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  • N TECHNIP REV. PAGE

    F70072-000-SP-2300-001 0 1 of 60

    N TECHINT

    6859-M-SP-20001003

    N OSX

    ET-WHP02-0000-MEC-TPB-1003

    P70072-000-FO-002 Rev.3

    OSX WELLHEAD PLATFORM WHP 2

    0 07/26/2012 IFI LFFURTADO AKUHNE RSARAUJOREV. DATE STATUS WRITTEN BY CHECKED BY APPROVED BY

    DOCUMENT REVISIONPURPOSE OF ISSUE

    PRE PRELIMINARY IFA FOR APPROVAL/COMMENTS IFI FOR ACKNOWLEDGE IFQ FOR QUOTATION

    IFP FOR PURCHASE ASP AS PURCHASED ASB AS BUILT IFD FOR DETAIL

    IFC FOR CONSTRUCTION CAN CANCELLED

    TECHNICAL SPECIFICATIONPAINTING

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    SUMMARY

    1. INTRODUCTION .......................................................................................................................................... 32. OBJECTIVE.................................................................................................................................................. 33. STANDARDS................................................................................................................................................ 34. GENERAL CONDITIONS............................................................................................................................. 55. CLASSIFICATION OF ENVIRONMENT ...................................................................................................... 96. PAINTING PROCEDURE........................................................................................................................... 107. COLOR PRINCIPLES ................................................................................................................................ 108. APPLICATION PROCESS ......................................................................................................................... 229. PAINTING SURFACES .............................................................................................................................. 2410. PAINTING SYSTEM REQUIREMENTS..................................................................................................... 25

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    1. INTRODUCTION

    The purpose of this specification is to provide a summary of basic data available for the design of the WellHead Platform WHP 2.

    The WHP 2 will be located in Campos Basin, Rio de Janeiro states coast, at a distance of 90km Southeastof Maca city.

    The production from WHP 2 will be transferred to FPSO OSX 3 throughout a system of flowlines forproduction and well tests, water injection, gas lift, gas injection, power and control cables.

    2. OBJECTIVE

    This specification establishes the minimum requirements to be followed by the VENDOR in preparation ofsurfaces and painting of jacket, general structures, piping, valves, piping components, pressure vessels,heat exchangers, tanks, pumps, compressors, electrical equipment, instrumentation, etc., to be installed inJacket and Topside of the Wellhead Platforms.

    A complete and detailed Painting Specification, including a Painting Procedure and a Painting Plan, shall beprepared by VENDOR to ensure compliance with requirements described in this specification. The PaintingProcedure shall include details of equipment, materials, surface preparation, painting scheme, applicationprocess, application control, repairs and testing. The Painting Plan shall be detailed for each paintingprocedure and each piping/equipment/compartment/tank/void space/deck, and, painting procedure to beapplied and colors.

    3. STANDARDS

    3.1. ISO STANDARDS

    3.1.1. ISO 8501 Parts 1 to 3: Preparation of steel substrates before application of paints and relatedproducts. - Visual assessment of surface cleanliness;

    3.1.2. ISO 8502 Parts 1 to 10: Preparation of steel substrates before application of paints and relatedproducts. - Test for the assessment of surface cleanliness;

    3.1.3. ISO 9712: Non-destructive testing - Qualification and certification of personnel

    3.1.4. ISO 17024: General requirements for bodies operating certification of persons.

    3.1.5. ISO 17025 - General requirements for the competence of testing and calibration laboratories.

    3.2. ASTM STANDARDS

    3.2.1. ASTM A 123 Specification for zinc (hot-dip galvanized) coatings on iron and steel products

    3.2.2. ASTM A 153 Specification for zinc coating (hot-dip) on iron and steel hardware

    3.2.3. ASTM D 521 Test methods for chemical analysis of zinc dust (metallic zinc powder)

    3.2.4. ASTM D 1141 Standard Practice for the Preparation of Substitute Ocean Water

    3.2.5. ASTM D 2369 Test method for volatile content of coatings.

    3.2.6. ASTM D 2371 Test method for pigment content of solvent-reducible paints

    3.2.7. ASTM D 4060 Standard Test Method for Abrasion Resistance of Organic Coatings by the TaberAbraser.

    3.2.8. ASTM D 4285 Test method for indicating oil or water in compressor air.

    3.2.9. ASTM D 4541 Standard Test Method for Pull-Off Strength of Coatings Using Portable AdhesionTesters

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    3.2.10. ASTM D 4940 Test method for conduct metric analysis of water-soluble ionic contamination ofblasting abrasives.

    3.2.11. ASTM D 6386 Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product andHardware Surfaces for Painting

    3.2.12. ASTM F 22 Standard Test Method for Hydrophobic Surface Films by the Water-Break Test

    3.2.13. ASTM F 1940 Standard Test Method for Process Control Verification to Prevent HydrogenEmbrittlement in Plated or Coated Fasteners

    3.2.14. ASTM G 39 Standard Practice for Preparation and Use of Bent-Beam Stress-Corrosion TestSpecimens

    3.2.15. ASTM G 62 Standard Test Methods for Holiday Detection in Pipeline Coatings

    3.3. NACE STANDARDS

    3.3.1. NACE RP0188 Discontinuity (holiday) testing of protective coatings.

    3.3.2. NACE RP0287 Field measurement of surface profile of abrasive blast cleaned steel surfacesusing replica tape.

    3.3.3. NACE TM 0104 Offshore Platform Ballast Water Tank Coating System Evaluation.

    3.3.4. NACE TM 0404 Offshore Platform Atmospheric and Splash Zone New Construction CoatingSystem Evaluation

    3.4. SSPC STANDARDS

    3.4.1. SSPC-Paint 20 Zinc-Rich Primers (Type I, "Inorganic," and Type II, "Organic)

    3.4.2. SSPC-Paint 36 Two-component weatherabble Aliphatic Polyurethane Topcoat,Performance-Based

    3.4.3. SSPC-SP 1 Solvent cleaning

    3.4.4. SSPC-SP 2 Hand Tool Cleaning

    3.4.5. SSPC-SP 3 Power Tool Cleaning

    3.4.6. SSPC-SP 7 Brush-off Blast Cleaning

    3.4.7. SSPC-SP 8 Pickling

    3.4.8. SSPC-SP 10 Near-White Blast Cleaning

    3.4.9. SSPC-SP 11 Power Tool Cleaning to Bare Metal

    3.4.10. SSPC-SP 12 Surface Preparation and Cleaning of Steel and Other Hard Materials by High-and Ultrahigh-Pressure Water Jetting Prior to Recoating

    3.4.11. SSPC-VIS 1 Visual Standard for Abrasive Blast Cleaned Steel

    3.4.12. SSPC-VIS 3 Visual Standard for Power- and Hand-Tool Cleaned Steel

    3.4.13. SSPC-VIS 4 Visual Reference Photographs for Steel Cleaned by Water Jetting

    3.4.14. SSPC-TR 3/NACE 6A192 Dehumidification and temperature control during surfacepreparation, application, and curing for coatings/lining of steel tanks, vessels, and otherenclosed spaces.

    3.5. NSF STANDARDS

    3.5.1. NSF 61: Drinking water system components Health effects.

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    3.6. IMO RESOLUTION

    3.6.1. RESOLUTION MSC.215(82) Performance standard for protective coatings for dedicatedseawater ballast tanks in all types of ships and double side skin spaces of bulk carries.

    3.7. NR STANDARD

    3.7.1. NR 26 Brazilian Ministry of labor Rule (Sinalizao de Segurana);3.7.2. NBR 12103 Tintas - Determinao do descaimento;

    3.7.3. NBR 12104 Tintas - Separao do veculo;

    3.7.4. NBR 12105 Tintas - Determinao da consistncia pelo viscosmetro Stormer;

    3.7.5. NBR NM 787 Execuo de ensaios de resistncia nevoa salina de superfcie;3.7.6. NBR 11003 Tintas - Determinao da aderncia.

    3.8. SIS STANDARD

    3.8.1. SIS 05 59 00 Pictorial Surface Preparation Standards for Painting Steel Surfaces.

    4. GENERAL CONDITIONS

    4.1. All promotional paint work or shop primer coats to be applied must be compatible with thesubsequent painting scheme.

    4.2. Temporary painting (by manufacture) - for all new parts (plates, scantlings etc), the surfacepreparation shall be done by Dry Blasting or Slurry Blasting to grade ISO 8501-1 Sa 2 , followedby low pressure water cleaning (2000 to 3000 psi), application of a Surface Tolerant Solvent FreeEpoxy Paint Cured with Polyamine, in minimum dry film thickness of 150 micra per coat. Afterassembly and mounting works, welds, sharp edges and damaged coatings shall be treated withmechanical tools to grade St-3 ISO 8501-1.

    4.3. Temporary painting (by manufacture) - using automatic shop priming plants, the followingprocedures shall be adopted: New plates shall be washed with detergent to remove oil and grease, followed by water rinsing; Air-drying; Dry blasting at blasting unit to grade ISO 8501-1 Sa 2 , surface profile 50 to 70 m and apply

    one coat of 25 m of Primer Epoxy Polyamine at the painting cabinet; After assembly and mounting works, welds, sharp edges and damaged coatings shall be treated

    with mechanical tools grade St-3 ISO 8501-1.

    4.4. In case of retouching on damaged paintwork, the original scheme must be repeated. Whenever isnot possible to perform abrasive or hydro blasting, mechanical cleaning (St-3) shall be used, afterOSX approval. In this situation the repaired area must be painted with two coats of a SurfaceTolerant Solvent Free Epoxy Paint Cured with Polyamine, in minimum dry film thickness of 150micra per coat.Minimum thickness recommended to industrial painting in harsh environment salt must be 200micra and subsea environment 300 micra.Regions welded after assembly shall follow the same as above whenever abrasive or hydroblasting is not technically and economically advisable.

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    4.5. The time interval to apply any paint on a coat previously applied must be that required for thepreceding coat for repainting. For painting schemes in which provision is made for epoxy primercoats, if the maximum time period has elapsed, the entire surface must be hand-sanded and thencleaned off with a non-oil solvent before the next coat is applied.

