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Plant Design
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ComponentA B C D
27.315 2.38E-02 1.71E-05 ### 239.65 405.6 23362 -45900
31.150 ### 2.68E-05 ### 63.25 126.2 5581 0
27.143 9.27E-03 ### 7.65E-09 20.35 33.2 904 0
Cp ConstantTb (K) Tc (K) DHvap
(kJ/kmol)DHf
(kJ/kmol)
NH3
N2
H2
B.2.1 Energy Balance around Mixer, M-1
Operating condition :
Stream Phase
1 25.00 298.15 60.00 Vapor2 25.00 298.15 60.00 Vapor3 -22.81 250.34 59.97 Vapor
18 -41.86 231.30 59.97 Vapor
Assumption :1. Adiabatic compressing (no heat loss in process of compressing)2. Reference temperature : 25 °C 3. Energy consume calculated as follow :
Q =
=
where Q = Heat duty
where
Component
1 380.1200 0.0000 0 0.0000
2 1140.3000 0.0000 0 0.0000
18 46.0400 -2313.3687 -45900 -2219743.4957
849.6100 -1954.0110 0 -1660147.3229
2572.0000 -1923.3943 0 -4946970.2288
Total -8826861.0474
Temperature (°C)
Temperature (K)
Pressure (atm)
Qoutlet stream - Qinlet stream
ΣΔHk(out) - ΣΔHk(in)
ΣΔHk(out) = Σnk(out)Hf,k(out) + Σnk(out) ∫Cp,kdT
ΣΔHk(in) = Σnk(in)Hf,k(in) + Σnk(in) ∫Cp,kdT
nk = flowrate of component k
Hf,k = heat of formation for component k at Treference
Stream (inlet)
Flowrate (kmole/hr)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
DHV (kJ/hr)
N2
H2
NH3
N2
H2
M-1123 4
Stream 1
Stream 2
Stream 3
Stream 18
M-1
Component
3 46.0400 -1668.1522 -45900 -2190037.7270
1230.5000 -1396.4576 0 -1718341.0159
3712.4000 -1377.1397 0 -5112493.2706
Total -9020872.0135
Heat duty (kJ/hr) = -194010.97 kJ/hr
Stream (outlet)
Flowrate (kmole/hr)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
DHV (kJ/hr)
NH3
N2
H2
A B C D T (K)
31.150 -1.356E-02 2.679E-05 -1.168E-08 298.1500
27.143 9.27E-03 -1.38E-05 7.65E-09 298.1500
27.315 2.38E-02 1.71E-05 -1.18E-08 231.2950
31.150 -1.36E-02 2.68E-05 -1.17E-08 231.2950
27.143 9.27E-03 -1.38E-05 7.65E-09 231.2950
A B C D T (K)
27.315 2.38E-02 1.71E-05 -1.18E-08 250.3400
31.150 -1.36E-02 2.68E-05 -1.17E-08 250.3400
27.143 9.27E-03 -1.38E-05 7.65E-09 250.3400
298.15
298.15
298.15
298.15
298.15
To (K)
298.15
298.15
298.15
To (K)
B.2.2 Balance around Compressor, C-2
Operating condition :
Stream Phase
3 -22.81 250.34 59.97 Vapor4 108.15 381.30 172.74 Vapor
Assumption :1. Adiabatic compressing (no heat loss in process of compressing)2. Reference temperature : 25 °C 3. Energy consume calculated as follow :
Q =
=
where Q = Heat duty
where
Component
3 46.0400 -1668.1522 -45900 -2190037.7270
1230.5000 -1396.4576 0 -1718341.0159
3712.4000 -1377.1397 0 -5112493.2706
Total -9020872.0135
Component
4 46.0400 3069.8481 -45900 -1971900.1954
1230.5000 2426.8046 0 2986183.0846
3712.4000 2411.0888 0 8950925.9232
Total 9965208.8123
Heat duty (kJ/hr) = 18986080.83 kJ/hr
Temperature (°C)
Temperature (K)
Pressure (atm)
Qoutlet stream - Qinlet stream
ΣΔHk(out) - ΣΔHk(in)
ΣΔHk(out) = Σnk(out)Hf,k(out) + Σnk(out) ∫Cp,kdT
ΣΔHk(in) = Σnk(in)Hf,k(in) + Σnk(in) ∫Cp,kdT
nk = flowrate of component k
Hf,k = heat of formation for component k at Treference
Stream (inlet)
Flowrate (kmole/hr)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
DHV (kJ/hr)
NH3
N2
H2
Stream (outlet)
Flowrate (kmole/hr)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
DHV (kJ/hr)
NH3
N2
H2
E-11 2
Stream 3 Stream 4
C-2
A B C D T (K)
27.315 2.38E-02 1.71E-05 -1.18E-08 250.3400
31.150 -1.36E-02 2.68E-05 -1.17E-08 250.3400
27.143 9.27E-03 -1.38E-05 7.65E-09 250.3400
A B C D T (K)
27.315 2.38E-02 1.71E-05 -1.18E-08 381.3000
31.150 -1.36E-02 2.68E-05 -1.17E-08 381.3000
27.143 9.27E-03 -1.38E-05 7.65E-09 381.3000
298.15
298.15
298.15
298.15
298.15
298.15
To (K)
To (K)
E-13-02
Operating condition :
Stream Phase
F 960.00 1233.15 44.00 VaporE 380.00 653.15 44.00 Vapor
Assumption :1. Reference temperature : 25 °C 2. Energy consume calculated as follow :
Q =
=
where Q = Heat duty
where
