Lexmark Optra m

8/20/2019 Lexmark Optra m

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Lexmark Optra M410

Print speed 12ppm

Resolution 1200 x 600 dpi

Lexmark Optra M412

Print speed 17ppm

Resolution 1200 x 600 dpi

OEM Part Number:

17G0152 Standard

OEM Yield:

5,000 pages

OEM Part Number:

17G0154

OEM Yield:

15,000 pages High Yield

Needlenose Pliers

Phillips #1 Screwdriver or Hex

bit driver

Small Flat Blade Screwdriver

Soft Lint-free Cloth

Anhydrous Isopropyl Alcohol

Cotton Swabs

Vacuum

Supplies Required:

Toner

Wiper Blade

Drum

Technical Instructions Printers OEM Info Tools

Step 1

Place the cartridge top down on the table with the

drum facing up and the small drum gear toward

you. Using a small bladed screwdriver, pry off the

developer roller drive gear and set it aside.

(See Photo 1)

Photo 1

PTRAMTECH

Step 2

Rotate the cartridge to the right so the toner

hopper is facing you. Using a sprink-hook

or needlenose pliers, gently remove the toner

hopper tension springs form the post at each side.

(See Photo 2)

Step 3

Flip the cartridge so that the drum is facing down

and the cartridge handle is facing you. Place your

hand between the cartridge handle that is part

of the shell and the toner hopper. Grasp the toner

hopper and with your free hand release the tabs,gently pull the toner hopper back. Once separated

place the toner hopper aside. (See Photo 3)

Step 4

Place the waste hopper with the drum facing up.

Using a small flat bladed screwdriver or

needlenose pliers, remove the retaining clip on the

right side of the drum shaft.

(See Photo 4)

Photo 2

Photo 3

Photo 4

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2 Lexmark Optra M Technical Instructio

Photo 8 Step 7

Slice the clear sealing tape on the topside of th

waste hopper covering the top of the wiper blad(See Photo 8)

The PCR access door opens inward and sets on th

horizontal lip of the wiper blade. Open the PC

door to remove the wiper blade and be careful n

to damage the recovery blade. (See Photo 9)

Photo 9

Step 8

Empty out the toner from the waste hopp

and inspect the recovery blade for nicks, tearswrinkles and replace as necessary. (See Photo 1

Photo 10

Photo 11

Step 10

Apply a small amount of padding powder to th

wiper blade, drum and recovery blade. Install t

drum,washer (if one was taken off ), drum axle a

the retaining clip and set the waste hopper asid

for now. Note: if the OEM drum comes with a o

way spring, it may need to be transferred to t

new drum.This spring is to prevent the drum fro

turning backwards. (See Photo 12)

Photo 12

Step 11

Place the toner hopper on the table (label up) w

the developer roller facing you. Using your fing

tips of both hands, gently pull off the Dr Bla

spring and set it aside. (See Photo 13)

Photo 13

Step 5

Holding the large helical gear end of

the drum, pull the drum shaft out.

(See Photo 5)

Remove the drum and set it aside,

being sure not to loose the springattached to the non gear side.

(See Photo 6)

Photo 5

Step 6

Remove the two Hex bit screws on

either side of the wiper blade. You may

at times find #1 Philips screws used in

place of the Hex bit screws.

(See Photo 7)

Photo 6

Photo 7

Step 9

Hold the waste hopper cavity firmly in your rig

hand and the wiper blade in your left. Open t

PCR door with your left thumb and install th

wiper blade on the waste hopper and secure wi

the screws you removed. (See Photo 11)



Lexmark Optra M Technical Instructions

Photo 14 Step 12

Using a small flat bladed screwdriver pry against

the base of the contact plate and remove the con-

tact and left end piece from the developer roller.

(See Photo 14)

Photo 15 Step 13

Grasp the left end shaft of the developer roller and

lift it out and to the left, trying not to damage the

Teflon washers or Mylar blades. (See Photo 15)

Photo 16 Step 15

Turn the toner hopper to the right so the fill plug

is facing you. Using a small flat bladed screwdriver,

pry out the toner fill plug carefully and try not to

damage it. Clean the filter inside the fill plug with

either vacuum or compressed air. (See Photo 16)

Photo 17 Step 16

Empty out all the toner from the toner hopper and

clean the hopper with vacuum or compressed air.

Be very careful not to damage the foam roller or

Mylar blades. (See Photo 17)

Photo 18 Step 17

Using a cotton swab and Isopropyl alcohol, clean

the developer roller end seals at each end of the

foam roller. (See Photo 28)

Step 14

Remove the Teflon washers from the developer roller and inspect them thoroughly for damage and

wear.Replace the Teflon washers as a set.

Step 18

Clean the underside of the Dr bar w

a cotton swab and isopropyl alcoho

(See Photo 19)

Photo 19

Step 19Clean the developer roller with a

soft lint free cloth or compressed

only. Clean the developer roller s

with a cotton swab and alcohol.

(See Photo 20)

Photo 20

Step 20

Install the Teflon washers on each

of the developer roller and slide

flat (keyed) end of the roller into p

tion on the right side of the toner h

per. Lower the left end into posi

being careful not to damage the Te

washer on that side. (See Photo 21

Photo 21



4 Lexmark Optra M Technical Instructio

Photo 22Step 21

Install the end piece and contact plate in

position on the left end of the developer roll

shaft. (See Photo 22)

Photo 23Step 22

Reinstall the Dr bar leaf spring with the point on

“V” stamped on the spring pointed towards

(See Photo 23)

Photo 24 Step 23

Pour the correct amount of Toner into the to

hopper and reinstall the fill plug. (See Photo 24)

Photo 25Step 24

Place the waste hopper top down on the tab

with the opening facing you and the hopper te

sion springs out of the way.Turn the toner hopp

label down and line up the post on each side w

the guide slots. Inspect for correct toner hopp

position and ease of movement. (See Photo 25)

Photo 26Step 25

Reinstall the developer roller drive gear. The ca

tridge is now ready to test. This cartridge contai

no electronic chip or encoder wheel.

(See Photo 26)

E-mail: [email protected] Website: www.futuregraphicsllc.com

Future Graphics (FG) is a distributor of compatible replacement parts and products for imagining equipment. None of FG's

products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.

Notes

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Lexmark Optra m