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检 针 机 ＮＥＥＤＬＥ ＤＥＴＥＣＴＯＲ

ＨＮ－８８０Ｃ ＨＮ－７９０Ｇ

取 扱 い 説 明 書

使 用 说 明 书 ＩＮＳＴＲＵＣＴＩＯＮ ＭＡＮＵＡＬ

この度はハシマ製品をご購入頂き、誠に有難うございます。

本機の性能を生かし、安全に使って頂くために、ご使用前にこの取扱い

説明書を必ずお読み下さい。

お読みになった後は、必ず保管して頂き、必要に応じてお読み下さい。

首先，非常感谢贵公司购买我司的产品。

为了更好地了解本机的性能并能

使用说明书

在阅读完后，请妥善保管; 以备必要时阅读使用。

Thank you very much for having bought our products. Don’t fail to fulfill the matters that demand special attention mentioned below so that you could put this machine to use for a long time with safety. Don’t fail to read the user’s manual first of all before use. Keep this user’s manual with care and read it as occasion demands.

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Prior to use .

Please read this manual carefully before using the HN-880C・HN-790G to get the best results and stay safe follow maintenance procedures and practice good safety.

Keep this user's manual treat it with care and read it as the occasion

demands.

HASHIMA CO. ,LTD.

BUSINESS OFFICE : 7-6, Ryoge Gifu City , Japan

Tel: 81-58-247-8400, 81-58-245-4501 Fax : 81-58-247-3366

SINGAPORE OFFICE : Tel: 65-62858131 Fax: 65-62858132

FACTORY/ KUNSHAN : Tel : 86-512-5777-1838 Fax : 86-512-5777-1848

Ensure the accessories Test Piece

Spanner（24 ㎜）

PreCheck Bar

- 2 -

Attentions to be paid for safety Don’t fail to fulfill. You should fulfill following explanations to prevent the user and the others from being hurt

and the properties from being damaged. ■ We classify and explain the degrees of peril and damage to be taken place when you

neglect the contents of the display and the machine erroneously.

DANGERThis display tells you the contents that imagine “the imminence danger that might result in death or a serious injury”.

WARNING This display tells you the contents that imagine “the possibility of death or a

serious injury”.

CAUTION This display tells you the contents that imagine “the possibility of resulting in to be handicapped or material damages exclusively”.

■ We classify and explain the contents you should fulfill in accordance with the following illustrations. (Following is an example of the illustrations.)

This illustration tells you the contents “that demand attention” you must pay.

This illustration tells you the contents of “prohibition” you should not do at all.

This illustration tells you the contents of “enforcement” you should execute without fail.

DANGER

Don’t get the children to use alone and don’t use where the infants can make contact with.

For fear of burn, electric shock

and injury.

Never remodel at all. For fear of fire and injury due to unusual movement

Disassembly prohibited.

Don’t disassemble and repair absolutely except the repair technician.

Disassembly prohibited. For fear of fire and injury due to unusual movement. (Contact the dealers for repair in the case of damage and troubles.)

Connect with the power source with ratio consumption suitable to the machine and don’t fail to ground. Unusual heat might result in fire or electric

leak, when you put machine to use along with other apparatus.(Contact the electric construction work shops nearest by.)

Disconnect the power source ( the plug and installed breaker) out of the origin. For fear of burn as well as electric shock and leak that might result in fire.

WARNING

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WARNING

Don’t fail to disconnect such power source as the plug and the setting breaker from the origin, prior to the maintenance and inspection.

For fear that the personnel mightbe hurt due to electric shock and unusual movement.

Install the machine in accordance with the designated way of installation. For fear of overturning or falling down resulting in injury.

Pay sufficient attention to the conveyors at the time you inspect the needles. For fear that some part of your body and your clothes would be caught in the machine, resulting in injuries.

Don’t mount nor put things on the main unit. For fear of high temperature resulting in burn and fire, and there is a possibility of falling down to be injured.

