24
B 10482007 1目 次 ページ 序文··············································································································································································· 1 1 適用範囲 ································································································································································· 1 2 引用規格 ································································································································································· 1 3 用語及び定義 ························································································································································· 3 4 材料········································································································································································· 3 4.1 部品の素材 ·························································································································································· 3 4.2 亜鉛······································································································································································ 3 5 溶融亜鉛めっきの手順及び予防処置 ················································································································· 3 5.1 応力除去 ······························································································································································ 3 5.2 洗浄及び酸洗い ·················································································································································· 3 5.3 ベーキング ·························································································································································· 4 5.4 フラックス処理 ·················································································································································· 4 5.5 溶融亜鉛めっき ·················································································································································· 4 5.6 回転及び冷却 ······················································································································································ 4 5.7 ナットに対する特殊要求 ·································································································································· 4 5.8 後処理 ·································································································································································· 4 6 ねじ公差及び追加表示に対する要求事項 ········································································································· 4 6.1 一般事項 ······························································································································································ 4 6.2 溶融亜鉛めっきしたねじ部品の組立時の要求事項及び予防処置······························································· 4 6.3 密封容器で締結用ねじ部品を供給する場合の表示に対する特殊要求······················································· 8 7 オーバサイズにタップ立てされたナット並びにアンダサイズにねじ加工されたボルト及び植込み ボルトの機械的性質 ··········································································································································· 8 8 皮膜に対する要求事項 ········································································································································· 8 8.1 亜鉛めっきの外観 ·············································································································································· 8 8.2 溶融亜鉛めっきを施す座金への考慮 ·············································································································· 8 8.3 亜鉛めっきの厚さ ·············································································································································· 8 8.4 亜鉛めっきの密着性 ·········································································································································· 8 9 潤滑········································································································································································· 9 10 発注時の必要事項 ··············································································································································· 9 11 製品の呼び方 ······················································································································································· 9 附属書 A規定M8 及び M10 のボルト及びナットに対する特殊要求事項 ·················································· 11 附属書 B規定溶融亜鉛めっきした M8 のめねじ及びおねじの許容限界寸法 ··········································· 13 附属書 C参考公差域クラス 6az のアンダサイズにねじ加工された M8M10 のボルトの 最小引張 荷重及び保証荷重の計算 ·································································································································· 15 附属書 D参考ボルト及びナットの表面積 ······································································································ 16

JIS B1048-2007 Fasteners --Hot Dip Galvanized Coatings

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JIS B1048-2007 Fasteners --Hot dip galvanized coatings

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  • B 10482007

    1

    1

    1 1

    2 1

    3 3

    4 3

    4.1 3

    4.2 3

    5 3

    5.1 3

    5.2 3

    5.3 4

    5.4 4

    5.5 4

    5.6 4

    5.7 4

    5.8 4

    6 4

    6.1 4

    6.2 4

    6.3 8

    7

    8

    8 8

    8.1 8

    8.2 8

    8.3 8

    8.4 8

    9 9

    10 9

    11 9

    AM8M10 11

    BM8 13

    C 6azM8M10

    15

    D 16

  • B 10482007

    2

    E18

    F 19

    JAJIS20

    The Standard is downloaded from www.bzfxw.com Standard Sharing

  • B 10482007

    3

    12 1(JFRI)

    (JSA)

  • B 10482007

    4

    The Standard is downloaded from www.bzfxw.com Standard Sharing

  • JIS B 10482007

    FastenersHot dip galvanized coatings

    2004 1 ISO 10684

    JA

    1

    M8M64 10.9

    12

    M8 1.25 mm

    1 M8M10

    JIS B 1052 JIS B 1051

    A

    2

    3

    4

    ISO 10684:2004FastenersHot dip galvanized coatings (MOD)

    (MOD)ISO/IEC Guide 21

    2

  • 2 B 10482007

    JIS B 0209-1 1

    ISO 965-1:1998ISO general - purpose metric screw threadsTolerancesPart 1:

    Principles and basic data (IDT)

    JIS B 0209-2 2

    ISO 965-2:1998ISO general purpose metric screw threadsTolerancesPart 2:

    Limits of sizes for general purpose external and internal screw threadsMedium quality (IDT)

    JIS B 0209-3 3

    ISO 965-3:1998ISO general purpose metric screw threadsTolerancesPart 3:

    Deviations for constructional screw threads (IDT)

    JIS B 0209-4 4 H G

    ISO 965-4:1998ISO general purpose metric screw threadsTolerancesPart 4:

    Limits of sizes for hot-dip galvanized external screw threads to mate with internal screw threads

    tapped with tolerance position H or G after galvanizing (IDT)

    JIS B 0209-5 5 h

    ISO 965-5:1998ISO general purpose metric screw threadsTolerancesPart 5:

    Limits of sizes for internal screw threads to mate with hot-dip galvanized external screw threads with

    maximum size of tolerance position h before galvanizing (IDT)

    JIS B 1010

    ISO 8991:1986Designation system for fasteners (IDT)

    JIS B 1051 1

    ISO 898-1:1999Mechanical properties of fasteners made of carbon steel and alloy

    steelPart 1: Boltsscrews and studs (IDT)

    JIS B 1052

    ISO 898-2:1992Mechanical properties of fastenersPart 2: Nuts with specified

    proof load valuesCoarse thread (MOD)

    JIS H 0401

    ISO 1460:1992Metallic coatingsHot dip galvanized coatings on ferrous materials

    Gravimetric determination of the mass per unit area (MOD)

    JIS H 8501

    ISO 2064:1996Metallic and other inorganic coatingsDefinitions and conventions

    concerning the measurement of thickness ISO 2178:1982Non-magnetic coatings on magnetic

    substratesMeasurement of coating thicknessMagnetic method :MOD

    JIS H 8641

    ISO 1461:1999Hot dip galvanized coatings on fabricated iron and steel articles

    Specifications and test methods (MOD)

