7
Lamellar Structure Stability of a Two-Phase ¡-Mg/C14-Mg 2 Ca Alloy +1 Shuntaro Abe +2 , Koji Oishi +3 and Yoshihiro Terada +4 Department of Materials Science and Engineering, School of Materials and Chemical Technology, Tokyo Institute of Technology, Yokohama 226-8502, Japan To evaluate the stability of ¡-Mg/C14-Mg 2 Ca lamellar microstructure, aging treatment was carried out for a Mg-14.8 mass% Ca near- eutectic alloy at 573-723 K for 1-150 hours. The spacing of the lamellar microstructure obtained by the eutectic transformation L ¼ ¡-Mg + C14-Mg 2 Ca during solidication was approximately 250 nm. High-resolution transmission electron microscopy observations show that the ¡/C14 interface is composed of terraces and steps, with terraces parallel to the ð 1101Þ ¡ pyramidal plane of the ¡-Mg lamellae. The ¡/C14 lamellar microstructure is stable in morphology at temperatures below 573 K. In contrast, the lamellar spacing (-) continuously increases with increasing aging time (t) above 573 K, and the increase in - can be described as - 2 ¹ - 0 2 = k T t, where - 0 is the ¡/C14 lamellar spacing for the as-cast specimen, and k T is a constant depending on aging temperature. The activation energy for the coarsening of ¡/C14 lamellar microstructure was evaluated as 112 kJ/mol, which is close to the activation energy for the inter-diusion of Ca in Mg. The hardness of the ¡/C14 lamellar region decreases with increasing -, indicating that the ¡/C14 interface acts as an obstacle to the basal slip of dislocations in ¡-Mg lamellae. [doi:10.2320/matertrans.MT-M2020376] (Received December 16, 2020; Accepted January 20, 2021; Published February 26, 2021) Keywords: magnesium-calcium alloy, eutectic, C14-Mg 2 Ca, interface, hardness 1. Introduction Magnesium alloys are gaining interest as lightweight structural metallic materials in the automotive and aerospace industries, where they are instrumental in increasing fuel eciency and thus minimizing carbon dioxide emissions. To date, however, their use has been chiey limited to room- temperature components, except for pioneering applications for automobile engine blocks. 1) The development of heat- resistant magnesium alloys for automotive and aerospace components is a key requirement for the widespread use of these alloys in promoting weight reduction and achieving high fuel eciency for transportation equipment. 2-4) Gen- erally, intermetallic phases are resistant to deformation because of their stronger covalent bonds compared to those of matrix magnesium. 5) Maximum utilization of thermally stable intermetallic phases is therefore the critical requisite for the enhancement of high-temperature strength in heat- resistant magnesium alloys. 6,7) The Mg-Al-Ca ternary system is a promising alloy system for developing lightweight, high-strength, heat-resistant magnesium alloys with excellent cost performance. 8,9) To achieve widespread use of the Mg-Al-Ca alloys in high- temperature components, basic knowledge concerning high- temperature strength, for example precipitation behavior during aging, 10-13) high-temperature creep properties, 14-17) and dislocation substructure during high-temperature defor- mation 18,19) has been extensively investigated for these alloys. When the Mg-Al-Ca ternary alloys are melted and cast in the ¡-Mg solidication region, three kinds of intermetallic compounds can be generated in the eutectic structures formed during solidication: A12-Mg 17 Al 12 , C14- Mg 2 Ca, and C36-(Mg,Al) 2 Ca. 20) Of these three intermetallic phases, C14-Mg 2 Ca oers the following advantages over A12-Mg 17 Al 12 and C36-(Mg,Al) 2 Ca for improving creep strength: 21) (i) C14-Mg 2 Ca is a thermally stable Daltonide compound with a higher melting point; (ii) the ne lamellar morphology of the C14-Mg 2 Ca phase obtained by the eutectic transformation L ¼ ¡-Mg + C14-Mg 2 Ca precipi- tates at grain boundaries and covers primary ¡-Mg grains. According to the binary phase diagram of the Mg-Ca system (Fig. 1), when the Mg-Ca eutectic alloy (Mg- 16.2 mass% Ca) is melted and then slowly cooled, the eutectic transformation (L ¼ ¡-Mg + C14-Mg 2 Ca) occurs at 790 K, at which point the solubility of Ca in the ¡-Mg lamellae is 1.34 mass%. 22) In our previous study, three kinds of binary Mg-Ca hypoeutectic alloys with Ca concentrations 0 10 20 30 40 50 500 600 700 800 900 1000 1100 923K 1.34 988K 790K 16.2 45.2 -Mg Ca concentration, x (mass%) Temperature, T / K L C14 Mg 2 Ca Fig. 1 A portion of the binary alloy phase diagram of the Mg-Ca system. 22) +1 This Paper was Originally Published in Japanese in J. Japan Inst. Met. Mater. 84 (2020) 399-405. The abstract of this paper, together with the caption (Table 1 and Figs. 1-10), are slightly changed through the English polishing service by native speakers, compared to those of the paper published in J. Japan Inst. Met. Mater. +2 Graduate Student, Tokyo Institute of Technology, Present address: Furukawa Electric Co., Ltd., Tokyo 144-0041, Japan +3 Graduate Student, Tokyo Institute of Technology, Present address: JFE Steel Co., Kawasaki 210-0868, Japan +4 Corresponding author, E-mail: terada.y.ab@m.titech.ac.jp Materials Transactions, Vol. 62, No. 4 (2021) pp. 544 to 550 © 2021 The Japan Institute of Metals and Materials