Install the machine on the robust stand or onto the floor horizontally. For fear of overturning or falling down resulting in injury.

Don’t put things easy to burn

around the machine. For fear of causing fire and so on.

CAUTION ■ Don’t install the machine to the site with high humidity.

(For fear of causing electric leaks.)

■ Don’t bend nor crush the power source cord.

(For fear of electric shock and shortage, resulting in fire.)

■ Don’t get the human being to go nearby except the operators.

PETITION ■ Don’t bring telephone cards, cash cards, wrist watches, cassette tapes, and so on close to

the machine for fear that it might be in trouble, as this is the machine designed to detect the

needles with the help of strong magnetism.

■ Understand well the operation of the switches and so on prior to the manipulation.

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By putting “alarm label” onto every part of the machine, we rouse you to prevent the

user and others from being hurt and proprieties from being damaged.

Ensure the position and contents in regard to the “alarm label” prior to the use.

Never remove nor reform the “alarm label”.

Put a new one as early as possible, when the old “alarm label” is hard to read or

when it is coming off.

【１】 【３】

【２】

In addition, the repair technicians should pay attention to the fact that the “alarm

labels” are put even within the machine.

【 3 】

【 1 】

【 2 】

【 3 】

ＣＯＮＴＥＮＴＳ PRIOR TO USE

ATTENTIONS TO BE PAID FOR SAFETY

INSTRUCTION MANUAL

FEATURES, USEFULNESS,

SPECIFICATIONS,PRECATIONS FOR USE,PRECATIONS FOR INSTALLATION

OPERATING INSTRUCTIONS

IN REGARD TO NEEDLE DETECTIVE OPERATION

MATTERS THAT DEMAND SPECIAL ATTENTION AT THE TIME OF NEEDLE DETECTION

HOW TO ADJUST THE BELT POSITION

INSTRUCTION MANUAL

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FEATURES : ○This machine is equipped with the LCD panel for checking the current detecting level． ○Position lamp identifies exact location of Fe materials so that you can find it easily． ○This machine has the “Key Switch” as standard equipment ,and this switch can lock various

settings not to be changed.

○When the device senses the material like the broken needle or setting pin, the buzzer sounds and

stops the belt conveyor .Then the defective products will be returned to your side, which increases

the efficiency．

○The device assures you of the setting of sensibility regulation, which can be finely adjusted by LCD panel, in accordance with size and kind of the accessories of your garment, enabling a detection of broken or forgotten needles mixed in the sewn products．

USEFULLNESS : ○The device is to be put to use to inspect Fe needles, broken needles and other Fe pieces remained

in such sewn products as clothes for gentleman, ladies and children, underwear , kimonos, jackets,

bedclothes and others．

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SPECIFICATIONS Model name HN-880C HN-790G

Detection method Magnetic induction type

Detection capacity Iron ball Fe0.8 mm or more (120 mm high)

Sensitivity adjustment Decimal (100 steps) and direct reading (6 steps)

Detection width ６００ｍｍ

Detection height 120mm (standard)

Warning device Alarm and position detection

Belt speed ４０～１５ｍ／min.

Power supply Single phase

Power consumption １５０W

Airframe dimensions 1598（L) X 950 (W) X 903（H)

Machine weight 230kg

Product guider Standard

Precautions for Use 1. Pass a sample of the needle and iron pieces to be detected before use through the machine and check that the belt stops before starting work. 2. The material that can be detected is limited to steel. Since stainless steel needles and marking pins cannot be detected, be sure to use iron. 3.For metal sewing accessories such as buttons, slide fasteners, and lock hocks, please designate those labeled as "Needle detector-compliant" at the stage of design and specifications. 4. The metal objects worn by the operator must be removed because the machine reacts with the moving metal objects. Precautions for Installation 1. Install the machine in a horizontal position without vibration.

