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  • Architecture Construction and Industrialization,

    Coursework 1

    A sustainable approach to materials and

    construction systems: Engineered Timber

    Andrea Botti

    MSc Advanced Sustainable Design, year 2011/2012

    Edinburgh School of Architecture and Landscape Architecture

    University of Edinburgh

  • A sustainable approach to materials and construction systems: Engineered Timber [1]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    Table of contents

    Table of contents ........................................................................................................................ 1

    1. Timber: traditionally sustainable .......................................................................................... 2

    2. Ecological impact of timber and other construction methods ............................................... 3

    3. From tradition to innovation: engineered timber ................................................................... 5

    4. Ecological impact of engineered timber products and wood-based panels ........................ 17

    5. Contemporary use of timber .............................................................................................. 22

    6. Case studies ..................................................................................................................... 25

    7. References ........................................................................................................................ 27

  • A sustainable approach to materials and construction systems: Engineered Timber [2]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    1. Timber: traditionally sustainable

    The Italian architect Matteo Thun claims that wood is the material of the 21st century, and, as

    the sole regenerable material used in architecture and design, one could hardly imagine being

    without it (Thun, 2010, p.554).

    It seems hard to disagree with him, since it is acknowledged that wood is the oldest and the

    most widely used building material. It can be found almost everywhere in the world, and its

    characteristics make it suitable to be used in a broad range of applications.

    Around a third of Europes total land area is covered in forests; the figure is around 16% in

    Scotland, with predominance of species such as Sitka Spruce and Scots Pine (Wilson, 2001).

    Softwoods Hardwoods

    Sitka Spruce Pines (mainly Scots Pine, but also Lodgepole and Corsican) Larches (mainly European and Japanese) Douglas Fir Norway Spruce

    Oaks (pedunculate and sessile) Beech Sycamore Ash Elm Birch

    Table 1. Most common commercial tree species in Scotland (adapted from Wilson, 2001).

    One of the greatest aspects of timber is that it is a renewable resource: if the wood resource

    comes from sustainably managed forests, it will be available indefinitely. Thanks to sustainable

    forestry practices, Scotland, for instance, is growing more timber than it harvests (Wilson 2001).

    As we engage with a sustainable agenda, it seems appropriate to carefully evaluate a

    construction material whose environmental benefits are matched by few others. The Edinburgh

    Centre for Carbon Management estimates that for every cubic metre of timber used instead of

    other building materials, between 0.7 and 1.1 tonnes of carbon dioxide is saved (TRADA

    Technology, 2008, p.9).

    The aim of this report is to provide a review on the whole range of derivative timber products, to

    which we can inclusively refer to as engineered timber, with regards to their sustainability

    potential. With this scope, a comparison of the ecological impact of timber structures with other

    construction methods namely steel and concrete is reported in first instance.

    After an overview of the engineered timber products and their general characteristics, the report

    focuses on how those products behave environmentally, according to their degree of technology

    and processing from the original material - wood. An overview of the products assessment and

    application in sustainable construction is presented. In the last section, some observations on

    the role of timber in contemporary architecture, more specifically on how engineered timber

    applies to modern methods of construction and reusable/adaptable structures, are followed by

    two case studies that are representative of the novelty of application.

  • A sustainable approach to materials and construction systems: Engineered Timber [3]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    2. Ecological impact of timber and other construction methods

    Comparative analysis is probably the most effective means to assess the ecological footprint of

    different construction methods. The short summary here presented includes seven different

    Life-Cycle Assessment studies on residential buildings, that compared timber frame with

    alternatively steel and concrete structures in terms of energy use and green-house gas

    emissions (the latter expressed as Global Warming Potential, or GWP) (Eriksson, 2004).

