Mari-clean Mh 300-20 (Stromme)

8/17/2019 Mari-clean Mh 300-20 (Stromme)

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Instruction manual

MARI-CLEAN

High Pressure Cleaner

MH300/20, 3x440V/60Hz


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Norway

Stromme AS

Phone : +47 67 52 60 60

Fax : +47 67 52 60 50

E-mail : [email protected]

NorwayNorwegian Maritime Equipment AS

Phone : +47 53 47 95 00

Fax : +47 53 47 34 99


United Kingdom

Stromme UK Ltd

Phone : +44 1273 321212

Fax : +44 1273 321171E-mail : [email protected]

Germany

Hoff Ships Service GmbH

Phone : +49 40 3097 880

Fax : +49 40 3097 8840


FranceStromme ITS France

Phone : +33 328 593 997

Fax : +33 328 636 637


STROMME OFFICES:

© Copyright Strømme AS 2005-

No part of this manual may be duplicated by mechanical or electronic means without the express written per-

mission from Strømme AS.

Singapore

Stromme Ships Service (S) Pte.Ltd.

Phone : +65 626 11600

Fax : +65 626 11500


The NetherlandsStromme-Madsen BV

Phone : +31 181 603555

Fax : +31 181 603533


Poland

Stromme ITS Poland Sp. z o.o

Phone : +48 58 623 6145

Fax : +48 58 664 3737E-mail : [email protected]

Germany

Stromme ITS Germany GmbH

Phone : +49 40 72 24 029

Fax : +49 40 72 29 233


SpainCrosscomar S.L.

Phone : +34 956 675 200

Fax : +34 956 675 118



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MARI-CLEANMari-Clean type : _______________________________

Owner : _______________________________

Vessel name : _______________________________

Delivery date : _______________________________

Export Warranty Terms of Strømme AS

S.no: ____________________

1. The acceptance of any tender from us includes the

acceptance of the following WARRANTY TERMS,

which shall apply as far as not otherwise particularlyagreed in writing.

2. The manufacturer warrants its products to be free

off defective material and workmanship. The war-

ranties concerning components manufactured by

subcontractors: such as motors, transmissions,

etc. are handled following the conditions given by

the manufacturer of the component. The WAR-

RANTY does not cover standard wearing parts and

maintenance items such as filters, seals, electrical

appliances etc. and no travelling cost.

3. WARRANTY period is to be twelve months from

delivery date.

4. The responsibility of the manufacturer is limited only

to those defects which occur in circumstances of

which the manufacturer has been informed before

the delivery and provided that the machine has been

used in accordance with the operation instructions

and with expert skill. The responsibility of the of the

manufacturer does not include defects in or deterio-

ration of machines, which are caused by neglecting

instructions, inadequate maintenance, accidents,

modifications made on the machine without the

5. The customer must send a written claim against this

WARRANTY. Any visible defect must be reported

within thirty days from the date of receipt of themachine. Latent defects must be reported within

thirty days from the date when found. If these times

are not admired to, the manufacturer is discharged

from WARRANTY responsibility, so far as particular

defect is concerned.

6. After receipt of a written claim and after it has been

accepted to be valid by manufacturer, then the

manufacturer will deliver free of charge, ex.works

the corresponding parts at no charge.

7. The manufacturer shall have option of requiring the

return of the defective part to establish the claim.

8. The claimant will be responsible for the transporta-

tion cost of both the defective and repaired parts and

also for the risk of damage during such transporta-

tion.

9. Defective parts or components replaced under WAR-RANTY, must be placed at manufacturers disposal

and become his property.

10. The manufacturer is not to be responsible for any

defects occurring after the termination of the WAR-

RANTY period.


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Table of contents

1. Technical data ..............................................................................................................................................5

1.1 Technical data ...................................................................................................................................... 5

1.2 Main components ................................................................................................................................. 6

2. Safety instruction ........................................................................................................................................7

2.1 Introduction .......................................................................................................................................... 7

2.2 Safety ................................................................................................................................................... 7

2.3 Description of the pump ....................................................................................................................... 8

3. Operation and maintenance .......................................................................................................................9

3.1 Operation instruction ............................................................................................................................ 9

3.2 Maintenance ....................................................................................................................................... 10

3.3 How to use roto nozzle ....................................................................................................................... 11

4. Trouble shooting .......................................................................................................................................12

4.1 Pump .................................................................................................................................................. 12

5. Main parts with spare parts list ................................................................................................................16

5.1 Pump CL8321 .................................................................................................................................... 16

5.1.1 Pump description ..................................................................................................................16

5.1.2 Exploded view drawing - part no. 45.193.000 ...................................................................... 17

5.1.3 Spare part list ........................................................................................................................ 18

5.2 El. motor ............................................................................................................................................. 19

5.2.1 El. motor description .............................................................................................................19


5.2.3 Spare part list ........................................................................................................................ 21

5.3 Unloader valve UL 181/400 R ............................................................................................................22

5.3.1 Unloader valve description and spare part list ...................................................................... 22

5.3.2 Exploded view drawing - 43.118.000 .................................................................................... 23

5.4 Flow switch selection ......................................................................................................................... 24

5.5 Safety valve VBH310 ........................................................................................................................ 25