Component
E-13-20 CH4 442.5204 -45900
all vapor 3057.8185 29197.5995 0
7083.5874 27917.5582 0
H20 32436.2726 35957.0056 -242000CO 2361.1958 29523.0589 -110620
CO2 427.64331048 46440.8344 -393770
O2 0 30899.5404 0
Total
Temperature (°C)
Temperature (K) Pressure (atm)
Qoutlet stream - Qinlet stream
ΣΔHk(out) - ΣΔHk(in)
ΣΔHk(out) = Σnk(out)Hf,k(out) + Σnk(out) ∫Cp,kdT
ΣΔHk(in) = Σnk(in)Hf,k(in) + Σnk(in) ∫Cp,kdT
nk = flowrate of component k
Hf,k = heat of formation for component k at Treference
Stream (inlet)
Flowrate (kmole/hr)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
N2
H2
X-1
12
Stream 4 Stream 5
X-3
Component
E-13-20 CH4 442.5204 16149.5545 -45900all vapor N2 3057.8185 10511.7756 0
H2 7083.5874 10374.4796 0H20 32436.2726305561 12501.6925 -242000CO 2361.1958035839 10579.2619 -110620
CO2 427.64331048 15465.6845 -393770O2 0 10980.8273 0
Total
Heat Duty = -993038540.3651 kJ/hr
Stream (outlet)
Flowrate (kmole/hr)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
A B C
-20311686.4133 19.251 5.21E-02 1.20E-05
89280959.4453 31.150 -1.36E-02 2.68E-05
197756463.6329 27.143 9.27E-03 -1.38E-05
-6683266741.1123 32.243 1.92E-03 1.06E-05
-191485757.1109 30.869 -0.01285 2.7892E-05
-148532994.2070 19.795 0.073436 -5.602E-05
0.0000 28.106 -3.68E-06 1.7459E-05
-6756559755.7652
= heat of formation for component k at Treference
DHV (kJ/hr)
Stream 5
A B C-13165179.0830 19.251 5.21E-02 1.20E-05
32143101.7277 31.150 -1.36E-02 2.68E-05
73488532.8203 27.143 9.27E-03 -1.38E-05
-7444069670.6570 32.243 0.001924 1.06E-05-236215771.0849 30.869 -0.01285 2.79E-05-161779309.8534 19.795 0.073436 -5.6E-05
0.0000 28.106 -3.68E-06 1.75E-05-7749598296.1302
DHV (kJ/hr)
D T (K)
-1.13E-08 1233.1500 298.15-1.17E-08 1233.1500 298.15
7.65E-09 1233.1500 298.15
-3.60E-09 1233.1500 298.15-1.272E-08 1233.1500 298.15
1.7153E-08 1233.1500 298.15
-1.065E-08 1233.1500 298.15
To (K)
D T (K)
-1.13E-08 653.1500 298.15-1.17E-08 653.1500 298.157.65E-09 653.1500 298.15-3.6E-09 653.1500 298.15
-1.27E-08 653.1500 298.151.72E-08 653.1500 298.15-1.07E-08 653.1500 298.15
To (K)
B.2.4 Balance around Reactor, R-4
Operating condition :
Stream Phase
5 380.00 653.15 44.00 Vapor6 430.00 703.15 44.00 Vapor
Note that the heat of reaction is automatically incuded in calculating the stream enthalpyAssumption :
2. Energy consume calculated as follow :
Q =
=
where Q = Heat duty
where
Component
E-13-20 CH4 442.5204 16149.5545 0
all vapor 3057.8185 10511.7756 0
7083.5874 0
H20 32436.2726 12501.6925 -242000CO 2361.1958 10579.2619 -110620
CO2 427.64331048 15465.6845 -393770
O2 0 10980.8273 0
Total
Component
R-14-01 CH4 44.2520 12043.4070 0
all vapor 3057.8185 11847.9631 0
Temperature (°C)
Temperature (K) Pressure (atm)
Qoutlet stream - Qinlet stream
ΣΔHk(out) - ΣΔHk(in)
ΣΔHk(out) = Σnk(out)Hf,k(out) + Σnk(out) ∫Cp,kdT
ΣΔHk(in) = Σnk(in)Hf,k(in) + Σnk(in) ∫Cp,kdT
nk = flowrate of component k
Hf,k = heat of formation for component k at Treference
Stream (inlet)
Flowrate (kmole/hr)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
N2
H2
Stream (Outlet)
Flowrate (kmole/hr)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
N2
R-11 2
Stream 5 Stream 6
R-4
8736.4245 14365.7384 0
H20 30783.4356 12130.0295 -242000CO 708.3587 17924.5785 -110620
CO2 2080.480372989 12621.3452 -393770O2 0 0.0000 0
Total
Heat Duty = 30220861.6159 kJ/hr
H2
Note that the heat of reaction is automatically incuded in calculating the stream enthalpy
A B C
7146507.3303 19.251 5.21E-02 1.20E-05
32143101.7277 31.150 -1.36E-02 2.68E-05
0.0000 27.143 9.27E-03 -1.38E-05
-7444069670.6570 32.243 1.92E-03 1.06E-05
-236215771.0849 30.869 -0.01285 2.7892E-05
-161779309.8534 19.795 0.073436 -5.602E-05
0.0000 28.106 -3.68E-06 1.7459E-05
-7802775142.5372
A B C19.251 5.21E-02 1.20E-05
532945.3297 31.150 -1.36E-02 2.68E-05
36228920.5205 27.143 9.27E-03 -1.38E-05