Lamellar Structure Stability of a Two-Phase α-Mg/C14–Mg2Ca

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Lamellar Structure Stability of a Two-Phase ¡-Mg/C14­Mg2Ca Alloy+1

Shuntaro Abe+2, Koji Oishi+3 and Yoshihiro Terada+4

Department of Materials Science and Engineering, School of Materials and Chemical Technology, Tokyo Institute of Technology,Yokohama 226-8502, Japan

To evaluate the stability of ¡-Mg/C14­Mg2Ca lamellar microstructure, aging treatment was carried out for a Mg­14.8mass% Ca near-eutectic alloy at 573­723K for 1­150 hours. The spacing of the lamellar microstructure obtained by the eutectic transformation L ¼¡-Mg + C14­Mg2Ca during solidification was approximately 250 nm. High-resolution transmission electron microscopy observations show thatthe ¡/C14 interface is composed of terraces and steps, with terraces parallel to the ð�1101Þ¡ pyramidal plane of the ¡-Mg lamellae. The ¡/C14lamellar microstructure is stable in morphology at temperatures below 573K. In contrast, the lamellar spacing (­) continuously increases withincreasing aging time (t) above 573K, and the increase in ­ can be described as ­2 ¹ ­0

2 = kTt, where ­0 is the ¡/C14 lamellar spacing for theas-cast specimen, and kT is a constant depending on aging temperature. The activation energy for the coarsening of ¡/C14 lamellarmicrostructure was evaluated as 112 kJ/mol, which is close to the activation energy for the inter-diffusion of Ca in Mg. The hardness of the¡/C14 lamellar region decreases with increasing ­, indicating that the ¡/C14 interface acts as an obstacle to the basal slip of dislocations in¡-Mg lamellae. [doi:10.2320/matertrans.MT-M2020376]

(Received December 16, 2020; Accepted January 20, 2021; Published February 26, 2021)

Keywords: magnesium­calcium alloy, eutectic, C14­Mg2Ca, interface, hardness

1. Introduction

Magnesium alloys are gaining interest as lightweightstructural metallic materials in the automotive and aerospaceindustries, where they are instrumental in increasing fuelefficiency and thus minimizing carbon dioxide emissions. Todate, however, their use has been chiefly limited to room-temperature components, except for pioneering applicationsfor automobile engine blocks.1) The development of heat-resistant magnesium alloys for automotive and aerospacecomponents is a key requirement for the widespread use ofthese alloys in promoting weight reduction and achievinghigh fuel efficiency for transportation equipment.2­4) Gen-erally, intermetallic phases are resistant to deformationbecause of their stronger covalent bonds compared to thoseof matrix magnesium.5) Maximum utilization of thermallystable intermetallic phases is therefore the critical requisitefor the enhancement of high-temperature strength in heat-resistant magnesium alloys.6,7)

The Mg­Al­Ca ternary system is a promising alloy systemfor developing lightweight, high-strength, heat-resistantmagnesium alloys with excellent cost performance.8,9) Toachieve widespread use of the Mg­Al­Ca alloys in high-temperature components, basic knowledge concerning high-temperature strength, for example precipitation behaviorduring aging,10­13) high-temperature creep properties,14­17)

and dislocation substructure during high-temperature defor-mation18,19) has been extensively investigated for thesealloys. When the Mg­Al­Ca ternary alloys are melted and

cast in the ¡-Mg solidification region, three kinds ofintermetallic compounds can be generated in the eutecticstructures formed during solidification: A12­Mg17Al12, C14­Mg2Ca, and C36­(Mg,Al)2Ca.20) Of these three intermetallicphases, C14­Mg2Ca offers the following advantages overA12­Mg17Al12 and C36­(Mg,Al)2Ca for improving creepstrength:21) (i) C14­Mg2Ca is a thermally stable Daltonidecompound with a higher melting point; (ii) the fine lamellarmorphology of the C14­Mg2Ca phase obtained by theeutectic transformation L¼ ¡-Mg + C14­Mg2Ca precipi-tates at grain boundaries and covers primary ¡-Mg grains.

According to the binary phase diagram of the Mg­Casystem (Fig. 1), when the Mg­Ca eutectic alloy (Mg­16.2mass% Ca) is melted and then slowly cooled, theeutectic transformation (L ¼ ¡-Mg + C14­Mg2Ca) occursat 790K, at which point the solubility of Ca in the ¡-Mglamellae is 1.34mass%.22) In our previous study, three kindsof binary Mg­Ca hypoeutectic alloys with Ca concentrations

0 10 20 30 40 50500

600

700

800

900

1000

1100

923K

1.34

988K

790K16.2 45.2

-Mg

Ca concentration, x (mass%)

Tem

pera

ture

, T /

K

L

C14

Mg 2

Ca

Fig. 1 A portion of the binary alloy phase diagram of the Mg­Casystem.22)

+1This Paper was Originally Published in Japanese in J. Japan Inst. Met.Mater. 84 (2020) 399­405. The abstract of this paper, together with thecaption (Table 1 and Figs. 1­10), are slightly changed through theEnglish polishing service by native speakers, compared to those of thepaper published in J. Japan Inst. Met. Mater.

+2Graduate Student, Tokyo Institute of Technology, Present address:Furukawa Electric Co., Ltd., Tokyo 144-0041, Japan

+3Graduate Student, Tokyo Institute of Technology, Present address: JFESteel Co., Kawasaki 210-0868, Japan

+4Corresponding author, E-mail: [email protected]

Materials Transactions, Vol. 62, No. 4 (2021) pp. 544 to 550©2021 The Japan Institute of Metals and Materials

of 2.8­14.8mass% were prepared, and the effect of ¡-Mg/C14­Mg2Ca lamellar fraction on high-temperature creepstrength was quantitatively evaluated at creep conditionsof 473K and 40MPa.23) Thus, the following two pointswere clarified: (i) the creep curves of the binary Mg­Cahypoeutectic alloys showed minimum creep rates after thenormal transition creep region, resulting in rupture via theaccelerating creep region; (ii) the minimum creep rate wassmaller and the rupture life was prolonged with increasing¡/C14 lamellar fraction at higher Ca concentration.Increasing the ¡/C14 interface area by increasing thelamellar fraction in the microstructure can be an effectiveway to enhance the high-temperature creep strength of binaryMg­Ca cast alloys. The aims of the present work are to (i)clarify the crystallographic orientation relationship between¡-Mg lamellae and the ¡/C14 interface and (ii) specify thetemperature region in which the ¡/C14 lamellar micro-structure is stable in morphology. The present study thusprovides basic knowledge required for discussing high-temperature creep strength for the two-phase ¡-Mg/C14­Mg2Ca eutectic alloy with lamellar microstructure. It is notedthat a binary Mg­Ca hypoeutectic alloy with a compositionclose to the eutectic composition was used as a test materialin this study to preclude the appearance of the brittle primaryC14­Mg2Ca phase.

