Exoline 4000 WELPROMPT WASH-OFF!

 

EXOLINE 4000 WELECOFRIENDLY, NONFOAMING SOAPING AGENT

EXPECTATION FROM A SOAPING AGENT

In last years, due to economical conditions, reactive soaping time becomes oneof the important criteria for each dyehouse.

Conventional soaping agents require high amount of water, energy & longer time.

Usually dark colors-bordeaux, navy, black- requires a shoaping-wash off periodof 3 - 5 hours. In continuous system, single passage is not sufficient.

Additionally, time deposits are visible as grey dust on final washed fabrics.

EKSOY designed concentrated, acidic soaping sequestering agent to save,

- Water,- Energy,- Labor,- Neutralizing acid.

In 10 % black shade knit dyeing, people easily achieve very high fastness values inG cycles compared to 10 fills with conventional soaping agents.

  EXOLINE 4000 WEL is surfactant free and FOAMLESS.

NORMAL SOAPS

TOTAL TIME 200 MIN before softener 

 ATYC MACHINE 600 550 KG SAMPLE

Liquor ratio 1/10

Total bath 38500 L

Total overflow rinse 12100 L

Total water 49225 L

Water per kg fabric 89.5 L

Time shorting

5 min cold 5 min cold

   1   /   5  o  v  e  r   f   l  o  w

  r   i  n  s  e . .

  s  a

 

  m  p   l  e

 

  a

 

  c

 

   i   d   b  u   f

 

   f

 

  e

 

  r

   E   X   O   L   I   N   E

   3   H

 

5 min

   f

 

   i  x  e

 

  r

 

10 min

10 min

s

 

of 

 

t

 

e

 

ne

 

r 

 

  o  v  e  r   f   l  o  w

  c  o  o   l   /  r   i  n  s  e

   d  r  a   i  n

   A   C .  a  c   i   d

 

10 min

95 °C

EXOLINE 3027 0,5 g/L

 

10 min

95 °C

EXOLINE 3027 0,5 g/L

10 min80 °C 5 min

60 °C 5 min

15

80 °C

4

 

0

 

9

 

5

80 °C

 

1

 

5

 

0

 

18

 

5

 

210

 

 

overflow 1/3 overflow 1/3overflow 1/3

overflow 1/2 overflow 1/2

 

RECOMMENDED WASH CYCLE

Cold rinse 5 min.

0,75 % EXOLINE 4000 WEL check pH volue should be around 6 - 7. (Aceticacid addition is recommended for pH adjustment. Then heat up to bath95 °C and stay 15 min.

EXOLINE 4000 WEL pushes the hydrolysed dyes into the liquor. Thereforephoto 2 is even darker then end of dyeing photo 1. At the end of soapingdon’t be bothered from the color of the water. Water seems dark asEXOLINE 4000 WEL has pushed all the hydroyzed dyestuff to the liquor. Butas it is seen, photo 4 - 5 is clean.

TOTAL TIME 110 min before softener 

 AT

 

Y

 

C M

 

 A

 

C

 

HIN

 

E 6

 

0

 

0 5

 

5

 

0 K

 

G S

 

 A

 

MP

 

LE

Liquor r 

 

a

 

t

 

io 1/10

To

 

t

 

al ba

 

t

 

h 16500 L

To

 

t

 

al ov

 

e

 

r 

 

f 

 

low r 

 

in

 

s

 

e 12100 L

To

 

t

 

al wa

 

t

 

e

 

r 28600 L

wa

 

t

 

e

 

r p

 

e

 

r k

 

g f 

 

a

 

b

 

r 

 

ic 52 L

T

 

ime s

 

ho

 

r 

 

t

 

in

 

g 100 mins

 

5 min cold

   1   /   5  o  v  e  r   f   l  o  w

  r   i  n  s  e . .

  s  a  m  p

   l  e

 

  a  c

   i   d   b  u

   f

 

   f  e

 

  r

   E   X   O   L   I   N   E

   3

 

   H

 

5 min

   f

 

   i  x  e

 

  r

 

10 min

10 min

s

 

of 

 

t

 

e

 

ne

 

r 

 

  o  v  e  r   f   l  o  w

  c  o  o

   l   /  r   i  n  s  e

   d  r  a

   i  n

95 °C

E

 

XO

 

L

 

IN

 

E 4

 

0

 

0

 

0 W

 

E

 

L 0,75 %

pH value should be around

6 - 7.

 

 

15 min70 °C 5 min

10

80 °C

7

 

5

 

110

 

2

 

10

 

 

Overflow 5 mins5 min overflow 1/25 min overflow

S

 

 AV

 

ED TIME……

Photo 1

Photo 2Photo 3

Photo 4

Photo 5

 

End of dyeing

0 min

Final

100min

Rev: 01 / 22.05.2012

IMPORTANCE OF SEQUESTERING IN WASH OFF

Therefore we strongly recommend EXOLINE 4000 WEL to avoid the effectsof ions in the washing-off baths. EXOLINE 4000 WEL sequestering effectalso avoids white dust-look Ca/Mg precipitations on the surface of thefabrics.

  EXOLINE 4000 WEL can complex 390 mg CaCO3/g

COTTON NYLON

Controlno addition

1 g/L Ca++added

1 g/L Mg++added

0,5 Ca &0,5 g/L Mg

0,5 g/L Ca++

0,5 g/L Mg++

As it is seen by the study, ionexisitance in washing - off has

direct effect on ISO cold water 

fastness results.