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17.04.2013 Company Presentation 2013 (Version 1.0)
We provide superior filtration solutions to improve the quality of life.
Freudenberg Filtration Technologies
PUBLIC
Company Presentation 2013
17.04.2013 Company Presentation 2013 (Version 1.0) 2
Freudenberg Group
Freudenberg Filtration Technologies
Content
Industrial Air Filtration
Liquid Filtration
Human Protection
System Solutions
Services
Automotive
17.04.2013 Company Presentation 2013 (Version 1.0) 3
Freudenberg Group
Freudenberg Filtration Technologies
Content
Industrial Air Filtration
Liquid Filtration
Human Protection
System Solutions
Services
Automotive
17.04.2013 Company Presentation 2013 (Version 1.0) 4
Freudenberg Group
Freudenberg is a family-owned group of companies
founded in 1849
offers its customers technically challenging product solutions & services
comprises 16 Business Groups operating on various markets in 57 countries around the globe
Products: seals, vibration control technology components, nonwovens, release agents and lubricants, household cleaning products, medical components, filtration solutions
Values & Principles
Since more than 160 years Freudenberg is guided by reliability, trust and enduring personal relationships.
Combined with innovative strength, prudent entrepreneurship and the ability for constant change, these values are the foundation for our sustained success.
17.04.2013 Company Presentation 2013 (Version 1.0) 5
Automotive OEMs 35
Energy, Water 4
Medical and
pharmaceutical 3
Textile and clothing 6
Construction 5
Mechanical and plant engineering 14
Final users 11
Spare parts business 7
Other industry sectors 11
Chemical 4
Freudenberg Group – Key figures
Sales by sectors 2012 (in %)
2011 2012
Sales (in mill. EUR) 5.992 6.322
Consolidated profit / loss (in mill. EUR) 370 433
Workforce (per 31.12.) 36.529 37.453
17.04.2013 Company Presentation 2013 (Version 1.0) 6
Freudenberg Group – Organization
Freudenberg SE
Seals and Vibration Control
Technology Business Area
Business Group
Freudenberg Sealing Technologies
Nonwovens and Filtration
Business Area
Freudenberg Politex Nonwovens
Household Products
Business Area
Freudenberg Household Products
Specialties and Others
Business Area
Freudenberg Chemical Specialities
Business Group Business Group
NOK-Freudenberg Group China
Freudenberg Oil & Gas
Freudenberg Schwab Vibration Control
TrelleborgVibracoustic
Freudenberg Filtration Technologies
Freudenberg Nonwovens
Business Group
Freudenberg IT
Freudenberg NOK Mechatronics
Freudenberg Real Estate Management
Freudenberg New Technologies
Division EagleBurgmann
Dichtomatik
Helix Medical
Freudenberg & Co. Kommanditgesellschaft
Freudenberg Service Support
Freudenberg Insurance Service
17.04.2013 Company Presentation 2013 (Version 1.0) 7
One of the big challenges facing society today is safeguarding the cleanliness of air and
liquids – and even more in future.
Freudenberg Filtration Technologies – What motivates us
“We provide superior filtration solutions to improve the quality of life.”
Making industrial processes
more efficient
Saving resources
and protecting our environment
Protecting people
and optimizing processes
Raising the quality of life
Our Mission Statement
17.04.2013 Company Presentation 2013 (Version 1.0) 8
Freudenberg Filtration Technologies – What motivates us Consequences of demographic change
Rising energy costs
Focus on indoor air quality
Shortage of the resource “clean water“
Increasing fine dust pollution
Example:
Vehicle passengers are exposed to fine dust, pollen or diesel exhaust through the air conditioning system.
Our contribution (e.g.):
Cabin air filters, which
provide clean air inside the car
improve safety and comfort on the road
prolong the service life of air conditioning systems
Example:
Companies are increasingly recognizing the need for an environ-mentally friendly use of water.
Our contribution (e.g.):
Water and wastewater filtration systems, that allow the efficient recycling and reuse of industrial wastewater.
Example:
Poor indoor air quality affects well-being and performance.
Our contribution (e.g.):
Filters for:
Room air cleaners
Stationary residential air ventilation
Office devices
Household appliances
Example:
A growing population with increasing share of older people amplifies the demand for health care.
Our contribution (e.g.):
Filters for
Anaesthetic gas devices
Respiratory protection
Blood purification devices
Air handling units for hospitals(e.g. operating theatres)
Example:
Industrially and commercially used HVAC systems have a high energy consumption.
