Komptech Cribus

Embed Size (px)

Citation preview

  • 8/14/2019 Komptech Cribus

    1/12

    CRIBUS EMOBILE ELECTRICAL DRUM SCREENS

    WIDE RANGE OF APPLICATIONS

    EFFICIENT HYDRAULIC DRIVE

    MORE PERFORMANCE PER SCREEN AREA

    DECIDEDLY ECONOMICAL

  • 8/14/2019 Komptech Cribus

    2/12

    CRIBUS E

    MORE UTILITYThe Cribus E series redefines theterm mobile drum screen. Numerousinnovations create a machine with thehighest level of functionality and cost-effectiveness, to set a new benchmark.The drive system is the basis for itsextremely high cost-effectiveness -everything on the Cribus E is drivenelectrically, from the hopper to thedischarge belts.

    This minimizes the energy, wear andservicing costs of the whole machine,backed up by the newly developed directdrum drive.The Cribus also offers compelling benefitsin servicing and operational safety. Largeflaps and doors, simple replacement ofscreen drum and conveyor belts, andwell-designed safety mechanisms arehallmarks of the machine design.

    Designed for economicaloperation

    Energy, wear andmaintenance costsminimized throughinnovative solutions

    Electrical drive of allcomponents for the highestenergy efficiency

    Available in three sizes to

    meet any performanceneed

    Extensive options forindividual configuration

    User-friendly and reliablethrough new machinedesign

    HIGHLIGHTS

    2

    APPLICATION

  • 8/14/2019 Komptech Cribus

    3/12

    Compost

    Green compost,

    organic compost,sludge compost

    Cribus drum screensdemonstrate their talent forscreening when used forcomposting. Controllablehopper and drum rotationspeeds allow precise materialalignment. Overfilling ofthe drum is prevented by

    load-dependent hoppercontrol. The efficient cleaningbrushes and uniquelygenerous clearance betweendrum and sidewalls preventscreen hole clogging, evenwith difficult materials. Astandard screen drum or adrum with exchangeablescreen segments can be usedfor screening, depending onrequirements.

    Wood/biomass

    Shredded waste wood,

    woody biomass,wood chippings, bark

    Komptech drum screens arealso effective with high-bulkmaterial. Steep hopper sidesprevent bridging, and a wideconveyor with T-cleats feedsthe material into the drumreliably. The large feed cross-section prevents material

    compression betweenhopper and screen drum sothat the entire drum lengthis used to full advantage, forefficient screening. Extendeddischarge belts allow for highpiles, and with a width ofup to 1000 mm there are noblockages on the conveyorbelt.

    Soil/gravel

    Excavated material,

    sand, gravel, light-weight building rubble

    Heavy materials do notpresent problems forCribus drum screens. Solidcontraries are kept back by ahinged hopper pre-screen.A hopper belt controllerprevents skewing of thebelt. Automatic antislip

    control on the drive ensuresthat the drum turns evenunder extreme loading.Controllable belt speed andbolt-on cleats on the oversizefraction belt keep stonesfrom rolling back.

    Waste

    Shredded bulky,

    household andresidual waste,refuse derived fuels

    Ample space between screendrum and sidewalls also makesoperation with large screenhole sizes go smoothly. Forthese hole sizes, outsidescrapers are more effectivethan circular brushes for drumcleaning. For residual waste

    screening, a special drum withanti-dirt strips is also available.Large side doors and flapsprovide easy access forcleaning and servicing.

    01 02 03 04

    03Mobile electrical drum screens

  • 8/14/2019 Komptech Cribus

    4/12

    The largest screeningsurface of any machine ofits length

    20% more feed cross-section than thecompetition

    New WHEELGRIP patentedchainless drum drive

    Easily handles a wide rangeof materials wiith hole sizes

    up to 100 mm

    Drum with fixed hole size orflexible drum system withinterchangeable screensegments, as desired

    CRIBUS 2800 E

    THE NEW BENCHMARKWith the largest screening surface forits overall length, the Cribus 2800 E setsthe standard in the compact class. Itslarge-diameter drum improves screeningperformance, and generous spacingbetween drum and sidewalls ensurestrouble-free screening even for coarsesizes. This plus the easy operation and

    high economy of the Cribus 2800 E makeit perfect for a wide array of applications.

    Contractors will appreciate the fact thatdue to the short length, a second drumcan be transported by one truck. The useof interchangeable screening segmentsof highly wear resistant spring steel isparticularly beneficial for multi-site use, asdifferent mesh sizes can be transportedwith the screening machine (available for

    all types).

    HIGHLIGHTS

    4

    CRIBUS 2800 E

  • 8/14/2019 Komptech Cribus

    5/12

    Despite being only 10.6 meters long, theCribus 2800 E boasts a screening areaof 28 m, made possible by the large2.2 meter drum diameter. This makesmaterial clumping between hopper anddrum a thing of the past, so that theCribus has a higher specific throughput(m per m screening area) thancompetitors.