    Cradle to gate

    Recyclable energy

    Total energy use excluding usage phase

    GWP (CO2 equivalent)

    1 Environmental Assessment of Trhus 2001, Trtek

    Trhus 2001 960 1460 -530 30

    Concrete design 2260 490 1770 400

    2 Residential Case Study, Athena Sustainable Material Institute

    Wood design 1140 280

    Steel design 1740 - - 340

    Concrete design 2520 - - 420

    3 Environmental Impact of a Single Family Building Shell, Minneapolis

    Wood design 969 n/a - 207

    Steel design 1604 n/a - 309

    4 Environmental Impact of a Single Family Building Shell, Atlanta

    Wood design 580 n/a - 100

    Steel design 810 n/a - 170

    5 Environmental and Energy Balances of Wood Products and Substitutes, ECEFAO

    Wood design 910 n/a - 660

    Brick design 1090 n/a - 840

    6 Energy Use and Environmental Impact of New Residential Buildings, Lund Institute of Technology

    Wood design 4540 2160 2380

    Concrete design 3020 1120 1900

    7 LCA of Building Frame Structures Environmental Impact over the Life Cycle of Wooden and Concrete Frames, Chalmers Univ. of Technology

    Wood design 1310 n/a - 40

    Concrete design 1430 n/a - 110

    Table 2. Results summary for LCA studies (data retrieved from Eriksson, 2004).

  • A sustainable approach to materials and construction systems: Engineered Timber [4]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    The results of comparative analysis are clear: timber frame structures perform significantly

    better, with respect to energy use and GWP. In order to reasonably quantify the differences

    between the cases, the boundaries for the LCA cases were divided into four categories, as

    indicated below.

    - Excluding energy recycling - Including wood feedstock energy

    - Including energy recycling - Including wood feedstock energy

    - Excluding energy recycling - Excluding wood feedstock energy

    - Including energy recycling - Excluding wood feedstock energy

    1 Case 1a Case 1b

    2 Case 2

    3 Case 3

    4 Case 4

    5 Case 5a Case 5b

    6 Case 6a Case 6b Case 6c

    7 Case 7a Case 7b

    Figure 1 Energy usage differences between timber, steel and concrete structures (adapted from Eriksson, 2004).

    Figure 2 GWP differences between timber, steel and concrete structures (adapted from Eriksson, 2004).

    0

    500

    1000

    1500

    2000

    2500

    1a 1b 2 3 4 5 6a 6b 6c 7a 7b

    Energy difference (MJ/m2)

    Steel - Wood Concrete - Wood

    050100150200250300350400

    1a 1b 2 3 4 5a 5b 6 7

    GWP difference (Kg/m2) - CO2 equivalent

    Steel - Wood Concrete - Wood

  • A sustainable approach to materials and construction systems: Engineered Timber [5]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    3. From tradition to innovation: engineered timber

    The development of engineered timber has been historically related to economic advantages.

    Investigation and research on ways and means of using the wood more efficiently has generally

    been considered to be driven by the increasing cost of sawn timber and green logs.

    Despite constantly increasing their efficiency, sawmills still produce considerable amounts of

    residues - from 35% of each log - in forms of low grade logs or thinnings, chips, slabs and

    sawdust (see table 3); those can be used to manufacture many kinds of wood-based panels.

    Tree part or product Portion (%)

    Left in the forest:

    Top, branches and foliage 23

    Stump (excluding roots) 10

    Sawdust 5

    Sawmilling:

    Slabs, edgings and off-cuts 17

    Sawdust and fines 7.5

    Various losses 4.0

    Bark 5.5

    Sawn timber 28

    Total 100

    Table 3. Division of a typical tree harvested for sawn timber (source FAO).

    While that is certainly true, it would be it quite reductive to consider the technological progresses

    on timber solely in terms of economic savings. To respond to a need of diverse applicability and

    improved performance, the construction industry has identified manifold technical reasons to

    guide the application of engineering processes onto sawn timber and overcome its

    shortcomings.

    Mechanical properties

    Wood is an orthotropic material, having unique and independent mechanical properties i.e.

    elastic, strength, vibration properties - in the directions of three mutually perpendicular axes:

    longitudinal (fibres direction), radial and tangential. Moreover those differ greatly from species to

    species. Engineered timber products offer more homogeneous properties and consequently

    they find much wider application in a variety of building elements (Kretschmann, 2010).

    Dimensional limitations

    They are part of its nature and are counted as weaknesses only in comparison with materials,

    such as steel and concrete, that offer considerable structural spans.

