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Quality First Artic le Inspection

expressed by numerical limits.

11.0 The recorded results shall be expressed in the same units as those specified on thedrawing or within the specification.

12.0 Control of FAI Records: The FAI records should be considered as Quality Recordsand controlled for retention for at least 7 years.

13.0 Instructions to complete the FAI forms are detailed within AS9120 available from theISO website. SIRS will provide assistance if required

14.0 For Assemblies, the assembly level FAI shall be performed on those characteristicsspecified on the assembly drawing.

15.0 The documentation used by the supplier to record the data shall be based uponattached :-

Form 1: Part Number Accountability shall be used to summarise associated partnumbers and associated FAIs for Assemblies.

Form 2: Product Accountability shall be used for raw materials, specifications,processes and functional tests.

Form 3: Characteristic Accountability shall be used to summarise actual specificdesign characteristics. Each characteristic shall have its own unique characteristicnumber and this number shall be marked on the relevant drawing/specificationdocument. Characteristics not measurable in the final product shall be verified in the

manufacturing process.

16.0 The FAI policy should be flowed down to all SIRS suppliers and sub-tier suppliers.FAIs will be required for products that fall within the requirements detailed in Para 6.0above. The FAI procedure used by all Suppliers, shall be based upon AS9100.

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FIRST ARTICLE INSPECTION Company:

FORM 1 PART NUMBER ACCOUNTABILITY Sheet 1 of ___1. Part Number 2. Part Name 3. Serial Number 4. FAI Report

5. Part Revision Level 6. Drawing Number 7. Drawing Revision Level 8. Additional Changes

9. Manufacturing Processes 10. Organisation Name 11. Supplier Code 12. P.O. Number

13. Detail FAI

Assembly FAI

14. Full FAIPartial FAI

Baseline Part Number Including Revision Level

Reason for Partial FAI:

a)if above part number is a detail only, go to field 19 b)if above part number is an assembly, go to the INDEX section below.

Index of part numbers or sub-assembly numbers required to make the assembly noted above

15.Part Number 16. Part Name 17. Part Serial Number 18. FAI Report Number

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FIRST ARTICLE INSPECTION Company:

FORM 2 Product Accountability Raw Material, Specifications and Special Process(es), Function Testing.

Sheet 1 of ___1. Part Number 2. Part Name 3. Serial Number 4. FAI Report Number

5. Material or Process Name 6. SpecificationNumber

7. Code 8. Special ProcessSupplier Code

9. CustomerApprovalVerification(Yes/No/NA)

10.Certificate of ConformanceNumber

11. Functional Test ProcedureNumber

12. Acceptance Report Number, if applicable

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FIRST ARTICLE INSPECTION Company:FORM 3 Sheet 1 of ___1. PART NUMBER 2. PART NAME 3. SERIAL NUMBER:

W/O #:

4. FAI REPORT #

FAI/

Characteristic Accountability Inspection / Test Results5. CharacteristicNumber(1,2,3 etc)

6.ReferenceLocation (ifreqd)

7.CharacteristicDesignator (e.g.Critical, Key etc)

8. Requirement(Dimension + Tolerances,Performance requirement,colour etc)

9. Results(Actual results identified)

10.DesignedTooling(ToolReferences etc)

11.Non-ConformanceNumber(if Applicable)

14.Comments

The signature indicates that all characteristics are accounted for; meet drawing requirements or are properly documented for disposition.

Date Comments

12.

Prepared by:12.

Approved by Production Manager or ChiefEngineer: