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eBus project Lasse Tiikkaja, Veolia Transport Finland Oy (Transdev),

eBus project - Tekes · Prototype of Finnish ebus(eMUULI) test in 5/2014 ... in Espoo line 11/13 that will simulate the possible new traffic after the new metro line and train line

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Page 1: eBus project - Tekes · Prototype of Finnish ebus(eMUULI) test in 5/2014 ... in Espoo line 11/13 that will simulate the possible new traffic after the new metro line and train line

eBus project

Lasse Tiikkaja, Veolia Transport Finland Oy (Transdev),

Page 2: eBus project - Tekes · Prototype of Finnish ebus(eMUULI) test in 5/2014 ... in Espoo line 11/13 that will simulate the possible new traffic after the new metro line and train line

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Veolia Transport Finland has a strong vision towards e-mobility and zero emissions

Veolia Transport Finland has been actively testing technical innovations together with national research institute VTT and now it was time to go for e-mobility

Veolia Transdev Finland:

Turnover 74M€ Staff 800 people 350 buses Mainly operating in

Capital Area (Helsinki) Strong history in

R&D and PPP projects

Picture: Aleshina Ekaterina and Kamyshev Vitaly (Biway)

Page 3: eBus project - Tekes · Prototype of Finnish ebus(eMUULI) test in 5/2014 ... in Espoo line 11/13 that will simulate the possible new traffic after the new metro line and train line

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Veolia Transport Finland eBUS project targets in brief from 2011 to 2016

Field and laboratory testing and demonstration platform for up to 6 BEV buses in real traffic at Nordic climate Battery life time estimations

Charging effects to the batteries

Operational reliability

Energy management – Power demand

Ultra-fast and fast charging comparisons

Cold climate effect&demand to battery pack

Designing of micro smart grid to the depot to control energy demand and usage of e-bus chargers – energy cost variation

New traffic planning methodologies to optimize the use of EV buses together with local PTA (HSL) and Aalto university

Pic: Qualcomm

Page 4: eBus project - Tekes · Prototype of Finnish ebus(eMUULI) test in 5/2014 ... in Espoo line 11/13 that will simulate the possible new traffic after the new metro line and train line

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(big electric company)

(Technical Research Center)

Picture: Nils-Olof Nylund ,VTT

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eBUS stakeholders and Steering Committee

Ministry of Transport and Communication

Ministry of Economics and Employment

Espoo city (capital regional city)

HSL (Helsinki Region Transport Authority)

VTT (Technical Research Centre of Finland)

TraFi (Traffic Safety Administration)

TEKES (the Finnish Funding Agency for Technology and Innovation)

Veolia Transport Finland

Vacon

Universities (Aalto University and Metropolia Polytechnics)

Fortum – utility company

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eBUS project fleet

Project funding is granted for 4-6 EV buses from 2011-2016

Selected partners today: Caetano 2500 EL delivered on 9/2012 but again back in the

factory for upgrade and repairs

Ebusco delivered on 12/2013

BYD delivered 6/2014

VDL delivered 6/2014

Others tested: PVI Oreos 2X for one week 2012

Siemens-Rampini in summer 2013 for 4 weeks

Prototype of Finnish ebus (eMUULI) test in 5/2014

To be ordered (not confirmed) 1-2 opportunity charging (250kW) ebuses

with LTO batteries

Pictures: Alex Hallberg, Pekka Paloranta

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Test platform in capital area (Espoo) – securing the future

This the road map for the 2014 onwards for the eBUS project. One of the big goals is to test now e-buses in Espoo line 11/13 that will simulate the possible new traffic after the new metro line and train line is opened. This project connects all the stakeholders of the future to launch e-mobility in Greater Helsinki region (where Espoo belongs)

Page 8: eBus project - Tekes · Prototype of Finnish ebus(eMUULI) test in 5/2014 ... in Espoo line 11/13 that will simulate the possible new traffic after the new metro line and train line

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Test line 11 (simulating the metro/train feeder traffic)

All electric buses will run in the city of Espoo on Line 11. This relatively short line mimics future feeder-type bus service that could be provided by battery electric buses

Line 11 has 24 bus stops in 9,1km or 26 bus stops in 10,1km depending on the direction

First bus starts at 5:42 and last departure is 23:47.Travel time is about 25 minutes, so the commercial speed is around 20-25km/h depending on traffic

Fleet mileage per day (due to internal planning): - BYD ~180km, VDL ~105km, Ebusco ~160km, Caetano ~120km