2. Experimental

Two kinds of binary Mg­Ca hypoeutectic alloys with alloycompositions close to the eutectic composition (Mg­16.2mass% Ca) were used in this study: Mg­14.8mass% Ca(Alloy A) and Mg­13.8mass% Ca (Alloy B). Blocks ofthese alloys with dimensions of 100 © 160 © 20mm3 weregravity-cast by the permanent mold-casting method witha mild steel mold under argon atmosphere using easilyavailable starting materials of the highest purity, with thecasting temperature set at 1053K. Cubic specimens withdimensions of 8 © 8 © 8mm3 were cut out from the blocksand were then subjected to aging treatment in air in thetemperature range of 573­723K for 3.6 © 103 to 5.4 © 105

seconds (i.e., 1­150 hours).The microstructures of the as-cast and aged samples were

studied using optical microscopy (OM), field-emissionscanning electron microscopy (FE-SEM), and high-resolutiontransmission electron microscopy (HRTEM). Specimensmounted in resin for OM and FE-SEM observations werepolished mechanically with emery paper and alumina slurryand were then etched in a solution of 2 vol% HNO3 and98 vol% ethyl alcohol for 2 seconds. For HRTEM micro-structure observations, thin films cut out from the cubic testpiece were shaped into disc-shaped samples with a diameterof 3mm and a thickness of 120 µm. The discs were furtherthinned by mechanical polishing, followed by dimplegrinding and ion-milling, to perforate the center portion ofthe discs. The perforated discs were examined using a Cs-corrected scanning transmission electron microscope (FEITitan3 G2 60-300) operating at 300 kV.

Hardness measurements were conducted using a microVickers hardness tester; the load was set at 4.9N, and theholding time was constant at 10 seconds. For both the as-cast

and aged specimens, seven measurements were conducted,and the hardness was determined from the average of thefive measurements remaining once the maximum andminimum values were excluded. It is noted that Alloys Aand B were regarded as essentially interchangeable in thisstudy; Alloy B was used only for HRTEM observation, whileAlloy A was used for all the other experiments.

3. Results and Discussion

3.1 Observation of ¡-Mg/C14­Mg2Ca lamellar micro-structure

Figure 2 shows an OM image for the as-cast Mg­14.8mass% Ca (Alloy A) specimen. The as-cast specimenshows a mixed microstructure of primary ¡-Mg phase and¡-Mg/C14­Mg2Ca eutectic lamellae. The as-cast Alloy Bspecimen exhibited the same microstructural features.Figure 2, in which the colony boundaries are indicated byarrowheads, makes clear that the region showing the ¡/C14lamellar microstructure consists of many lamellar colonieswith colonies reaching an average size of approximately30 µm. According to the Mg­Ca binary phase diagram shownin Fig. 1, the weight ratio of the primary ¡-Mg phase isestimated to be 9.4% for Alloy A based on the lever rule.The weight ratio of ¡-Mg lamellae to C14­Mg2Ca lamellaeis approximately 2:1 in the ¡/C14 lamellar microstructureproduced by the eutectic transformation. In subsequent FE-SEM and HRTEM observations, we focused on the ¡/C14lamellar colony within each specimen whose lamellarspacing was smallest.

Figure 3 shows an FE-SEM image of the ¡/C14 lamellarregion for the as-cast Alloy A specimen. The lamellarmicrostructure consists of phases in bright and dark contrast,with lamellar spacing evidently smaller than 1 µm. The brightphase is apparently thicker than the dark phase, suggestingthat the bright phase is the ¡-Mg phase and the dark phaseis the C14­Mg2Ca phase. The ¡/C14 lamellar interfacetypically appears curved rather than straight.

Figure 4(a) shows an HRTEM image of the ¡/C14lamellar region for the as-cast Mg­13.8mass% Ca (Alloy B)specimen, with an incident beam direction of B ¼ ½11�20�¡.The distance between the centers of C14 lamellae is

30 μm

Fig. 2 OM image of the Mg­14.8mass% Ca alloy, showing an indentationfor the micro Vickers hardness test. Colony boundaries are indicated byarrowheads.

