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INSTALLATION MANUAL/

A3EW-9591-00

Be sure to correctly follow the procedures in order as explained in this Installation Manual.If you do not follow the procedure in order, the image trouble may occur.

Applied Machines: /

I. Outline of installation procedures

When installing the machine and associated options as a system, follow the order shown on the upper.Caution: For the detailed installation procedures for each

option, follow the instructions given in the corre-sponding installation manual and perform the procedures correctly. (Optional devices must be installed after completing the main body instal-lation.)

When placing the machine on the floor, make sure to use the paper feed cabinet or the desk to secure the performance and the quality of the product.

Once the Power Switch is turned ON, do not turn OFF it until the installation work has been completed.

Lifting the machine in an awkward position or transporting it in a poorly balanced position could result in personal injury. When transport-ing the machine, assign an adequate number of persons to the job and ensure that each person can take a good position of not being exces-sively loaded. Machine mass: Approx. 63 kg (139 lb)

PC-211

FS-529

Machine

DK-511

WT-510AU-201

FK-509

MK-601

Electronic system options

Electronic system options

A3EW11A001AA

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II. Installation space (unit: mm (inch))bizhub 42 + PC-211 + FS-529

III. Pre-installation check items1. Select a level and stable place for installing the

machine.2. Be sure to use a power source of the voltage and

frequency indicated in the product specifications. Ensure that the current carrying capacity of the power outlet is at least equal to the current listed in the product specifications.

3. Power the machine directly from a dedicated power outlet. (Do not use an extension cord.)

4. Do not plug or unplug the power cord with wet or dirty hands, otherwise you may get an electric shock.

5. Avoid a hot and humid environment, or a place exposed to direct sunlight.

6. Avoid a dusty location, or a place near volatile and flammable substances.

7. Avoid a poorly ventilated place.

IV. Accessory parts

*Varies depending on the applicable marketing area.

Note:This manual provides the illustrations of the acces-sory parts and machine that may be slightly differ-ent in shape from yours. In that case, instead of the illustrations, use the appearance of your machine to follow the installation procedure. This does not cause any significant change or problem with the procedure.

1173 (46-3/16)

1187 (46-3/4)

458 (18-1/16)

327

(12-

7/8)

94 (3-11/16) 976 (38-7/16)

729 (28-11/16)

807

(31-

3/4)

1363

(53-

11/1

6)

A3EW11A002AA

103(4-1/16)

229

(9)

100(3-15/16)

Name Qty

Users guide holder 1Quick guide(Copy/Fax/Scan/Box operations) 1

Installation manual 1 setUsers guide CD 1CD-ROM 1 setPaper size label 1Label (Legal restrictions on copying) * 1Label (IR Prohibited) 1

Power cord * 1

Power cord instruction * 1

Spacer * 1

Developer 1Mylar 2

After unpacking, be sure to get rid of the packaging materials and keep them out of the reach of children.Putting the head in the plastic bag involves danger of suffocation.

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V. Removing the machine1. Unpack the packaging box and remove cushion-

ing materials and plastic bags from the box.2. Hold onto the portions indicated in the illustration.

While keeping the machine level, take it out from the box.

Caution:Machine mass:

Approx. 63 kg (139 lb) Make available collective manpower of an

appropriate size for transporting the machine. When attaching the machine, as the reference

fit the machine with the corner A and B of the paper feed cabinet.

VI. Removing protective tape, packing and other shipping materials 1. Remove the protective tapes and the protective

materials.

A

BA1V4IXC010DA

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2. Remove the protective tape from trays 2 and 3.

3. Open the right door and remove the protective tape.

4. Push the lever in the direction of the arrow and remove the spacer from the transfer roller.

5. Close the right door.6. Unlock the scanner lock by sliding it towards .

VII. Mounting the accessory partsInstall the supplied spacer onto the back of the main body.

Note:This step may not be performed depending on the applicable marketing area.

VIII. Installing the users guide holderInstall the users guide holder.

IX. Affixing the paper size labelAffix the paper size label.

For loading the paper as well as setting the paper type, refer to the users guide.* Affix the paper size labels under the labels that

show the number of the drawers.