    Steep sidewalls and a wide hopper beltprevent material bridging and enablescreening of a broad spectrum ofmaterials. The large drum diameter andgenerous clearance to the sidewalls allowsmooth screening of fractions with largershapes and sizes, even with the 100 mmscreen hole size.

    The new maintenance-free friction wheeldrive with the patented WHEELGRIP anti-slip technology gives maximum efficiencywith minimum the costs for wear andservicing, since there are no chains, gearsor additional bearings.

    More performance per meter Broad range of applications Efficient drum drive

    01 02 03

    Details

    05Mobile electrical drum screens

    Just fold down the sidewall for full drumaccess. To change the drum, the operatorneeds only run the hopper out of thedrum, press a button to raise the drum,and then remove it with a fork loader or

    hoist. Experienced operators can do it injust a few minutes.

    The Cribus can be ordered with the finesdischarge conveyor installed on eitherside, without affecting functioning. Forusers who want to stay flexible, an optionis available that lets them switch the

    discharge side on-site. The corrugatedbelt conveyor gives high performancewith low wear, and allows high materialpiles.

    Drum change in 5 minutes Right today, left tomorrow

    04 05

    Drive

    Electrical power input (kW): 25

    Diesel generator (kVA): 30

    Material feeding

    Hopper volume (m3): > 5,0

    Screening drum

    Lenght (mm): 4600Diameter (mm): 2200

    Dimensions

    Transport dimensionsL x W x H (mm): 10600 x 2550 x 4000

    Throughput (dependent on material)

    Throughputperformance (m3/h): up to 170

  • 8/14/2019 Komptech Cribus

    6/12

    01Electrically adjustableround brush

    02Steep hopper walls with

    extensions that can befitted on the right or left

    03Friction wheel drum drive

    with WHEELGRIP

    04Diesel generator

    hydraulically extendable

    05Discharge of fines with

    corrugated belt conveyor

    02

    03

    04

    Plenty of room in the hopper

    Steep sidewalls prevent bridging

    Automatic hopper belt controller for precisestraight line travel

    Hopper wall extensions can be fitted onright or left

    A step ahead through innovationen.

    A drum diameter of 2200 mm and an effective screen length of5500 mm make the Cribus 3800 E currently the largest mobile drumscreen with central axle trailer. The large drum diameter and wideclearance to the sidewalls allow smooth screening of fractions withlarger shapes and sizes, even with large screen hole sizes. The drumlength gives good screening throughput and output quality.

    To keep the Cribus E-series within statutory transport dimensions,the fine particle discharge belt is folded in next to the hopper fortransportation, and moved out to the working position next to thedrum with a patented movement mechanism.

    A sturdy exterior shell, premium quality components, convenientoperation, high operational safety and numerous options make theCribus E a valuable tool for tough daily usage.

    CRIBUS 3800 E

    6

  • 8/14/2019 Komptech Cribus

    7/12

    01

    05

    Efficient drum drive

    Maintenance-free drum drive with high-efficiency friction wheels

    Even support wheel loading throughall-wheel drive minimizes wear

    WHEELGRIP anti-slip control preventsslippage

    Low-wear discharge system

    Collector conveyor moves against thematerial movement in the drum

    Lower conveyor loading reduces wear andenergy consumption

    Corrugated side and fines dischargeconveyor prevents leakage

    Excellent maintenance access

    Sidewall can be moved out hydraulically

    Drum change is possible in a few minutes,without tools

    Large panels and doors give ready access toall maintenance points

    Electrically adjustable round brushes, withremote control if desired

    Wide (140 mm) clearance between drive andsidewalls prevents clogs

    Clean drum

    07Mobile electrical drum screens

    Ready for mains operation, with dieselgenerator option

    Motor slides out hydraulically formaintenance (only for Cribus 3800 E)

    Drive: Electric socket or generator

    Hopper pre-screening, hopper sensor controller

    Remote control, feed device

    Central lubrication, Cleanfix fan and more

    Nice to have

    Details

    Drive

    Electrical power input (kW): 30

    Diesel generator (kVA): 48

    Material feeding

    Hopper volume (m3): > 5,0

    Screening drum

    Lenght (mm): 6000

    Diameter (mm): 2200

    Dimensions

    Transport dimensionsL x W x H (mm): 12000 x 2550 x 4000

    Throughput (dependent on material)

    Throughputperformance (m3/h): up to 220

  • 8/14/2019 Komptech Cribus

    8/12

    The largest semitrailer-mobile drum screen

    7.7 meter drum length forexcellent screening results,even with small hole sizes

    Minimal energy, wear, andmaintenance costs

    High degree ofmaintainability withoptimum accessibility and

    zero-maintenance solutions

    CRIBUS 5000 E

    GO BIGThe Cribus 5000 E opens up a newdimension in drum screening.50 square meters of screening area alonga 7.7 meter long drum and a hopperholding over 6 cubic meters make itobvious who we designed this high-performance machine for - for userswho want high throughput with great

    screening results, especially with smallhole sizes.