= heat of formation for component k at Treference
DHV (kJ/hr)
DHV (kJ/hr)
125505188.2085 32.243 1.92E-03 1.06E-05
-7076187427.3938 30.869 -0.01285 2.7892E-05
-65661612.0481 19.795 0.073436 -5.602E-05
-792972295.5381 28.106 -3.68E-06 1.7459E-05
0.0000-7772554280.9214
D T (K)
-1.13E-08 653.1500 298.15-1.17E-08 653.1500 298.15
7.65E-09 653.1500 298.15
-3.60E-09 653.1500 298.15-1.272E-08 653.1500 298.15
1.7153E-08 653.1500 298.15
-1.065E-08 653.1500 298.15
D T (K)
-1.13E-08 703.1500 298.15-1.17E-08 703.1500 298.157.65E-09 703.1500 298.15
To (K)
To (K)
-3.60E-09 703.1500 298.15-1.272E-08 703.1500 298.151.7153E-08 703.1500 298.15-1.065E-08 703.1500 298.15
B.2.5 Balance around Expander, E-5
Operating condition :
Stream Phase
Input 430.00 703.15 44.00 VaporOutput 215.00 488.15 44.00 Vapor
Assumption :1. Adiabatic expending (no heat loss in process of expanding)2. Reference temperature : 25 °C 3. Energy consume calculated as follow :
Q =
=
where Q = Heat duty
where
Component
R-14-01 CH4 44.2520 18978.2663 0
all vapor 3057.8185 12043.4070 0
8736.4245 11847.9631 0
H20 30783.4356 14365.7384 -242000CO 708.3587 12130.0295 -110620
CO2 2080.4803729887 17924.5785 -393770
O2 0 12621.3452 0
Total
Component
R-14-01 CH4 44.2520 7771.5860 0
Temperature (°C)
Temperature (K) Pressure (atm)
Qoutlet stream - Qinlet stream
ΣΔHk(out) - ΣΔHk(in)
ΣΔHk(out) = Σnk(out)Hf,k(out) + Σnk(out) ∫Cp,kdT
ΣΔHk(in) = Σnk(in)Hf,k(in) + Σnk(in) ∫Cp,kdT
nk = flowrate of component k
Hf,k = heat of formation for component k at Treference
Stream (Inlet)
Flowrate (kmole/hr)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
N2
H2
Stream (Outlet)
Flowrate (kmole/hr)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
E-1
12
Input Output
E-14-01
all vapor 3057.8185 5564.9317 0
8736.4245 5530.1093 0
H20 30783.4356 6541.9409 -242000CO 708.3587 5584.8619 -110620
CO2 2080.4803729887 7779.0204 -393770O2 0 5732.4316 0
Total
Heat Duty = -342088698.6135 kJ/hr
N2
H2
A B C
839827.0035 19.251 5.21E-02 1.20E-05
36826552.5660 31.150 -1.36E-02 2.68E-05
103508834.5676 27.143 9.27E-03 -1.38E-05
-7007364626.1915 32.243 1.92E-03 1.06E-05
-69766231.5459 30.869 -0.01285 2.7892E-05
-781939022.6231 19.795 0.073436 -5.602E-05
0.0000 28.106 -3.68E-06 1.7459E-05
-7717894666.2235
A B C343908.5339 19.251 5.21E-02 1.20E-05
= heat of formation for component k at Treference
DHV (kJ/hr)
DHV (kJ/hr)
17016551.0839 31.150 -1.36E-02 2.68E-05
48313382.3524 27.143 9.27E-03 -1.38E-05
-7248207991.4365 32.243 1.92E-03 1.06E-05
-74402558.2032 30.869 -0.01285 2.7892E-05
-803046657.1676 19.795 0.073436 -5.602E-05
0.0000 28.106 -3.68E-06 1.7459E-05
-8059983364.8370
D T (K)
-1.13E-08 703.1500 298.15-1.17E-08 703.1500 298.15
7.65E-09 703.1500 298.15
-3.60E-09 703.1500 298.15-1.272E-08 703.1500 298.15
1.7153E-08 703.1500 298.15
-1.065E-08 703.1500 298.15
D T (K)
-1.13E-08 488.1500 298.15
To (K)
To (K)
-1.17E-08 488.1500 298.15
7.65E-09 488.1500 298.15
-3.60E-09 488.1500 298.15-1.272E-08 488.1500 298.151.7153E-08 488.1500 298.15-1.065E-08 488.1500 298.15
Operating condition :
Stream Phase
Input 215.00 488.15 44.00 VaporOutput 230.00 503.15 44.00 Vapor
Assumption :1. Reference temperature : 25 °C 2. Estimated η = 0.383. Energy consume calculated as follow :
Q =
=
where Q = Heat duty
where
Component
R-14-01 CH4 44.2520 7771.5860 0
all vapor 3057.8185 5564.9317 0
8736.4245 5530.1093 0
H20 30783.4356 6541.9409 -242000CO 708.3587 5584.8619 -110620
CO2 2080.480372989 7779.0204 -393770
O2 0 5732.4316 0
Total
Temperature (°C)
Temperature (K) Pressure (atm)
Qoutlet stream - Qinlet stream
ΣΔHk(out) - ΣΔHk(in)
ΣΔHk(out) = Σnk(out)Hf,k(out) + Σnk(out) ∫Cp,kdT
ΣΔHk(in) = Σnk(in)Hf,k(in) + Σnk(in) ∫Cp,kdT
nk = flowrate of component k
Hf,k = heat of formation for component k at Treference
4. For component Hydrogen (H2) and Nitrogen (N2), heat of vaporization