Lamellar Structure Stability of a Two-Phase ¡-Mg/C14­Mg2Ca Alloy 545

approximately 250 nm, and terraces and steps alternate alongthe curved ¡/C14 interface as indicated by white arrowheads.In addition, terraces and steps are densely concentrated at theend of the C14 lamella as indicated by black arrowheads.Figure 4(b) shows an magnified HRTEM image of the region

surrounded by the square in Fig. 4(a), in which the ¡/C14interface is viewed edge-on. It is evident at highmagnification that the terraces approximately 30 nm in lengthand the steps approximately 3 nm in height alternate alongthe interface, even if the interface looks smooth at lowmagnification. Figure 5 shows the STEM bright-field imageof a terrace along the ¡/C14 lamellar interface, together withthe selected-area diffraction pattern (SADP) of the ¡-Mglamellae. The terrace along the ¡/C14 interface is parallel tothe ð�1101Þ¡ pyramidal plane of the ¡-Mg lamellae, and the(0001)¡ basal plane, which is the primary slip plane of thehcp crystal, is oriented toward the ¡/C14 interface.

3.2 Thermal stability of ¡-Mg/C14­Mg2Ca lamellarmicrostructure

In order to specify the temperature region in which the¡/C14 lamellar microstructure is stable in morphology, agingtreatment was carried out for the Mg­14.8mass% Ca alloy(Alloy A) at temperatures between 573 and 723K, followedby FE-SEM microstructure observation. Figure 6 showsFE-SEM images of the ¡/C14 lamellar region for Alloy Aaged at 573K, which is approximately 0.73 times the eutectictemperature Teut of 790K. The lamellar spacing for thespecimen aged for 10 h (Fig. 6(a)) is apparently submicron,as is the case for the as-cast specimen (Fig. 3). The finelamellar microstructure remains unchanged even in thespecimen aged for 70 h (Fig. 6(b)). These results suggestthat the ¡/C14 lamellar microstructure is stable inmorphology in the temperature range below 573K.

Figure 7 shows FE-SEM images for the alloys aged attemperatures above 673K. In the specimen aged at 673K(³0.85Teut) for 10 h, the ¡/C14 lamellar spacing is apparentlylarger than in the as-cast specimen (Fig. 3), and a portionof the C14 lamellae evolve to a spherical morphology asindicated by arrowheads as shown in Fig. 7(a). In thespecimen aged at 723K (³0.92Teut) for 10 h, the lamellarspacing is further increased compared to the specimen agedat 673K for 10 h while still retaining the lamellar micro-structure as shown in Fig. 7(b).

The ¡/C14 lamellar spacing (­) for the aged specimenswas quantified from the FE-SEM images using linearanalysis. If a straight scanning line was applied in such an

3 μm

Fig. 3 FE-SEM image of ¡-Mg/C14­Mg2Ca lamellar microstructureobserved in the Mg­14.8mass% Ca alloy. The bright phase is ¡-Mg,while the dark phase is C14­Mg2Ca.

(b) 20 nm

C14

(a) 100 nm

Fig. 4 HRTEM image, taken with B ¼ ½11�20�¡, of ¡-Mg/C14­Mg2Calamellar microstructure observed in the Mg­13.8mass% Ca alloy (a). In(a), steps at the ¡/C14 interface are indicated by arrowheads. The areasurrounded by the square in (a) is magnified in (b).

2 nm

C14

(0001)

1101

00000001

Fig. 5 STEM BFI of an ¡-Mg/C14­Mg2Ca terrace in the Mg­13.8mass%Ca alloy, together with SADP taken with B ¼ ½11�20�¡.

