Hyundai 130w-3 Hyd

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    GROUP 1 HYDRAULIC CIRCUIT

    TB

    XBa2

    dr1~dr14

    Aa1

    Ba1

    XBb2

    XAs

    As

    Bd

    XAd

    Ad

    XBd

    Ak1

    Pa1

    Ck1

    XAks fl frdr8

    XAah

    XBa1

    OP

    dr10

    Bs

    XBs

    Pz P1 PxPi

    RP2

    XAa2

    XBa2

    XAks

    XAk

    Bk1

    XBk

    At

    Bt

    XAt

    XBt

    Ao

    Ck2

    XBt

    XAa1

    XAas

    T2~T4

    Bo

    Py

    dr9

    DOZER SWING ARM BOOM BUCKET

    XBd XAd XBa1 XAa1 XBb1 XBk XAk

    XBs XAs

    ACCELERATOR

    XAa1

    XAa2

    XAasSh

    Pg

    Pi

    dr2

    XAt Pz

    XBb1

    Sh

    A B

    Pgdr7

    Ab1

    XAah

    P

    T

    P

    dr6 dr5 dr3 dr4

    T1

    Pa1

    P2 P1

    fr(pi2)

    dr1

    A1 A2

    fl(pi1)

    320k(350k)

    380k

    380k

    380k

    220k

    dr12 dr13

    T4P

    G1 G2 G3 G4 G5 G6

    TP

    P1 T3

    TM2

    TM1

    P2 P1

    T2

    dr14 T1

    3545 46 33 3422

    12

    15

    1314

    8

    1744

    37

    20

    7

    37

    2932

    21 5

    37

    31

    30

    2827

    26

    2423

    25

    E

    6

    3

    42

    43

    38

    47

    1940

    16

    918

    41

    10

    11

    1

    3939

    2

    Mu

    XAo

    XBo

    T

    B A

    360k

    4

    3-1

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    3 -5

    The pilot circuit consists of suction circuit, delivery circuit and return circuit.

    The pilot pump is provided with relief valve, receives the oil from the hydraulic tank through the

    suction filter.

    The discharged oil from the pilot pump flows to the remote control valve through line filter, EPPR

    valve, solenoid valve assemblies, swing parking brake, main control valve and safety lock solenoid

    valve through line filter.

    GROUP 3 PILOT CIRCUIT

    Control valve

    Acceleratorpedal

    Remote control valve

    (LH lever)

    RCV

    lever(Dozer)

    Remote control valve

    (RH lever)

    Safety locksolenoid valve Swing parking brake

    Main pump

    Line filter

    Relief valve40kg/cm2

    Travel speed shift port oftransmission

    Pilot pumpSuction filter

    Arm half flow solenoid valve

    Power boost solenoid valve

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    3 -6

    The pilot pump receives oil from the hydraulic tank. The discharged oil from the pilot pump flows to

    the safety solenoid valve through the line filter. The oil is filtered by the line filter. The pilot relief

    valve is provided in the pilot pump for limiting the pilot circuit pressure.

    The oil filtered by line filter flows into the remote control valve through safety solenoid valve.

    The return oil from remote control valve is returned to hydraulic tank through the spin filter.

    1. SUCTION, DELIVERY AND RETURN CIRCUIT

    PILOT PUMP

    RELIEF VALVE

    HYD TANK

    SAFETYSOLENOIDVALVE

    GEARPUMP

    SWING MOTOR

    BRAKE SUPPLYVALVE

    BRAKE VALVETRANSMISSONVALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    ARM1

    BOOM2

    SWING

    DOZER

    ARM2

    BOOM1

    BUCKET

    OPTION

    T2~T4

    dr1~dr14

    Pg

    Pi

    dr2

    BOOM BUCKETACCELERATOR DOZER SWING ARM

    PEDAL RCV LEVER(DOZER)

    RCV LEVER(LH) RCV LEVER(RH)

    GAUGE BLOCK

    TRAVEL

    LINE FILTER

    SPIN FILTER

    STRAINER

    dr6 dr5 dr3 dr4

    T1

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    3 -7

    When the lever of the safety solenoid valve is moved downward, oil flows into the remote control

    valve through solenoid valve and line filter.