  • A sustainable approach to materials and construction systems: Engineered Timber [6]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    Performance, structural properties and dimensional stability

    Direction to grain or board length

    Parallel (%) Perpendicular (%) Thickness (%)

    Solid timber

    Douglas fir negligible 2.0-2.4 2.0-2.4

    Beech negligible 2.6-5.2 2.6-5.2

    Plywood

    Douglas fir 0.24 0.24 2.0

    Particleboard

    UF bonded 0.33 0.33 4.7

    PF bonded 0.25 0.25 3.9

    MF/UF bonded 0.21 0.21 3.3

    Fibreboard

    Tempered 0.21 0.27 7-11

    Standard 0.28 0.31 4-9

    MDF 0.24 0.25 4-8

    Table 4. Dimensional stability of timber and boards. Change in dimensions from 30% to 90% relative humidity (adapted from Dinwoodie, 2000).

    Bending Strength (MPa)

    Bending Stiffness (MPa)

    Thickness (mm)

    Density (kg/m3)

    par. per. par. per.

    Solid timber

    Douglas fir 20 500 80 2.2 12700 800

    Plywood

    Douglas fir 4.8 520 73 16 12090 890

    Douglas fir 19 600 60 33 10750 3310

    Particleboard

    UF bonded 18.6 720 11.5 11.5 1930 1930

    PF bonded 19.2 680 18.0 18.0 2830 2830

    MF/UF bonded 18.1 660 27.1 27.1 3460 3460

    Fibreboard

    Tempered 3.2 1030 69 65 4600 4600

    Standard 3.2 1000 54 52 - -

    MDF 9-10 680 18.7 19.2 - -

    Table 5. Strength properties of timber and boards (adapted from Dinwoodie, 2000).

    Optimise the use of the renewable resource

    The manufacturing processes of wood-based panels use a very high percentage of the initial

    log through thinnings, chips, slabs - thus making full use of the resource and minimising waste

    (Thoemen et al., 2010).

  • A sustainable approach to materials and construction systems: Engineered Timber [7]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    Engineering wood products can be divided in four main categories:

    1. Structural Timber Composites

    Double and triple laminated beams

    Glued laminated timber

    Parallel strand lumber

    2. Laminates

    Cross Laminated Timber

    Solid wood panel

    Laminated Veneer Lumber

    Plywood

    3. Fibre composites

    Hardboard

    Softboard

    Fibreboard (MDF)

    4. Particle composites

    Oriented Strand Board (OSB)

    Wood particleboard (or chipboard)

    Cement-bonded particleboard

    Laminated Strand Lumber (LSL)

    Figure 3 Various composite products derived from timber (Stark et al., 2010).

  • A sustainable approach to materials and construction systems: Engineered Timber [8]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    Double and triple laminated beams (Duobeams and Triobeams)

    They consist of two or three timber lamellae, rigidly

    bonded together after visual or machine strength

    grading. After being glued, they are side-dressed and

    chamfered on 4 sides. Individual lamellae can be

    finger-jointed. (HFA, OG 2010b)

    Glued laminated timber (Glulam)

    Glued laminated timber is manufactured from

    laminates of sawn timber, or lamellae, kiln dried,

    planed and glued together with parallel fibre

    orientation.

    The process of finger jointing allows individual

    laminates to be end-jointed to produce long lengths.

    High resistance and dimensional stability properties

    make glulam particularly suitable for elements bearing

    high stresses or spanning large distances. The choice of the adhesive has to be accurate in

    order to fulfil the European standard requirements for loadbearing timber components. (HFA,

    NEU 2010b)

    Parallel strand lumber (Parallam)

    It is manufactured from 3 mm thick and 15 mm wide

    strips of veneer, bond together with phenolic resin.

    The strips are bundled with fibres oriented primarily

    parallel to the major axis of the beam. They are

    processed in a continuous press to form an endless

    beam.