    4.6. Before preparing the surface to be painted, a visual inspection of the entire surface shall be done tonote points displaying vestiges of oil, grease or fat and the degree of corrosion affecting the surface(A, B, C or D, in accordance with Standard ISO 8501-1).

    4.7. For any of the painting schemes stipulated in this specification, it is required that the surface to bepainted is solvent cleaned only in those areas in which, during inspection, vestiges of oil, grease orfat are observed to be present.

    4.8. Temporary warehouses where paints, varnishes, solvents and diluents are stored must besheltered, well aired, not exposed to excessive heat, and protected against spark, atmosphericdischarges and the direct rays of the sun.

    4.9. The above supplies must be stored in dedicated facilities having a fire fighting system.

    4.10. Maximum stacking height of paint and solvent recipients must comply with the following criteria: Twenty (20) one-gallon cans. Five (5) bucket-type cans. Three (3) 200-liter drums.

    4.11. Paints must be stored in such a manner as to permit withdrawal first of all of the oldest material instock, (FIFO = first-in/first-out) with stocks being handled so as to avoid damage.

    4.12. Flanges and connections surfaces shall be protected from abrasive blasting by means of wood orplastic sailcloth covering.

    4.13. Abrasive or hydro blasting in the vicinity of a recently painted surface must be performed onlywhen the paint is dry to the touch.

    4.14. The whole of the respective paint or component must be homogenized in its recipients before andduring mixing and, in the course of application, must be stirred at frequent intervals so as to keepthe pigment in suspension.

    4.15. Homogenization must be effected in the original recipient and paint must not be drawn from it untilthe entire settled pigment has been incorporated into the vehicle. If there is any difficulty indispersing the pigment that has settled, the paint must not be used.

    4.16. The mixing and homogenization must be performed according to following procedure: Recipients with capacity up to 18 liters - mixing and homogenization shall be done manually. Recipients with capacity greater than 18 liters - mixing and homogenization shall be done by

    mechanical mixers.

    4.17. Mixing operations on open recipients must be effected in a well-ventilated place, far away fromsparks or flames.

    4.18. Use of a stream of air applied to the surface of the paint so as to mix or homogenize it is notallowable in any circumstances. If a coating or thickened layer has formed in a newly opened can,the paint must be rejected.

    4.19. When homogenization is done manually, most of the vehicle must be poured off into a cleanrecipient and the material must then be loosened up from the bottom of the recipient by means of abroad spatula, after which the pigment is to be homogenized with the vehicle.

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    4.20. The portion of vehicle that was withdrawn must then be reincorporated into the paint while stirringor while repeatedly pouring from one recipient to the other until the composition becomes uniform.

    4.21. The bottom of the recipient must be examined to check whether or not the whole of the pigmentadhering to the bottom was homogenized with the paint.

    4.22. Paints with two or more components must have the latter homogenized separately and then re-mixed in precise agreement with the methods and in the exact proportions recommended by themanufactures.

    4.23. The homogenization and mixing must be complete, and there must be no veins or stripes ofdifferent colors, so that the final appearance is uniform.

    4.24. Mixing, homogenization and dilution must be effected only at time of application.

    4.25. No paint must be left from one day to the next in the tanks of the spray guns and the painters cans.Only single component paints may be re-used. In that case the leftover, paint must be transferredto a recipient that is closed up, and must be mixed and/or homogenized again before it is re-used.

    4.26. Paints that need to be sprayed on, if not specifically formulated for that form of application, mayrequire thinning in those cases in which it is not possible to achieve satisfactory application byadjusting or regulating the spraying equipment and the air pressure.

    4.27. When dilution is required to facilitate application painters must cut the paint with the thinnerspecified by the paint manufacturers, and the maximum quantity recommended by themanufactures for each method of application must not be exceeded.

    4.28. The thinner must be incorporated into the paint during the process of mixing and homogenization.Painters may not add thinner to the paint after it has been diluted to the proper consistency.

    4.29. Paints that pot life has been exceeded must not be used.

    4.30. For chemically cured dual component paints the induction time and pot life must be duly observedin accordance with paint manufacturer instructions.

    4.31. Drying compounds must not be added to paints.

    4.32. Surface preparation and application of primer must always be performed in the field, beforeassembly of the equipment or piping.

    4.33. On equipment or piping to be connected by welding, the region between 5cm before and 5cm afterfrom welded connection must be left unpainted, in order to receive surface preparation and primerpaint after welding and testing, including hydrostatic testing.

    4.34. Crevices, corners and low portions hard to paint must be evened up by welding or with epoxy paste(composite).

    4.35. Evening up by welding must in all cases to be done before painting proceeds. Evening up by epoxypaste (composite) may be done after abrasive blasting or right after applying primer.

    4.36. Before application of each coat of paint, all surfaces must be cleaned off by a hair brush or broom,by air blast or by a damp rag, so as to remove dust, salts and/or other contaminants.

    4.37. No paint must be applied when the ambient temperature is below 5C.

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    4.38. No paint must be applied if there are expectations that the ambient temperature is going to fall to 0C before the paint has had time to dry.

    4.39. Paint must not be applied to metallic surfaces when:a) Surface temperature is lower than 5 C orb) Surface temperature is higher than 52 C.

    4.40. Painting shall not be performed when the temperature is below 5C. Painting shall not beperformed if the temperature is expected to drop to 0C before coating is dry. Painting shall not beapplied on metallic surfaces whose temperature is below dew point +3 C, below 5C, or above52C. In the case of inorganic silicate based paints rich in zinc, the temperature of the metallicsurface shall not be above 40C. Painting shall neither be performed in rainy, foggy or hazyweather, nor when relative humidity is over 85%, nor when the forecast is to reach this level.

    4.41. On edges, corners, lowered areas, crevices, bolt holes and welds primer must always be appliedby paintbrush.

    4.42. Each coat of paint must be of uniform thickness, free from flaws such as porosity, runs, wrinkling,swelling up, cracking, blistering, pocking and impregnation of abrasive matter.

    4.43. All areas with insufficient thickness of paint or other application defects must be repainted. Thenext coat must be applied just after a complete drying of paints in the repaired areas.

    4.44. The recommended thicknesses are those indicated under the specific conditions for eachequipment, piping or structure.

    4.45. Time intervals (maximum and minimum) between coats must be specific for each painting set-upfor the respective equipment, piping or structure.

    4.46. Equipment or piping painted before assembly must not be handled until all paints have dried.Handling of this equipment or piping shall be performed in order to minimize damage to thepaint job. This procedure shall include the use of steel cables suitably protected or fabric belting inthe case of small parts.

    4.47. When intervals for repainting have been exceeded, previous coat must be lightly sanded (to breakthe gloss), so as to improve anchorage of subsequent coat.

    4.48. Care must be taken to avoid contamination of the surface by ashes, salt, dust or other foreignmatter, during paints application and drying periods.

    4.49. Surfaces that have been machined and other surfaces that are not to be painted must be coveredwith a coat of removable varnish.

    4.50. Equipment, piping or structural parts that have been painted but not yet assembled must complywith following storage requirements: To be kept apart from one another; Not to be in contact with the ground;

    4.51. To be positioned so as to keep down, as much as possible, the number of points exposed to build-up of rainwater or earth, or to contamination or deterioration of the paint. Such parts must becleaned off, retouched with the required paint(s) whenever this is necessary to keep the film ofpaint in proper condition.

    4.52. Every paint used by the VENDOR for plate and stiffener marking will be compatible with thesubsequent painting scheme. It is not allowed to use chalk and oil pencil.

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    4.53. All materials and required facilities such as: paint maker surveyor, paints, solvents, staging,temporary lights, ventilation fans etc. must be supplied by VENDOR and must be included in thequotation.

    4.54. VENDOR must fully comply with Paint Manufacturers Supervisor instructions regarding to blastingand painting works.

    4.55. All drains/scuppers must be plugged during blasting and painting works.

    4.56. Any work concerned to blasting and painting shall only be carried out after completion of allstructural repairs at the region.

    4.57. The high-pressure washing must be performed at a minimum pressure of 3,000 psi.

    4.58. For tanks internal surfaces blasting/painting jobs, ventilation, heating and dehumidificationequipment must be arranged and used by VENDOR, in order to maintain a maximum relativehumidity according to paint makers specification and to guarantee the painting system for 25years.

    4.59. By the end of the blasting works in each tank, the tank shall be cleaned. Grit shall be removed andsent ashore. This job must be performed to OSX Representative satisfaction.

    4.60. All grit shall be removed by vacuum removal equipment through existing deck opening. Any holesin bulkheads, decks and bottom shall be submitted for OSX inspector and Classification Society(CS) Surveyor approval.

    4.61. Hydro blasting shall be made with water pressure from 25000 to 45000psi (1700 to 3000bar).

    4.62. All miscellaneous steel items such as piping supports, angle bars, ladders, gratings, platforms,equipment foundations, electric boxes, wire ways, stations, handrails, bulwarks(internal and external surfaces), chocks, etc, after replacement shall be rounded all edges andcorners before surface preparation and painting.

    4.63. All vessel nozzles, adjacent pipes until block valve, internal shell welded components andaccessories shall be coated inside and shall allow mounting and dismounting without damages.

    4.64. All sharp edges, fillets, corners and welds shall be rounded or smoothed by grinding prior toblasting/painting.

    5. CLASSIFICATION OF ENVIRONMENT

    5.1. For offshore units the environment classification is according ISO 12944- Part 2.

    5.1.1. Three regions are considered in offshore units:

    Atmospheric zone: For offshore units it means those structures situated above the water, Splash zone: For offshore units it means the structures that is alternately above and below

    the water line. For fixed offshore units this means the region alternatively wet and dry due totide and waves. For mobile offshore units this means the bottom region.

    5.1.2. Immersed zone: For offshore units this means the regions that are underwater and notsubjected to wet and dry alternation. For guidance only Table 1 specifies the environmentclassification according to ISO 12944-Part 2.

