Ged 2264

UGIMA®

Creating productivity

02

Steel featuring the

widest array of prop-

erties: highly ductile

and yet ultra-strong

for the plastics in-

dustry. Exceedingly

corrosion-resistant for

offshore plants. Or able

to withstand extreme

dynamic stresses for

engine components.

It all begins with steel: the steel that you as our customer need to be successful in your market. Steel in a certain quality.

You need a reliable supply, in very small or very large quantities, with precise, consistent reproducible quality, and you need it quickly. Mostly just-in-time. Delivery delays or failures are not an option.

Welcome to S+Bi. We offer the solution. All the time.An ambitious claim. We live up to it because we are more than “just” a company that produces steel. At the heart of Europe, we produce what our customers need for success in hard-fought markets: integrated solutions in high-quality steel. Our own production companies and Sales & Services, enable us to operate, as a solution provider, a technology driver – and, above all, a reliable and quality-conscious global partner for our customers.

Nevertheless, size, performance capability and a global presence are not ends in them-selves. Like everything we do, these serve constantly to expand and strengthen our position as a provider of solutions in steel, expertise and services from a single source. Wherever you are. Whatever you need – we are the solution. This is our mission and how we see ourselves.

FOREWORD

03SCHMOLZ + BICKENBACH GROUP

Usage valueBar diameter (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . 25Part length (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Hourly machine cost (€/h) . . . . . . . . . . . . . . . . . . . . 45No. of parts per production run . . . . . . . . . . . . . 10 000

200200 40 60 80 100 120 140 160 180

Experts available throughout the world tohelp you. They can provide you with infor-mation and help you optimise yourback-office or in-situ cutting conditions.

Our customers’ testimonials“UGIMA ®: “turbo stainless steel”, “thechampion of machinability”… Our engi-neers know it, our agents say it…our customers testify to its efficiencyin writing!”

“Thanks to UGIMA® and its reproducibili-ty, I no longer need to change my cutting parameters!”“Not only has the latest UGIMA® 2 genera-tion allowed those customers who chose it to further increase their productivity (by 10 to 20 %), it has also increased tool life (by 2 to 5 times, according to circumstances).” Tornos

The UGIMA® solution and Ugitech’stechnical support are unsurpassed!

Technical support

1.4404 Standard UGIMA® 4404HM

Material cost per part (€) € 1.22 € 1.29

Productivity with 83 % effi ciency (pa/hour)

46 57.5

Machining cost (€/part) € 0.98 € 0.78

Total part cost (€) € 2.20 € 2.07

Savings per part (€) - € 0.13

Savings per production run (€) - € 1,300.00

Validated performance levels

Turning machinability (chip ow in cm3/min)

05

The UGIMA® and UGIMA® 2 (HM or XL) grades can:» increase productivity by between 10 %

and 50%, depending on the grades 1

» double tool life 2

» provide performance levels that can be repeated from one batch to another

All this, by improving chip breakability

and the surface finish of the parts.With UGIMA® 2 grades, this real achieve-ment (performance level) is accessible to all types of machines and tools.

1 with a constant tool lifetime2 after optimising cutting conditions

A growing range concerning UGIMA® and UGIMA® 2

Ugitech grades Equivalence Description Chemical analysis of Ugitech grades (typical analysis given as a %)

AISI ASTM

UNS EN-No. EN Designation C Si Mn P S Cr Ni Mo N Others

UGIMA® 303Cu+ - 303Cu S30330 - X6CrNiCuS18-9-3min. max. 0.060 1.000 2.000 0.040

0.250 0.350

17.000 18.000

8.000 9.000 0.500

-CU 2.5CU 3.0

UGIMA® 4005A UGIMA® 416A 416 S41600 1.4005A X12CrS13min. max.

0.080 0.150 1.000 1.500

0.040 0.040

0.150 0.350

12.000 14.000

-0.06

- -

UGIMA® 4006 UGIMA® 410 410 S41000 1.4006 X12Cr13min. max.

0.080 0.150 1.000 1.500 0.040 0.030 (2)

11.500 13.500 0.750

- - -

UGIMA® 4021 UGIMA® 420A 420 S42000 1.4021 X20Cr13min. max.

0.160 0.250 1.000 1.500 0.040 0.030 (2)

12.000 14.000

- - - -

UGIMA® 4028 UGIMA® 420B 420 S42000 1.4028 X30Cr13min. max.

0.260 0.350 1.000 1.500 0.040 0.030 (2)

12.000 14.000

- - - -

UGIMA® 4034 UGIMA® 420D 420 S42000 1.4028 X46Cr13min. max.