S. Abe, K. Oishi and Y. Terada546

analysis, the resultant ­ value would include error dependingon misorientation between the scanning line direction andlamellar direction. Therefore, a scanning line with a perfectlycircular shape was applied in this study to average out theeffect of lamellar direction with respect to scanning linedirection. The value of ­ was obtained from eq. (1) bymeasuring the number of intersections between the scanningline and the ¡/C14 interface (n) at a scanning line lengthof l:

­ ¼ l=n: ð1ÞThe lamellar spacing for the Mg­14.8mass% Ca alloy(Alloy A) aged at 573­723K is summarized as a functionof aging time (t) in Fig. 8, in which the data for the as-castspecimen is included. The ¡/C14 lamellar spacing for theas-cast specimen (­0) is 0.9 µm. At an aging temperature of573K, the increase in ­ with increasing t is less significant,and ­ = 1.1 µm for 100 h. At aging temperatures above623K, ­ increases continuously with increasing t and reaches­ = 5.3 µm for 100 h at an aging temperature of 673K.After 30 h of aging at 723K, ­ reaches 6.0 µm, which isapproximately 6.7 times as large as ­0.

In the quantitative evaluation of the increase in ­ withincreasing t for the eutectic and eutectoid alloys with lamellarmicrostructures, a linear relationship has been reportedbetween ­ and t,24) between ­2 and t,25,26) or between ­3

and t.27,28) Figure 9 shows the relationship between ­2 and tfor aging of Alloy A at temperatures between 573 and 723K.

This analysis clearly demonstrates the linear relationshipbetween ­2 and t shown in eq. (2) for all aging temperaturesfor the two-phase ¡-Mg/C14­Mg2Ca eutectic alloy:

­ 2 � ­ 02 ¼ kTt: ð2Þ

(b) 3 μm

(a)

Fig. 6 FE-SEM images of the Mg­14.8mass% Ca alloy aged at 573K for(a) 10 h and (b) 70 h. The bright phase is ¡-Mg, while the dark phase isC14­Mg2Ca.

(b) 3 μm

(a)

Fig. 7 FE-SEM images of the Mg­14.8mass% Ca alloy aged at (a) 673Kfor 10 h and (b) 723K for 10 h. The bright phase is ¡-Mg, while the darkphase is C14­Mg2Ca. C14­Mg2Ca particles exhibiting a spherical shapeare indicated by arrowheads.

100 101 102 103

0

1

2

3

4

5

6

7

8

9

10

Aging time, t / h

Lam

ella

r spa

cing

, λ

/ μm

as cast

723 K

623 K

573 K

673 K

Fig. 8 Plots of lamellar spacing vs. aging time at temperatures between 573and 723K for the Mg­14.8mass% Ca alloy.

Lamellar Structure Stability of a Two-Phase ¡-Mg/C14­Mg2Ca Alloy 547

Here kT is a constant that depends on the aging temperature,corresponding to the slope of the straight line in Fig. 9. Thisslope becomes emphasized as aging temperature increasesfrom 573K to 723K, indicating promotion of ¡/C14 lamellarmicrostructure coarsening at higher temperatures. Figure 10shows the natural logarithm of kT as a function of thereciprocal of absolute temperature for the four agingtemperatures between 573 and 723K. The value of ln kTdecreases continuously with increasing 1/T, and the four datapoints fall on a straight line. Based on the slope of the straightline, the activation energy for the coarsening of ¡/C14lamellar microstructure for the two-phase ¡-Mg/C14­Mg2Caeutectic alloy is evaluated as 112 kJ/mol.

The activation energy for the inter-diffusion of Ca in Mg(Qint) is known to differ between the direction perpendicularto the c-axis (Qint¦) and that parallel to the c-axis (Qint//)in the hcp crystal structure.29) The reported Qint data aresummarized in Table 1, together with the correspondingreferences. Ganeshan et al. used first-principle calculation toevaluate the inter-diffusion coefficients for Mg­X (X =Al, Zn, Sn, Ca) dilute solid solutions, computing the activa-tion energies for the inter-diffusion of Ca in Mg as Qint¦ =88.8 kJ/mol and Qint// = 101.3 kJ/mol.30) Zhou et al. usedfirst-principle calculation to comprehensively evaluate theinter-diffusion coefficients for Mg­X dilute solid solutions for47 types of solute elements, reporting the activation energiesfor the inter-diffusion of Ca in Mg as Qint¦ = 119.1 kJ/mol