    Parallel strand lumber is designed to be used in

    structures with long free spans. PSL elements can be

    bonded together, to obtain components with large

    cross-sections. (HFA, NEU 2010c)

    Figure 4 (HFA, OG 2010b)

    Figure 5 (HFA, NEU 2010b)

    Figure 6. (HFA, NEU 2010c)

  • A sustainable approach to materials and construction systems: Engineered Timber [9]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    Cross Laminated Timber: a deeper look

    Cross Laminated Timber (CLT) consists of several

    layers (3, 5, 7 or more) of softwood timber planks,

    also called lamellas, joined with glue or through

    dowels. The directions of the grain of adjacent

    planks form an angle of 90, with a symmetrical lay-

    up around the middle layer. Planks may be joined by

    edge-gluing and may also be finger-jointed in the

    longitudinal direction.

    CLT is now being considered where masonry, concrete and steel have historically been the

    usual forms of construction, presenting some key advantages:

    it is dimensionally stable, solid and capable of resisting very high racking and vertical loads,

    extending the potential of timber in structures previously possible only in other materials

    (see Table 1). Furthermore, its combination of strength, ductility and light weight makes it an

    excellent construction system for anti-seismic buildings;

    it eliminates the main disadvantages connected with normal wood construction, such as

    swelling, shrinkage, warp, and creep;

    short assembly time at the site, with consequential economic benefits, since it is

    manufactured off-site, under factory conditions and with efficiency automation;

    it can be standardised to be used for ceilings, roofing or walls or can be designed for tailor-

    made components of the entire buildings (big companies like RikoHaus and Rubner produce

    catalogues of tailor-made prefabricated wooden houses);

    good thermal properties: unlike conventional timber framing alone, CLT makes a

    contribution to the U value. It has similar thermal conductivity and greater specific heat

    capacity than lightweight concrete block materials;

    high thermal mass; when the design maximizes passive solar gain, CLT is suitable to be

    used to collect and store energy during the day for emission later in the cycle;

    very good acoustic insulation;

    because its manufacturing process consumes low amounts of electricity, CLT has very

    favourable ecological assessment. Overall the utilization of adhesives is very limited, which

    also reduces the total impact on the environment. Formaldehyde-free panels are largely

    available on the market.

    (HFA, NEU 2010a; TRADA Technology, 2011)

    Figure 7 (HFA, NEU 2010a)

  • A sustainable approach to materials and construction systems: Engineered Timber [10]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    Material Floor span capability Height capacity

    Steel 7m for metal deck floors > 100 storeys

    Concrete 9m for solid slabs > 100 storeys

    Masonry 7.5m for hollow core floor 7 storeys

    Platform timber frame 6m for engineered timber joists 7 storeys or 20 m

    CLT panels 8m for panels 12 storeys

    Table 6. Span and height capabilities of mainstream structural materials in multi-storey buildings (TRADA Technology, 2011)

    Solid Wood Panel

    It is a multi-layered board, with a symmetric lay-up

    consisting of parallel outer layers and at least one core

    layer, oriented perpendicularly to them. The individual

    lamellae are sorted, planed prior to their assembly into

    the boards, thus minimising swelling and shrinkage

    due to climatic changes (HFA, OG 2010g).

    Laminated Veneer Lumber (LVL)

    LVL is manufactured in a continuous process, that

    consists in bonding individual - spruce or pine

    veneers with their individual ends offset and with fibres

    primarily in the same direction. PF resins are generally

    used as adhesives.

    LVL finds application as bracing element in load-

    bearing floors and ceilings, and can be used in the

    same applications as glulam (HFA, OG 2010c).

    Figure 8 (HFA, OG 2010g)

    Figure 9 (HFA, OG 2010c)

  • A sustainable approach to materials and construction systems: Engineered Timber [11]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    Plywood

    Veneer plywood

    Plywood is a panel consisting of an assembly of layers

    glued together, usually odd in number (3, 5 or 7) and

    not exceeding 7 mm in thickness. Each veneer is laid

    down with its grain at right angles to the adjacent

    layer, and all the veneers are orientated with their

    plane parallel to the surface of the panel. Plywood is a

    very versatile product: it offers high strength to weight

    properties and it performs well under severe exposure conditions; the choice of the adhesives

    for its manufacturing determines the panels suitability for internal or external use.

    Four types of plywood are commonly available in the UK: marine plywood (BS 1088), structural

    plywood, utility plywood, decorative / overlaid plywood.