    The Standard is downloaded from www.bzfxw.com Standard Sharing

  • 3 B 10482007

    3

    JIS H 8501

    3.1

    batch

    3.2

    production lot

    3.3

    batch average thickness

    3.4

    baking

    3.5

    stress relief

    3.6

    hot dip galvanizing of fasteners

    4

    4.1

    4.1.1

    JIS B 1051 JIS B 1052P

    Si 0.03 0.13 530 560

    4.1.2

    4.2

    JIS H 8641 5

    5.1

    5.2

  • 4 B 10482007

    320 HV

    5.3

    5.4

    5.5

    455 480

    530 560

    M27 10.9

    5.6

    5.7

    5.8

    6

    6.1

    M10M64JIS B 0209-1JIS B 0209-5

    M8

    6AZ 6AX 6az B

    6.2

    6.2.1

    6.2JIS B 0209-1JIS B 0209-5 JIS B 1051 JIS

    B 10526.2.2 6.2.3

    JIS B 1051 JIS B 1052

    40 m

    The Standard is downloaded from www.bzfxw.com Standard Sharing

  • 5 B 10482007

    2

    16.2.2 6AZ 6AX

    g h

    2 6.2.3 6az

    H G

    Z X

    U

    H G g h

    6.2.2 6AZ 6AX

    JIS B 0209-1JIS B 0209-3 g h

    JIS B 0209-5

    6AZ 6AX

    6AZ Z

    6AX X 1

    1 6AZ

    4 1 1

  • 6 B 10482007

    1

    AZ/h

    AZ/g

    AX/h

    AX/g

    P d AZ AX h g

    mm mm m m m m m m m m m m m m 1.25 8 325a) 255a) 0 28 325 81 353 88 255 64 283 71 1.5 10 330 310 0 32 330 83 362 91 310 78 342 86 1.75 12 335 365 0 34 335 84 369 92 365 91 399 100 2 1614 340 420 0 38 340 85 378 95 420 105 458 115 2.5 2018,22 350 530 0 42 350 88 392 98 530 133 572 143 3 2427 360 640 0 48 360 90 408 102 640 160 688 172 3.5 3033 370 750 0 53 370 93 423 106 750 188 803 201 4 3639 380 860 0 60 380 95 440 110 860 215 920 230 4.5 4245 390 970 0 63 390 98 453 113 970 243 1 033 258 5 4852 400 1 080 0 71 400 100 471 118 1 080 270 1 151 288 5.5 5660 410 1 190 0 75 410 103 485 121 1 190 398 1 265 316 6 64 420 1 300 0 80 420 105 500 125 1 300 325 1 380 345 a) AZ AX BJIS B 0209-5

    6 B 10482007

    The Standard is downloaded from www.bzfxw.com Standard Sharing

  • 7 B 10482007

    6.2.3 6az

    JIS B 0209-1JIS B 0209-3 G H

    JIS B 0209-4

    6az

    U 2

    2 6az

    4 1 2

    2

    az/H az/G

    P d az H G

    mm mm m m m m m m m

    1.25 8 325a) 0 28 325 81 353 88 1.5 10 330 0 32 330 83 362 91 1.75 12 335 0 34 335 84 369 92 2 16(14) 340 0 38 340 85 378 95 2.5 20(18,22) 350 0 42 350 88 392 98 3 24(27) 360 0 48 360 90 408 102 3.5 30(33) 370 0 53 370 93 423 106 4 36(39) 380 0 60 380 95 440 110 4.5 42(45) 390 0 63 390 98 453 113 5 48(52) 400 0 71 400 100 471 118 5.5 56(60) 410 0 75 410 103 485 121 6 64 420 0 80 420 105 500 125 a) az BJIS B 0209-4

  • 8 B 10482007

    6.3

    6.2.2 6.2.3

    6.2.2 6.2.3

    6.2.2 6.2.3

    7

    M12JIS B 1051 JIS B 1052

    M8M10

    A 8

    8.1

    8.2

    8.3

    40 m 50 m

    3

    JIS H 8501

    5 5

    JIS H 0401

    D 8.4

    E

    The Standard is downloaded from www.bzfxw.com Standard Sharing

  • 9 B 10482007

    3

    9

    10

    a) 11

    b)

    c)

    d)

    e) 11

    JIS B 1010 tZn

    16.2.2

    26.2.3

    1 JIS B 1181M12 8 1

    6AZ

    1JIS B 1181ISO 4032M128ZtZn

    6AX8Z 8X

    JIS B 1180M1280 8.8

    6g

    JIS B 1180ISO 4014M12808.8tZn

    2 JIS B 1180M1280 8.8 6az

  • 10 B 10482007

    JIS B 1180ISO 4014M12808.8UtZn

    JIS B 1181M12 8 1

    6H

    1JIS B 1181ISO 4032M128tZn

    The Standard is downloaded from www.bzfxw.com Standard Sharing

  • 11 B 10482007

    A

    M8M10

    M8M10

    A.1

    6.2.2 6.2.3M8

    M10JIS B 1051 JIS B 1052

    M8 M10JIS B

    1052

    M8M10JIS B 1051

    A.2 6AZ 6AX

    6.2.2JIS B 0209-5 B 6AZ 6AX

    M8M10 6AZ

    M8M10 6AZ A.1

    A.2 JIS B 1052

    JIS B 1052

    A.1 6AZ 6AX

    5 6 8 9 10

    (d) P As 5Z/5X 6Z/6X 8Z/8X 9Z/9X 10Z/10X mm mm2 N

    M 8 1.25 36.6 17 300 20 000 25 500 27 600 30 600 M10 1.5 58.0 28 600 33 000 42 200 45 600 50 400

  • 12 B 10482007

    A.2 6AZ 6AX

    5 6 8 9 10

    5Z/5X 6Z/6X 8Z/8X 9Z/9X 10Z/10X

    d

    N/mm2 M 8 473 546 698 754 835 M10 493 569 728 786 870

    A.3 6az

    6.2.3JIS B 0209-4 B 6az

    M8M10 6az

    M8 M10

    C A.3 A.4

    JIS B 1051

    JIS B 1051

    A.3 6az

    4.6 5.6 8.8 10.9

    4.6U 5.6U 8.8U 10.9U

    (d)