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    Table 1 - Environmental ClassificationRegion Environmental classification

    Atmospheric zone C5-M

    Splash zone Im-2

    Immersed zone Im-2

    6. PAINTING PROCEDURE

    The procedure for applying the schemes below shall contain at least the following pieces of information: Painting scheme(s) to be used; Delivery and storage of paints and solvents; Preparing the surface; Sequence of execution of painting scheme(s); Process of applying paints; Paints to be used, including suppliers and respective commercial references; Retouching in the painting scheme; Inspecting paint work, including items to be inspected, methods of inspection, frequency of

    inspection visits and criteria for acceptance and rejection of paint work; Printed forms of recording results of inspections; Vendor Agreement according to all Specifications of this Document.

    The painting scheme for non-specified items shall be the same of the area where they are installed.

    7. COLOR PRINCIPLES

    7.1. General

    As a general rule, the top color defined in this document is Mandatory and shall be valid for allitems which require painting.

    All painting shall follow the painting scheme specified in the Project documents.

    Carbon Steel elements shall be coated according to the specific Project approved coatingscheme and shall receive a top coating of painting according to the MUNSELL color systemMetallized carbon steel,aluminum and stainless steel shall be painted only when specified inthe Project documents.

    Color bands and/or signs shall be used complimentary for equipments identification.

    Piping and ducting (except where insulated) which require painting shall generally be thesame color as the wall panel (when painted), ceiling, or underside of deck which it is locatedadjacent to the basic color is the top coating that cover the full length of piping.

    All equipment, vessels, non-structural tanks shall be identified by corresponding NameFunction and .TAG, painted visibly in Black (Munsell N 1) letters besides its nameplate.

    7.2. Unless otherwise noted in the items below, the color used for the last coating of generalequipment shall be Light Green (MUNSELL 5 G 8/4) and omitted cases shall be White(MUNSELL N 9.5). Deviations and Exceptions:

    For equipment marked as [RC] the corresponding colour is the Recommended Colour,however, any equipment manufactured with vendor standard colour which deviates from thisrule may be acceptable but require OSX written approval.

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    For general equipment, electric control panels, electric motors, small pumps, etc., assembledin Package

    Units, the manufacturer standard may be acceptable, except where otherwise indicated.

    Omitted cases or of conflict between referred documents shall be directed to OSX for writtenapproval.

    TABLE 1

    DENOMINATION MUNSELL NOTATIONBlack N1White N 9.5Aluminum ---------Safety Red 5 R 4/14Brown 2.5 YR 2/4Safety Orange 2.5 YR 6/14Safety Yellow 5 Y 8/12Light Gray N 6.5Ice Gray N 8Green 2.5 G 5/10Safety Blue 2.5 PB 4/10Light Blue 2.5 PB 8/4Light Cream 2.5 Y 9/4Light Green 5 G 8/4

    Note: The colors may be distorted depending upon the color settings of screen and/or printers.

    7.3. Color Definition

    7.3.1. Structural

    7.3.1.1. External All Steel Structures, Bulkheads shall be painted in Ice Gray (MUNSELL N 8)

    including:o Primary structure, including vertical columns and diagonal bracings.o Secondary structure including penetration sleeves, and top of webs and

    flanges.o Decks including all faces of secondary steel, stiffeners, penetrations, etc.o Bulkheads including all stiffeners.

    Deck floors/Outfittings: shall be painted in Ice Gray (MUNSELL N 8).o Deck and stairways Grating:

    Galvanized steel - non-painted FRP - non-painted (light color)

    o Main Pipe way shall be painted in Ice Gray (MUNSELL N 8). Pipe, cable trays support: follows the adjacent deck, deck underside

    and/or bulkhead color.o Equipment, vessels and tanks support foundation (by shipyard): follows the

    adjacent deck and/or bulkhead color. Crane Pedestal shall be painted in IceGray (MUNSELL N 8).

    o Curb or salient structure where it is needed to call attention (risk to hit orflooring someone) shall be painted in Safety Yellow (MUNSELL 5 Y 8/12).

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    o Front-ending of ladder steps shall be painted in Safety Yellow (MUNSELL 5 Y8/12).

    o Vertical or inclined Ladders, Stairways, Walkways and Platforms shall bepainted in Safety Yellow (MUNSELL 5 Y 8/12).

    o Safety cages, handrails, railing, guardrail, etc. shall be painted in SafetyYellow (MUNSELL 5 Y 8/12).

    o The steps of stairway that is part of the escape route, follows the escape routecolor.

    o Caisson shall be painted in Ice Gray (MUNSELL N8)o Davit for Lifeboat and Rescue Boat: Safety-Orange (MUNSELL 2,5 YR 8/14);

    Alternatively, each davit may be painted following the corresponding lifeboatstation color code.

    o Fenders (supply boat area) shall be painted in Light Gray (MUNSELL N 6.5)

    7.3.1.2. Internal (Machinery, Utility and similar spaces, Pump rooms, Void spaces). Bulkheads including all faces of secondary steel, stiffeners, penetrations, etc. shall

    be painted in White (MUNSELL N 9.5). Doors shall be painted in White (MUNSELL N 9.5), see item Safety. Ceiling, including all faces of secondary steel, stiffeners, penetrations, etc. shall be

    painted in White (MUNSELL N 9.5). Bracings, columns, void spaces, trunks, cofferdams shall be painted in White

    (MUNSELL N 9.5). Column Shaft, Lift shaft, shall be painted in White (MUNSELL N 9.5). Decks shall be painted in Ice Gray (MUNSELL N 8). Outfitting like stairways and others, follow the same color coding for external

    structures.

    7.3.1.3. Structural Tanks Potable Water, Industrial Water, Fuel, shall be painted in White (MUNSELL N 9.5). Cargo tanks, Slop tank shall be painted in White (MUNSELL N 9.5).Note: The top color shall be applied to the tank full extension (bottom, sides and tank

    top, internal side).

    7.3.1.4. Non-Structural Tanks: External shall be painted in Ice Gray (MUNSELL N 8) with identification color

    according to table 3. Internal shall be painted in White (MUNSELL N 9.5) with identification color

    according to table 3.

    7.3.1.5. Accommodation Modules External and internal, including all corridors walls and ceiling shall be painted in

    White (MUNSELL N 9.5). Internal corridor deck, internal rooms deck shall be painted White (MUNSELL N 9.5). The corridors shall be identified at each stairway front, doors accessing outside area

    and exits at both sides, with signs indicating (Portuguese and English):o 1Andar (1st Floor)o 2Andar (2nd Floor)o 3Andar (3rd Floor), etc.

    The architectural items, linings colors, etc. shall be according to the specific Projectdocument. Exception: aluminum superstructure and outfitting require no paintingover external side, unless otherwise defined in the specific Project document.

    Internal technical areas like HVAC ducts and electric cable trunks, require nopainting, unless otherwise defined in the specific Project document.

    For helideck, see item 7.3.10.

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    7.3.1.6. Topside Modules Follow the same standard for external structure, equipment, etc.

    7.3.2. Process, Utilities and Pressure Vessels All vessels and tanks shall be final color painted following the adjacent structure

    (internal: white, external ice gray) color, except hydrocarbon content, which shall bealuminum.

    Vessels and tanks shall be internally painted White. Besides the Tag number and Function identified by letters as above, each vessel and

    tank shall be identified with color stripes, according to main fluid content, in accordancewith table 2, table 3 and annex B.

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    TABLE 2

    7.3.3. Piping, Valves and Accessories All piping shall be final color painted following the adjacent structure (internal shall be

    painted in white and external shall be painted in ice gray) color, except for hydrocarbonpiping which shall be aluminum. Three stripes shall identify all piping (except firefighting lines), where the first and the third stripes indicate the Fluid or System (Primary)and the second stripe indicates the Function or specific characteristic (SecondaryStripe). See figure 1 and Table 3.

    COLOR IDENTIFICATION FOR PROCESS AND UTILITIES EQUIPMENT

    SYSTEM EQUIPAMENT COLOR

    ProcessHeat Exchange

    AluminumPressure VesselLauncher/Receiver PigGas Process Knock Out Drum (Safety Gas)

    General(Non Flammable Fluid) Pressure Vessel and Heat Exchanger Follow the adjacent

    structure/floorWater Treatment

    Fresh Water Generator [RC]Hydrophoric TankPlate Exchanger

    Tank for Hypochlorite Safety-Orange

    Cooling Water

    Expansion Vessel(Pressurized with Air)

    Heat ExchangerExternal place: Ice Gray

    Expansion Vessel Ice GrayChemical Products Injection Safety-Orange

    Heating Water

    Expansion Vessel Ice GrayFresh Water HeaterExpansion Vessel

    (Pressurized with Gas) Aluminum

    Diesel fuelDiesel Filter

    Diesel Tank (internal & external)Centrifugal Purifier [RC] Light Green

    Compressed Air

    Instrument Air Vessel

    Ice Gray

    Sealing Air VesselBDV/ADV/SDV Air Vessel

    Air Dryer [RC]Service Air Vessel

    Dampers Control Air VesselStarting Air Vessel

    Lubricating Oil Oil Filter Aluminum

    Slop Tank(non-structural)

    Oily Water Tank external(internal white)

    AluminumSlop Tank

    Flare System High Flare VesselLow Pressure Flare DrumHydraulic System Hydraulic Fluid Accumulator [RC] Ice Gray

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    FIGURE 1

    Fire fighting lines shall be painted full length with the PIPING COLOR. All piping shall be painted or have taped stripe placed in such a way that everybody in

    the working staff would see and identify the piping and the product that it contains andshall be easily visible from the deck, platform or access walkway.