and Qint// = 116.9 kJ/mol.31) In addition, Zhong and Zhaoinvestigated the inter-diffusion coefficient of Ca in Mg usinga diffusion­thermocouple experiment, reporting a Qint valueof 103.7 kJ/mol.32) The activation energy for the coarseningof the ¡-Mg/C14­Mg2Ca lamellar microstructure obtainedin the present study (112 kJ/mol) agrees within «8% withthe values of Qint¦ and Qint// obtained from Zhou et al.’sfirst-principle calculation and the value of Qint obtainedexperimentally by Zhong and Zhao. However, the presentstudy’s value is 10% and 26% larger, respectively, than thevalues of Qint// and Qint¦ obtained from Ganeshan et al.’sfirst-principle calculation. These comparisons suggest thatthe coarsening of the ¡/C14 lamellar microstructure for thetwo-phase ¡-Mg/C14­Mg2Ca eutectic alloy is controlled bythe inter-diffusion of Ca in the ¡-Mg lamellae.

Hardness (HV) for the eutectic and eutectoid alloys withlamellar microstructure has been reported to exhibit a linearrelationship with ­¹1/2 for various metallic materials, suchas carbon steels,33) Al alloys,34) Mg alloys,35) etc. In thisstudy, we measured the hardness for the 13 types of Mg­14.8mass% Ca (Alloy A) alloys aged at temperaturesbetween 623 and 723K, as well as for the as-cast specimen,­ of which are shown in Fig. 8. Care was taken to positionthe hardness tester indenter within the lamellar region in themicrostructure of the alloy specimen for the hardness

0 50 100 150 2000

10

20

30

40

50

Aging time, t / h

2 / m−1

2

723 K

673 K

623 K

573 K

Fig. 9 Plots of ­2 vs. aging time at temperatures between 573 and 723Kfor the Mg­14.8mass% Ca alloy, where ­ is the lamellar spacing.

Table 1 Summary of published activation energy data (kJ/mol) for the inter-diffusion of Ca in Mg. Qint¦ and Qint// are the valuesperpendicular and parallel to the c-axis, respectively.

112 kJ/mol

1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.910

5

0

5

1000 T 1 / K 1

ln k

T

Fig. 10 Plots of ln kT vs. 1/T for the Mg­14.8mass% Ca alloy, where kTis the proportionality constant in the equation: ­2 ¹ ­0

2 = kTt. In thisequation, ­ is the lamellar spacing, ­0 is the ­ value of the as-castspecimen, and t is the aging time.

S. Abe, K. Oishi and Y. Terada548

measurement, as shown in the OM image (Fig. 2). It is notedthat the indentation usually contacted approximately fourlamellar colonies on average. The obtained hardness data aresummarized as a function of ­¹1/2 in Fig. 11. The hardnessof the lamellar region is Hv 121 for the as-cast specimen(­¹1/2 = 1.05). The hardness decreases continuously withincreasing ­ (i.e., with decreasing ­¹1/2), and Hv 84 isobtained at ­¹1/2 = 0.41 (i.e., ­ = 6.0). All of the HV valuesfor the 13 types of aged specimens, together with the as-castspecimen, fall on a straight line given by

HV ¼ HV0 þ k­�1=2 ð3Þwhere HV0 is the intercept of the figure, and k is a constantfor a particular material corresponding to the slope of thestraight line in Fig. 11. The values of HV0 and k areevaluated as Hv 65 and 50 µm1/2, respectively, for the two-phase ¡-Mg/C14­Mg2Ca eutectic alloy. The relationshipbetween HV and ­ in eq. (3) is quite similar to the well-known Hall­Petch equation,36,37) which provides a linearrelationship between yield stress and grain diameter forpolycrystalline metallic materials.