    When the lever of the safety solenoid valve is moved upward, oil does not flow into the remote

    control valve because of block by the spool.

    PILOT PUMP

    RELIEF VALVE

    HYD TANK

    SAFETYSOLENOIDVALVE

    GEARPUMP

    SWING MOTOR

    BRAKE SUPPLYVALVE

    BRAKE VALVETRANSMISSONVALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    ARM1

    BOOM2

    SWING

    DOZER

    ARM2

    BOOM1

    BUCKET

    OPTION

    BOOM BUCKETACCELERATOR DOZER SWING ARM

    PEDAL RCV LEVER(DOZER)

    RCV LEVER(LH) RCV LEVER(RH)

    GAUGE BLOCK

    TRAVEL

    LINE FILTER

    SPIN FILTER

    STRAINER

    T2~T4

    dr1~dr14

    Pg

    Pi

    dr2

    dr6 dr5 dr3 dr4

    T1

    LEVERDOWN

    LEVER UP

    2. SAFETY SOLENOID VALVE(SAFETY LEVER)

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    3 -8

    When the power max switch on the left control lever is pushed ON, the power max solenoid valve is

    actuated, the discharged oil from the pilot pump flows into Pz port of the main relief valve in main

    control valve ; Then the setting pressure of the main control valve is raised from 320 kgf/cm2 to

    350kgf/cm2 for increasing the digging power. And even when pressed continuously, it is canceled

    after 8 seconds.

    3. MAIN RELIEF PRESSURE CHANGE CIRCUIT

    PILOT PUMP

    RELIEF VALVE

    HYD TANK

    SAFETYSOLENOIDVALVE

    GEARPUMP

    SWING MOTOR

    BRAKE SUPPLYVALVE

    BRAKE VALVE

    TRANSMISSONVALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    ARM1

    BOOM2

    SWING

    DOZER

    ARM2

    BOOM1

    BUCKET

    OPTION

    BOOM BUCKETACCELERATOR DOZER SWING ARM

    PEDAL RCV LEVER(DOZER)

    RCV LEVER(LH) RCV LEVER(RH)

    GAUGE BLOCK

    TRAVEL

    LINE FILTER

    SPIN FILTERSTRAINER

    Pz

    POWER BOOSTSOLENOID VALVE

    T2~T4

    dr1~dr14

    PgPi

    dr2

    dr6 dr5 dr3 dr4

    T1

    PzMAIN RELIEFVALVE

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    3 - 9

    When the swing control lever is operated, the pilot oil flows to Sh port of shuttle valve, this pressure

    moves spool so, discharged oil from pilot pump flows to Pg port.

    This pressure is applied to swing motor disc cylinder, thus the brake is released.

    When the swing control lever is set in neutral position, oil in the swing motor disc cylinder is drained,

    thus the brake is applied.

    4. SWING PARKING BRAKE RELEASE

    PILOT PUMP

    RELIEF VALVE

    HYD TANK

    SAFETYSOLENOIDVALVE

    GEARPUMP

    BRAKE SUPPLYVALVE

    BRAKE VALVE

    TRANSMISSONVALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    ARM1

    BOOM2

    SWING

    DOZER

    ARM2

    BOOM1

    BUCKET

    OPTION

    BOOM BUCKETACCELERATOR DOZER SWING ARM

    PEDAL RCV LEVER(DOZER)

    RCV LEVER(LH) RCV LEVER(RH)

    GAUGE BLOCK

    TRAVEL

    LINE FILTER

    SPIN FILTERSTRAINER

    Sh T2~T4

    dr1~dr14

    PgPi

    dr2

    dr6 dr5 dr3 dr4

    T1

    A BMu

    dr7Pg

    Sh

    SWING MOTOR

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    3-10

    When the arm half flow switch is turned ON, the arm half flow solenoid valve is switched to ON and

    Arm2 pilot port XAa2 is connected with drain line : So the spool of ARM2 is not actuated. As a result,

    the arm in operation is only the ARM1 section. This function is useful for fine control of the arm in

    case of finishing work.