    These stripes and arrows shall also be placed each 9 meters length, maximumwherever necessary (see Annex A) for identification at:

    o branches,o close to all control valves/maneuver equipment, section isolation valves and

    supply point, hose stations, receiving ends,o close to inlets and outlets of the equipments (suction and discharge lines at

    pumps, compressors, etc.),o by inlet and outlet of process train (vessels, tanks, etc.),o on each side of bulkhead or deck penetration points,o at the start and end of pipe racks; and on elevated pipes, markers shall be

    positioned adjacent to stairways and platforms. The Contractor shall supply additional marking upon request from OSX. All stripes colors shall be painted (or marked by tape in internal areas) in accordance

    with the specified colors of the Table 3. Line tags and arrows to indicate flow direction shall be painted (or marked by tape in

    internal areas). Text height shall be 20 mm for thru 2piping diameters and 50 mmfor piping diameters above 2 diameters.

    Marking Coloro Light colored piping, arrow/tag shall be painted in Black (Munsell N 1)o Dark colored piping, arrow/tag shall be painted in White (Munsell N 9.5)o Alternatively to painting, in external areas not subjected to oil spills and fluid

    temperature below 60 C, a weather- and UV-resistant adhesive tape may beused for piping markings.

    All the valves and piping accessories including filters shall be painted with the samecolor of the piping.

    The insulated piping shall be identified in the same manner. On insulated piping withhidden electrical heat tracing, an additional warning label shall be added in SafetyYellow, with the words Cuidado Heat Tracing Eltrico; letters shall be Black.

    All piping inside tanks shall be identified with TAG and painted stripes. Adhesive tapesshall not be applied.

    The piping tags shall be according to Project P&I drawings. All Piping shall be painted with color identification stripes according to following table 3.

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    TABLE 3

    WASTE MEDIA

    ServicePipe Color Stripes Pipe Piping Primary Stripe Secondary Stripe

    Black WaterNote 1 Black Safety Blue

    Waste Oil/Used OilNote 1 Black Brown

    Bilge WaterNote 1 Black Green

    Open DrainNote 1 Black Green

    Grey Water (sanitation rooms, provisionrooms, ventilation rooms, cargo holds

    and decks, excluding black water) Note 1 Black White

    Sewage contaminated (excluding blackand grey water) Note 1 Black Safety Yellow

    FRESH WATER

    ServicePipe Color Stripes Pipe Piping Primary Stripe Secondary Stripe

    Potable WaterNote 1 Green Safety Blue

    Potable Hot WaterNote 1 Green Safety Red

    Chilled Water (HVAC)Note 1 Green Light Green

    FRESH WATER

    ServicePipe Color Stripes Pipe Piping Primary Stripe Secondary Stripe

    Industrial, Cooling Fresh WaterNote 1 Green Light Cream

    Hot Water Process, UtilityNote 1 Green Aluminum

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    FUEL

    ServicePipe Color Stripes Pipe Piping Primary Stripe Secondary Stripe

    Diesel FuelAluminum Brown Safety Yellow

    Fuel GasAluminum Brown White

    Aviation KeroseneAluminum Brown Safety Blue

    SEA WATER

    ServicePipe Color Stripes Pipe Piping Primary Stripe Secondary Stripe

    Ballast WaterNote 1 Green White

    Cooling Sea WaterNote 1 Green Safety Yellow

    De-Aerated/Aerated Sea WaterInjection Note 1 Green Light Gray

    COMPRESSED AIR

    ServicePipe Color Stripes Pipe Piping Primary Stripe Secondary Stripe

    Compressed Air, General ServiceNote 1 Safety Blue White

    Compressed Air, Instrument,Control Air Note 1 Safety Blue Safety Yellow

    OTHER NON-FLAMMABLE GASES

    ServicePipe Color Stripes Pipe Piping Primary Stripe Secondary Stripe

    Inert GasNote 1 Light Gray Brown

    NitrogenNote 1 Light Gray Green

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    OIL OTHER THAN FUELS

    ServicePipe Color Stripes Pipe Piping Primary Stripe Secondary Stripe

    Lubricating oilNote 1 Safety Orange Cream

    Hydraulic fluid, LP, HPNote 1 Safety Orange Light Gray

    STEAMService

    Pipe Color Stripes Pipe Piping Primary Stripe Secondary Stripe

    SteamAluminum Safety Blue Safety Red

    Steam, CondensateAluminum Safety Blue White

    FIRE FIGHTINGService

    Pipe Color Stripes Pipe Piping Primary Stripe Secondary Stripe

    Fire MainsSafety Red NA NA

    Fire Fighting FoamSafety Red Safety Orange NA

    Carbon Dioxide, CO2Safety Red White NA

    CHEMICALService

    Pipe Color Stripes Pipe Piping Primary Stripe Secondary Stripe

    Chemical InjectionNote 1 Safety Orange White

    Biocide Sodium HypochloriteNote 1 Safety Orange Green

    Biocide (Others)Note 1 Safety Orange Black

    GlycolNote 1 Safety Orange Safety Yellow

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    PROCESSService

    Pipe Color Stripes Pipe Piping Primary Stripe Secondary Stripe

    Auxiliary/Main Cargo SystemAluminum Black Light Gray

    Hydrocarbon Liquid, OilAluminum Black Safety Yellow

    Closed Drain (Hydrocarbondischarge)

    Aluminum Black Brown

    Safety System and FlareAluminum Safety Yellow Light Gray

    Process (Hydrocarbon Non-CorrosiveLiquid) Aluminum Black Ice Gray

    Process (Non-Corrosive LP )Aluminum Safety Blue Light Gray

    Process (Non-Corrosive HP Gas) Aluminum PB Green Ice Gray

    Process (Hydrocarbon CorrosiveLiquid) Aluminum Safety Orange Black

    Process (Corrosive Gas)Aluminum Safety Orange Safety Yellow

    Ignition LineAluminum Safety Red Light Gray

    TANK VENTING & SOUNDING PIPEService

    Pipe Color Stripes Pipe Piping Primary Stripe Secondary Stripe

    Diesel FuelAluminum Brown Safety Yellow

    Ballast, Water TanksNote 1 Green White

    Fresh WaterNote 1 Green Safety Blue

    Slop tankAluminum Black Aluminum

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    Void Space(Hazardous rea) Aluminum Safety Yellow Safety Red

    Note: 1

    o Hydrocarbon piping shall be painted in Aluminum.o Fire fighting piping shall be painted in Safety Red.o Other fluids:

    Internal area shall be painted in White (following compartment color) External area shall be painted in Ice Gray (following adjacent structure)

    Observation:o The colors may be distorted depending upon the color settings of screen and/or printers.

    7.3.4. Marine Systems Pull-in winch shall be painted in Safety Yellow (MUNSELL 5 Y 8/12). Fairleader shall be painted in accordance with the adjacent structure. Vent Post shall be painted in Aluminum (without MUNSELL notation).

    7.3.5. Mechanical, Cargo Handling and Package Equipment Pumps shall be painted in Light Green (MUNSELL 5 G 8/4), except fire-fighting system. Air compressors [RC], Air Dryers [RC] shall be painted in Light Green (MUNSELL 5 G

    8/4).Note: Acoustic Hood for engines: According to compartment color.

    o Internal White (MUNSELL N 9.5).o External Ice Gray (MUNSELL N 8).

    Diesel engines [RC] shall be painted in Light Green (MUNSELL 5 G 8/4). Boilers and Furnace shall be painted in Aluminum. Exhaust gas pipe/ducts for turbine, engines, boiler, furnace shall be painted in

    Aluminum. Hydraulic Unit [RC] shall be painted in Light Green (MUNSELL 5 G 8/4). Diesel Oil Centrifugal Purifier [RC] shall be painted in Light Green (MUNSELL 5 G 8/4). Cranes shall be painted in Safety Yellow (MUNSELL 5 Y 8/12). Bumpers for heavy vehicles (combined with black stripes), portable, transportable, non-

    fixed special tools for handling pipes and heavy devices shall be painted in SafetyYellow (MUNSELL 5 Y 8/12).

    Equipment Skids Package Unit Skid Beam (suppliers structural steel which carries theequipment shall be painted in Ice Gray (MUNSELL N8)

    Hoisting Devices (monorails, frames, trolleys, trolley beams, lifting lugs, etc.) shall bepainted in Safety Yellow (MUNSELL 5 Y 8/12).

    Structural Pad Eyes (Lifting lugs) shall be painted in Safety Yellow (MUNSELL 5 Y8/12).

    Guards and Protective cover for dangerous moving, rotating parts of Equipment &Machines shall be painted in Safety Orange (MUNSELL 2.5 Y R 6/14).

    Dangerous moving, rotating exposed parts of machinery shall be painted in SafetyOrange (MUNSELL 2.5 Y R 6/14).

    Internal parts of the machinery hoods that can be removed or opened shall be paintedin Safety Orange (MUNSELL 2.5 Y R 6/14).

    Cut and Press equipment shall be painted in Safety Orange (MUNSELL 2.5 Y R 6/14). External face of Pulleys and Exposed Gears shall be painted in Safety Orange

    (MUNSELL 2.5 Y R 6/14).

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    Potable Water Maker [RC] shall be painted in Light Green (MUNSELL 5 G 8/4). Sewage Treatment Unit [RC] shall be painted in Light Green (MUNSELL 5 G 8/4).

    7.3.6. Safety Fire-fighting Pumps and Drives shall be painted in Safety Red (MUNSELL 5 R 4/14). Fire-fighting Systems Equipment in general shall be painted in Safety Red (MUNSELL 5

    R 4/14). Fire-fighting Valves and Piping Accessories, Sprinkler shall be painted in Safety Red

    (MUNSELL 5 R 4/14). Foam Tank shall be painted in Safety Red (MUNSELL 5 R 4/14). Carbon Dioxide: CO2 Bottle, piping and diffuser shall be painted in Safety Red

    (MUNSELL 5 R 4/14). Portable fire extinguisher shall be painted in Safety Red (MUNSELL 5 R 4/14). Life-Saving shall be painted in Safety Orange (MUNSELL 2.5 YR 6/14). Lifeboat in accordance with information below:

    o External shall be painted in Safety Orange (MUNSELL 2.5 YR 6/14).o Internal shall be painted in White (MUNSELL N 9.5).