Secure the body horizontally with the four adjuster bolts on the main unit. (If it’s not level, the conveyor belt might warp.) 3. Do not install the machine in the vicinity of a steel workbench or shelf. 4. Do not install the machine near the other machine that generates the magnetic field. Machines using electromagnetic clutch motors, sewing machines, cutting machines,

packing machines, air conditioners, or inverters may cause electric or magnetic disturbance and cause malfunction.

5. Keep away from large moving metal bodies such as railways and automobiles. 6. Separate as far as possible from the reinforcement or steel frame of the building, and change the direction of the main body so that it can be installed in a place where no malfunction occurs.

7. The needle detector generates magnetism. Please note that the contents may change when magnetic cards such as credit cards are brought closer.

8. Install the machine in a location within ambient temperature of 10°C to 40°C (non-condensing). 9. A needle detector may not be able to perform properly in a place where the installation environment is bad. Select the appropriate location by performing an environmental level test.

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Operating instructions Set the date and time first.

１．Turn on the power breaker.

The system on the LCD panel starts and the HOME screen opens.

２．Year, month, day, hour, minute, and second are displayed at the top of the screen.

３．At least , year, month, day, hour, and minute should be adjusted to local time as precisely as

possible.

４．If not, touch MENU key.

HOME SCREEN

Date MENU Key

Power breaker

LCD Panel

Start/Stop Switch

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５．Touch "Date and time setting" on the MAIN screen.

MAIN SCREEN

６．Touch the number to display the numeric keyboard.

Enter the correct value using the numeric keypad and press ENT to change the value.

７．Touch Back to return to the MENU screen.

８．Touch Back to return to the HOME screen.

* The machine operates normally without setting the date and time.

If the LAN is used to connect and expand the machine to other equipment in the future, the data

may become inconsistent if the time between the devices does not match.

Date and time setting

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How to use

1．Turn on the power breaker.

The system on the LCD panel starts and the HOME screen is displayed.

Explanation of the HOME screen

①Start/Stop button・・ Start and stop the conveyor belt. ②MENU button・・・・Moves to the menu screen. ③Sensitivity display・・Indication of Sensitivity level. ④Position lamp・・・・ The lamp at the position where foreign matter such as iron strips

is detected lights. ⑤Counter display・・・ Indicates the counted value of the total number, defective parts,

defective parts, and round-trip number. ⑥Counter reset・・・・ The count value to 0. ⑦Belt speed・・・・・・ Indicates the speed of the conveyor belt. Adjusting the belt speed (40 m/min.-15 m/min.) Touch the numeric value to display the numeric keyboard. Enter a value and touch the ENT key. The speed changes. ⑧Mode display・・・・ Setting Mode. P: Production mode T: Test card mode. *HN-790G is in test card mode only. ⑨Return position・・・ Belt return distance is set. (3-10 stage switching)

Touch the button to display the numeric keyboard. Enter the correct value using the numeric keypad and press ENT

to change the value.

⑧ ①

②

③

④

⑤ ⑥ ⑨

⑦

- 10 -

Main menu

・M/C setting: Sets various modes.

・Date: Sets year, month, day, hour, minute, and second.

・History: Displays the history.

・Counter: Sets the counter.

・Sensitivity: Set the sensitivity.

・Administration: Register the administrator.

・Printer: Prints data.

・Language: Sets Japanese, Chinese, and English.

・Check: Used for maintenance.

・Information: Displays the current machine information.

・HOME: Returns to the HOME screen.

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1. Mode setting

The test card mode or the production mode can be selected.

* Set normally in production mode.

The photoelectric sensor recognizes the product passing through the belt in the production mode.

When the inspecting sensor detects a piece of iron, the belt stops and returns the product to the

front.

In the test card mode, regardless of the photoelectric sensor, the inspecting sensor detects a piece

of iron, etc. Then, the belt stops and returns the product to the front.

Sensitivity Set : Selection of direct reading (6-step) and decimal method (100-step)

☆When the photoelectric sensor does not recognize a thin product (1 cm or less in

thickness), switch to the test card mode.