According to the binary phase diagram of the Mg­Casystem (Fig. 1), the volume fraction of the C14­Mg2Caphase ( fC14) in the eutectic region with ¡/C14 lamellarmicrostructure for the as-cast alloy specimen is evaluated as33.9% based on the lever rule. By contrast, the fC14 value forspecimens aged for a long time in the temperature range of623­723K is evaluated as approximately 34.9%, which isabout 1% larger than that for the as-cast specimen. Hardnessfor aged specimens is evidently lower than that for the as-castspecimen as shown in Fig. 11 despite the slightly higherfC14 value for the aged specimens. This behavior indicatesthat the dominant parameter in determining the hardnessof the two-phase ¡-Mg/C14­Mg2Ca eutectic alloy is thelamellar spacing rather than fC14. This finding implies thatthe ¡/C14 interface acts as an obstacle to the basal slip ofdislocations in ¡-Mg lamellae and contributes effectively tothe enhancement of strength at room temperature. This study

thus clarifies that the ¡/C14 lamellar spacing (­) for the two-phase ¡-Mg/C14­Mg2Ca eutectic alloy can be controlled byaging treatment above 623K, as shown in Fig. 8. In order tofurther clarify the utility of the ¡/C14 interface for improvinghigh-temperature strength in future work, creep tests shouldbe performed for the two-phase ¡-Mg/C14­Mg2Ca eutecticalloy with various values of ­ at creep temperatures below573K, at which the lamellar microstructure is known to bestable in morphology. The relationship between high-temperature creep strength (minimum creep rate) and ­ couldthen be evaluated quantitatively.

4. Conclusions

A binary Mg­Ca hypoeutectic alloy with a compositionclose to the eutectic composition (Mg­16.2mass% Ca) wassubjected to aging treatment at temperatures between 573and 723K, and microstructure observation and hardnessmeasurement were performed for the two-phase ¡-Mg/C14­Mg2Ca lamellar region for the as-cast and aged specimens.The following results were obtained:(1) Fine ¡/C14 lamellar microstructure with submicron

lamellar spacing is obtained by the eutectic trans-formation L¼ ¡-Mg + C14­Mg2Ca when the alloy ismelted and gravity-cast by the permanent mold-castingmethod using a mild steel mold. The ¡/C14 interfaceis composed of terraces and steps, with terraces parallelto the ð�1101Þ¡ pyramidal plane of the ¡-Mg lamellae.

(2) The ¡/C14 lamellar microstructure is stable inmorphology at temperatures below 573K. In contrast,¡/C14 lamellar spacing (­) continuously increases withincreasing aging time (t) above 573K. The increase in­ can be described quantitatively by the equation: ­2 ¹­0

2 = kTt, where ­0 is the lamellar spacing for the as-cast specimen, and kT is a constant depending on agingtemperature. The activation energy for the coarseningof ¡/C14 lamellar microstructure is evaluated as112 kJ/mol, which is close to the activation energyfor the inter-diffusion of Ca in Mg.

(3) The hardness of the ¡/C14 lamellar region decreasescontinuously with increasing ­, indicating that the¡/C14 interface acts as an obstacle to the basal slip ofdislocations in ¡-Mg lamellae.

Acknowledgments

The alloy samples used in this study were manufacturedand provided by Mitsui Mining & Smelting Co., Ltd. Thiswork was supported by a Grant-in-Aid for ScientificResearch C (19K05054) of JSPS, Japan. One of the authors(Y. Terada) greatly appreciates the support of the IketaniScience and Technology Foundation and the Light MetalEducational Foundation. A part of this work was conductedat Hokkaido University, supported by the NanotechnologyPlatform Program of the Ministry of Education, Culture,Sports, Science and Technology (MEXT), Japan. The authorswould like to thank Prof. Susumu Onaka of Tokyo Instituteof Technology, and Mr. Kenji Ohkubo and Mr. Ryo Otaof Hokkaido University for their kind assistance with themicrostructure observation using electron microscopy.

0.0 0.5 1.0 1.550

100

150H

ardn

ess,

HV

λ−1/2

: as cast: 623 K aged: 673 K aged: 723 K aged

Fig. 11 Plots of hardness vs. ­¹1/2 for the Mg­14.8mass% Ca alloyaged at temperatures between 623 and 723K, where ­ is the lamellarspacing.

Lamellar Structure Stability of a Two-Phase ¡-Mg/C14­Mg2Ca Alloy 549

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S. Abe, K. Oishi and Y. Terada550