Page 9: eBus project - Tekes · Prototype of Finnish ebus(eMUULI) test in 5/2014 ... in Espoo line 11/13 that will simulate the possible new traffic after the new metro line and train line

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Driven mileage per bus

Ebusco 1.0 22.000 km since December 2013

Caetano 11.000 km since September 2012

BYD 13.000 km since summer 2014

VDL 4.000 km since summer 2014

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The role of VTT (Finnish National Research Institute) in eBUS project

Project coordination and supporting function:

Data capturing and analysis: EV field test busses will be equipped with data logging and measurement devices that collects the data e.g.− operational profiles and working conditions of batteries, engine, heating

components and auxiliary components in the EV bus

− Effect of driving style in to the energy consumption

Data base for evaluating different components inside EV bus and supports product development (as well as a test mule)

Emission calculations

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Open items: the charging options…

…from opportunity charging: (no flexibility) inductive, pantograph or cable or long autonomy with flexibility

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Charging consepts for electric buses

Data capture from Veikko Karvonen, VTT

Chargingconcept

Infrastructure costs

Vehicle costs

Operation costs Concept feasibility

1. Overnight charging in the depot

Low, Chargers only in the depot

High, Expensive

battery

High, low battery lifetime, high

energy consumption

Possible in demonstrational

phase

2. Overnightcharging +

fast charging

during the day

Moderate,Chargers both in the depot

and terminalsAdditional costs for

parking while charging?

Moderate, slightlysmaller

batteries

Moderate–high, slightly longer

battery lifetime, additional costs if extra buses and drivers needed

Possible indemonstrational

phase, parking space in bus terminals limits

in wider scale use

3. Opportunity charging

(automatic high-powercharging)

High, expensivecharging

systems in terminals

Moderate,small

battery, expensive technologydepending on system

Low, no changes into normal bus

operations

Feasible only as a large system where there are enough vehicles to take

advantage of the investment

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Opportunity charging graph

Data capture from Veikko Karvonen, VTT

• Charging in bus terminals and some times during the line

• Battery is always used in the middle area of state of charge

• Extended battery lifetime

• Extra capacity always available in case that one

charging would fail

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Battery price estimations is another key issue

The price of the batteries have been one obstacle but it seems that the price has gone down now to even as low as 300€/kWh (OEM price) – TODAY IT SEEMS THAT LTO BATTERIES ARE THE SAFEST CHOICE FOR E-BUSES WITH MORE THAN 8000 CYCLES AND RESISTANCE TO -40 TO +50 DEGREES!

50% price drop already in less than 3 years

Veolia Transport Finland

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Performance of

LTO battery

Cycle life analysis —the structure of nano materials

R&D—LTO

The space between layers of LTO changed much less during charge/discharge, so it has better cycle life performance

graphite

Performance of

graphite Li battery

Excellent safety performance; not easy to explode

Fast charging: 6 min

Long cycle life(over 25,000 times)

Wider operating temperature range

(-40℃-60℃)

Excellent consistency

Five advantages

of LTO batteries

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…but also battery lifetime expectations has an effect on cost and reliability!

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Source: Nils-Olof Nylund, VTT

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Courtesy of VTT Kimmo Erkkilä and Nils-Olof Nylund

Test mule energy consumption

Page 19: eBus project - Tekes · Prototype of Finnish ebus(eMUULI) test in 5/2014 ... in Espoo line 11/13 that will simulate the possible new traffic after the new metro line and train line

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Courtesy of VTT Kimmo Erkkilä and Nils-Olof Nylund

Test mule energy consumption

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eBUS today and open issues Risks in general:

- Chinese suppliers does not understand Europeandemand for maintenance&spare parts!

- Lot of activity but no standards

- Bad design – insulation in cold

- HVAC energy consumption – webasto must?

- Battery technology LTO or LFP Thermal management and BMS

- Local education and knowledge of e-buses

- Operational issues: All sort of problems in the beginning (2012) but now all

project members have learnt to deal with the cold

Driver education crucial – driver effect can be 35% on range

During January 2014 in -20°C Ebusco was more reliable than diesel buses

Also Caetano has been performing well during winter 2013-2014

- Accidents (specially for battery location) will be an issue

- TCO model – is it solid or too many “IF” factors calculations indicate that e-buses pay pack time is less than 10y without

subsidy depending on infrastructure investments

Energy cost is ¼ of the diesel bus energy cost

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THE END

Contact information to eBUS projects related issues:

Lasse Tiikkaja

eBus project manager/workshop manager

Veolia Transport Finland Oy

[email protected]

Tel: +358 44 796 1844