    5. ARM HALF FLOW SYSTEM

    XAa1

    PILOT PUMP

    RELIEF VALVE

    HYD TANK

    SAFETYSOLENOIDVALVE

    GEARPUMP

    SWING MOTOR

    BRAKE SUPPLYVALVE

    BRAKE VALVE

    TRANSMISSONVALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    ARM1

    BOOM2

    SWING

    DOZER

    ARM2

    BOOM1

    BUCKET

    OPTION

    BOOM BUCKETACCELERATOR DOZER SWING ARM

    PEDAL RCV LEVER(DOZER)

    RCV LEVER(LH) RCV LEVER(RH)

    GAUGE BLOCK

    TRAVEL

    LINE FILTER

    SPIN FILTER

    STRAINER

    XAa1

    XAa2

    ARM HALFSOLENOIDVALVE

    Pz

    T2~T4

    dr1~dr14

    Pg

    Pi

    dr2

    dr6 dr5 dr3 dr4

    T1

    XAah

    XAah

    XAa2

    XBa2

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    3-11

    When LH multifunction switch was placed in high or low position, the pressure oil from pilot pump

    flows through parking solenoid valve of transmission control valve to travel speed solenoid valve,

    thus the transmission is changed into high or low speed condition.

    6. TRAVEL SPEED CONTROL PRESSURE

    PILOT PUMP

    RELIEF VALVE

    HYD TANK

    SAFETYSOLENOIDVALVE

    GEARPUMP

    SWING MOTOR

    BRAKE SUPPLYVALVE

    BRAKE VALVEHIGH

    SPEED

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    ARM1

    BOOM2

    SWING

    DOZER

    ARM2

    BOOM1

    BUCKET

    OPTION

    BOOM BUCKETACCELERATOR DOZER SWING ARM

    PEDAL RCV LEVER(DOZER)

    RCV LEVER(LH) RCV LEVER(RH)

    GAUGE BLOCK

    TRAVEL

    LINE FILTER

    SPIN FILTERSTRAINER

    T3

    T2~T4

    dr1~dr14

    PgPi

    dr2

    dr6 dr5 dr3 dr4

    T1

    LOW

    SPEED

    TRAVELSPEEDVALVE

    PARKINGSOLENOID

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    3-12

    When the right control lever is pulled back, the boom spools in the main control valve are moved to

    the raise position by the pilot oil pressure from the remote control valve.

    The oil from the front and rear pump flows into the main control valve and then goes to the large

    chamber of boom cylinders.

    At the same time, the oil from the small chamber of boom cylinders returns to the hydraulic oil tank

    through the boom spool in the main control valve. When this happens, the boom goes up.

    When the boom is raised and the control lever is returned to the neutral position, the circuit for the

    holding pressure at the bottom end of the boom cylinder is closed by the boom holding valve.This prevents the hydraulic drift of boom cylinder.

    1. BOOM RAISE OPERATION

    PILOT PUMP

    HYD TANK

    SWING MOTOR

    BRAKE SUPPLYVALVE

    BRAKE VALVE

    TRANSMISSONVALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    BOOM2 BOOM1

    GAUGE BLOCK

    FRONTPUMP

    REARPUMP

    BOOM HOLDINGVALVE

    XBb2 XBb1

    XAb1

    Bb1

    dr11

    P1 P2 R

    T1

    P1Op

    GROUP 4 SINGLE OPERATION

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    3-13

    When the right control lever is pushed forward, the boom spools in the main control valve are moved

    to the lower position by the pilot oil pressure from the remote control valve.

    The oil from the rear pump flows into the main control valve and then goes to the small chamber of

    boom cylinders. At the same time, the oil from the large chamber of boom cylinders returns to the

    hydraulic tank through the boom spool in the main control valve.

    When the lowering speed of boom is faster, the oil returned from the large chamber of boom cylinder

    combines with the oil from the rear pump, and flows into the small chamber of the cylinder.

    This prevents cylinder cavitation by the negative pressure when the rear pump flow can not match

    the boom down speed. And the excessive pressure in the boom cylinder rod end circuit isprevented by the relief valve.