0.430 0.500 1.000 1.000 0.040 0.030

12.500 14.500

- - - -

UGIMA® 4057 UGIMA® 431 431 S43100 1.4057 X17CrNi16-2min. max.

0.120 0.220 1.000 1.500 0.040 0.030 (2)

15.000 17.000

1.500 2.500

- - -

UGIMA® 4104 UGIMA® 4104 - - 1.4104 X14CrMoS17min. max.

0.100 0.170 1.000 1.500 0.040

0.150 0.350

15.500 17.500

-0.200 0.600

- -

UGIMA® 4301 UGIMA® 4301FG


304 S30400 1.4301 X5CrNi18-10min. max.

0.070

1.000 2.000 0.045 0.030 (2)

17.000 19.500

8.000 10.500

-0.100

-

UGIMA® 4305HD UGIMA® 303HD 303 S30300 1.4305 X8CrNiS18-9min. max. 0.070 0.700 2.000 0.040

0.150 0.250

17.000 18.000

8.000 9.000 0.500 0.060 Cu 0.7

UGIMA® 4305HM UGIMA® 4305

UGIMA® 303XL UGIMA® 303

303 S30300 1.4305 X8CrNiS18-9min. max. 0.100 1.000 2.000 0.045

0.150 0.350

17.000 19.000

8.000 10.000

-0.100 Cu 1.0

UGIMA® 4305X2 UGIMA® 303X2 303 S30300 1.4305 X8CrNiS18-9min. max. 0.040 0.650 2.000 0.040

0.300 0.350

17.000 18.000

9.000 10.000 0.500 0.060 Cu 0.7


- - - 1.4306 X2CrNi19-11min. max. 0.030 1.000 2.000 0.045 0.030 (2)

18.000 20.000

10.000 12.000

-0.100

-

UGIMA® 4307HM

UGIMA® 4307FG

UGIMA® 304LXL UGIMA® 304L UGIMA® 304LFG

304L S30403 1.4307 X2CrNi18-9min.

max. 0.030 1.000 2.000 0.045 0.030 (2)

18.000

20.000

8.000

10.000-

0.100-

UGIMA® 4401UGIMA® 4401FG


316 S31600 1.4401 X5CrNiMo17-12-2min. max. 0.070 1.000 2.000 0.045 0.030 (2)

16.500 18.500

10.000 13.000

2.0002.500 0.100

-

UGIMA® 4404 UGIMA® 4404HM UGIMA® 4404FG

UGIMA® 316L UGIMA® 316LXL UGIMA® 316LFG

316L S31603 1.4404 X2CrNiMo17-12-2min.

max. 0.030 1.000 2.000 0.045 0.030 (2)

16.500

18.500

10.000

13.000

2.000

2.500 0.100-

UGIMA® 4435 UGIMA® 4435FG UGIMA® 4435ICH

UGIMA® 316LMo- -

1.4435-

min.

max. 0.030 1.000 2.000 0.045 0.030 (2)

17.000

19.000

12.500

15.000

2.500

3.000 0.100-

UGIMA® 4436 UGIMA® 316Mo - - 1.4436 X3CrNiMo17-13-3min. max. 0.050 1.000

1.500 2.000 0.045 0.030 (2)

16.500 18.500

10.500 13.000

2.500 3.000 0.100

-

UGIMA® 4460 UGIMA® 329 329 S32900 1.4460 X3CrNiMoN27-5-2min. max. 0.050 1.000 2.000 0.035 0.030 (2)

25.000 28.000

4.500 6.500

1.3002.000 0.200

-

UGIMA® 4541 UGIMA® 321 321 - 1.4541 x6CrNiTi18-10min. max. 0.080 1.000 2.000 0.045 0.030

17.00019.000

9.00012.000

- - Ti 5xC-0.7

UGIMA® 4542 UGIMA® 630 630 S17400 1.4542 X5CrNiCuNb16-4min. max. 0.070 0.700 1.500 0.040 0.030 (2)

15.000 17.000

3.000 5.000 0.600

-Cu 3.0/5.0

Nb 5xC/0.45

UGIMA® 4567 UGIMA® 304Cu 304Cu S30430 1.4567 X3CrNiCu18-9-4min. max. 0.040 1.000 2.000 0.045 0.030 (2)

17.000 19.000

8.500 10.500

-0.100

CU 3.0CU 4.0

UGIMA® 4570 UGIMA® 303UX - - 1.4570 X6CrNiCuS18-9-2min. max. 0.080 1.000 2.000 0.045

0.150 0.350

17.000 19.000

8.000 10.000 0.600 0.100

CU 1.4CU 1.8

UGIMA® 4571 - - - 1.4571 X6CrNiMoTi17-12-2min. max. 0.050 1.000 2.000 0.045

0.0150.030

16.50018.500

10.50011.500

2.0002.500

-Ti 5C

(0.7 max)

New grade Austenitic Martensitic Ferritic Duplex The FG grades are intended for hot forging and slight cold deformation with a higher Ni content.