A3EW11A008AA

A3EW11A009AA

A1UDIXC033DA

A3EW11A010AA

A3EW11A013AA

A1UDIXC006DA

Paper size label A3EW11A014AA

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X. Affixing the Label (IR Prohibited)Affix the label (IR Prohibited) to the position shown below.

XI. Affixing the label (Legal restrictions on copying)Affix the label (Legal restrictions on copying) to the position shown below.Note:

This step may not be performed depending on the applicable marketing area.

XII. Loading the developer1. Open the right door.2. Remove the cover shown in the illustration.

(One screw)Note: After removing the screw:

(1) Raise the cover slightly.(2) Pull it out toward you.

Do not touch, scratch, or otherwise damage the photo conductor.

3. Disconnect the connector.Note: Do not touch, scratch, or otherwise damage the

photo conductor. When pulling out the connector, use caution not

to break the cable.

A3EW11A026AA

Label (IR Prohibited)

8 mm

3 m

m

A3EW11A027AA

Label

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(1)

(2)Photo conductor

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4. Remove the imaging unit (IU) by placing your fin-gers under the hooks on its right and left sides, and pulling it toward you.

5. Remove screws that secure the drum unit in posi-tion. (Two silver screws each on the right and left sides)

6. Detach the drum unit upward while slightly bend-ing open its lower part (the shaded portion).

Note: Do not touch or scratch the photo conductor. Cover the drum unit, which has been removed,

with a protective cloth or similar tool.

7. Remove the developing unit cover. (Three screws)

8. Remove the toner supply port.

9. Remove the supplied sheets of mylar from the paper backing.

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Drum unit

Developing unit

Drum unit

Developing unit

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A1UDIXC011DA

4040IXC078DA

A1UDIXC048DB

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10. Attach the mylar sheets. (Two places)Note:

Make sure that the collar is completely covered with the mylar sheet.

11. Cut open one corner of the supplied developer (aluminum packet), and pour evenly into the developer chamber, while turning the gear in the direction of the arrow.

Note: Turn the magnet roller in the direction of its nor-

mal rotation, and not the backward. Not touching the gear of A side. Be sure not to let developer get inside the col-

lar.

12. Remove the mylar sheets that were attached in step 10. (Two places)

Note:Discard the removed mylar sheets.

13. Reinstall the toner supply port.Note:

Make sure of the correct mounting position and direction.

14. Reinstall the developing unit cover, ensuring that its tabs are fitted properly into the slits. (Three screws)

15. Align the shaft of the developing unit with the inner guide of the drum unit.

16. Slide the drum unit along the guide to check that the positioning pin is properly aligned with the mating hole.

Collar

Collar

4040IXC208DA

A

Collar

4040IXC209DA

Magnet roller

Developer

4040IXC077DA

4030U015AC

Tighten this screw first

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17. Screw the drum unit in position. (Two silver screws each on the right and left sides)

Note:Use care not to touch or scratch the photo conduc-tor.

18. Install the imaging unit (IU) in position.

19. Connect the connector.

20. Install the cover shown in the illustration. (One screw)

Note:Make sure that the hole of the cover is aligned with the positioning pin of the machine.

Note: After setting the IU in place, do not close the

right door. After setting the IU in place, promptly plug the

power cord into an outlet and clear the counters within one minute. (See the next section for information on clear-ing the counters.)

XIII. Connecting the power cord1. Connect the power cord.Note:

This step may not be performed depending on the applicable marketing area.

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Positioning pin

Shaft

GuideGuide

Shaft

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A1UDIXC014DA

Positioning pin

A1UDIXC007DB

Hole

A1UDIXE035DA

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2. Plug the power cord into the power outlet.

XIV. Clearing the counters1. Turn ON the Power Switch.Note:

Though the control panel displays the message that informs you that the right door is open, ignore the message and perform the following steps.

2. Display the Service Mode screen. (For details of how to display the Service Mode, see the service manual.)

3. Touch Supplies Life Counter Clear.4. Touch Drum Unit (K).

The message Are you sure? will appear. Touch OK.