    Rescue Boat shall be painted in Safety Orange (MUNSELL 2.5 YR 6/14). First aid equipment box shall be painted in Green (MUNSELL 2.5 G 5/10). Breathing apparatus lockers shall be painted in Green (MUNSELL 2.5 G 5/10). Safety Showers and Stretchers, Eye-wash Unit shall be painted in Green (MUNSELL

    2.5 G 5/10). Escape Route shall be painted in Green (MUNSELL 2.5 G 5/10) in anti-slippery coating,

    surrounded on each side by 100 mm width stripes and having arrows spaced atmaximum 3000 mm. Arrows and stripes shall be in White (MUNSELL N 9.5).

    Emergency exit doors shall be painted in Safety-Red (MUNSELL 5 R 4/14) with markingSada de Emergncia, Emergency Exit (red letters) over horizontal 500mm heightWhite stripe.

    Escape Hatches shall be painted in Safety-Red (MUNSELL 5 R 4/14). Wall at the end of no-way out corridors shall be painted in Safety Yellow (MUNSELL 5

    8/12). Hospital entrance door shall be painted in Green (MUNSELL 2.5 G 5/10). Area on the deck surrounding safety equipment, firefighting equipment or other

    emergency equipment shall be painted in White (MUNSELL N 9.5). Area on the deck surrounding electric switchgear/panels shall be signalized by painting

    a 100mm yellow stripe in the electric arc protection area.

    7.3.7. HVAC Ventilating & Exhaust Fan shall be painted in accordance with the compartment color.

    o White (MUNSELL N 9.5).when located internal sideo Ice Gray (MUNSELL N 8) when located outdoor.

    Fan Mushrooms, Dampers, Filter frame shall be painted in White (MUNSELL N 9.5).Note: Watertight, Fire tight dampers handles for manual operation shall be painted in

    Safety Orange (MUNSELL 2.5 Y R 6/14). Ducts in carbon steel shall be painted in accordance with the compartment color :

    o Internal in White (MUNSELL N 9.5)o External in Ice Gray (MUNSELL N 8).

    Air-conditioning Package Units [RC], Chillers [RC] shall be painted in Light Green(MUNSELL 5 G 8/4).

    7.3.8. Electrical Equipment Generator shall be painted Light Gray (MUNSELL N6.5).

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    Motors shall be painted in Light Gray (MUNSELL N6.5)., except fire-fighting pump andsmall motors assembled in Package Units.

    Transformer enclosure shall be painted in Light Gray (MUNSELL N6.5). Electric Switchboard, Distribution Board Enclosure shall be painted in Light Gray

    (MUNSELL N6.5). UPS [RC], Converters [RC], Rectifiers [RC] shall be painted in Light Gray (MUNSELL

    N6.5). Control Gear [RC], Control Panel for Package Equipment [RC] shall be painted in Light

    Gray (MUNSELL N6.5). Cable Tray, Steel Conduit shall be painted in accordance with below:

    o Carbon Steel according to compartment color Internal shall be painted in White. External shall be painted in Ice Gray.

    o FRP: (no coating). Lighting Fixtures and Junctions Boxes:

    o Carbon Steel Parts [RC] shall be painted in White (MUNSELL N 9.5).o FRP: non-painted.

    Note: Inner components mounting plate and/or inner door/safety barrier of ElectricalPanels referred above shall be painted in Safety Orange (MUNSELL 2.5 YR6/14)

    7.3.9. Instrumentation Instruments shall follow the piping or equipment color. Control Panels [RC] shall be painted in Light Cream (MUNSELL 2.5 Y 9/4), except

    Stainless Steel Panels. Actuators for instrumentation valves shall follow the valve color.

    7.3.10. Helideck Landing Area According to NORMAM 01 and 27.

    7.3.11. Miscellaneous Stripe at the elevators entrance floor shall be painted Safety Yellow (MUNSELL 5 Y

    8/12) SOPEP KIT box shall be painted in Safety Orange (MUNSELL 2.5 Y R 6/14) with

    marking KIT SOPEP (black letters)

    8. APPLICATION PROCESS

    8.1. BRUSH The paintbrush shall be of natural vegetal or animal fibers, in order to avoid the releasing of fiber

    during the paint work. They shall be kept clean and free from any residues. They shall be used for painting welded areas, irregular surfaces, sharp corners and cavities,

    except in case of inorganic silicate base paints. The paintbrush shall be 125 mm(5) wide at most. The application shall be carried out in such a manner that the film of paint does not show any

    brush marks after drying. Runs or ways streaks shall be corrected at once with the paintbrush. On weld fillets paint shall always be applied by paintbrush.

    8.2. ROLLER Rollers shall be a maximum of 175mm (7) long.

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    Rollers shall be used for painting extensive flat, cylindrical and spherical areas of considerableradius of curvature, except where inorganic silicate base paints are being used.

    Paint shall be applied in parallel runs, starting from the upper part of the structure, and with thenext stroke being given crosswise to the previous one.

    REMARK: Irregular portions of the surface or those that cannot be reached with the roller shall bepainted by paintbrush or by spray gun. Two (2) adjacent strips of the same coat of paint shall be overlapped a minimum of 5cm. Paint shall be applied in all cases so that the film does not display blisters, tearing the previous

    coat or impregnation with hairs falling off the roller.

    8.3. CONVENTIONAL SPRAY GUN This system shall be used for painting extensive areas or where high productivity is desired. The compressed air used in the spray gun shall be free from water or oil. The equipment shall

    be provided with separators, containing silica gel and activated carbon, so as to remove waterand oil respectively.

    Separators shall be of suitable size and type and shall be periodically drained during thepainting operation.

    Painting equipment shall be fitted with air and paint pressure regulators and gauges. Compressed air hoods, nozzles and needle valves shall be the ones recommended by the

    manufactures of the equipment for the particular type of paint to be sprayed on. Pressure on the paint in the tank and the pressure of the air on the spray gun shall be adjusted

    in accordance with the kind of paint that is being sprayed. The air pressure on the paint in the tank shall be adjusted whenever necessary so as to offset

    variations in the height at which the spray gun is raised above the tank. Air pressure in the spray gun shall be high enough to atomize the paint but not so high as to

    cause excessive misting, excessive evaporation of solvent or losses due to excessivepulverization.

    During application the spray gun shall be held perpendicular to the surface and at a constantdistance such as ensures the depositing of a damp coat of paint, and the paint shall impinge onthe surface still in the form of a spray.

    This method of application shall not be used in places subject to strong wind or on extremelythin structures, which would lead to a great wastage of paint.

    8.4. AIRLESS SPRAY GUN The airless spray gun should always be used where practicable; being the preferred method of

    application. Painting equipment shall have air and paint pressure regulators and gauges. The pressure of the pneumatic pump in the painting equipment shall be adjusted in accordance

    with the particular type of paint being sprayed on. During application, the spray gun shall be held perpendicular to the surface and at a constant

    distance that ensures the depositing of a damp film of paint, and the paint shall impinge on thesurface still in form of a spray.

    On weld fillets paint shall always be applied by paint brush.

    8.5. HIGH VOLTAGE ELECTROSTATIC EQUIPMENT A high-voltage electrostatic equipment (90.000V) shall be used; The cure shall be made in a stove with an approximated temperature of 200 C during 20

    minutes.

    8.6. OPERATOR QUALIFICATIONAll operators shall demonstrate ability and knowledge of pertinent items of this specification bysuccessfully executing a written test and performing related tasks using approved procedures. Thewritten test shall be based on NACEs Guide to Qualification of Tradesman Industrial Painters.

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    VENDOR shall notify in advance the qualification testing schedule in order to allow OSX witnessthe testing.Records of testing and current qualifications of operators shall be maintained.

    8.7. APPLICATION CONTROLNo paint shall be applied if the ambient or plate temperature or ambient relative humidity at thetime of application is not in accordance with allowable values mentioned in this specification.Water or product shall not be put in contact with the paint until it is fairly dry.

    9. PAINTING SURFACES

    9.1. SURFACES TO BE PAINTED

    9.1.1. All surfaces, other than those listed in item 9.2, shall be coated in accordance to this technicalspecification.

    9.1.2. The coating for stainless steel parts and elements shall not contain metallic zinc.

    9.2. SURFACES NOT TO BE PAINTED

    9.2.1. Unless otherwise specified in the Project Coating Specification, the following surfaces shall notbe coated: Stainless steel surfaces (see item 9.2.2), Non-insulated high Nickel alloys, Non-ferrous metal surfaces (e.g. brass, copper) excluding aluminum and ABS plastic that

    shall be coated, Pipes internal surfaces unless specified otherwise, Surfaces which shall not be coated: name plates, valve stems, shafts, mechanically finished

    surfaces, gauges, windows and all other regions that the paint affect the component orequipment use according OSX,

    Flange faces where contact with gasket occurs, Hub connector seal ring contact surface, Plastic coated surfaces, Surfaces to be protected by wrapping, Contact surfaces of assemblies to be tied together with high-strength bolts, Anodes.

    9.2.2. Painting of stainless steel: see Table 2 for special requirements.

    Table 2 - Painting of stainless steel materialsMaterial Indoor Outdoor (1)

    Austenitic SS(AISI 316)

    Coat required if temperature 60C.

    For temperatures 60C see note (2).

    Duplex SS No coating No coating if T 100C Coat required if T 100C

    Super Duplex SS No coating No coating if T 110C Coat required if T 110C

    Notes:

    (1) The temperature quoted is the metal surface outer wall temperature (T).(2) No coating is required when:

    Substrate surface T 30C or, Substrate surface 30C T 60C and relative humidity is higher than 41%.

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    9.2.2.1. Special requirements for painting of stainless steel operating at high risk of External StressChloride Corrosion (ESCC):

    Any austenitic SS (AISI 316) insulated pipe system or equipment operating temperaturerange critical to External Stress Chloride Corrosion (ESCC) of 60 to 175C shall bethermal sprayed with aluminum.

    Any DUPLEX SS (UNS 31803) insulated pipe system or equipment operatingtemperature range critical to External Stress Chloride Corrosion (ESCC) of 100 to 175Cshall be thermal sprayed with aluminum.