    2. BOOM DOWN OPERATION

    PILOT PUMP

    HYD TANK

    SWING MOTOR

    BRAKE SUPPLYVALVE

    BRAKE VALVE

    TRANSMISSONVALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    BOOM2

    BOOM1

    GAUGE BLOCK

    FRONTPUMP

    REARPUMP

    P1 P2 R

    T1

    XAb1

    Bb1

    dr11

    P1Op

    XBb2

    RELIEF VALVE

    MAKE UP VALVE

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    3-14

    When the left control lever is pulled back, the arm spools in the main control valve are moved to the

    roll in position by the pilot oil pressure from the remote control valve.

    The oil from the front and rear pump flows into the main control valve and then goes to the large

    chamber of arm cylinder.

    At the same time, the oil from the small chamber of arm cylinder returns to the hydraulic oil tank

    through the arm spool in the main control valve. When this happens, the arm rolls in.

    The cavitation which will happen to the bottom of the arm cylinder is also prevented by the make-up

    valve in the main control valve.

    For arm half function, refer to page 3-10.

    3. ARM ROLL IN OPERATION

    XAa2XAa1

    PILOT PUMP

    HYD TANK

    SWING MOTOR

    BRAKE SUPPLYVALVE

    BRAKE VALVE

    TRANSMISSONVALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    ARM1ARM2

    GAUGE BLOCK

    FRONTPUMP

    REARPUMP

    P1 P2 R

    T1ARM HALF SOLENOID VALVE

    XAah

    XAa2

    MAKEUPVALVE

    RELIEFVALVE

    XAh

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    3-15

    When the left control lever is pushed forward, the arm spools in the main control valve are moved to

    the roll out position by the pilot oil pressure from the remote control valve.

    The oil from the front and rear pump flows into the main control valve and then goes to the small

    chamber of arm cylinder.

    At the same time, the oil from the large chamber of arm cylinder returns to the hydraulic oil tank

    through the arm spool in the main control valve. When this happens, the arm rolls out.

    The cavitation which will happen to the rod of the arm cylinder is also prevented by the make-up

    valve in the main control valve.

    4. ARM ROLL OUT OPERATION

    ARM2

    PILOT PUMP

    HYD TANK

    SWING MOTOR

    BRAKE SUPPLYVALVE

    BRAKE VALVE

    TRANSMISSON

    VALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    ARM1

    GAUGE BLOCK

    FRONTPUMP

    REARPUMP

    P1 P2 R

    T1

    XBa1

    XBa2XBa2

    MAKEUPVALVE

    RELIEFVALVE

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    3-16

    When the right control lever is pulled left, the bucket spool in the main control valve is moved to the

    roll in position by the pilot oil pressure from the remote control valve.

    The center bypass valve is changed over by the pilot pressure(XAk2) and then the oil from the front

    pump is joined to the flow of rear pump via confluence passage.

    The oil from the front and rear pump flows into the main control valve and then goes to the large

    chamber of bucket cylinder.

    At the same time, the oil from the small chamber of bucket cylinder returns to the hydraulic oil tank

    through the bucket spool in the main control valve. When this happens, the bucket rolls in.

    The cavitation which will happen to the bottom of the bucket cylinder is also prevented by the make-up valve in the main control valve.

    5. BUCKET ROLL IN OPERATION

    BUCKET

    PILOT PUMP

    HYD TANK

    SWING MOTOR

    BRAKE SUPPLYVALVE

    BRAKE VALVE

    TRANSMISSON

    VALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    GAUGE BLOCK

    FRONTPUMP

    REARPUMP

    P1 P2 R

    T1

    XAk2

    XAk

    Ck2

    Ck1 XAk2

    CENTERBYPASS VALVE

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    3-17

    When the right control lever is pushed right, the bucket spool in the main control valve is moved to

    the roll out position by the pilot oil pressure from the remote control valve.

    The oil from the rear pump flows into the main control valve and then goes to the small chamber of

    bucket cylinder.

    At the same time, the oil from the large chamber of bucket cylinder returns to the hydraulic oil tank

    through the bucket spool in the main control valve. When this happens, the bucket rolls out.

    The cavitation which will happen to the rod of the bucket cylinder is also prevented by the make-up

    valve in the main control valve.