5. Take similar actions as step 4 for the following items:

Developing Unit (K) Developer (K)6. Touch Close twice.

XV. TCR sensor adjustment1. Close the right door.2. Make sure that the Service Mode screen is dis-

played.3. Touch Printer Adjustment TCR Sensor

Adjustment.4. Touch Execute OK.Note:

After touching OK, wait about 1 minute 30 sec-onds as is.

5. Touch Close.6. Touch Close on the Service Mode screen.

XVI. Installing the toner bottleNote:

The toner bottle is not shipped with the machine. Purchase one that is separately available.

1. From a height of about 10 cm, tap the toner bottle against a table or other hard object four to five times. Then turn it upside down and repeat the same procedure.

Note:Toner can be caked in the toner bottle. Be sure to perform this procedure.

2. Shake the toner bottle well about five times in the vertical direction. Then, turn it over and repeat the same procedure.

3. To move toner to the toner supply port side in the bottle, drop the toner bottle with the supply port side down onto a table or other hard surface from the height of about 10 cm several times.

C4004U139CA

1166O228AA

1166O095AA

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4. Open the front door and slide the toner hopper out of the machine.

5. Remove the protective tape.

6. Open the toner holder and mount the toner bottle.Note:

Place the toner bottle so that its seal surface faces upward.

7. Close the toner holder.

8. Gently peel off the seal toward you from the bot-tle.

Note:Perform this procedure slowly, as toner can burst out when the seal is peeled off.

9. Slide the toner hopper back into the machine until it clicks into position. Then, close the front door.

XVII. Adjusting touch panel1. Press the [Utility/Counter] key.2. Touch Accessibility Touch Panel Adjust-

ment.3. Lightly touch the center of the + markers at four

places on the touch panel. (Touch in any order.)Note:

Pressing the touch panel hard may cause dam-age.

* When all the markers at four places have been touched, the [Start] key turns blue and lights up steadily blue.

4. Press the [Start] key.5. Touch Close.

A1UDIXC015DA

A1UDIXC037DA

A1UDIXC016DAToner holder

Place the surface to which the seal is adhered upward.

A1UDIXC017DA

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XVIII. Setting gradation adjust1. Load A4 or Letter size papers in the tray.2. Display the Service Mode screen.

(For details of how to display the Service Mode screen, see the service manual.)

3. Touch Printer Adjustment Gradation Adjust-ment.

4. Touch Max. Density Adjustment Print OK. Test patterns are printed on two A4 or Letter size papers.

5. Touch Scan.Using the steps below, follow the panel display to start scanning the test patterns:

(1) Place the test pattern (Max. density adjustment sheet 1) face down on the document glass, and close the original cover.

(2) Press the [Start] key.The machine will start reading the test pattern.

(3) Similarly, repeat steps (1) and (2) for the other test pattern (Max. density adjustment sheet 2).

6. After the scanning of the test patterns is com-plete, return to the Gradation Adjustment screen.

7. Touch Gradation Adjustment Print OK.Test pattern will then be produced on the A4 or Letter size paper.

8. Touch Scan.Using the steps below, follow the panel display to start scanning the test patterns:

(1) Place the test pattern (Gradation adjustment sheet) face down on the document glass, and close the original cover.

(2) Press the [Start] key.The machine will start reading the test pattern.

9. After the scanning is complete, touch Close three times.

XIX. Date/Time setting1. Press the [Utility/Counter] key, and touch Admin

Settings. Enter Admin password (factory set-ting: 12345678). Touch Machine Settings Date & Time Settings.

2. Set the following settings:(1) Touch DATE Set the date. Touch OK.(2) Touch Time Set the time. Touch OK.(3) Touch Time Zone Touch + / - and set

time zone. Touch OK.3. Touch Close three times.

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XX. Install date1. Display the Service Mode screen.

(For details of how to display the Service Mode screen, see the service manual.)

2. Touch System Settings Installation Date.3. Touch Installation Date.4. Touch Delete, and enter the year/month/day

using the numeric keypad.5. Touch OK Register.6. Touch Close twice.