at operating temperature is assumed 0 kJ/hr because Toperating > Tc
Stream (Inlet)
Flowrate (kmole/hr)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
N2
H2
Input Output
X-6
Component
R-14-01 CH4 44.2520 8471.3421 0
all vapor 3057.8185 6008.7578 0
9373.9473 5969.3061 0
H20 30145.9127 7072.2178 -242000CO 70.8359 6031.9129 -110620
CO2 2718.003239956 8446.8093 -393770O2 0 6198.8796 0
Total
Heat Duty = -2142791.3419 kJ/hr
Stream (Ounlet)
Flowrate (kmole/hr)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
N2
H2
A B C D
343908.5339 19.251 5.21E-02 1.20E-05 -1.13E-08
17016551.0839 31.150 -1.36E-02 2.68E-05 -1.17E-08
48313382.3524 27.143 9.27E-03 -1.38E-05 7.65E-09
-7248207991.4365 32.243 1.92E-03 1.06E-05 -3.60E-09
-74402558.2032 30.869 -0.01285 2.7892E-05 -1.272E-08
-803046657.1676 19.795 0.073436 -5.602E-05 1.7153E-08
0.0000 28.106 -3.68E-06 1.7459E-05 -1.065E-08
-8059983364.8370
= heat of formation for component k at Treference
) and Nitrogen (N2), heat of vaporization
DHV (kJ/hr)
A B C D
374874.1722 19.251 5.21E-02 1.20E-05 -1.13E-08
18373690.8234 31.150 -1.36E-02 2.68E-05 -1.17E-08
55955960.9754 27.143 9.27E-03 -1.38E-05 7.65E-09
-7082112412.7591 32.243 1.92E-03 1.06E-05 -3.60E-09
-7408588.5694 30.869 -0.01285 2.7892E-05 -1.272E-08
-1047309680.8214 19.795 0.073436 -5.602E-05 1.7153E-08
0.0000 28.106 -3.68E-06 1.7459E-05 -1.065E-08
-8062126156.1789
44.25204 CH430145.91 H2O70.83587 CO9373.947 H2 2718.003 CO2
0 O2
3057.818 N2
DHV (kJ/hr)
T (K)
488.1500 298.15
488.1500 298.15
488.1500 298.15
488.1500 298.15488.1500 298.15
488.1500 298.15
488.1500 298.15
To (K)
T (K)
503.1500 298.15
503.1500 298.15
503.1500 298.15
503.1500 298.15503.1500 298.15503.1500 298.15503.1500 298.15
To (K)
B.2.9 Balance around Expander, E-9
Operating condition :
Stream Phase
11 230.00 503.15 44.00 Vapor12 99.00 372.15 44.00 Mixture
Assumption :1. Adiabatic expending (no heat loss in process of expanding)2. Reference temperature : 25 °C 3. Estimated η = 0.384. Energy consume calculated as follow :
Q =
=
where Q = Heat duty
where
Component Flowrate (kmole/hr)
R-14-01 CH4 44.2520 8471.3421 0
all vapor 3057.8185 6008.7578 0
9373.9473 5969.3061 0
H20 30145.9127 7072.2178 -242000
CO 70.8359 6031.9129 -110620
CO2 2718.00323995638 8446.8093 -393770
O2 0 6198.8796 0Total
ComponentFlowrate (kmole/hr)
Temperature (°C)
Temperature (K) Pressure (atm)
Qoutlet stream - Qinlet stream
ΣΔHk(out) - ΣΔHk(in)
ΣΔHk(out) = Σnk(out)Hf,k(out) + Σnk(out) ∫Cp,kdT
ΣΔHk(in) = Σnk(in)Hf,k(in) + Σnk(in) ∫Cp,kdT
nk = flowrate of component k
Hf,k = heat of formation for component k at Treference
5. For component Hydrogen (H2) and Nitrogen (N2), heat of vaporization
at operating temperature is assumed 0 kJ/hr because Toperating > Tc
Stream (Ounlet)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
N2
H2
Stream (outlet)
òCpdT (kJ/kmole)
E-1
12
Stream 11 Stream 12
E-9
ComponentLiquid Vapor
4. Energy consume calculated as follow :CH4 0.0000 44.2520 8471.3421
0.0000 3057.8185 6008.7578
0.0000 9373.9473 5969.3061
H20 29542.9944470581 602.918254 7072.2178CO 0 70.83587411 6031.9129
CO2 0 2080.480373 8446.8093
O2 0 0 6198.8796
Component
CH4 8185 -11231.6471 0
5581 -10314.9061 0
904 -3134.9945 0
H20 40683 40739.3272 -8.14E+09CO 6046 -10857.9594 0
CO2 17166 -14316.8804 0O2 6824 -10834.4473 0
Total -8.14E+09
Heat Duty= -926912639.4517
Stream (outlet)
òCpdT (kJ/kmole)
N2
H2
DHvap(Tb) (kJ/kmole)
DHvap(T) (kJ/kmole)
DHL (kJ/hr)
N2
H2
A B C D
374874.1722 19.251 5.21E-02 1.20E-05 -1.13E-08
18373690.8234 31.150 -1.36E-02 2.68E-05 -1.17E-08
55955960.9754 27.143 9.27E-03 -1.38E-05 7.65E-09
-7082112412.7591 32.243 1.92E-03 1.06E-05 -3.60E-09
-7408588.5694 30.869 -0.01285 2.7892E-05 -1.272E-08
-1047309680.8214 19.795 0.073436 -5.602E-05 1.7153E-08
0.0000 28.106 -3.68E-06 1.7459E-05 -1.065E-08
-8062126156.1789
= heat of formation for component k at Treference