    6. BUCKET ROLL OUT OPERATION

    PILOT PUMP

    HYD TANK

    SWING MOTOR

    BRAKE SUPPLYVALVE

    BRAKE VALVE

    TRANSMISSON

    VALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    BUCKET

    GAUGE BLOCK

    FRONTPUMP

    REARPUMP

    P1 P2 R

    T1

    XBk

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    3-18

    When the dozer control lever is pulled back, the dozer spool in the main control valve is moved to the

    dozer up position by the pilot oil pressure from the remote control valve.

    The oil from the front pump flows into the main control valve and then goes to the small chamber of

    dozer cylinders.

    At the same time, the oil from the large chamber of dozer cylinders returns to the hydraulic oil tank

    through the dozer spool in the main control valve. When this happens, the dozer goes up.

    7. DOZER UP OPERATION

    RCV LEVER(DOZER)

    PILOT PUMP

    HYD TANK

    SWING MOTOR

    BRAKE SUPPLYVALVE

    BRAKE VALVE

    TRANSMISSONVALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    DOZER

    GAUGE BLOCK

    FRONTPUMP

    REARPUMP

    P1 P2 R

    T1

    PILOT CHECKVALVE

    Pg

    Pi

    dr2

    DOZER

    LINE FILTER

    XAdXBd

    XBd

    XAd

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    3-19

    When the dozer control lever is pushed forward, the dozer spool in the main control valve is moved

    to the dozer down position by the pilot oil pressure from the remote control valve.

    The oil from the front pump flows into the main control valve and then goes to the large chamber of

    dozer cylinders.

    At the same time, the oil from the small chamber of dozer cylinders returns to the hydraulic oil tank

    through the dozer spool in the main control valve. When this happens, the dozer blade is down.

    8. DOZER DOWN OPERATION

    PILOT PUMP

    HYD TANK

    BRAKE SUPPLYVALVE

    BRAKE VALVE

    TRANSMISSON

    VALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    DOZER

    GAUGE BLOCK

    FRONTPUMP

    REARPUMP

    P1 P2 R

    T1

    SAFETYSOLENOIDVALVE

    Pg

    Pi

    dr2

    DOZER

    RCV LEVER(DOZER)

    LINE FILTER

    SWING MOTOR

    XBd

    XAd

    XAdXBd

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    3-20

    When the left control lever is pushed left or right, the swing spool in the main control valve is moved

    to the left or right swing position by the pilot oil pressure from the remote control valve.

    The oil from the rear pump flows into the main control valve and then goes to the swing motor.

    At the same time, the oil returned from the swing motor returns to the hydraulic oil tank through the

    swing spool in the main control valve.

    When this happens, the superstructure swings left or right.

    The swing parking brake, make up valve and the overload relief valve are provided in the swing

    motors. The cavitation which will happen to the swing motor is also prevented by the make-up valvein the swing motor itself.

    9. SWING OPERATION

    PILOT PUMP

    HYD TANK

    SAFETYSOLENOIDVALVE

    GEARPUMP

    SWING MOTOR

    BRAKE SUPPLYVALVE

    BRAKE VALVE

    TRANSMISSONVALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    SWING

    T2~T4

    dr1~dr14

    Pg

    Pi

    T1

    dr2

    SWING ARM

    RCV LEVER(LH)

    GAUGE BLOCK

    LINE FILTER

    SPIN FILTER

    STRAINER

    A BMu

    dr7Pg

    Sh

    FRONTPUMP

    REARPUMP

    XBs XAsSh

    XBs

    XAs

    P1 P2 RP1 P2 R

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    3-21

    SWING CIRCUIT OPERATION

    PARKING BRAKE

    BRAKE RELEASE VALVE

    BRAKE OFFSh

    Pg

    BRAKE ON

    BYPASS VALVE

    MOTOR BRAKE VALVE

    MAKE UP VALVE

    BAMAKE UPPORT(Mu)

    TO/FROM MAIN CONTROL VALVE

    dr

    MOTOR BRAKE VALVE

    Motor brake valve for the swing motor limits to cushion the starting and stopping pressure of swing

    operation.