UGIMA ® AND UGIMA ® 2 GRADES

06 PROPERTIES AND CONDITIONS

07

Packaging

Properties of Ugitech stainless steel long products

Cold-drawn wire Drawn bars Turned bars Profiles

Reference standard EN 10088-3EN 10088-32H

EN 10088-32B

EN 10088-3

Size range 1 to 14 mm 1 to 28 mm 22 to 55 mm 2 to 70 mm ²

Tolerances ISO 6 mini.Standard h9On request, ground h9 to h6

Standard h9, h10On request, ground h9 to h6

Variation up to ±0.02 mmStandard deviation on request

Lengths -Standard 3 m + 50 - 0 mmOn request 1.5 m, 4 m or 6 m or other.

Standard 3 m + 100 - 0 mmOn request 1.5 m, 4 m or 6 m or other.

1 to 6 m on request

Roundness 50 % TI50 % TI On request: 30 % TI

50 % TIOn request: 30 % TI

-

Straightness -0.5 mm/mOn request 0.3 mm/m

0.5 mm/m5 mm/m, 3 mm/m on request and specific straightening direction on request

Roughness1<d>2.50 Average Ra 0.4 µm CLA2.50<d>5.0 Average Ra 0.4 µm CLAd≥5.0 Average Ra 0.4 µm CLA

Maximum arithmetic roughnessRa<0.6 µm

Maximum arithmetic roughnessRa<1.5 µm

Ra<1 µm

Mechanical properties Custom-madeAccording to grade, size, and hardening requirement

According to grade, sizeAccording to grade/cross-section, annealed state, work-hardened

Ends -1 chamfered/1 pointed; other finishes on request

2 chamfered; other finishes on request -

Non-destructive tests -Eddy current on requestUltra-sonic up to 0.7 mm KSR for dia. ≥10 mm on request

Eddy current on requestUltra-sonic up to 0.7 mm KSR on request

Continuous dimensional measurement (SPC)

Marking - On request Laser on diameter >35 mm -

Surface defect commitment -To EN 10088-3 Max. 0.2 mm for d≤20 mmMax. 0.01 xd for d>20 mm

To EN 10088-3 Max. 0.2 mm for d≤20 mmMax. 0.01 xd for d>20 mm

-

Customisation -Cut-to-length, deep chamfered, cropping of non-checked ends

Cut-to-length, deep chamfered, crop-ping of non-checked ends

Triangular, flat, hexagon, square, oval and other cross-sections on request

Straightness and roundness for long components and tailstocks

-Possibility of special process for bars with improved roundness: long compo-nents with tight tolerances.

- -

Batch sizeMin. production: 150 kg depending on the grade

From stock: min. 50 kg From factory: min. 1 t

From stock: min. 50 kgFrom factory: min. 1 t

Min 1 t

Cold-drawn wire Drum pallet with cover - Ø 800 mm - H 600 mm - 250 kgCoils 30 to 250 kg on pallet or basket Ø internal coil: Ø 1 to 1.50 mm = 350 mm Ø >1.50 mm = 500 mmReels 250 or 400 kg - external Ø 760 mm - bore Ø 40 mm

Bars Ø >9 mm: Akilux with 2 slingsØ <9 mm: wooden crates

Profiles » 250 to 1000 kg reels» Coils» Bars in wooden crates (2 to 6 m)

PROPERTIES AND CONDITIONS

» Offshore» Clockmaking» Nuclear» Medical» River navigation» Maritime: cylinders for engine

manoeuvring, etc.

» Wind power: cylinders used for the axial rotation of wind turbine blades

» Aeronautics» Road transport: truck tailboards, etc.» Sanitation» Automotive

The essential solution to numerous high-performance applications

Villi® - www.imprimerie-villiere.comBrandLite – UGIMA_EN/03-2014D2264EN

Non contractual document

Ugitech SA

France

Avenue Paul Girod CS9010073403 UGINE Cedex

Tel.: + 33 (0)4 7989-3030Fax: + 33 (0)4 7989-3434

www.ugitech.com

Documents

Ged 2264