    Production varies depending on several factors, but it usually includes the following sequence of

    processes:

    Log conditioning

    Peeling

    Clipping

    Drying

    Jointing or veneer repair

    Grading

    Adhesive application

    Pressing

    Trimming, filling and sanding

    Core plywood (Blockboard / Laminboard)

    Blockboard uses for its core strips of wood, each not more than 30 mm wide; laminboard cores

    are composed of strips of veneer on edge (or occasionally strips cut from plywood). The strips

    are laid separately and glued or otherwise joined together to form a slab. One or more veneers

    is glued to each face with the direction of the grain of the core strips running at right angles to

    that of the adjacent veneers.

    Introduction of block or laminboard manufacturing facilities by ply mills is aimed to utilise

    residues to produce low cost types of panel suited to interior purposes. The technique of

    manufacturing core plywood developed alongside the plywood industry from the turn of the

    century and the method of production is similar to that for plywood.

    (HFA, OG 2010f; TRADA Technology, 2003; Thoemen et al., 2010)

    Figure 10 (HFA, OG 2010f)

  • A sustainable approach to materials and construction systems: Engineered Timber [12]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    Fibreboards

    They are manufactured from fibres of ligno-cellulosic

    material. According to the manufacturing process, they

    are divided into two main categories: wet process and

    dry process boards.

    Wet process boards

    Generally produced without the addition of a synthetic resin; the primary

    bond derives from the felting of the fibres and their inherent adhesive properties.

    The boards are classified according to their density:

    Hardboards: > 900kg/m3

    Mediumboards: 400kg/m3 < < 900kg/m3

    Softboards: 230kg/m3 < < 400kg/m3.

    The production process is essentially as follows:

    Chipping

    Reduction to fibres

    Board (wet lap) forming

    Pressing and curing (hardboards and medium boards)

    Curing insulating board

    Finishing

    (TRADA Technology, 2003; Thoemen et al., 2010)

    Dry process boards

    The dry process was developed from the traditional wet process and the fibre is produced in the

    same way. However, an adhesive is added to the fibres and they are dried to below 20%

    moisture content before mat forming and pressing. Differences in the production process are:

    Resin application

    Drying / storage

    Mat-forming

    Pressing

    Trimming and sanding

    Figure 11 (HFA, OG 2010d)

  • A sustainable approach to materials and construction systems: Engineered Timber [13]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    Medium density fibreboard (MDF)

    In MDF the fibres of ligno-cellulosic material are felted together with the primary bond normally

    derived from a bonding agent. The properties of the material can be modified or enhanced by

    changing the composition of the synthetic binder or by incorporation of other additives during or

    after manufacture.

    MDF is the most common dry process board. The particular machining and finishing attributes,

    combined with good working properties and a wide range of available sheet thicknesses and

    sizes allow MDF to find multiple applications in construction, e.g. skirtings, architraves, window

    boards, wall linings and decorative facades.

    (HFA, OG 2010d; TRADA Technology, 2003; Thoemen et al., 2010)

    Oriented Strand Board (OSB)

    OSB is a multi-layered wood-based composite, with

    each layer made from long slender wood strands

    bonded by a polymeric adhesive. Similarly to plywood,

    the strands are orientated in each layer in the main

    axis of the board. Due to the high aspect ratio of the

    strands (length to width up to 10:1), the board's

    bending strength is particularly high in the direction of

    the strand.

    Oriented Strand Boards are widely used for wall sheathing, flooring underlays, roof sheathing

    and decking. Four classes of boards are defined according to BS EN Standards, serving from

    general purpose to heavy duty load-bearing for use in humid conditions. However they are not

    recognised in the standards as being suitable for exterior use.

    The process of producing wood strands and of aligning them along the length of the board was

    developed during the 1970s in Germany and replaced the original waferboard production. OSB

    manufacture has many similarities with that of particleboard. It includes:

    Debarking

    Waferising, strand cutting and drying

    Blending

    Mat forming

    Pressing

    Trimming, conditioning and sanding

    (HFA, OG 2010e; TRADA Technology 2003; Thoemen et al. 2010)

    Figure 12 (HFA, OG 2010e)

  • A sustainable approach to materials and construction systems: Engineered Timber [14]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    Wood particleboard (or chipboard)

    Wood particleboard is manufactured from small wood

    particles or particles from lignocellulosic raw materials

    and a binder (usually a synthetic resin). The particles

    are not aligned in a particular way, but generally

    oriented parallel to the plane of the board. It is usually

    referred to in the UK as chipboard.