    MAKE UP VALVE

    The make up valves prevent cavitation by supplying return oil to the vacuum side of the motor.

    PARKING BRAKE

    In case that the parking of the machine at slope is required during operation, there is the danger of

    involuntary swing caused by the self weight of the machine. The brake is connected to prevent this

    involuntary swing.

    PARKING BRAKE "OFF" OPERATION

    The parking brake is released by the pilot pressure oil from the pilot pump.

    When the left control lever is placed in the swing position, the pilot pressure at the shuttle valve is

    transferred to the brake release valve and the brake release valve is changed over. Then the pilot

    pressure lifts the brake piston and releases the parking brake.

    PARKING BRAKE "ON" OPERATION

    When the control lever is placed in the neutral position, the pressure of the pilot oil passage goes

    down.

    Then the brake release valve is returned to the neutral position and the oil is returned from the

    brake piston to the tank. And the brake is set to "ON".

    BYPASS VALVE

    This bypass valve absorbs shocks produced as swing motion stops and reduced oscillation cause

    by swing motion.

    1)

    2)

    3)

    4)

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    3-22

    When the LH multifunction switch is placed in forward or reverse position, the travel spool in the main

    control valve is moved to the forward or reverse position by the pilot oil pressure from pilot pump

    through the travel pilot solenoid of transmission control valve and travel Forward/Reverse solenoid

    valve. The oil from the rear pump flows into the main control valve and then goes to the travel motor.

    At the same time, the oil returned from the travel motor returns to the hydraulic oil tank through the

    turning joint and travel spool in the main control valve.

    When this happens, the machine moves forward or reverse.

    The cavitation which will happen to the travel motor is prevented by the make-up valve in the main

    control valve.

    10. TRAVEL FORWARD AND REVERSE OPERATION

    PILOT PUMP

    HYD TANK

    SAFETYSOLENOIDVALVE

    GEARPUMP

    SWING MOTOR

    BRAKE SUPPLYVALVE

    BRAKE VALVE

    TRANSMISSONVALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    T2~T4

    dr1~dr14

    Pg

    Pi

    T1

    dr2

    BOOM BUCKETACCELERATOR DOZER SWING ARM

    PEDAL RCV LEVER(DOZER)

    RCV LEVER(LH) RCV LEVER(RH)

    GAUGE BLOCK

    TRAVEL

    LINE FILTER

    SPIN FILTER

    STRAINER

    FRONTPUMP

    REARPUMP

    P1 P2 R

    TURNINGJOINT

    XAt XBt

    XAt

    XBt

    TRAVEL FORWARD/REVERSESOLENOID VALVE

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    TRAVEL CIRCUIT OPERATION

    TRAVEL MOTOR

    TO/FROM MAIN CONTROL VALVE

    T

    TB

    TURNING JOINT

    CHECK VALVE

    COUNTER BALANCEVALVE

    OVERLOAD

    RELIEF VALVE

    AB

    Valves are provided on travel motors to offer the following functions.

    COUNTER BALANCE VALVE

    When stopping the motor on a slope descending, this valve prevents the motor from over running.

    OVERLOAD RELIEF VALVE

    Relief valve limits the circuit pressure below 350kgf/cm2 to prevent high pressure from being

    generated at the time of stopping the machine. When stopping the motor, this valve sucks the oil

    from lower pressure passage for preventing the negative pressure and the cavitation of the motor.

    1)

    2)

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    11. FRONT AND REAR AXLE BRAKE SYSTEM(SERVICE BRAKE)

    PILOT PUMP

    HYD TANK

    GEARPUMP

    SWING MOTOR

    BRAKE SUPPLYVALVE

    BRAKE VALVE

    TRANSMISSONVALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    ARM1

    BOOM2

    SWING

    DOZER

    ARM2

    BOOM1

    BUCKET

    OPTION

    T2~T4

    dr1~dr14

    Pg

    Pi

    T1

    dr2

    GAUGE BLOCK

    TRAVEL

    LINE FILTER

    SPIN FILTER

    STRAINER

    FRONTPUMP

    REARPUMP

    P1 P2 R

    When the brake pedal(Valve) is pushed, the discharged oil from the gear pump flows into the front

    and rear axle brake disc through the solenoid valve of brake supply valve.