) and Nitrogen (N2), heat of vaporization
DHV (kJ/hr)
DHf (kJ/kmole)
A B C D
0 19.251 5.21E-02 1.20E-05 -1.13E-08
0 31.150 -1.36E-02 2.68E-05 -1.17E-08
0 27.143 9.27E-03 -1.38E-05 7.65E-09
-242000 32.243 1.92E-03 1.06E-05 -3.60E-09
-110620 30.869 -0.01285 2.7892E-05 -1.272E-08
-393770 19.795 0.073436 -5.602E-05 1.7153E-08
0 28.106 -3.68E-06 1.7459E-05 -1.065E-08
flowrate
T (K) liquid
31371605.771484 111.65 190.6 372.1500 0.0000
18373690.823439 77.35 126.2 372.1500 0.0000
55955960.975368 20.35 33.2 372.1500 0.0000
-141642248.25518 373.15 647.3 372.1500 29542.9944-7408588.569384 81.65 132.9 372.1500 0
-801657335.56119 194.65 304.2 372.1500 00 90.15 154.6 372.1500 0
-845006914.81546
DHf (kJ/kmole)
DHV (kJ/hr)Tb (K) Tc (K)
T (K)
503.1500 298.15
503.1500 298.15
503.1500 298.15
503.1500 298.15
503.1500 298.15
503.1500 298.15
503.1500 298.15
To (K)
T (K)
503.1500 298.15
503.1500 298.15
503.1500 298.15
503.1500 298.15503.1500 298.15
503.1500 298.15
503.1500 298.15
flowrate
vapor
3703.263 8471.342 0
3057.818 6008.758 0
9373.947 5969.306 0
602.9183 7072.218 -24200070.83587 6031.913 -1106202080.48 8446.809 -393770
0 6198.88 0
To (K)
∫Cp ΔHf
B.2.8 Balance around Exchanger, X-8
Operating condition :
Stream Phase
9 99.0000 372.1500 44.0000 Mixture11 99.0000 372.1500 44.0000 Mixture
Assumption :1. Reference temperature : 25 °C 2. Estimated η = 0.383. Energy consume calculated as follow :
Q =
=
where Q = Heat duty
where
ComponentFlowrate (kmole/hr)
Liquid Vapor
0 CH4 0.0000 44.2520 2.79E+03
0.0000 3057.8185 2.16E+03
0.0000 9373.9473 2.14E+03
H20 29542.99445 602.918254 2.51E+03CO 0 70.83587411 2.16E+03
CO2 0 2080.480373 2.87E+03
O2 0 0 2.20E+03
Temperature (°C)
Temperature (K)
Pressure (atm)
Qoutlet stream - Qinlet stream
ΣΔHk(out) - ΣΔHk(in)
ΣΔHk(out) = Σnk(out)Hf,k(out) + Σnk(out) ∫Cp,kdT
ΣΔHk(in) = Σnk(in)Hf,k(in) + Σnk(in) ∫Cp,kdT
nk = flowrate of component k
Hf,k = heat of formation for component k at Treference
4. For component Hydrogen (H2) and Nitrogen (N2), heat of vaporization
at operating temperature is assumed 0 kJ/hr because Toperating > Tc
Stream (inlet)
òCpdT (kJ/kmole)
N2
H2
12
X-1
Stream 9 Stream 11
X-8
Component
CH4 8185 -11231.6471 0
5581 -10314.9061 0
904 -3134.9945 0
H20 40683 40739.3272 -8278764856CO 6046 -10857.9594 0
CO2 17166 -14316.8804 0O2 6824 -10834.4473 0
Total -8278764856
ComponentFlowrate (kmole/hr)
Liquid Vapor0 CH4 0.0000 44.2520 8471.3421405
0.0000 3057.8185 6008.757846
0.0000 9373.9473 5969.3060932
H20 29542.99445 602.918254 7072.2178166CO 0 70.83587411 6031.9129223
CO2 0 2080.480373 8446.8092748O2 0 0 6198.879581
Component
CH4 8185 -11231.6471 0
5581 -10314.9061 0
904 -3134.9945 0
H20 40683 40739.3272 -8144031881CO 6046 -10857.9594 0
CO2 17166 -14316.8804 0O2 6824 -10834.4473 0
Total -8144031881
Heat Duty = 197236945
DHvap(Tb) (kJ/kmole)
DHvap(T) (kJ/kmole)
DHL (kJ/hr)
N2
H2
Stream (outlet)
òCpdT (kJ/kmole)
N2
H2
DHvap(Tb) (kJ/kmole)
DHvap(T) (kJ/kmole)
DHL (kJ/hr)
N2
H2
A B C D
0 19.251 5.21E-02 1.20E-05 -1.13E-08
0 31.150 -1.36E-02 2.68E-05 -1.17E-08
0 27.143 9.27E-03 -1.38E-05 7.65E-09
-242000 32.243 1.92E-03 1.06E-05 -3.60E-09
-110620 30.869 -0.01285 2.7892E-05 -1.272E-08
-393770 19.795 0.073436 -5.602E-05 1.7153E-08
0 28.106 -3.68E-06 1.7459E-05 -1.065E-08
= heat of formation for component k at Treference
) and Nitrogen (N2), heat of vaporization
DHf (kJ/kmole)
Stream 11
T (K)
123258.299362448 111.65 190.6 372.1500
6603199.80444289 77.35 126.2 372.1500
20106617.9001382 20.35 33.2 372.1500
-144391900.81765 373.15 647.3 372.1500-7682679.8816589 81.65 132.9 372.1500-813266111.17825 194.65 304.2 372.1500
0 90.15 154.6 372.1500-938507615.87362
A B C0 19.251 5.21E-02 1.20E-05
0 31.150 -1.36E-02 2.68E-05
0 27.143 9.27E-03 -1.38E-05
-242000 32.243 1.92E-03 1.06E-05
-110620 30.869 -0.01285 2.7892E-05
-393770 19.795 0.073436 -5.602E-05