Our contribution (e.g.):
Filters, which
reduce the pressure drop in air filter systems
save energy
reduce CO2-emissions
17.04.2013 Company Presentation 2013 (Version 1.0) 9
Complete filtration know-how: Products, System Solutions, Services
Engine intake air filters
Filters for laser printers
Cabin air filters
Pocket filters Cassette filters EPA/HEPA/ULPA filters
High- temperature
filters
Filter bags
Filter mats Diesel exhaust filters
Gas phase filters
Filter cartridges
Engineering for air and liquid filtration
Gas phase filtration
Viledon® filterCair Filtration testing center
17.04.2013 Company Presentation 2013 (Version 1.0) 10
Filters for HVAC systems
Filters for dust removal
Filters & air quality management for surface treatment
Gas phase filtration for corrosion control
Membrane support media
Coolants and lubricants
Engineering
Intake air filtration systems for gas turbines and compressors
Diesel exhaust filters for mining
Liquid filters for oil and fuel
Air intake filters for wind energy nacelles
Filtration systems for water and wastewater treatment
Filters for contamination control
Filter media for respiratory masks
Filters for baby child incubators
Filters for anaesthetic gas devices
Filters for laser printers, fax and copy machines
Filters for document shredders
Vacuum cleaner filters
Filters for room air cleaners
Stationary residential air ventilation
Areas of applications
Cabin air filters
Engine intake air filters
Filters for ships and railway
Transport / Mobility Industry / Production Home / Office Hygiene / Health Energy / Resources
17.04.2013 Company Presentation 2013 (Version 1.0) 11
Freudenberg Filtration Technologies – Facts and figures
Strong sales performance Growing number of employees
Worldwide customer value
37 locations, thereof 17 production sites
Long-standing filtration know-how
Headquarters in Weinheim/Germany
Convincing brand quality
2009
1260 1050
1318 1533 281
258 241
194
in mill. €
2009 2010 2011 2012 2010 2011 2012
Comprehensive filtration portfolio
Industrial Filtration
Automotive Filters
Human Protection
17.04.2013 Company Presentation 2013 (Version 1.0) 12
Global presence. Local solutions. Unique customer value.
EUROPE
• Kaiserslautern (DE) • Weinheim (DE) • Milan (IT) • Potvorice (SK) • Naantali (FI) • Courtaboeuf (FR) • Prostejov (CZ) • Turin (IT)
• Barcelona (ES) • Sandbach (UK) • Elland (UK) • Hallow (UK) • Nizhny Novgorod (RU)
ASIA
• Changchun (CN) • Chengdu (CN) • Suzhou (CN) • Pune (IN) • Shiga (JP) * • Pyeongtaek (KR) • Bangkok (TH) • Guangzhou (CN) • Peking (CN) • Tokyo (JP) * • Kuala Lumpur (MY) • Seoul (KR) • Yang-Mei (TW) • Tao-Yuan (TW)
AFRICA
• Johannesburg (ZA) • Tunis (TN)
SOUTH AMERICA
• Buenos Aires (AR) • Jacarei (BR) • Bogotá (CO)
NORTH AMERICA
• Hopkinsville, KY (US) • León (MX) • London, ON (CA) • Guatemala City (GT)
AUSTRALIA
• Melbourne (AU) Production + Sales & Services Sales & Services Joint-Venture Partner JVC *
17.04.2013 Company Presentation 2013 (Version 1.0) 13
As a long-standing tech-nology leader and market participant we are committed to a continuous improvement in the filtration industry.
Reliable performance and certified quality
Active member of leading committees and trading associations
Certified quality and highest standards
Increased safety for our customers
Our consistent commitment to the highest standards is reflected in the diversity of certifications and quality improvement initiatives we deploy.
For our customers this means increased operation reliability with our filtration and system solutions.
17.04.2013 Company Presentation 2013 (Version 1.0) 14
Some of our latest product innovations
We help our customers being successful – With innovations and high process reliability
Because we develop and manufacture our own filtration media, we
ensure both process reliability and the highest quality in filtration
solutions. We can quickly and efficiently respond to changing market
requirements to set new standards from which our customers benefit.
micronAir ® high-performance engine intake air filters with integrated seal.
Viledon® eMaxx cassette filters: offer world-class reliability, efficiency and an enhanced service life.
Viledon® sinTexx Plus filter cartridges: higher collection efficiency right from the start, long operational lifetimes and reduced energy costs.
17.04.2013 Company Presentation 2013 (Version 1.0) 15
Sustainability – Global responsibility with local benefits
We pledge to promote sustainable technologies and product
solutions that also provide the best possible product quality.