    This pressure is applied to axle brake disc, thus the brake is applied.

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    3-25

    12. STEERING CIRCUIT OPERATION

    PILOT PUMP

    HYD TANK

    GEARPUMP

    SWING MOTOR

    BRAKE SUPPLYVALVE

    BRAKE VALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTORDOZER CYL ARM CYL BOOM CYL BUCKET CYL

    ARM1

    BOOM2

    SWING

    DOZER

    ARM2

    BOOM1

    BUCKET

    OPTION

    T2~T4

    dr1~dr14

    Pg

    Pi

    T1

    dr2

    GAUGE BLOCK

    TRAVEL

    LINE FILTER

    SPIN FILTER

    STRAINER

    FRONTPUMP

    REARPUMP

    P1 P2 R

    STEERINGVALVE

    P T2

    STEERINGCYLINDER

    SPOOL

    GEROTOR

    When the steering wheel is turned to the left or right, the spool within the steering valve turns left or

    right hand direction : Because the spool is connected with steering column.

    At this time, the oil discharged from the gear pump flows into steering cylinder through spool and

    gerotor within the steering valve.

    Then the steering direction is applied.

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    13. RAM LOCK CIRCUIT OPERATION

    PILOT PUMP

    HYD TANK

    GEARPUMP

    SWING MOTOR

    BRAKE SUPPLYVALVE

    BRAKE VALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTOR DOZER CYL ARM CYL BOOM CYL BUCKET CYL

    ARM1

    BOOM2

    SWING

    DOZER

    ARM2

    BOOM1

    BUCKET

    OPTION

    T2~T4

    dr1~dr14

    Pg

    Pi

    T1

    dr2

    GAUGE BLOCK

    TRAVEL

    LINE FILTER

    SPIN FILTERSTRAINER

    FRONTPUMP

    REARPUMP

    P1 P2 R

    OSCILLATING CYL

    LOCKING

    VALVE

    RAM LOCKSOLENOID

    P1 T3

    P

    When the ram lock switch is selected, the ram lock solenoid is changed over.

    Thus, the oil discharged from the pilot pump flows into oscillating cylinder through ram lock solenoid

    and locking valve.

    This pressure is applied to check valve and oscillating cylinder, thus the oscillating function is

    operated(Ram lock released).

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    The oil from the front and rear pump flows through the neutral oil passage, bypass oil passage and

    confluence oil passage in the main control valve. Then the oil goes to each actuator and operates

    them. Check valves and orifices are located on these oil passage in the main control valve. These

    control the oil from the main pumps so as to correspond to the operation of each actuator and

    smooth the combined operation.

    1. OUTLINE

    PILOT PUMP

    HYD TANK

    SWING MOTOR

    BRAKE SUPPLY

    VALVE

    BRAKE VALVE

    TRANSMISSON

    VALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTOR

    DOZER CYL ARM CYL BOOM CYL BUCKET CYL

    ARM1

    BOOM2

    SWING

    DOZER

    ARM2

    BOOM1

    BUCKET

    OPTION

    GAUGE BLOCK

    TRAVEL

    FRONT

    PUMP

    REAR

    PUMP

    P1 P2 R

    T1

    GROUP 5 COMBINED OPERATION

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    When the swing and boom functions are operated, simultaneously the swing spool and boom spools

    in the main control valve are moved to the functional position by the pilot oil pressure from the

    remote control valve.

    The oil from the rear pump flows into the boom cylinders through boom 1 spool in the right control

    valve.

    The oil from the front pump flows into the swing motor through swing spool.

    At the same time, the pressure in the boom circuits can be high while the swing pressure is low,

    therefore the oil from the front pump flows into the boom cylinders through boom 2 spool via

    confluence passage in case of boom raise operation. The superstructure swings and the boom is

    operated.