    Boards can be of uniform construction, of graded

    density or of distinct 3 or 5-layer construction. Their

    final thicknesses vary from 3 to 50 mm.

    The European Standard (BS EN 312) defines six categories of boards, according to their

    suitability: from furniture to loadbearing types and humid interior conditions.

    The production of wood particleboard originated in Germany at the beginning of the 20th century,

    following the discovery of synthetic thermo-setting adhesives. It entails mechanically breaking

    up wood mostly green logs - and reconstituting it by the means of the adhesives.

    The process is usually highly automated and is not very demanding in terms of raw materials

    and skilled labour (unlike, for instance that of plywood).

    The basic stages are:

    Debarking

    Chipping or milling (often from green logs, but at the present time increasing levels of

    recycled timber are being used)

    Drying

    Sifting / particle classification

    Glue blending

    Mat forming

    Pressing

    Trimming and sanding

    Extruded Particleboard

    (HFA, OG 2010h; TRADA Technology, 2003; Thoemen et al., 2010)

    Figure 13 (HFA, OG 2010h)

  • A sustainable approach to materials and construction systems: Engineered Timber [15]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    Cement-bonded particleboard

    Cement-bonded particleboard is a wood composite

    consisting of small wood particles and a mineral

    bonding agent (e.g. Portland or magnesite cement).

    Boards are manufactured as single-layered or multi-

    layered and also as sandwich composites (e.g. in

    combination with rigid foam or cork insulation boards).

    Boards density can vary according to finality; they can

    be used for thermal and acoustic insulation, as internal

    walls or load-bearing and bracing panelling.

    Thanks to the mineral content, cement-bonded particleboard offer a superior behaviour in fire

    and are suitable for exterior use: they are highly resistant to weathering, insects and fungi.

    The production is quite different from other particleboards, because wood content is low (20-

    30% by weight) and the boards are pressed at a relatively low temperature. It includes the

    following stages:

    Raw materials

    Flaking and milling

    Sifting / screening

    Blending and forming

    Pressing and curing

    Trimming, maturing / conditioning

    (HFA, OG 2010a; TRADA Technology, 2003; Thoemen et al., 2010)

    Figure 14 (HFA, OG 2010a)

  • A sustainable approach to materials and construction systems: Engineered Timber [16]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    Structural Insulated Panels (SIP)

    Structural Insulated Panels are prefabricated lightweight building units. They combine

    engineered timber with rigid foam, thus providing structural support and thermal insulation in

    one system.

    They are sandwich panels made of:

    face layers

    core layer 70 to 250mm

    face layer

    Two high density face layers, e.g.:

    - oriented strand boards, such as OSB

    - cement particle board

    with thicknesses of 8 to 15mm.

    A central core of rigid cellular insulation e.g.:

    - Polyurethane (PUR) - Polyisocyanurate (PIR) - Phenolic foam (PF) - Expanded polystyrene (EPS) - Extruded polystyrene (XPS)

    Like other massive timber elements, SIPs can serve as walls or roof.

    They are usually manufactured off-site, due to the fact that a high quality standard of production

    is needed to meet their performance requirements.

    Two different fabrication techniques exist:

    1. The foam core is pre-cut and is cold pressed between two facing OSB boards, after the

    application of the adhesive.

    2. The foam is poured into pre-spaced facing, thus binding them together.

    SIPs are often employed as principal loadbearing components and are currently used in

    domestic and light industrial construction of up to three storeys. SIPs are a very interesting

    modern method of construction; thanks to their characteristics they can meet markets pressing

    demands for thermal efficiency and speed of construction. (Hairstans, 2010; BRE, 2004)

  • A sustainable approach to materials and construction systems: Engineered Timber [17]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    4. Ecological impact of engineered timber products and wood-based panels