Our activities in this area are wide-ranging:
We save resources during production.
We avoid waste.
We reduce the use of raw materials.
We use recycled materials.
We develop disposal-friendly and energy-efficient products.
Example: Energy efficiency classification for industrial air filters
17.04.2013 Company Presentation 2013 (Version 1.0) 16
With the creativity and commitment of our employees we develop
and produce superior filtration solutions for our customers.
Over 1.500 employees worldwide are connected by our customer
orientation, our focus on quality, our team play and the Freudenberg
values:
Our employees and values – Important keys to our success
Chengdu, China
Jacarei, Brazil
Pune, India
Weinheim, Germany
Nizhny Novgorod, Russia
value for customers
innovation
leadership people
responsibility long term orientation
17.04.2013 Company Presentation 2013 (Version 1.0) 17
Freudenberg Group
Freudenberg Filtration Technologies
Content
Industrial Air Filtration
Liquid Filtration
Human Protection
System Solutions
Services
Automotive
17.04.2013 Company Presentation 2013 (Version 1.0) 18
Viledon® Industrial Air Filtration – Market segments
Contamination Control
Turbomachinery
Surface Treatment
Emission Control
Gas Phase Filtration
17.04.2013 Company Presentation 2013 (Version 1.0) 19
Viledon® Industrial Air Filtration – Contamination Control
Superior product features
Contamination control solutions are designed to ensure optimum air conditions for man, machine and processes.
Key features of Viledon® filters: low pressure drop, long lifetime and high energy efficiency.
Various applications
Viledon® filters are predominantly used for filtering the intake, exhaust and recirculation air flows in air-conditioning and ventilation systems, such as:
Computer rooms, offices and control rooms
Health care / hospitals
Pharmaceuticals
Food and beverage
Transport (marine, rail, aircraft)
Clean rooms
17.04.2013 Company Presentation 2013 (Version 1.0) 20
Filtration solutions for Contamination Control
EPA-, HEPA-, ULPA filters
Filters for cleanrooms Filters for HVAC
arrest almost 100% of the critical particles in the intake and re-circulated air flows
complete programme
Compact pocket filters
Nano Pleat cassette filters
with Nano jetSpin technology
leak-proof: pockets are welded and foamed into the front frame
extremely sturdy
consistently high arrestance
energy-economical
Further products
17.04.2013 Company Presentation 2013 (Version 1.0) 21
Viledon® Industrial Air Filtration – Turbomachinery
Superior product features
Viledon® filters provide particle free intake air to ensure optimum efficiency of turbo compressors and gas turbines.
Dust encrustation and fouling on the blades is reduced; maintenance time is shortened.
Various applications
Viledon® filters for turbomachinery are used as intake air filters for on- as well as offshore applications.
17.04.2013 Company Presentation 2013 (Version 1.0) 22
Filtration solutions for Turbomachinery
eMaxx cassette filters adhesively affixed
gasket
stable media pleat pack provides high burst strength
excellent security for intake air filtration for gas turbines
Pulse-jet filter cartridges high-strength
nonwovens with water repellent coating
high operational reliability also in foggy and rainy conditions
The clear benefit for enhanced operation reliability: multi-stage Viledon® filter systems
Further products
17.04.2013 Company Presentation 2013 (Version 1.0) 23
Viledon® Industrial Air Filtration – Automotive Surface Treatment
Superior product features
Viledon® filters guarantee practically 100% arrestance of particles that could cause damage to the painted surface.
High efficiency and reliable prevention of dust breakthrough.
Various applications
Viledon® filters are state of the art choice for ceiling filtration or for intake, exhaust or recirculating air filtration in paint shops and paint spray booths.
17.04.2013 Company Presentation 2013 (Version 1.0) 24
Filtration solutions for Surface Treatment
high degree of operational dependability even under less-than-easy flow conditions in the drying systems
available in various models, with different dimensions, overall depths and frame materials
high mechanical strength
High-temperature cassette filters
High-temperature filter mats
filtration of air and gases at high-temperature up to 200 degree
Further products
17.04.2013 Company Presentation 2013 (Version 1.0) 25
Viledon® Industrial Air Filtration – Emission Control
Superior product features
After analyzing the site situation we design our Viledon® filter media individually for the specific dust removal problem.
Due to our comprehensive know-how Viledon® filters have an improved efficiency and extended lifetime.
Various applications
Viledon® emission control concepts protect the environment and improve the workplace and system safety. With the help of efficient product recovery valuable resources can be saved.