0 28.106 -3.68E-06 1.7459E-05
T (K)
374874.172238171 111.65 190.6 372.1500
18373690.8234388 77.35 126.2 372.1500
55955960.9753684 20.35 33.2 372.1500
-141642248.25518 373.15 647.3 372.1500-7408588.569384 81.65 132.9 372.1500-801657335.56119 194.65 304.2 372.1500
0 90.15 154.6 372.1500-876003646.41471
DHV (kJ/hr)Tb (K) Tc (K)
DHf (kJ/kmole)
DHV (kJ/hr)Tb (K) Tc (K)
T (K)
372.1500 298.15
372.1500 298.15
372.1500 298.15
372.1500 298.15372.1500 298.15
372.1500 298.15
372.1500 298.15
To (K)
flowrate
liquid vapor
0.0000 44.2520 2785.37 0
0.0000 3057.818 2159.448 0
0.0000 9373.947 2144.947 0
29542.99 602.9183 2511.645 -2420000 70.83587 2162.527 -1106200 2080.48 2866.956 -3937700 0 2195.433 0
D T (K)
-1.13E-08 503.1500 298.15-1.17E-08 503.1500 298.15
7.65E-09 503.1500 298.15
-3.60E-09 503.1500 298.15-1.272E-08 503.1500 298.151.7153E-08 503.1500 298.15-1.065E-08 503.1500 298.15
flowrate
liquid vapor
0.0000 44.2520 8471.342 0
0.0000 3057.818 6008.758 0
0.0000 9373.947 5969.306 0
29542.99 602.9183 7072.218 -2420000 70.83587 6031.913 -1106200 2080.48 8446.809 -3937700 0 6198.88 0
∫Cp ΔHf
To (K)
∫Cp ΔHf
B.2.7 Balance around Flash, F-7
Operating condition :
Stream Pressure (atm) Phase
8 99.00 372.15 44.00 Vapor9 65.00 338.15 44.00 Vapor
10 65.00 338.15 44.00 Vapor
Assumption :1. Reference temperature : 25 °C 2. Energy consume calculated as follow :
Q =
=
where Q = Heat duty
where
4. Estimated η = 0.38
ComponentFlowrate (kmole/hr)
Liquid Vapor
0 CH4 0.0000 44.2520 2.79E+03 0 123258.2994
0.0000 3057.8185 2.16E+03 0 6603199.8044
0.0000 9373.9473 2.14E+03 0 20106617.9001
H20 0 602.9182540216 2.51E+03 -242000 -144391900.8177
Temperature (°C)
Temperature (K)
Qoutlet stream - Qinlet stream
ΣΔHk(out) - ΣΔHk(in)
ΣΔHk(out) = Σnk(out)Hf,k(out) + Σnk(out) ∫Cp,kdT
ΣΔHk(in) = Σnk(in)Hf,k(in) + Σnk(in) ∫Cp,kdT
nk = flowrate of component k
Hf,k = heat of formation for component k at Treference
5. For component Hydrogen (H2) and Nitrogen (N2), heat of vaporization
at operating temperature is assumed 0 kJ/hr because Toperating > Tc
Stream (inlet)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
DHV (kJ/hr)
N2
H2
F-1123
Stream 8
Stream 9
Stream 10
F-7
CO 0 70.835874107517 2.16E+03 -110620 -7682679.8817CO2 0 2080.4803729887 2.87E+03 -393770 -813266111.1782O2 0 0 2.20E+03 0 0.0000
Total -938507615.8736
ComponentFlowrate (kmole/hr)
Liquid Vapor
CH4 0.0000 44.2520 1467.3003 0
0.0000 3057.8185 1166.9404 0
0.0000 9373.9473 1157.6681 0
H20 0 602.9182540216 1352.343 -242000CO 0 70.835874107517 1167.8585 -110620
CO2 0 2080.4803729887 1521.4177 -393770
O2 0 0 1181.2012 0
Component
CH4 8185 -10380.5837 0 64931.03
5581 -9747.9252 0 3568292
904 -3011.5642 0 10851919
H20 40683 42583.5389 0 -1.45E+08CO 6046 -10243.5874 0 -7753138
CO2 17166 -10998.5522 0 -8.16E+08O2 6824 -10156.8953 0 0
Total 0 -9.54E+08
Heat Duty= -15916721.9476
Stream (outlet)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
N2
H2
DHvap(Tb) (kJ/kmole)
DHvap(T) (kJ/kmole)
DHL (kJ/hr)
DHV (kJ/hr)
N2
H2
A B C D T (K)
19.251 5.21E-02 1.20E-05 -1.13E-08 372.1500 298.1531.150 -1.36E-02 2.68E-05 -1.17E-08 372.1500 298.15
27.143 9.27E-03 -1.38E-05 7.65E-09 372.1500 298.15
32.243 1.92E-03 1.06E-05 -3.60E-09 372.1500 298.15
To (K)
30.869 -0.01285 2.7892E-05 -1.272E-08 372.1500 298.1519.795 0.073436 -5.602E-05 1.7153E-08 372.1500 298.1528.106 -3.68E-06 1.7459E-05 -1.065E-08 372.1500 298.15
A B C D T (K)
19.251 5.21E-02 1.20E-05 -1.13E-08 338.1500 298.15
31.150 -1.36E-02 2.68E-05 -1.17E-08 338.1500 298.15
27.143 9.27E-03 -1.38E-05 7.65E-09 338.1500 298.15
32.243 1.92E-03 1.06E-05 -3.60E-09 338.1500 298.1530.869 -0.01285 2.7892E-05 -1.272E-08 338.1500 298.1519.795 0.073436 -5.602E-05 1.7153E-08 338.1500 298.15
28.106 -3.68E-06 1.7459E-05 -1.065E-08 338.1500 298.15
flowrateT (K) liquid vapor
111.65 190.6 338.1500 0.0000 44.25204 1467.3 0
77.35 126.2 338.1500 0.0000 3057.818 1166.94 0