    Figure 15

    Figure 16

    Figure 17

    Figure 18. * values take into account the storage of carbon in wood

    145447628

    166022442538

    45425214

    236125802403

    31372409

    Duo&Trio, sawn, air-driedDuo&Trio, sawn, kiln-driedDuo&Trio, planed, kiln-dried

    Glue laminated timberCLT (UF adh)CLT (PF adh)

    Plywood (UF adh)Plywood (PF adh)

    OSB (MUPF/PMDI adh)OSB (PF adh)

    Particleboard dryParticleboard humid

    Cement-bonded p.board

    Abiotic resource [g Sb eq]

    6071

    120210

    310307

    358353

    265269

    156158

    88

    Duo&Trio, sawn, air-driedDuo&Trio, sawn, kiln-driedDuo&Trio, planed, kiln-dried

    Glue laminated timberCLT (UF adh)CLT (PF adh)

    Plywood (UF adh)Plywood (PF adh)

    OSB (MUPF/PMDI adh)OSB (PF adh)

    Particleboard dryParticleboard humid

    Cement-bonded p.board

    Photosmog [g C2H2]

    206895

    202236271

    459538

    296250

    206270

    804

    Duo&Trio, sawn, air-driedDuo&Trio, sawn, kiln-driedDuo&Trio, planed, kiln-dried

    Glue laminated timberCLT (UF adh)CLT (PF adh)

    Plywood (UF adh)Plywood (PF adh)

    OSB (MUPF/PMDI adh)OSB (PF adh)

    Particleboard dryParticleboard humid

    Cement-bonded p.board

    Global Warming Potential [kg CO2 eq]

    -775-728-701

    -571-810-775

    -504-424

    -740-786

    -875-788

    281

    Duo&Trio, sawn, air-driedDuo&Trio, sawn, kiln-driedDuo&Trio, planed, kiln-dried

    Glue laminated timberCLT (UF adh)CLT (PF adh)

    Plywood (UF adh)Plywood (PF adh)

    OSB (MUPF/PMDI adh)OSB (PF adh)

    Particleboard dryParticleboard humid

    Cement-bonded p.board

    Global Warming Potential [kg CO2 eq]*

  • A sustainable approach to materials and construction systems: Engineered Timber [18]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    Figure 19

    Figure 20

    Figure 21

    Figure 22

    Figures 15-22 show the assessment of ecological impact for engineered timber products (collected and adapted from IB, 2002).

    144344

    649175016741818

    32883612

    25681983

    17221960

    2586

    Duo&Trio, sawn, air-driedDuo&Trio, sawn, kiln-driedDuo&Trio, planed, kiln-dried

    Glue laminated timberCLT (UF adh)CLT (PF adh)

    Plywood (UF adh)Plywood (PF adh)

    OSB (MUPF/PMDI adh)OSB (PF adh)

    Particleboard dryParticleboard humid

    Cement-bonded p.board

    Acidification [g SO2 eq]

    1732

    70173

    148148

    298297

    177172

    149149

    256

    Duo&Trio, sawn, air-driedDuo&Trio, sawn, kiln-driedDuo&Trio, planed, kiln-dried

    Glue laminated timberCLT (UF adh)CLT (PF adh)

    Plywood (UF adh)Plywood (PF adh)

    OSB (MUPF/PMDI adh)OSB (PF adh)

    Particleboard dryParticleboard humid

    Cement-bonded p.board

    Over-fertilization [g PO4 - eq]

    30810121381

    333546025339

    939211115

    48685476

    49047738

    4397

    Duo&Trio, sawn, air-driedDuo&Trio, sawn, kiln-driedDuo&Trio, planed, kiln-dried

    Glue laminated timberCLT (UF adh)CLT (PF adh)

    Plywood (UF adh)Plywood (PF adh)

    OSB (MUPF/PMDI adh)OSB (PF adh)

    Particleboard dryParticleboard humid

    Cement-bonded p.board

    PEI non-renewable [MJ]

    87409293

    1212519640

    2174221740

    2740627402

    1738217367

    1359312103

    6346

    Duo&Trio, sawn, air-driedDuo&Trio, sawn, kiln-driedDuo&Trio, planed, kiln-dried

    Glue laminated timberCLT (UF adh)CLT (PF adh)

    Plywood (UF adh)Plywood (PF adh)

    OSB (MUPF/PMDI adh)OSB (PF adh)

    Particleboard dryParticleboard humid

    Cement-bonded p.board

    PEI renewable [MJ]

  • A sustainable approach to materials and construction systems: Engineered Timber [19]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    It is relevant to look more in detail at the Global Warming Potential, expressing the percentage

    contributions of each process. This represents quite effectively the level of technology

    embedded in each wood-based product, and consequently it can reveal how manufacturing

    processes affect the ecological footprint of engineered timber.