17.04.2013 Company Presentation 2013 (Version 1.0) 26
Filtration solutions for Emission Control
sinTexx Plus filter cartridges
corrugated polyester medium with nanofiber lining
higher collection efficiency right from the start
lower flow resistance
elimination of initial precoating
Nexx filter bags
made with Evolon technology
50% less resources during production
optimized filtration performance saves compressed air for cleaning and power consumption at the fan
The distinctive mark for Viledon® sinTexx Plus
Further products
17.04.2013 Company Presentation 2013 (Version 1.0) 27
Complete gas phase filtration solutions
Viledon® ChemControl pellets, modules, system solutions und services (e.g. corrosion-grade analyses of the ambient air, remaining lifetime analyses, online-monitoring)
Various applications
Viledon® ChemControl pellets are used for the prevention of corrosion. They remove contaminant gases by means of adsorption, absorption and chemisorption.
Pulp and paper
Petrochemicals
Mining and smelting
Chemicals
Data centers
Viledon® Industrial Air Filtration – Gas Phase Filtration
Pharmaceuticals
Laboratories
Microelectronics
Fertilizers
17.04.2013 Company Presentation 2013 (Version 1.0) 28
filter media for special applications, materials and different process liquids
for all vacuum, pressure and gravity belt filter systems
Viledon® Liquid Filtration
Filtration of coolants and lubricants
Preparation of rolling oil and emulsions
Filtration of washing and phosphating baths
synthetic filter media
able to withstand extremely high differential pressure, pressure peaks and volume flows
For coolant and lubricant filtration
For hydraulic fluid and fuel filtration
Oil and fuel filtration
17.04.2013 Company Presentation 2013 (Version 1.0) 29
Viledon® Liquid Filtration
filter mats of 100% food-grade fibers meet the stringent requirements in terms of
hygiene, efficiency and extractable ingredients
high-performance nonwovens as an effective support and drainage medium
for the production of membranes and filter cartridges
Membrane support media
nonwovens which ensure the filtration of liquids without affecting their consistency
long lifetime and high cost effectiveness
For drinking water filtration
For food and beverage filtration
Drinking water filtration
Beverage filtration Frying oil filtration Milk filtration
Drainage nonwoven for filter cartridges
17.04.2013 Company Presentation 2013 (Version 1.0) 30
Superior product features
Viledon® filter media are engineered to meet specific customer requirements.
The final product incorporates empirical feedback from our application engineers working with our customers to ensure continual testing and design enhancement.
By doing that we offer products and system packages of the highest quality at the leading edge of technological excellence.
The world renowned high quality standard of Viledon® nonwovens is based upon our wide expertise in the materials and processes involved
Various applications
Typical examples are the Viledon® Separete filters used in domestic vacuum cleaners and filter media for respiratory masks as well as the HEPA filters for air room cleaners.
Viledon® Human Protection
17.04.2013 Company Presentation 2013 (Version 1.0) 31
micronAir® office Protection against harmful particles in the office. Filtration solutions for
Laser printers, fax machines and copiers
Documents shredders and air room cleaners
Consumer benefits
Effective protection from fine dust emissions
Permanent capture of the finest particles (triple-layer filter medium and electro statically charged microfibres)
High level of dust retention capacity
High degree of air permeability – enabling excellent cooling performance with low energy consumption
No temperature increase above the standard range of operating temperatures
Economical and easy to install
micronAir® office Filters – Effective protection against fine dust and toner particles
Sales in Europe by tesa Office fine dust filter for printers
17.04.2013 Company Presentation 2013 (Version 1.0) 32
Freudenberg Group
Freudenberg Filtration Technologies
Content
Industrial Air Filtration
Liquid Filtration
Human Protection
System Solutions
Services
Automotive
17.04.2013 Company Presentation 2013 (Version 1.0) 33
Viledon® Engineering
A complete service and installation program, including all components, for the new construction or rebuilding of air filter systems.
Our individually specified service packages include:
Design of filter systems
Quotations using 3D-CAD drawings
Analyses of economic viability
Consultancy
Order processing
Areas of application: indoor climate control, machine process air and intake air filtration for turbo machines
System Solutions – Engineering for air filtration
17.04.2013 Company Presentation 2013 (Version 1.0) 34
System Solutions – Engineering for liquid filtration
Aquabio
Over 15 years of advice, process and engineering design, complete equipment supply and project management for water and wastewater treatment and reuse systems.