    As,az

    mm2 As,azRm,

    N

    M 8 33.2 13 300 16 600 26 600 34 500 M10 53.6 21 400 26 800 42 900 55 700

    A.4 6az

    4.6 5.6 8.8 10.9

    4.6U 5.6U 8.8U 10.9U

    (d)

    As,az

    mm2 As,azSp

    N

    M 8 33.2 7 470 9 300 19 300 27 600 M10 53.6 12 100 15 000 31 100 44 500

    The Standard is downloaded from www.bzfxw.com Standard Sharing

  • 13 B 10482007

    B

    M8

    M8

    B.1

    M8

    a) 6AZ 6AX

    b) 6az B.2 M8

    6AZ 6AXM8 B.1 6AZ 6AX

    B.1 6AZ 6AX

    mm

    a)

    a)

    b)

    D D2 D1 c)

    6AZ 8.325 7.673 7.513 7.237 6.972 M8 4 12

    6AX 8.255 7.603 7.443 7.167 6.902

    a) b) c)

    B.3 M8

    6azM8 B.2

    6az

    h H G

  • 14 B 10482007

    B.2 6az

    mm

    d d2 d3

    M8 4 12 7.675 7.463 6.863 6.745 6.142 0.156

    The Standard is downloaded from www.bzfxw.com Standard Sharing

  • 15 B 10482007

    C

    6azM8M10

    A.3 A.4JIS B 1051 Rm

    SpM10 JIS B 0209-4M8 B

    As,az

    232

    azs, 24

    +=

    ddA

    d2

    d3

  • 16 B 10482007

    D

    D.1

    8.3

    D.1 D.2

    D.2

    D.1

    1 mmA1

    1 mmA2

    A3

    A AA1A2A3

    a d b 1 mm c 1 mm d A3

    D.1

    The Standard is downloaded from www.bzfxw.com Standard Sharing

  • 17 B 10482007

    A1A2 A3 D.1

    D.1

    mm2

    1 mm A3 A2

    A1

    M 8 38.48 25.15 22.43 541.3 M10 48.31 31.42 28.17 905.8 M12 58.14 37.63 33.98 1 151 M14 67.97 43.99 39.45 1 523 M16 78.69 50.27 45.67 1 830 M18 87.63 56.54 50.88 2 385

    M18

    D.3 1 D.2

    D.2 1

    mm2

    A

    M 8 536 M10 892 M12 1 169 M14 1 522 M16 1 877 M18 2 424

    M18 2

  • 18 B 10482007

    E

    The Standard is downloaded from www.bzfxw.com Standard Sharing

  • 19 B 10482007

    F

    JIS B 0209-4 JIS B 0209-5

    Alexander1)

    6g/6H

    a) JIS B 0209-4 6az JIS B 1051

    Rm

    8.8 8.8

    b) JIS B 0209-5 6AZ 6AZ

    1) 1 8.8

    10

    2) 1 2

    c) JIS B 0209-5 6AX 6AX

    M10

    6AZ

    2

    1) E,M. ALEXANDER, Analysis and design of threaded assembliesSAE TransactionsSection 3

    Volume 86

  • 20 B 10482007

    JA

    JIS

    JIS B 1048:2007 ISO 10684:2004 FastenersHot dip galvanized coatings ()JIS () ()JIS

    ()

    ()JIS

    1

    1

    5

    5

    ISO

    JISISO 10684:2004MOD 1

    2 JIS MOD

    20 B 1048

    2007

    The Standard is downloaded from www.bzfxw.com Standard Sharing