XXI. Unit changeNote:

This function allows the user to select the type of message that will appear when the replacement time arrives for each of the different units.

1. Make sure that the Service Mode screen is dis-played.

2. Touch Toner Change.3. Touch User or Service.4. Touch OK.

XXII. Adjusting registration of paper source options1. Load trays 4 and 5 with A4 or Letter size papers. 2. Make sure that the Service Mode screen is dis-

played. 3. Touch Printer Adjustment.

1. Touch Side Edge AdjustmentTray 42. Press the [Start] key.

A test print will be produced.3. Measure widths B and C of the pattern on the test

printout, and check that the difference is within the specified range.Specifications: Width B - Width C = 0 1.0 mm

4. If the difference between the measured widths B and C is outside the specified range, enter the correction value using the or key.Adjustable range: -3.0 to +3.0 mm(Step: 0.2 mm)

5. Print a test page again, and check if the differ-ence is within the specified range.

* If the use of the or key does not allow the measurement to fall within the specified range, perform the following steps.

6. Slide out the drawer and unload paper from it.7. Loosen the three screws shown in the illustration.

BPaper exitdirection

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C

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8. Watching the graduations provided in the drawer, move the edge guide in the rear.

If the difference is greater than the specified value, move the edge guide toward the front.

If the difference is smaller than the specified value, move the edge guide toward the rear.

9. Load paper and print another test page to check the difference between widths B and C.

* Make adjustments until the difference falls within the specified range.

10. Tighten the screws which has been loosened in step 7.

* Adjust Tray 5 using the same steps.11. Touch Close.

1. Touch Left ADJ Duplex Tray 4. 2. Press the [Start] key.

A test print will be produced.3. Measure widths B and C of the pattern on the test

printout, and check that the difference is within the specified range.Specifications: Width B - Width C = 0 1.0 mm

4. If the difference between the measured widths B and C is outside the specified range, enter the correction value using the or key.Adjustable range: -3.0 to +3.0 mm(Step: 0.2 mm).

5. Print a test page again, and check if the differ-ence is within the specified range.

* Adjust Tray 5 using the same steps.6. Touch Close twice.7. Touch Close on the Service Mode screen.

8. Turn ON/OFF the Power Switch. Note:

If Service Mode was displayed, you must turn off the power after exiting Service Mode, and turn it back on after 10 or more seconds have passed.

XXIII. List output1. Load tray 2 with A4 or Letter size papers.2. Press the [Utility/Counter] key.3. Touch User Settings Print Settings Print

Reports.4. Touch Configuration Page Print OK.

Verify that the list is printed.5. Print other lists (information) as necessary.6. Touch Close three times.

XXIV. Connecting cables1. Connect the network cable to the machine and

route the cable as shown in the illustration.Note:

Fit the cable into the hooks.

2. Connect the networking equipment (HUB) using the network cable.

Note:The following shows the recommended network cables that correspond to each communication speed.

10BaseT/100BaseTX: Category 5 1000BaseT: Category 5E, Category 6

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A3EWPCA009AA

C

B

Paper exitdirection

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XXV. Network settingMake the TCP/IP address setting for the network.Note:

The IP address is assigned automatically by the DHCP server, when the machine's power is turned ON. (DHCP setting at the time of factory shipment: ON)

If the machines IP address is not set automatically, follow the steps below to set it manually.Note:

Consult the network adminisutrator for the setting value to be entered and make settings as required.

1. Press the [Utility/Counter] key.2. Touch Admin Settings. Enter Admin pass-

word. Touch OK.3. Touch Ethernet TCP/IP DHCP

OFF OK.4. Set the following settings:

(1) Touch Enable ON OK.(2) Touch IP Address. Set it to an IP address

on the network of the machine. Touch OK.(3) Touch Subnet Mask. Set the subnet mask.

Touch OK.(4) Touch Gateway. Set the gateway address.

Touch OK.5. Turn OFF the Power Switch, then turn it back ON.6. Press the [Utility/Counter] key.7. Touch User Settings Print Settings Print

Reports Configuration Page Print OK, to print the settings list page, and verify that the settings from step 4 have been completed correctly.