Our service portfolio:
Membrane bioreactors (MBR) for aerobic or anaerobic processes
Wastewater tertiary reuse
Jet & slot aeration
Tertiary biofiltration
Lamella separation
Areas of application: Food and drink, pulp and paper, dumps, pharmaceutical industry, tanneries
17.04.2013 Company Presentation 2013 (Version 1.0) 35
The innovative, economic and ecologically friendly solutions:
specifically customized package of premium quality air filter products and process integrated services.
Services – Viledon® filterCair
“Total Filter Management” Program
Air Quality Certification
Life Cycle Cost Analysis
Professional Monitoring of Filters
Disposal of used products
Computational Fluid Dynamics (CFD)
Analysis of Dirt in Paint
Performance Metrics and Reports
Proactive Involvement in Dirt Teams
Cleaning of filter systems
Quantitative Air Surveys
Change of filters
Permanent Site Technician
Technical and commercial advantages of Viledon® filterCair
Reduction of stock and stock administration costs
Reduction of order costs
Less capital bound on stock
Reduction of fire risk thanks to reduced stock
Increased production area due to reduced stock
Improved and stabilized air quality
Avoid „Knee Jerk“ reactions
Closer working relationships
Reduction in suppliers
Continuous improvements now and in the future
17.04.2013 Company Presentation 2013 (Version 1.0) 36
Services – Filtration testing centre
Our air filters are designed and developed using state-of-the-art test rig technologies in our Filtration Testing Centre.
Besides the standard tests to DIN, each filter is subjected to tough testing against special criteria defined in-house. These special tests expose the filters to atmospheric and ultra-fine synthetic dusts under varying temperature and humidity conditions and a lot more.
To supplement these lab tests, filter performance is also verified in field tests before development work is actually concluded.
And of course, also our production processes are subjected to continual quality monitoring, all the way from the filter medium to the finished filter element.
17.04.2013 Company Presentation 2013 (Version 1.0) 37
Freudenberg Group
Freudenberg Filtration Technologies
Content
Industrial Air Filtration
Liquid Filtration
Human Protection
System Solutions
Services
Automotive
17.04.2013 Company Presentation 2013 (Version 1.0) 38
micronAir® cabin air filters Protect driver and passengers inside a vehicle from pollen, dust, soot and other harmful particles. In combination with an activated carbon layer they also reduce unpleasant odors and certain gases.
World market leader for more than two decades Almost every 2nd new car with cabin air filtration comes with a micronAir® filter.
Innovative pioneer As the first choice for the automotive industry, we are a reliable development partner for car makers and system suppliers, contributing to the innovation process.
Certified quality We are certified according to DIN EN ISO 9001, ISO/TS 16949 und ISO 14001.
micronAir® Cabin Air Filters – A breath of fresh air in automobiles
17.04.2013 Company Presentation 2013 (Version 1.0) 39
micronAir® particle filters provide the best state-of-the-art arrestance of respirable fine dust particles like soot or fine industrial dusts, as requested by the automotive industry.
Highest filtration performance for pollens, abraded particles and road dust.
In addition, the micronAir® combi filter features a layer of activated carbon, enabling it to reduce unpleasant odors and harmful gases.
micronAir® combi filters provide a double benefit in air quality: Maximum Protection and Comfort inside the vehicle.
micronAir® Cabin Air Filters – Effective protection against fine dust, odors and harmful gases
micronAir ® cabin air filter for Mercedes-Benz
ALFA ROMEO ASTON MARTIN AUDI BMW CHERY CHRYSLER CITROËN DAEWOO FERRARI FAW FIAT FORD FOTON GENERAL MOTORS HONDA HYUNDAI IVECO JAGUAR KEIHIN KIA LAMBORGHINI LANCIA LEXUS MAN MASERATI MAZDA MCC
MERCEDES-BENZ NISSAN OPEL PEUGEOT PORSCHE RENAULT ROVER SAAB SAIC SEAT ŠKODA TOYOTA VOLVO VW
17.04.2013 Company Presentation 2013 (Version 1.0) 40
micronAir® Engine Intake Air Filters – Innovation driven by high performance
micronAir® engine intake air filters offer advanced filtration concepts with synthetic media for high performance engines.
Customer benefits of our engine intake air solutions
Ideal depth loading
Progressive structure
Micro fibre layer
Reduced filter size
Increased life-time
Improved system protection
Extended options in element design
17.04.2013 Company Presentation 2013 (Version 1.0) 41
Discover Freudenberg Filtration Technologies online
www.freudenberg-filter.com
17.04.2013 Company Presentation 2013 (Version 1.0)
We provide superior filtration solutions to improve the quality of life.
Thank you for your attention.