    Any SUPER DUPLEX SS (UNS 32750 or 32760) insulated pipe system or equipmentoperating temperature range critical to External Stress Chloride Corrosion (ESCC) of110 to 175C shall be thermal sprayed with aluminum

    10. PAINTING SYSTEM REQUIREMENTS

    10.1. TEMPORARY PAINTING

    10.1.1. Temporary painting for all new parts (plates, scantlings etc.):

    10.1.1.1. Paint systems A

    The following procedures shall be adopted:

    The surface preparation shall be done by Dry Blasting or Slurry Blasting to grade Sa 2 according to ISO 8501 Parts 1 to 3: Preparation of steel substrates before application ofpaints and related products. - Visual assessment of surface cleanliness, followed by lowpressure water cleaning (2000 to 3000 psi), and finally application of a Surface TolerantSolvent Free Epoxy Paint Cured with Polyamine, in minimum dry film thickness of150m per coat.

    10.1.1.2. Paint systems B:

    The following procedures shall be adopted:

    a) Prior the abrasive blasting operation all surfaces shall be washed with detergent toremove oil and grease, followed by water jetting rinsing;

    b) Air-drying;c) Dry Blasting or Slurry Blasting the surface to grade Sa 2 according to ISO 8501

    Parts 1 to 3: Preparation of steel substrates before application of paints and relatedproducts. - Visual assessment of surface cleanliness,

    d) Application of a High Thickness Epoxy Polyamine Paint in minimum dry filmthickness of 150 m per coat.

    10.1.2. Temporary painting: in case of modules of New Building Units using automatic shop primingplants, the following procedures shall be adopted:

    New plates shall be washed with detergent to remove oil and grease, followed by waterrinsing;

    Air-drying; Surface preparation according to grade ISO 8501-1 Sa 2 , surface profile 50 to 70 m and

    apply one coat of Primer Epoxy according paint system A or B (see item 17.1.1) at thepainting cabinet;

    After assembly and mounting works, welds, sharp edges and damaged coatings shall betreated with mechanical tools grade St-3 ISO 8501-1. Before painting, whole surface shall behydro blasted at 20000 psi and shall follow the specified painting system further thisdocument.

    10.1.3. All cleaned surfaces shall be primed before rust bloom occurs.

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    10.2. SURFACE PREPARATION

    10.2.1. Prior to paint application the metallic surface shall be free of Oil or Grease contamination.

    10.2.2. Surface preparation for all items, unless noted otherwise in annex A or B, shall be as follows:

    Surface preparation according to level Sa 2 (ISO 8501-1) or WJ2 (NACE SSPC-SP12)over total area. A finish shall be obtained corresponding to at least one of the Sa 2 illustrations in standard ISO 8501-1 or WJ2 from NACE SSPC-SP12. For surface tolerant,solvent free paint systems, when using abrasive air blasting for surface profile, clean thesurface with water jet prior before the application of first coat.

    The maximum acceptable water-soluble salts on abrasive blasted surfaces before paintapplication, measured according ISO 8502 Parts 1 to 10: Preparation of steel substratesbefore application of paints and related products. - Test for the assessment of surfacecleanliness, shall be according to Table 3.

    Roughness profile must be between 30-75m.

    Table 3 - Maximum acceptable water-soluble salts contaminationSurface material Maximum acceptable water-soluble salts

    Stainless steel 3g/cm2

    Any other materials surface on Im-2 environment (1) 3g/cm2

    Any other materials surface on C5-M environment (1) 5g/cm2

    Note (1): Environmental classification according item 2.

    10.2.2.1. Hydro blasting remove more efficiently salts from surface than abrasive dry blasting(see Table 4 - Comparison of salts removal obtained by different cleaning methods), sohydro blasting is recommended for surface preparation.

    Table 4 - Comparison of salts removal obtained by different cleaning methodsMethod Remaining salts (mg/m2) % Extracted

    Blasting

    DryWith abrasive (Sa 2) 440-680 83

    With abrasive (As 2 ) 33 84With abrasive (Sa 3) 32-34 90,2

    WetWith abrasive 0-32 96,2

    Ultra High Pressure(Waterjet) 16-18 93,5

    Source: de La Fuente, D. et all The effects of soluble salts at the Metal/Paint interface: Advances inknowledge, Portugaliae Electrochimica Acta, v. 24, 2006, p. 191-206.

    10.2.3. Surface preparation for galvanized, aluminum, copper-nickel, bronze, cast iron, stainless steel,surfaces nonmetallic materials and metalized surfaces.

    10.2.3.1. General requirements:

    a) Clean with green solvents (not harmful to environment) the regions contaminated withoil, grease or fat;

    b) Clean with 3000 psi water cleaning jet to remove salts and other impurities;

    c) Surface preparation: according the paint system procedure.

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    10.2.3.2. Specific requirements:

    a) For galvanized steel surfaces use surface preparation according to ASTM D 6386.During the abrasive sweep or brush blasting cleaning, the blast nozzle must be at adistance of 350 mm to 400 mm from the surface of the work piece and at an angle nogreater than 45 to the surface (never at 90).

    10.3. SPECIFIC PAINT SYSTEMS

    10.3.1. In Table 5 and ANNEXES A or B the surfaces to be painted and the specific paint systemsrequired by this technical specification.

    10.3.1.1. Any surface or equipment not mentioned in Table 5 -PAINT SYSTEMS must be paintedwith a paint system mentioned in ANNEX A or B.

    10.3.1.1.1. OSX is responsible for the paint system selection.

    10.3.1.1.2. No extra cost is due when the paint system is one of those mentioned in ANNEX Aor B.

    10.3.2. Characteristics of ready products for application and of dry film are described in Table 6 andTable 7.

    10.3.3. Hot Dip Galvanizing

    NOTE: Within all documents, specifications, drawings etc., the term GALVANIZING and equivalentexpressions are used to state that HOT DIP GALVANIZING shall be applied.

    10.3.3.1. Scope:

    10.3.3.1.1. This item covers the galvanizing coating applied to general steel articles,structural sections, angles, channels, beams, columns, fabricated steel assemblies, andother steel components.

    10.3.3.1.2. This item does not apply to the galvanized coating on semi finished productssuch as wire, tube or sheet, galvanized in specialized or automatic plants.

    10.3.3.1.3. Coating: The minimum average coating mass (and equivalent thickness) onany individual test area of the hot dip galvanized articles shall be as follows:

    Steel 5 mm thick and over: 600 g/m2 (84 m);

    Steel under 5 mm thick but not less than 2 mm: 450 g/m2 (63 m);

    Steel less than 2 mm: 350 g/m2 (49 m);

    Centrifuged work: 300 g/m2 (42 m);

    Threaded work: 300 g/m2 (42 m);

    Gray and malleable iron casting: 600 g/m2 (84 m).

    10.3.3.2. Galvanized surfaces shall be externally painted as required in Table 5.

    10.3.3.3. Standards: the following standards shall be applied on galvanized products:

    American (ASTM) standards:

    A123 for structural and piping components,

    A153 for threaded components;

    10.3.3.4. ISO standards: ISO 1461. In no case materials with yield strength greater than 400MPa shall be galvanized.

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    10.3.3.5. HDG coatings shall not be used on Flares top platform due the risk of Liquid MetalEmbrittlement of stainless steel pipes in case of flame impingement (in such circumstance,molten zinc droplets can drip on SS pipes).

    Table 5 - Paint Systems

    N Item Substrate servicetemperature

    Paint System A or B

    Carbon Steelpaint system

    Stainlesssteel paint

    system

    1 Offshore platform structure

    1.2 Topside (Structure) T 80C 1 N.A.

    1.3 Moonpool

    1.4 Splash zone T 80C 12 N.A.

    1.5 Underwater zone T 80C No painting (i) N.A.

    2 Deck

    2.1 Deck Area (Floor) T 80C 2 N.A.

    2.2 Supply Boat HandlingArea T 80C 2 N.A.

    2.3 Flare Tower

    2.3.1 Top Part 200 C T 600C Thermal Spray Aluminum

    2.3.2 Middle Part 80C T 200C 3 N.A.

    2.3.3 Lower Part (up to requiredheight) T 80C 1 N.A.

    2.4 Helideck Structure T 80C 1 N.A.

    2.5 Helideck Landing Area T 80C 11 N.A.

    2.5.1 Helideck Surface T 80C 11 N.A.

    2.5.2 Helideck Landing Circle Top-coating T 80C 11 N.A.

    2.5.3 Helideck other Markings Top-coating T 80C 11 N.A.

    2.6 Misc. Support Structure

    2.6.1 Process Module Supports T 80C 1 N.A.

    2.6.1.1 Module Supports T 80C 1 N.A.

    2.6.2 Deck Cranes Supports

    2.6.2.1 Deck Box T 80C 1 N.A.

    2.6.2.2 Pedestal T 80C 1 N.A.

    2.6.2.3 Crane Outside T 80C 1 N.A.

    2.6.2.4 Crane Inside T 80C 8 N.A.

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    N Item Substrate servicetemperature

    Paint System A or B

    Carbon Steelpaint system

    Stainlesssteel paint

    system

    2.6.2.5 Crane Boom T 80C Thermal Spray Aluminum

    2.6.3 Vent Masts T 80C 1 N.A.

    2.6.4 Lifeboat Platforms & Davits T 80C 1 N.A.

    2.6.5 Offloading Platform T 80C 1 N.A.

    2.6.6 Handrails T 80C HDG + 5 N.A.

    2.6.7 Escape Route Borders T 80C 2 N.A.

    3 Deck / Skid Structures ofProcess Modules T 80C 1 N.A.

    4 Local Equipment Rooms +Laboratory T 80C 1 N.A.

    5 Pressure Vessels, Heat Exchangers, Coolers etc.

    5.1 Un-insulated Surfaces

    5.1.1Shell, Heads, Nozzles,Manholes, Skirts, Legs,

    Saddles, Davits

    T 60C 1 1

    60CT90C 1 1

    90C T 200C 3 3

    200C T 600C Thermal Spray Aluminum

    5.1.2 Access Platforms, Walkways T 80C 1 N.A.

    5.1.3 Cage Ladders, HandrailsGrating

    T 80C HDG N.A.