20.35 33.2 338.1500 0.0000 9373.947 1157.668 0
373.15 647.3 338.1500 0 602.9183 1352.343 -24200081.65 132.9 338.1500 0 70.83587 1167.859 -110620194.65 304.2 338.1500 0 2080.48 1521.418 -39377090.15 154.6 338.1500 0 0 1181.201 0
To (K)
Tb (K) Tc (K) ∫Cp ΔHf
B.2.10 Balance around Flash, F-10
Operating condition :
Stream Phase
12 65.00 338.15 44.00 Vapor13 35.00 308.15 43.97 Mixture14 35.00 308.15 43.97 vapor
Assumption :1. Reference temperature : 25 °C 2. Energy consume calculated as follow :
Q =
=
where Q = Heat duty
where
4. Estimated η = 0.38
Component Flowrate (kmole/hr)
R-14-01 CH4 44.2520 1467.3003 0 64931.0304
all vapor 3057.8185 1166.9404 0 3568291.8506
9373.9473 1157.6681 0 10851919.4116
Temperature (°C) Temperature (K) Pressure (atm)
Qoutlet stream - Qinlet stream
ΣΔHk(out) - ΣΔHk(in)
ΣΔHk(out) = Σnk(out)Hf,k(out) + Σnk(out) ∫Cp,kdT
ΣΔHk(in) = Σnk(in)Hf,k(in) + Σnk(in) ∫Cp,kdT
nk = flowrate of component k
Hf,k = heat of formation for component k at Treference
5. For component Hydrogen (H2) and Nitrogen (N2), heat of vaporization
at operating temperature is assumed 0 kJ/hr because Toperating > Tc
Stream (inlet)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
DHV (kJ/hr)
N2
H2
F-1123
Stream 12
Stream 13
Stream 14
F-10
H20 602.918254021595 1352.3430 -242000 -145090865.1726CO 70.835874107517 1167.8585 -110620 -7753138.1142
CO2 2038.87076552896 1521.4177 -393770 -799744167.2905O2 0 1181.2012 0 0.0000
Total -938103028.2846
ComponentFlowrate (kmole/hr)
Liquid Vapor
= CH4 0.0000 44.2520 358.38051 0
0.0000 3057.8185 291.76021 0
0.0000 9373.9473 288.9882 0
H20 602.918254021595 0 336.96082 -242000CO 0 70.835874108 291.82559 -110620
CO2 0 2038.8707655 373.86426 -393770
O2 0 0 294.12727 0
Component
CH4 8185 -9521.5899 0 15859.0689087537
5581 -9198.6749 0 892149.76820625
904 -2895.3539 0 2708960.12583864
H20 40683 44108.9102 -1.72E+08 0CO 6046 -9646.6056 0 -7815192.67314669
CO2 17166 -4856.4990 0 -802083880.427255O2 6824 -9490.9403 0 0
Total -1.72E+08 -806282104.137448
Heat Duty= -40476200.6199
Stream (outlet)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
N2
H2
DHvap(Tb) (kJ/kmole) DHvap(T) (kJ/kmole)
DHL (kJ/hr)
DHV (kJ/hr)
N2
H2
A B C D T (K)
19.251 5.21E-02 1.20E-05 -1.13E-08 338.1500 298.1531.150 -1.36E-02 2.68E-05 -1.17E-08 338.1500 298.15
27.143 9.27E-03 -1.38E-05 7.65E-09 338.1500 298.15
To (K)
32.243 1.92E-03 1.06E-05 -3.60E-09 338.1500 298.1530.869 -0.01285 2.7892E-05 -1.272E-08 338.1500 298.1519.795 0.073436 -5.602E-05 1.7153E-08 338.1500 298.1528.106 -3.68E-06 1.7459E-05 -1.065E-08 338.1500 298.15
A B C D T (K)
19.251 5.21E-02 1.20E-05 -1.13E-08 308.1500 298.1531.150 -1.36E-02 2.68E-05 -1.17E-08 308.1500 298.15
27.143 9.27E-03 -1.38E-05 7.65E-09 308.1500 298.15
32.243 1.92E-03 1.06E-05 -3.60E-09 308.1500 298.1530.869 -0.01285 2.7892E-05 -1.272E-08 308.1500 298.15
19.795 0.073436 -5.602E-05 1.7153E-08 308.1500 298.15
28.106 -3.68E-06 1.7459E-05 -1.065E-08 308.1500 298.15
flowrateT (K) liquid vapor
111.65 190.6 308.1500 0.0000 44.2520 358.3805
77.35 126.2 308.1500 0.0000 3057.8185 291.7602
20.35 33.2 308.1500 0.0000 9373.9473 288.9882
373.15 647.3 308.1500 602.9183 0 336.960881.65 132.9 308.1500 0 70.83587411 291.8256194.65 304.2 308.1500 0 2038.870766 373.864390.15 154.6 308.1500 0 0 294.1273
To (K)
Tb (K) Tc (K) ∫Cp
0
0
0
-242000-110620-393770
0
ΔHf
B.2.11 Balance around Mixer, M-11
Operating condition :
Stream Phase
10 35.00 308.15 44.00 Vapor14 35.00 308.15 43.97 vapor15 -23.29 249.86 59.97 Mixture
Assumption :1. Reference temperature : 25 °C 2. Energy consume calculated as follow :
Q =
=
where Q = Heat duty
where
4. Estimated η = 0.38
ComponentFlowrate (kmole/hr)
Liquid VaporOperating condition :CH4 0.0000 44.2520 358.38051 0
0.0000 3057.8185 291.76021 -45900
0.0000 9373.9473 288.9882 0
H20 602.918254 0 336.96082 -242000
