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深圳市集盛模具有限公司 www.juchengmold.com Create the cost-effective for your market Sincerity, mutual benefit and win-win result!! 专业塑胶产品模具供应 Expert on plastic injection tool

JCM presentation_2015.11.07

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Page 1: JCM presentation_2015.11.07

深圳市集盛模具有限公司

www.juchengmold.com Create the cost-effective for your market

Sincerity, mutual benefit and win-win result!!

专业塑胶产品模具供应

Expert on plastic injection tool

Page 2: JCM presentation_2015.11.07

Company history

公司历程

Mr. HwaWong start business focus on transport good quality tool

to oversea market.

2005

Knowing well indeed customer demand after 3 years’ business

handling , start building a factory to do all manufacturing in house

base on original reliable clients support

2008

Setting up an agent plant in Italy, expanding our business and

after service in Europe. Getting supplier code of Europe FIAT.

150~200 tools was sold into Europea

2011

Talent is in concentration Sales turnover is double than last year.

Except guarantee the tools on time, Quality stable is focus of all

job

2014

Quality is on the rise, become more and more stable. Main target is use

quality to attract the market . The European tool service is planning setting up

in italy and Sweden.

2015

Realize the tool after sale service in italy and Sweden. Return extra

valve to our customer on tool quality & service. Enlarge the

capacity of inner plant by increase large-scale, precise machine.

Set up a branch tool shop in italy turin.

2016

Page 3: JCM presentation_2015.11.07

Company profile

公司规模

• Year of Founded : 2006

• Property Size: 3500 Sq. two floors

• Number of Employee: 100 staffs

• Working time:1 shift/10 hours. Busy season Tool shop staff 2 shift/10 hours.

• Engineering Software : Pro/E, UG, Catia, Solidwork, Moldflow, AutoCad

• Expertise: Reverse engineering, tool design, tool making from Medium-Big size part for automotive/LED-TV/ Air-condition.Home Appliances/Industrial Pipe

• CNC Capacity: Up to 4000*3000*1500 mm

• Maxi.Mould Ability : 2500*2500*1800 mm (Up to 3500Ton Clamp Force)

• Quality Certificate: ISO 9001:2008

• Annual Turnover: 5 Million euro(2014), 200 sets of tools each year.

• Percentage of Export : Over 95%

Page 4: JCM presentation_2015.11.07

What we sell except tool

making?

Reversed engineering. Physical sample---part 3D---tool 3D----new tool----part production.

3D scanning device Patch processing Solid modeling

Part 3D analysis----Tool 3D creating --- tool 2D machining drawing & BOM creating----tool

manufacturing in Europea

Page 5: JCM presentation_2015.11.07

Trouble on the lead time?

Fast & flexible procedure + experienced team exercise

Timing is money, fulfill your idea into product:

Tool size under 300~400mm: normal in 25 ~30 days, historical limit in 12 days

Tool size 400~800mm: normal in 30 ~45 days, historical limit in 15 days

Tool size 800 ~1200mm: normal in 45~60 days, historical limit in 22 days

Tool size 1200 ~ 2100mm: normal in 60~80 days, historical limit in 45 days

Product launch on

the market to Grab

chance is making

more profit for our

customer

Top consider for our customer Production in the

right ,fast and

efficient way is

making more profit

for our customer

Page 6: JCM presentation_2015.11.07

Trouble on the lead time?

Tool design

15.05.2015

T1 for serious

tools on

20.06.2015

Finish first

part assembly

& testing in

Russia before

10.7.2015

Part

modification

and T2 before

10.8 2015

Tool shipping

on 20.08 2015

Victory

meeting

25.09.2015

Advantage: 30 days include

tool design and manufacturing for a big project

Page 7: JCM presentation_2015.11.07

We were trained and experienced by high standard tool doorsill for over 9 years.

Worry the tool quality?

– successful case with Ferrari

Page 8: JCM presentation_2015.11.07

Audi opening roof. The tools was built 2010 by JCM, we spent 2 months to stay with

customer , got big technical support and guidance

Successful case

with Audi

Page 9: JCM presentation_2015.11.07

Plastic Parts- Kinds of automotive part for HONDA since 2006 by JCM. We transport always stable high quality to Honda and

keeping a stable business so far.

Successful case

with HONDA

Page 10: JCM presentation_2015.11.07

Kinds of automotive part for IVECO since 2009 by JCM, we accumulated lots of experience on complex structure tool.

Successful case

with IVECO

Page 11: JCM presentation_2015.11.07

This vent pipe were produced in 2011 by JCM, we overcame the difficult on high fiber

part’s filling on the tool, and complex tunnel pipe tool.

Successful case

with Nissan

Page 12: JCM presentation_2015.11.07

Huge tool (weight 37 ton) ,injection machine 3500ton. A big success on tool structure design and tool implement. We got highest

praise from T0 from end customer.

Successful case with

Coca-cola

Page 13: JCM presentation_2015.11.07

Tool weight 22 ton, more than 100 critical dimensions on part, we realized 95% ok dimension at T0, and tool

movement 100% approve each trial.

Successful case with

whirlpool

Page 14: JCM presentation_2015.11.07

Successful case with

Ferraris over-mold

Over-mold tool required very high requirement on precision and skillful tool structure, in order to guarantee

without problem during overmolding. Plus this part has lots of big difference level ,which increase the tool

complexity, but we overcome all difficulty to get success on this kind of tool too.

Page 15: JCM presentation_2015.11.07

Successful case on

Precise multi cavity tools

Part dimension tolerance 0.01mm, we control the tool precision by using mirror EDM machine

Page 16: JCM presentation_2015.11.07

Equipment list

设 备 清 单

Page 17: JCM presentation_2015.11.07

A special project team seamless follow project from order—design—purchase—manufacturing—tool trial---tool

improvement--- tool shipment

Project management

Page 18: JCM presentation_2015.11.07

Engineer Design

Serious tool study

Page 19: JCM presentation_2015.11.07

Vacuum packing in house for each tool.

Progressive anti-rust

technology, Anti-rust film

without corrosiveness and

greasy feeling,

Tool shipping packing protection

Page 20: JCM presentation_2015.11.07

Quality Control(QC)

Quality control

All machining

process to be

inspected

during

manufacturing

Seriuos

tool

design

All material

come back

insepction

Samples, tool

insert both verify

on 3 CMM again

倾听客户要求,做出客户期望。

全流程人员 100%执行作业标准。

一对一项目团队服务,作业严格遵守客户标准。

公司全流程进行质量控制,从各个环节确保优良的品质。

Page 21: JCM presentation_2015.11.07

Business transaction Customers Partners

Main customer

设计品质管控

Page 22: JCM presentation_2015.11.07

Contact Information

联 络 我 们

设计品质管控

Add:Building N, Dongbao Indurstrial Zone. Shasi village.Baoan District. Shenzhen. CN

Post code:518104

Phone:0755-8949 1677 136 5149 7173

Fax:0755-8949 1700

email: [email protected]

www.juchengmold.com

Page 23: JCM presentation_2015.11.07

Thank you!