    5.2 Insulated Surfaces

    60C T 90C 1 1

    90CT200C 3 3

    200C T 600C Thermal Spray Aluminum

    6 Piping (Note: exceptions stated in 8.2)

    6.1 Un-insulated Surfaces

    6.1.1Pipes, Fittings, Valves, Steam

    traps, Strainers, In-lineinstruments

    T 60C 1 1

    60CT90C 1 1

    90CT200C 3 3

    200C T600C Thermal Spray Aluminum

    6.1.2 Fire and Foam lines T 80C 1 N.A.

    6.1.3Central Pipe Rack, Pipe

    Supports on Modules, SteelStructures

    T 80C 1 N.A.

    6.1.4 Misc. Pipe Supports T 80C 1

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    N Item Substrate servicetemperature

    Paint System A or B

    Carbon Steelpaint system

    Stainlesssteel paint

    system

    6.1.5 HDG Pipes Exterior T 60C HDG + 4 N.A.

    6.2 Insulated Surfaces

    60C T 90C 1 1

    90CT200C 3 3

    200CT600C Thermal Spray Aluminum

    7 Accommodation Block

    7.1 Outside Surfaces T 80C 1 N.A.

    7.2 Handrails T 80C HDG + 4 N.A.

    7.3 Funnel T 80C 1 N.A.

    7.4 Inside Surfaces

    7.4.1 Walls and ceilings covered bypanels T 80C 5 N.A.

    7.4.2 Uncovered walls and ceilings T 80C 6 N.A.

    7.4.3Covered floors except those

    defined in items 7.4.4 and 7.4.5of this table.

    T 80C 5 N.A.

    7.4.4Covered floors in rest rooms,changing rooms, galley, mess

    room and laundryT 80C 7 N.A.

    7.4.5 Uncovered floors T 80C 8 N.A.

    8 Engine Room/ Pump Room

    8.1 Floor T 80C 6 N.A.

    8.2 Walls and Ceilings Bare Steel T 80C 6 N.A.

    8.3 Walls and Ceilings underInsulation T 80C 5 N.A.

    8.4 Structure below lowest Gratingand Foundations

    T 80C 1 N.A.

    8.5 Ventilation Trunks

    8.5.1 Ventilation Trunk Interior T 80C 7 N.A.

    8.5.2 Ventilation Trunk Exterior T 80C 6 N.A.

    8.6 Boiler Casing T 80C 6 N.A.

    9 Rotary Equipment: Pumps, Filters, Compressors, Fans, Blowers, Turbines, Dieselengines, others

    9.1 Un-insulated Surfaces

    T 60C 1 1

    60CT 90C 1 1

    90CT 200C 3 3

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    N Item Substrate servicetemperature

    Paint System A or B

    Carbon Steelpaint system

    Stainlesssteel paint

    system

    200C T 600C Thermal Spray Aluminum

    9.2 Insulated Surfaces

    60C T90C 1 1

    90C T 200C 3 3

    200C T 600C Thermal Spray Aluminum

    9.3 Fire Water & Jockey Pumps T 60C 1 N.A.

    9.4Submerged Seawater Lift

    Pumps (Caisson mounted):Interior

    T 60C 1 N.A.

    10 Tanks and Voids

    10.1 Fresh Water Tanks T 60C 10 N.A.

    10.2 Fresh Water Tanks T 60CThermal Spray

    Aluminum N.A.

    10.3 Diesel Oil & HDO Tanks T 60C 9 N.A.

    10.4 Fuel Oil Tanks T 60C 9 N.A.

    10.5 Chain Lockers T 80C 2 N.A.

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    Table 6 Characteristics of paint, ready to apply.

    ANTI-FOULINGPAINTS

    POLYURETHANE PAINTS

    EPOXYISOCYANATEIRON OXIDE

    PAINTS

    PRIMEREPOXY

    POLYAMINE

    SILICONEPAINT

    ANTI-SLIPPERY

    PAINTS

    SpecificWeight

    1.45 g/cm(min) - 1.85g/cm (max)

    1.0 g/cm 1.2 g/cm3

    (max)

    Solids bymass (min) 32 %

    by weight50% 45%

    by weight98%

    Solids byvolume(min)

    45 % 60 % 17 % 20 %

    Pigmentcontent

    20.5% mass(min)

    Drying timeto touch 30 min (max) 1 hour (max) 20 min (max)

    at 25C10 min (max)

    at 25C30 min (max)

    at 25C12 h (max)

    Drying timeto repaint

    12 hours(min) 6 hours (min) 12 hours

    at 25C24-72 h(max)

    72 hours (max)

    Drying timeto tack free

    (max)4 hours at 25C30 min (max)

    Total curetime (max) 7 days

    Pot life ofmix at 25C

    (min)5 hours 12 hours

    Viscosity,Ford cup #4 14 s (min) 40 sec

    25 s (max)

    Fineness ofgrain (max) 35 m

    Thicknessper coat

    (min)150 m 50 m 15 m (min) -20 m (max) 25 m (min) 25 m

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    Table 7 Characteristics of paint, ready to apply (cont.)HIGH ABRASIONEPOXY PAINTS SEALANT PAINT EPOXY PHENOLIC

    Specific Weight 1.25 g/cm3 (max) 1.20 g/cm (min) - 1.30g/cm (max) 1.45 g/cm3 (max)

    Solids by volume (min) 55 % 80%

    Drying time to touch 1 hour (max)

    Drying time to repaint 12 hours (min) 16-72 hours

    Drying time to tack free(max)

    at 25C6 min (max)

    at 25C8 hours (max)

    Total cure time (max) 7 days 7 days

    Pot life of mix at 25C(min) 30 min 30 min

    Viscosity, Ford cup #4

    Fineness of grain (max)

    Thickness per coat(min) 400 m 80 micra

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    Table 8 Characteristics of dry filmCOAL-

    TAREPOXYPAINTS

    POLYUR-ETHANEPAINTS

    ANTI-FOULINGPAINTS

    EPOXYISOCYANATEIRON OXIDE

    PAINTS

    PRIMEREPOXY

    POLYAMINE

    HIGHABRASION

    EPOXYPAINTS

    ANTI-SLIPPERY

    PAINTS

    Resistance to salt

    spray(min)

    480 hours 48 hours 50 m 240 hours 3000 hours

    (1mm)4000 hours

    no filmdefects

    Resistance to100%

    relativehumidity

    (min)

    480 hours 24 hours 240 hours 2000 hours

    Adhesion

    4 B (min) ASTMD-3359; the test

    shall be doneon a galvanized

    carbon steelspecimen

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    Table 9 Characteristics of dry film (cont.)POLYURETHANE

    PAINTSPRIMER EPOXY

    POLYAMINEHIGH ABRASIONEPOXY PAINTS

    ANTI-SLIPPERYPAINT

    Resistance toimmersion in salt

    water (3.5% NaCl 40C) (min)

    480 hours 240 hours 3000 hours

    Resistance toimmersion in

    distilled water at40C (min)

    240 hours 2000 hours

    Resistance toimmersion in

    NaOH at 30% (min)240 hours 2000 hours 1000 hours

    Bright (min) 70 UB

    Adherence totension

    12,0 MPamin. Cohesive

    Failure ASTM D-4541-95 A.4 usingSa 2 from ISO-

    8501-1

    12,0 MPamin. Coating failuretype -/Y,Y. Pull-offtest from ISO-4624

    12,0 MPamin. Cohesive

    Failure ASTM D-4541-95 A.4using Sa 2

    from ISO-8501-1

    Resistance toAbrasion (1x1mm

    DFT):

    200mg weightloss per

    1000cycles usingCS17& wheels

    and a 1KGloading (ASTM

    D-4060) (max).

    Slip coefficient(1) 0,5

    Resistance toXylene:

    2000 hours(min) no film

    defectsResistance to

    Impact (1x2mmDFT):

    18J (min)

    Note (1): The slip coefficient shall be measured at laboratory using an acceptable ASTM or ISO methodon a wetted surface (see ANNEX C TEST CONDITIONS).The reported value shall be a minimumaverage of five measurements on wet surface. The test must be done on COUPON panels paintedwith the paint system produced by the paint manufacturer.

    10.4. BOLT MATERIALS EXPOSED TO MARINE ATMOSPHERIC ENVIRONMENT

    10.4.1. All carbon steel bolt materials shall be coated with one of the coating systems specified inTable 8 below.

    10.4.2. All stainless steel bolt materials which require a protective coating (see item 16.2.2) shall becoated with aluminum based, zinc free, SermaGard coating.

    10.4.3. After final inspection of the coating the threads of the bolts and nuts are to be covered withLUBRAX INDUSTRIAL grease grade GRH-3 or similar, with calcium soap base (4,5%)containing a high proportion of zinc powder (60%) in finely divided state.

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    10.4.4. Only lubricants or grease free of molybdenum disulfide shall be used.10.4.5. In case of electrolytic coating process or coating process with risk of hydrogen embrittlement, a

    baking treatment to remove hydrogen prior to service is required. The effectiveness of thistreatment must be done according to ASTM F 1940 Standard Test Method for Process ControlVerification to Prevent Hydrogen Embrittlement in Plated or Coated Fasteners.

    Table 10- Coating systems for bolt materials.PAINT SYSTEM NOTES

    Thermoplastic barrier coating system for activeanti-corrosion control, inhibition and protection.

    Applied using a spray technique after theassembling of the flanged joint. This thermoplastic barrier coating shall havecorrosion inhibitors in its formulation. Required for carbons steel bolt materialconnecting stainless steel flanges.

    Cadmium coated according ASTM B 766, typeII, class 12.

    For carbons steel bolt material connectingstainless steel flanges. Up to 150C design temperature.