    Figure 23 Chart showing the GWP potential for wood-based products (collected and adapted from IB, 2002).

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    100%

    Glue Laminated Timber

    Cross Laminated Timber

    Plywood (PF adh)

    OSB (MUPF/PMDI adh)

    Particleboard P5 (PF adh)

    Cement-bonded p.board

    Breakdown of GWP contributions

    Other

    Transport

    Electric Energy

    Thermal Energy

    Adhesives

    Raw materials

  • A sustainable approach to materials and construction systems: Engineered Timber [20]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    1.5

    2

    1

    0.5

    0

    -0.5

    -1

    sawn timber

    (65% moisture)

    sawn timber

    (12% moisture)

    structural solid timber

    softwood (15% moisture)

    laminated beamssoftwood(12% moisture)

    glue-laminated timbersoftwood (12% moisture)

    three-ply board

    OSBplywood chipboard P2

    technology input

    glob

    al w

    arm

    ing

    pote

    ntia

    l [K

    g C

    O2

    equi

    vale

    nt]

    wood-cementboard

    MDF

    Figure 24 Chart showing the GWP potential for wood-based products (adapted from Hartwig et al., 2009).

    As indicated on the charts, it can be stated in conclusion that the more processed is timber, in

    manufacturing engineered products, the higher the loss of ecological benefits - in terms of LCA

    and GWP - associated with its native properties. This challenges the popular idea that wood-

    based products can be universally sustainable, regardless of their application in construction

    (see table 7).

  • A sustainable approach to materials and construction systems: Engineered Timber [21]

    University of Edinburgh MSc Advanced Sustainable Design, year 11/12

    Material / application Columns / beams

    Load-bearing/ planking

    Dry screed

    Interior finish

    Furniture Ecological Assessment

    Solid wood panel

    o o -

    favourable

    Low to moderate potential impact in most environmental criteria. Considerable energy consumption during the kiln drying of timber. The product is untreated product and has a low proportion of binding agent.

    Glue-laminated timber

    +

    gen. favourable, weaknesses

    exist

    Low impact in most of the environmental criteria, although the substantial amounts of electricity consumed during the manufacturing process result in a high acidification potential. Use of adhesives is relatively low.

    Veneer plywood; Blockboard/Laminboard o o + +

    medium favourable

    Manufacturing process of veneers is energy intensive, esp. with regards to electrical energy. Adhesives are used in a high proportion and form an important part of the product; they further contribute to the total environmental impact.

    Laminated veneer lumber - -

    medium favourable

    High potential impact in most of the environmental criteria assessed, due to a very energy intensive manufacturing process; adhesives contribute to total impact.

    Laminated flat-pressed board + + o -

    gen. favourable, weaknesses

    exist

    Low impact in most of the environmental criteria, although it presents high acidification potential. The relatively high use of adhesives contributes to the total environmental impact, since they might contain formaldehyde.

    Cement chipboard

    o o o

    medium favourable

    Very high potentials in GWP, acidification and over-fertilization. The high energy consumption in the manufacture of the binding agent (cement) contributes significantly to the overall impact. Boards are not recyclable.

    Oriented strand board (OSB) + + o

    favourable, weaknesses

    exist

    Low to moderate potential impact in most of the environmental criteria assessed, thanks to a moderate utilization of adhesives. Nevertheless the manufacturing involves a considerable consumption of electrical energy.

    Medium-density fibreboard (MDF)

    - - medium favourable

    Made from thinnings. High proportion of adhesives that might contain formaldehyde.

    +: low environmental impact o: low environmental impact - : high environmental impact, compared to other products.

    Table 7. Applications and environmental assessment for wood-based products (Hartwig et al., 2009; IB, 2002).

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