Temperature (°C)
Temperature (K)
Pressure (atm)
Qoutlet stream - Qinlet stream
ΣΔHk(out) - ΣΔHk(in)
ΣΔHk(out) = Σnk(out)Hf,k(out) + Σnk(out) ∫Cp,kdT
ΣΔHk(in) = Σnk(in)Hf,k(in) + Σnk(in) ∫Cp,kdT
nk = flowrate of component k
Hf,k = heat of formation for component k at Treference
5. For component Hydrogen (H2) and Nitrogen (N2), heat of vaporization
at operating temperature is assumed 0 kJ/hr because Toperating > Tc
Stream (inlet)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
N2
H2
M-1
12
3
Stream 10
Stream 14
Stream 15
M-11
CO 0 70.8358741 291.82559 -110620
CO2 0 2038.87077 373.86426 -393770
O2 0 0 294.12727 0
Component
CH4 8185 -9521.5899 0 15859.069
5581 -9198.6749 0 892149.77
904 -2895.3539 0 2708960
H20 40683 44108.9102 -1.72E+08 0CO 6046 -9646.6056 0 -7815193
CO2 17166 -4856.4990 0 -8.02E+08O2 6824 -9490.9403 0 0
Total -1.72E+08 -8.06E+08
ComponentFlowrate (kmole/hr)Liquid Vapor
0 CH4 0.0000 44.2520 358.38051 0
0.0000 3057.8185 291.76021 0
0.0000 9373.9473 288.9882 0
H20 602.918254 0 336.96082 -242000CO 0 70.8358741 291.82559 -110620
CO2 0 2038.87077 373.86426 -393770O2 0 0 294.12727 0
Component
CH4 8185 -9521.5899 0 15859.069
5581 -9198.6749 0 892149.77
904 -2895.3539 0 2708960
H20 40683 44108.9102 -1.72E+08 0CO 6046 -9646.6056 0 -7815193
CO2 17166 -4856.4990 0 -8.02E+08O2 6824 -9490.9403 0 0
Total -1.72E+08 -8.06E+08
DHvap(Tb) (kJ/kmole)
DHvap(T) (kJ/kmole)
DHL (kJ/hr)
DHV (kJ/hr)
N2
H2
Stream (inlet)
òCpdT (kJ/kmole)
DHf (kJ/kmole)
N2
H2
DHvap(Tb) (kJ/kmole)
DHvap(T) (kJ/kmole)
DHL (kJ/hr)
DHV (kJ/hr)
N2
H2
Heat Duty = 0
A B C D T (K)
19.251 5.21E-02 1.20E-05 -1.13E-08 308.1500 298.1531.150 -1.36E-02 2.68E-05 -1.17E-08 308.1500 298.15
27.143 9.27E-03 -1.38E-05 7.65E-09 308.1500 298.15
32.243 1.92E-03 1.06E-05 -3.60E-09 308.1500 298.15
To (K)
30.869 -0.01285 2.7892E-05 -1.272E-08 308.1500 298.15
19.795 0.073436 -5.602E-05 1.7153E-08 308.1500 298.15
28.106 -3.68E-06 1.7459E-05 -1.065E-08 308.1500 298.15
flowrate
T (K) liquid vapor
111.65 190.6 308.1500 0.0000 44.2520 358.3805 0
77.35 126.2 308.1500 0.0000 3057.8185 291.7602 0
20.35 33.2 308.1500 0.0000 9373.9473 288.9882 0
373.15 647.3 308.1500 602.9183 0 336.9608 -24200081.65 132.9 308.1500 0 70.8358741 291.8256 -110620194.65 304.2 308.1500 0 2038.87077 373.8643 -39377090.15 154.6 308.1500 0 0 294.1273 0
A B C D T (K)
19.251 5.21E-02 1.20E-05 -1.13E-08 308.1500 298.1531.150 -1.36E-02 2.68E-05 -1.17E-08 308.1500 298.15
27.143 9.27E-03 -1.38E-05 7.65E-09 308.1500 298.15
32.243 1.92E-03 1.06E-05 -3.60E-09 308.1500 298.1530.869 -0.01285 2.7892E-05 -1.272E-08 308.1500 298.1519.795 0.073436 -5.602E-05 1.7153E-08 308.1500 298.1528.106 -3.68E-06 1.7459E-05 -1.065E-08 308.1500 298.15
flowrateT (K) liquid vapor
111.65 190.6 308.1500 0.0000 44.2520 358.3805 0
77.35 126.2 308.1500 0.0000 3057.8185 291.7602 0
20.35 33.2 308.1500 0.0000 9373.9473 288.9882 0
373.15 647.3 308.1500 602.9183 0 336.9608 -24200081.65 132.9 308.1500 0 70.8358741 291.8256 -110620194.65 304.2 308.1500 0 2038.87077 373.8643 -39377090.15 154.6 308.1500 0 0 294.1273 0
Tb (K) Tc (K) ∫Cp ΔHf
To (K)
Tb (K) Tc (K) ∫Cp ΔHf
Equipment Energy Balance
Bil Process EquipmentHeat Duty (kJ/hr)1 E-14-01 -342088698.612 LTS R-14-02 -2142791.34193 E-14-02 -926912639.454 V-15-01 197236945.025 C-15-01 -15916721.9486 E-15-02 -40476200.627 V-15-02 0
Total -1130300107
StreamManual Simulation
Error (%)(kJ/hr) (kJ/hr)
1 0 178430 1002 0 1128300 1003 -9020872.01350509 -2649300 -240.500214 9965208.8123242 17961000 44.51751685 -7444069670.65697 68530000 10962.49776 #REF! 62200000 #REF!7 #REF! 50548000 #REF!8 #VALUE! -19635000 #VALUE!9 #REF! -2472700 #REF!
10 #REF! -17162000 #REF!11 #VALUE! -3326900 #VALUE!12 #VALUE! -5461400 #VALUE!13 #REF! -4395500 #REF!14 #REF! -1065900 #REF!15 #VALUE! -18228000 #VALUE!16 #REF! -269.06 #REF!17 #REF! -18228000 #REF!18 -395600019 -43955020