    Zn-16,3%Ni electroplated with yellow iridescentchromatized (Zn16,3% Ni C/CR)

    Up to 80C design temperature.

    Plated with 8-12% Ni plus Zn (ASTM B841) andbichromatized (ASTM B201 yellow color)

    For temperatures equal to or greater than150C, bolt materials shall only be bichromatized.

    Xylan

    For higher temperatures beyond the limittemperature for xylan coat, use other paint system. This paint system gives a low frictioncoefficient on the threads surfaces of the nut and thebolt, and by so it requires a tightening method withpre-load accuracy better than 20% (hand, impact orshock wrenches shall be avoided). OSX prior approval is required.

    The coating required for fasteners and bolts exposed to marine atmospheric environment shall bealuminum metallic ceramic base organic coating Sermagard 1105 (PCI 3 PLUS) + PTFE (UV resistantteflon-type top coating, if required for anti-friction purposes), thickness 25~35 m.

    For fasteners and bolts working in temperatures up to 50C, it shall also be accepted electrodepositedcadmium plus iridescent yellow chromate coating. The applied thickness shall be 25~35m. Cadmiumcoatings shall follow ASTM B 766, ASTM B440 and ASTM B 201~35 m. Surface Preparation beforePlating shall include Sa3 blast cleaning using micro glass sphere grit.Coatings must also pass 1000 hours salt spray test according to ASTM B117.

    11. INSPECTION

    11.1. General

    All the works (preparation, blasting and painting) shall be carried out to the satisfaction ofVENDORs Quality Control Representative, Paint Manufacturer Supervisor and OSX Inspectors. Shall anycontroversy arise, it shall be dealt with to the satisfaction of Paint Manufacturer and OSX Supervisorswhose decision shall be final.

    The VENDORs quality control representative shall have a current certificate of qualification by NACEInternational Coating Inspector Training and Certificate Program, level 3.

    The Painting Manufacturer Supervisor shall:

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    Attend pre-job and other similar meetings with OSX representative, VENDORs Coating Supervisorand Quality Control Representative;

    Provide field guidance and personnel instruction during stage of blasting and coating applicationoperations;

    Provide periodic inspection of work and provide written, auditable reports regarding compliancewith procedures and any operational improvements that could be made.

    The Paint Manufacturer shall supply ample and continuous survey of the surface preparation, paint andprotective layer application, its Supervisor absence being forbidden in any stage of the surface treatmentand/or vessel painting.

    All surfaces shall be surveyed by VENDORs Quality Control Representative, PaintManufacturer Supervisor and OSX Inspectors before the painting starts, between the coating and after theend. To allow these surveys the VENDOR shall provide safe conditions and suitable light for all treated orpainted parts.

    Daily inspection reports shall be prepared and maintained by VENDOR. This report, signed by QualityControl Representative and Paint Manufacturers Supervisor, shall be handed over to OSX for approval.The reports shall indicate the items blasted and coated, surface preparation grade, roughness profile, drylayer thickness of each coating, adhesion level of finished coatings, holiday detector test voltage, materialsused, including batch numbers, location, and outcome of inspections. Defects shall include those identifiedin this specification and SSPC volume 1, Chapter 23, Causes and Prevention of Paint Failure. Thereports shall also indicate ambient relative humidity, dew point temperature, air temperature, and steelsurface temperature before starting paintwork and during the course of day.

    All inspection and quality parameter will comply with the requirements described in VENDORs PaintingInspection and Quality Standard that shall be submitted to OSX approval.

    The VENDOR shall submit to OSX approval the methods of control and repair of damages to the coatingcaused by block assembly, burn etc.

    The works specified here shall not start before OSX, Paint Manufacturer an VENDOR Supervisors havemutually agreed upon the areas to be degreased, labor, scraped and blasted.

    11.2. Paints

    For each batch of paint received, VENDOR shall compare the results of the quality certificate issued by themanufactures with the paint specification.

    11.3. Surface Preparation

    VENDOR shall make visual examination to be sure surface is free from dust, oil, rusted areas and otherforeign matter. VENDOR shall compare the surface with the degree of cleanliness specified in the paintingscheme, based ISO-8501-1 standard.

    11.4. Profile of roughness

    The roughness profile shall be determined with a needle rugosimeter with a level of precision of 5 micra.

    Frequency of measurement shall be one reading per hour of blasting and after change in nozzle pressure,abrasive type or abrasive size.

    11.5. Relative Humidity of Air; Temperature

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    VENDOR shall measure the relative humidity of the air and the ambient and surface temperatures beforestarting paint work. Repeat the measurements during the course of the day, whenever environmentalchanges such as wind, fog and temperature drops occur.

    11.6. Film

    VENDOR shall examine each film of paint (during application and after exposure) to make sure the work isdevoid of the following kinds of defects: sagging, swelling, wrinkling, cracking, blistering, cratering,impregnation with abrasive and/or foreign matter, peeling off, oxidation and/or corrosion, inclusion of hairsand pores.

    Wet film thickness measurements shall be taken at frequent intervals during the application process.

    11.7. Adhesion

    11.7.1. The adhesion test is essentially a destructive test, so the painted surface, where test isdone, must be repainted or retouched.

    11.7.2. As an alternative to testing adhesion to the failure point, the tests can be interrupted whenthe minimum specified adhesion value is achieved. This method precludes the need to repaircoatings damaged by the test. The adherent pull stubs can then be removed by heating(without damaging the paint system) to soften the adhesive.

    11.7.3. Sampling shall be done according the instructions below:

    For piping: Each sample area comprises 250 meters length intervals or fraction, along theentire piping run,

    For equipments and structures: The sample area comprises each 250m2 or fraction ofpainted surfaces of one equipment or structure.

    Each adhesion test shall be done according the instructions below: In the sample painted area, bond pull-stub to the coating surface with adhesive and allow it

    to cure thoroughly. When it cured, carry out the adhesion test. If the test result shows lackof adhesion, the test shall be repeated at two points diametrically opposite, 1 meter awayfrom the point of the previous test.

    If the other two tests display no lack of adhesion, the sample area is approved by theadhesion test. In this case the adjacent initially tested area shall be re-applied (a circle of0,2m radius centered where pull-stub was bonded), with the areas of the subsequent testsareas being retouched.

    If both of them display a lack of adhesion, the sample painted area failed in the adhesiontest and must be entirely re-applied.

    If one of the two tests (see item a)) displays a lack of adhesion, another two pointsdiametrically opposite the failed point test must be tested. If one of the additional two testsdisplays a lack of adhesion, the sample painted area failed in the adhesion test and mustbe entirely repainted.

    If both adhesion tests mentioned in item d) display no lack of adhesion, the sample area isapproved by the adhesion test. In this case the failed tested areas shall be re-applied (acircle of 0,2m radius centered where pull-stub was bonded), with the areas of thesubsequent tests areas being retouched.

    11.8. Dry Film Thickness

    Measure the thickness at intervals of 25 meters or fraction, along the entire piping run. For huge areas, measure the thickness on every 100 m or fraction of surface of the

    equipment. Dry film thickness gauges shall be calibrated daily using certified calibration plates.

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    6859-M-SP-20001003

    N OSX

    ET-WHP02-0000-MEC-TPB-1003

    P70072-000-FO-002 Rev.3

    Surfaces to be tested shall be dry, clean and free of dry spray before measurements aremade.

    The thickness tests shall be witnessed by OSX inspectors.

    11.9. Discontinuities

    The test to determine discontinuities shall be made after the last coat finish paint. The test to determine discontinuity shall be made in the scheme to be applied for

    temperatures lower than 80C. After the application of last coating on the external hull, a film continuity control shall be

    carried out through the porosity detector (holiday detector) being a new coating mandatorywhen a discontinuity is detected.

    Wet sponge 67 volt holiday detectors shall be used for film thickness of 500 micra or less.High voltage DC holiday detectors, equipped with a flexible brush electrode and set to asuitable voltage shall be used for film thickness exceeding 500 micra. The test voltage for highvoltage holiday detection shall be calculated by multiplying the minimum coating thickness(micra) specified by 4.

    The holiday detector tests shall be witnessed by OSX inspectors.

    12. ACCEPTANCE AND REJECTION

    12.1. Surface PreparationThe surface examined shall not display vestiges of the materials mentioned in Surface Preparation.The surface shall display an appearance identical to the photographic standard sample appearing in theISO-8501-1 standard specified in the painting scheme.

    12.2. Profile of Roughness

    The profile of roughness shall lie in the range of 30 to 70 micra.

    12.3. Relative Humidity of Air; TemperatureThe following criteria shall be used to determine the relative humidity of the air and the ambient andsurface temperatures, with the exception for the Solvent Free Epoxy Paint Cured with Polyamine:

    Maximum relative humidity of 85%; Maximum surface temperature: 52C; Minimum surface temperature: 3C above dew point or 5C (whichever is the higher); Ambient temperature: no painting may be done when the ambient temperature is below 5C,

    except in the case of paints whose drying takes place exclusively by evaporation of solvents;such paints may be applied provided the temperature is not lower than 2C;

    No paint shall be applied if the ambient temperature, surface temperature or relative humidityat the application time are not in accordance with the allowable values mentioned above.

    12.4. Film

    The following criterion of acceptance is applicable to paint films examined: sagging, swelling, wrinkling,cracking, blistering, cratering, impregnation with abrasive and/or foreign matter, peeling off, oxidationand/or corrosion inclusion of hairs, pores and smudges will not be accepted.

    12.5. Adhesion

    The painted surface, when tested in accordance with ASTM D-4541-95 A.4, shall be in accordance with thespecified on Section 7.1. In the case of the surfaces included in Section 6.3, the X test must be appliedand the criteria of acceptance is level 3 of the ASTM D-3359 Standard.

  • N TECHNIP REV. PAGE

    F70072-000-SP-2300-001 0 40 of 60

    N TECHINT

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    P70072-000-FO-002 Rev.3

    If the test displays lack of adhesion, the test shall be repeated at two points diametrically opposite, 1 meteraway from the point of the previous test.

    If the two t