☆When a test card or accessory unit is placed directly on the belt for detection test,

or when carrying out the inspection of thinner products (fabrics or interlining with a

thickness of 1 cm or less) Be sure to switch to test card mode.

- 12 -

Adjustment of the belt speed (40 m/min.-15 m/min.)

Touch the numeric value to display the numeric keyboard.

Enter a value and touch the ENT key.

The speed changes.

２．Date

Set the year, month, day, hour, minute, and second.

Touch the numeric value to display the numeric keyboard.

Enter the correct value and touch the ENT key.

- 13 -

３．History

NO. : 0 is the latest information.

Event : shows either START, STOP, or DETECT.

START: Press the Start button to display the time at which the meter reading starts.

STOP: Press the Start button to display the time at which the meter reading stops

DETECT - displays the time when DETECT - detection is performed and stopped.

The last number represents the coil number.

Sens.: This property indicates the sensitivity of the meter reading.

Operator: When the operator password setting is turned on in the management

screen, the operator name is displayed in the operator field to determine

which operator has changed the sensitivity.

Time: Indicates the date of the meter reading operation.

Toward: Moves to the previous page.

Backward: Go to the next page.

History list: You can download to a PC via USB.

By inserting a USB into the USB port

Touch the History list button.

Print out: The optional printer can be used to print the history.

Clear: Delete recorded data.

- 14 -

４．Counter

Indication of defective products, defective products, and total number.

Set the number of loops.

Printing counter quantity Photoelectric tube setting

Loop Count Setting allows the User to set the number of times to restart automatically after

detection.

You can set the number of times between 1 and 999 (maximum).

Photoelectric tube Set the minimum loading interval between the product and the product.

※Distance for sensitivity

SENSITIVITY Distance

10ms 4.5mm

30ms 9.0mm

50ms 13.5mm

70ms 18.0mm

90ms 22.5mm

110ms 27.0mm

130ms 31.5mm

150ms 36.0mm

170ms 40.5mm

190ms 49.5mm

210ms 54.0mm

… …

5070ms 2250mm

* Calculating formula

SENSITIVITY ( ms ) ×0.6ｍｍ

＝ Distance

- 15 -

５．Sensitivity

Displays either the straight-reading or decimal method selected in the device setting.

Note: If you set the password, you cannot change the sensitivity without entering the password.

- 16 -

６．Pass word change

password entry input: You can set the password for one administrator and three workers on the

machine.

Initial password administrator A 88888 Always ON state

operator B 111111 OFF status

operator C 222222 OFF status

operator D 333333 OFF status

The administrator can freely cancel and change the password of himself and three workers.

The operator cannot cancel or change the password.

When the operator's password is turned on (checked), the password is enabled.

When you set the password, the password is required when the following functions are used.

・Device settings

・Date

・Sensitivity change

・Deleting a history

・Inspection

・Information

For HN-790G key button is displayed on the management screen.

When the key is turned on, the password is required at restart when the detection reaction stops.

- 17 -

７．PrinterYou can print the following data

《Counter printing》 《Printing History》

《Printing auto-pre-checker results》 《Printing of environmental noise measurement results》

８．LanguageYou can switch the language to Japanese, English, or Chinese.

- 18 -

９．Inspection

Check time／ms: Touch the numeric value to display the ten-key board.

Enter a value and touch the ENT key.

Belt return adjust／ms: Touch the numeric value to display the numeric keyboard.

Enter a value and touch the ENT key.

Prechecker : Place the pre-check bar in the conveyor loading unit before the metering

operation.

Selecting Pre-check automatically tests the detection sensor.

Environment : Inspect the location where the meter is installed.

10．Information

・Machine M Shows the machine model.

・Version NO Shows the version of the software.

・AMP GAIN Shows the GAIN value of each coil.

Check the sensitivity setting of the assay specification after the *pre-check test.

After passing through the test piece of the sensitivity setting and checking that it is

detected start the meter reading operation.