    2. COMBINED SWING AND BOOM OPERATION

    XBb2

    PILOT PUMP

    HYD TANK

    SWING MOTOR

    BRAKE SUPPLY

    VALVE

    BRAKE VALVE

    TRANSMISSON

    VALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTOR

    DOZER CYL ARM CYL BOOM CYL BUCKET CYL

    BOOM2

    SWING

    BOOM1

    GAUGE BLOCK

    FRONT

    PUMP

    REAR

    PUMP

    P1 P2 R

    T1

    XBs

    XAs

    dr10

    OP

    XAb1

    XBb1

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    When the swing and arm functions are operated, simultaneously the swing spool and arm spools in

    the main control valve are moved to the functional position by the pilot oil pressure from the remote

    control valve. The oil from the front pump flows into the swing motor through swing spool and arm

    cylinder through arm 1 spool.

    At the same time, the pressure in the arm circuits can be high while the swing pressure is low,

    therefore the oil from the rear pump flows into the arm cylinder through arm 2 spool via confluence

    passage. The superstructure swings and the arm is operated.

    Meanwhile the pilot oil pressure(XAas) of swing shuttle valve flows into the stroke limiter of armspool, then the swing priority is maintained.

    3. COMBINED SWING AND ARM OPERATION

    PILOT PUMP

    HYD TANK

    SWING MOTOR

    BRAKE SUPPLY

    VALVE

    BRAKE VALVE

    TRANSMISSON

    VALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTOR

    DOZER CYL ARM CYL BOOM CYL BUCKET CYL

    ARM1

    SWING

    ARM2

    GAUGE BLOCK

    FRONT

    PUMP

    REAR

    PUMP

    P1 P2 R

    T1

    XBs

    XAs

    XAa2XAa1

    XBa1

    XBa2XBa2

    XAah

    ARM HALF SOLENOID VALVE

    XAah

    XAa2

    FROM SWING LEVER

    XBs XAs

    Sh XAas

    XAas

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    When the swing and bucket functions are operated, simultaneously the swing spool and bucket

    spool in the main control valve are moved to the functional position by the pilot oil pressure from the

    remote control valve.

    The oil from the rear pump flows into the bucket cylinder through bucket spool in the right control

    valve.

    The oil from the front pump flows into the swing motor through swing spool in the left control valve.

    The superstructure swings and the bucket is operated.

    4. COMBINED SWING AND BUCKET OPERATION

    PILOT PUMP

    HYD TANK

    SWING MOTOR

    BRAKE SUPPLY

    VALVE

    BRAKE VALVE

    TRANSMISSON

    VALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTOR

    DOZER CYL ARM CYL BOOM CYL BUCKET CYL

    SWING BUCKET

    GAUGE BLOCK

    FRONT

    PUMP

    REAR

    PUMP

    P1 P2 R

    T1

    XBs

    XAs

    XBk

    XAks

    XAk

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    When the swing, boom, arm and bucket functions are operated, simultaneously each spool in the

    main control valve is moved to the functional position by the pilot oil pressure from the remote control

    valve. The oil from the rear pump flows into the boom cylinder, arm cylinder and bucket cylinder

    through the boom 1 spool, arm 2 spool, bucket spool and the parallel and confluence oil passage in

    the right control valve. The oil from the front pump flows into the swing motor, boom cylinder and arm

    cylinder through the swing spool, boom 2 spool, arm 1 spool, and the parallel and confluence oil

    passage in the left control valve. The superstructure swings and the boom, arm and bucket are

    operated.

    5. COMBINED SWING, BOOM, ARM AND BUCKET OPERATION

    BOOM1XBb2

    dr10

    XAah

    XAa1

    PILOT PUMP

    HYD TANK

    SWING MOTOR

    BRAKE SUPPLY

    VALVE

    BRAKE VALVE

    TRANSMISSON

    VALVE

    FRONT AXLE REAR AXLE

    TRANSMISSON

    TRAVEL MOTOR

    DOZER CYL ARM CYL BOOM CYL BUCKET CYL

    ARM1

    BOOM2

    SWING

    DOZER

    ARM2

    BUCKET

    OPTION

    GAUGE BLOCK

    TRAVEL

    FRONT

    PUMP

    REAR

    PUMP

    P1 P2 R

    T1

    XBa1

    XBa2

    XAas

    XAa2

    XBa2

    OP

    XAb1

    XBb1

    XBs

    XAs

    XBk

    XAk2

    XAk

    Pa1