspect of SRAM Performance!

" Under N/PBTI stress condition, SNM can be degraded by more than 25%

" However, write operation can be improved under stress condition

35!

Page 41: Design/Technology Co-Optimisation (DTCO) in the Presence of

Summary!!  Introduction!!  FinFET complexity Motivates DTCO!!  DTCO flow at 14nm FinFETs!!  10nm FinFETs: Si vs. Ge !!  Conclusions!

Page 42: Design/Technology Co-Optimisation (DTCO) in the Presence of

10nm FinFET options: FinFET design

Wfin

tox

Hfin

LG

STI

SUBSTR

ATE

SOURCE

GATE

DRAIN

Page 43: Design/Technology Co-Optimisation (DTCO) in the Presence of

Band structure in UTB devices (in collaboration with A. Asluger & P. Sushko, UCL)

1.2 nm! 2.9 nm! 12.1 nm!

First-Principles Informed Simulations

Page 44: Design/Technology Co-Optimisation (DTCO) in the Presence of

DG quantum corrections Base on 1D Poisson-Schrodinger solver

Page 45: Design/Technology Co-Optimisation (DTCO) in the Presence of

Performance based on MC simulations

Page 46: Design/Technology Co-Optimisation (DTCO) in the Presence of

Carrier velocities

Page 47: Design/Technology Co-Optimisation (DTCO) in the Presence of

Simulation of statistical variability

Page 48: Design/Technology Co-Optimisation (DTCO) in the Presence of

Simulation of statistical variability

Page 49: Design/Technology Co-Optimisation (DTCO) in the Presence of

Nominal compact models

Page 50: Design/Technology Co-Optimisation (DTCO) in the Presence of

0"

0.5"

1"

1.5"

2"

2.5"

3"

3.5"

4"

Intrinsic"Transistors"

Extracted"netlists"

100"M1"track"wire"

load"

500"M1"track"wire"

load"

Normalized

+Delay+

Inverter+

Si"

Ge"

0"

0.5"

1"

1.5"

2"

2.5"

3"

3.5"

4"

4.5"

Intrinsic"Transistors"

Extracted"netlists"

100"M1"track"wire"

load"

500"M1"track"wire"

load"

Normalized

+Delay+

23Input+NOR+

Si"

Ge"

Ge is 0.38% faster

Ge is 2.26% slower

Ge is 2% faster

Ge is 3.5% slower

Impact of Extraction and Wire-load

Extracted netlists generated using the ARM 10nm Predictive Technology Modeling toolset!!!

Page 51: Design/Technology Co-Optimisation (DTCO) in the Presence of

Delay vs. Supply Voltage

0.8  

0.9  

1  

1.1  

1.2  

1.3  

1.4  

1.5  

1.6  

1.7  

1.8  

0.5   0.55   0.6   0.65   0.7   0.75   0.8   0.85   0.9  

Normalized

 Delay  

Supply  Voltage  (V)  

Si    Ge  

Page 52: Design/Technology Co-Optimisation (DTCO) in the Presence of

Conclusions

!  FinFET complexity Motivates Design/Technology Co-Development.!

–  22nm Intel FinFET example ! !! !! We have studied in detail a full DTCO flow for 14nm

FinFETs, showing how GSS simulation platform can help designers from process to devices up to circuit level.!

!  We have show an example of applicability of GSS platform for evaluating different option for future FinFETs technology generations. !

!

Page 53: Design/Technology Co-Optimisation (DTCO) in the Presence of

Thanks for your attention!

You will find this presentation and additional material on our webpage

www.goldstandardsimulations.com

[email protected][email protected]!

!