- 19 -

IN REGARD TO NEEDLE DETECTIVE OPERATION: １．Consecutive detection of the needle is possible as it is designed to let the non-defective

products pass through when you put the products to be detected in order onto the conveyor in

rotation．

２．When the device has sensed such a material as the broken needle during the needle detective

operation, the buzzer sounds and the belt conveyor stops and the defective products will be

returned to your side. The materials like a broken needle will be displayed by the lamp, telling

you the position．

３．Be sure to detect the products again after removing the piece of Fe. (There may be a case

where 2 or 3 pieces of Fe are contained within the product.)

４．Set the operation mode.

《PRODUCTION MODE》

The product detective sensor recognizes the product when it passes through the sensor head. If

the needle detector detects any foreign objects, the conveyor belt stops.

Then the belt returns the product to the operator’s side.

※For very thin products (1cm or thinner), please switch to TEST CARD MODE.

《TEST CARD MODE》

Regardless of whether or not the products get recognized by the sensor, the needle detector

ALWAYS detects foreign objects if any. Then the belt returns the product to the operator’s side.

※Be sure to switch to TEST CARD MODE when you perform needle detection for TEST CARD, accessories, very thin product (1cm or thinner) like cloth or interlining.

５．In case that sensitivity from Accessories is strong by inspecting, this sensitivity can be

Adjusted to mild sensitivity by conveyor speed from Normal to Low speed.

Speed adjust to Normal speed after Re-boot the machine or during Pre-Check test.

MATTERS THAT DEMAND SPECIAL ATTENTION AT THE TIME OF NEEDLE DETECTION

1. Don’t fail to pass the material to be detected through the needle detector within the width of

its guide concerning that needle detective operation．It is impossible to detect the material

when it protrudes out of the guide. And the material to be detected is desirable to pass through

the center of the guide as near as possible．

Lower surface of the detective head above the belt is covered with strong magnetism．

Remove the staple or broken needles adhered to it using the adhesive tape and others for the

prevention of erroneous movements．

2. Take metallic materials away when they are adhered onto the conveyor belt, as the detective

position lamp is designed to light up every round of the belt for certification．

3. Clean up the products detective sensor portion lest the dust should pile up on it.

4. Don’t disassemble, repair nor remodel the machine as this is a precision instrument. Never

give shocks and others to the machine．

5. Please don't hold the front and rear rollers when you move the machine.

Contact the dealer or our company for reference．

- 20 -

HOW TO ADJUST THE BELT POSITION

1. Take out the bothside covers.2. Loose the fixing bolts(2pcs).

3. Use the hex wrench to turn the hex holed screw and adjust the roller position.

管理センター 〒500-8241 岐阜市領下 7丁目 6番地 TEL 058-245-4501㈹ FAX 058-247-6666

営業直通 TEL 058-247-8400㈹ FAX 058-247-3366

岐阜支店 〒500-8241 岐阜市領下 7丁目 6番地 TEL 058-246-2700 FAX 058-240-5775

東京ショールーム 〒108-0074 東京都港区高輪 4-24-38 TEL 03-5793-8400 FAX 03-5793-8434

西日本営業所 〒578-0984 大阪府東大阪市菱江 1 丁目 28-28 TEL 072-961-8400 FAX 072-961-8404

海外拠点 ／ 昆山・シンガポール・インド・バングラデシュ・ベトナム 製造拠点 ／ 揖斐工場

ＵＦＬ http://www.hashima.co.jp

BUSSINESS OFFICE : 7-6 RYOGE GIFU-CITY JAPAN

TEL 81-58-247-8400,81-58-245-4501 FAX 81-58-240-5775

SINGAPORE OFFICE : TEL 65-2858131 FAX 65-2858132

CHINA OFFICE : TEL 86-51257771838 FAX 86-51257771848

ＵＦＬ http://www.hashima.co.jp

製品改良のためお断りなく仕様変更する事がありますのでご了承ください。 We reserve the right to change the specification without previous notice for improvement.