    For that, there is no substitute fordrum length. But we did substitute thehydraulic drive - on this model, everythingis electric. That minimizes energy, wear,and maintenance costs, and makes thebig Cribus one of the most economicalmachines in its class.

    HIGHLIGHTS

    8

    CRIBUS 5000 E

  • 8/14/2019 Komptech Cribus

    9/12

    The power for the electrical drives comesdirectly from the mains or is generated byan integrated diesel generator.

    Savings potential compared to dieselhydraulic drives:

    In mains mode: up to 75% lower energy consumption up to 30% lower consumable parts costs up to 25% lower operating costs no servicing of the diesel unit or

    hydraulics unit

    In generator mode: up to 25% lower energy consumption up to 15% lower consumable parts costs up to 5% lower operating costs no servicing of the hydraulic system

    With small hole sizes (< 20 mm) inparticular, the length of the drum andits effective screening area becomecrucial factors. On its way through this7.7 m drum, all the material is thoroughlyscreened, with performance that is uniqueon the market.

    Thanks to its fully electronic control, thisdrive design features the highest easeof use. The display mode shows theoperating status, and all functions areclearly visible and easily configurable.An automatic start-up and idling featuresimplifies starting, and load-dependenthopper control prevents overloading ofthe screen drum.

    Saving energy with hybridtechnology

    Little holes -big performance

    High degree of operatorconvenience

    01 02 03

    09Mobile electrical drum screens

    Despite its impressive size, the Cribusis easy to manoeuvre as a semitrailer.Operation and maintenance are alsosimple and convenient. The operatingpanel with graphic control, automated

    starting and electric brush adjustment,plus options like hopper sensor control,remote control, hopper pre-screen andmore, make this machine exceptionallyoperator-friendly.

    The hopper is sized to match the highscreening throughput. Its 6 m volumeand 4.7 meter loading length make foreasy loading with even large frontloaders.On the all-electric version without diesel

    auxiliary generator, the space savedresults in a hopper volume over 8 m.

    Ready to go Plenty of room in the hopper

    04 05Details

    Drive

    Electrical power input (kW): 36

    Diesel generator (kVA): 48

    Material feeding

    Hopper volume (m3): > 6

    Screening drum

    Lenght (mm): 7700

    Diameter (mm): 2200

    DimensionsTransport dimensionsL x W x H (mm): 14000 x 2550 x 4000

    Throughput (dependent on material)

    Throughputperformance (m3/h): up to 270

  • 8/14/2019 Komptech Cribus

    10/12

    Cribus 2800 E Cribus 3800 E Cribus 5000 E

    Drive

    Electrical power input (kW) 25 30 36

    Diesel generator (kVA): 30 48 48

    Material feeding - feed hopper

    Hopper volume (m3): > 5.0 > 5.0 > 6.0

    Filling lenght (mm): > 4000 > 4000 > 4700

    Filling width (mm): 1675 1675 1675

    Filling height (mm): 2950 2950 2950

    Screening drum

    Diameter (mm): 2200 2200 2200

    Lenght (mm): 4600 6000 7700

    Effective screening area (m2): 28 38 50

    Drum rpm: max. 20 max. 20 max. 20Material discharge (standard)

    Max. discharge heightcoarse fraction (mm): 2450 (Option 3500) 3500 3500

    Max. discharge heightfine fraction (mm): 2250 (Option 3350) 3350 3350

    Dimensions

    Transport dimensionsL x W x H (mm): 10600 x 2550 x 4000 12000 x 2550 x 4000 14000 x 2550 x 4000

    Working dimensionsL x W x H (mm):

    13100 x 5000 x 4 000(Option: 14900 x 6560 x 4000) 16300 x 6560 x 4000 18350 x 6560 x 4000

    Weight (t): < 16.0

  • 8/14/2019 Komptech Cribus

    11/1211Mobile electrical drum screens

    CRIBUS 2800 E

    CRIBUS 3800 E

    CRIBUS 5000 E

    18350 mm

    2950mm

    > 4700 mm 7700 mm

    30 3500mm

    4000mm

    30 3350mm

    16300 mm

    2950mm

    > 4000 mm 6000 mm

    30 3500mm

    4000mm

    30 3350mm

    2950mm

    > 4000 mm 4600 mm

    303500mm

    4000mm

    30 3350mm

    6560 mm

    6560 mm

    14900 mm 6560 mm

    13100 mm

    2450mm

    5000 mm

    2250mm

  • 8/14/2019 Komptech Cribus

    12/12

    www.komptech.com

    TECHNOLOGY

    FOR A BETTER

    ENVIRONMENT

    Komptech GmbHKhau 37, A - 8130 Frohnleiten[t] +43 3126 505-0[f] +43 3126 505-505[e] [email protected]

    We reserve the right to make technical changes due to ongoing development. E2012

    Komptech UK Ltd.Forge End, Lodge Farm KinetonWarwickshire, CV35 0JH[t] +44 1926 64 29 72[f] +44 1926 64 29 71

    [e] [email protected]