5.5.1 Safety valve description and spare part list .......................................................................... 25


5.6 Boiler .................................................................................................................................................. 275.6.1 Boiler selection ...................................................................................................................... 27

5.6.2 Exploded view drawing .........................................................................................................28

5.6.3 Spare part list ........................................................................................................................ 29

5.7 Pressure gauge selection ...................................................................................................................30

5.8 HP gun ............................................................................................................................................... 31


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1. Technical data

1.1 Technical data

MARI-CLEAN

Description

Optional equipment

Technical Data Equipped with

Hot water

Portable

3x440 V - 60 Hz

MH300/20

Pressure range 300 bar

Capacity 21 l/min

Motor 13,2 kW

Voltage 3 x 440 VFrequency 60 Hz

Length 1200 mm

Width 680 mm

Height 900 mm

Weight 165 kg

Temperature 70-130 CO

Compact design

Epoxy treated steel frame

Large wheels, 4 wheel trolleyPlunger pump with ceramic pistons

Motor three phase class F, protected by ther-

mal overload switch

Automatic start/stop function & timer

Burner with Dieseltank

–

–

– –

–

–

–

Part no. Description


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PART NO. DESCRIPTION QTY

1.2 Main components

1. Technical data

HIGH PRESSURE 60-07

CLEANERS

MARI-CLEAN

60.319.120 Mari-Clean MH 300-20 1

Bar 300

l/min 21

3 x 440 V 60 Hz

Automatic start/stop

10 mtr electric cable

MAIN COMPONENTS

45.193.000 Pump CL 8321 1

46.111.025 Motor 13,2 KW 60 Hz 1

43.118.000 Unloader valve UL 181/400R 1

43.303.310 Safety valve 1

53.400.200 Boiler 400 BAR 88KW 2

48.100.015 Flow switch 1

48.050.102 Pressure guage 0-400 bar P 1

35.210.000 Complete spray gun excl. nozzle 1

A320 bar w/bayonet coupl.

38.015.050 HP nozzle 15.050

38.100.001 LP nozzle 2530 1


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2. Safety instruction

Congratulations on your new high pressure cleaner. In order to ensure

you full benefit of the high pressure cleaner we ask you to read thisinstruction carefully before starting.

The high pressure cleaner is robust and simple to operate, however,

should problems arise, which cannot be solved with the help of this

instruction, please approach your dealer or the service department

of the factory.

2.1 Introduction

2.2 Safety The user must;

* Have thorough knowledge of the safety function, the equipment, and the

care of the machine.

* Be well informed about the safety- and health demands applying to work-

ing with the machine.

* Have developed a working technique against hazard - and health risks

during the work.

It is the duty of the employer to make sure that all personnel operating

the high pressure cleaning system meet these demands.

Young people under the age of 18 are not allowed to operate a high pressure

cleaning system with a working pressure above 70 bar unless they have

carried out an approved, qualifying education.

The high pressure cleaning system must always be kept in good condition

and should therefor be checked on a regular basis.

This safety instruction must be followed;

* The electrical installation to which the machine is connected must be

correctly dimensioned and have correct earth.

* When checking and repairing, remember to turn off the machine at the

main switch and turn off the water supply and relieve the pressure on

the gun. This must also be done after use.

* When changing gun and hose, the machine must be turned off and the

pressure relieved.

* Use only original high-pressure hoses. Never try to repair defective

high-pressure hoses.

* Unauthorised personnel are not allowed to stay in a hosing area.

* Note! The user must hold the gun and nozzle with both hands, stand


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The high-pressure cleaner is built-up in a common epoxy coated frame.

The electrical motor is built together with a robust 3-cylinder high-pres-

sure pump with ceramic pistons, stainless steel valves and cylinder head

of a non-corrosion alloy.

The unloader and safety valve regulates the pressure and the water

quantity, protects the pump against overload and gives a pressure less

circulation with closed gun.

The electrical panel contains a power switch, automatic starter, thermo-

relay for engine protection as well as a timer for delayed stop.

Maximum water inlet temperature 60°C.

2.3 Description of the pump

Besides this the user must be protected against unnecessary influence of

noise and vibrations as well as substances. It is the responsibility of theemployer to be informed about changes and new notices/departmental

orders from the national Factories Inspectorate.

2. Safety instruction


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3. Operation and maintenance

3.1 Operation instruction Before starting

1. Connect the cable. Note the label voltage and current of the machine(see the data list).

2. Check rotation of pump. (Rotation of pumps can be both ways).

3. Check the oil level of the pump (oil stick or glass).

4. Connect the high-pressure hose or pipe.

5. Rinse the supply hose before connecting it to the machine.

6. Maximum water pressure, 8 bar.

7. Minimum water pressure 2-3 bar 8. Minimum water flow 1,5 times rated water capacity

9. Turn on the water and rinse the gun and the High-pressure hose before

connecting to the nozzle.

10. Let water run through the pump and nozzle pipe as the gun is held

open.

11. Start the machine with the gun open. Then close the gun and turn switch,

the machine will run a few seconds and then stop.

12. When the gun is opened, the machine starts and stops again a few

seconds after closing the gun. The idling time can be adjusted.

13. Adjusting the pressure regulation valve changes the working pres-

sure.

14. Depending on the cleaning purpose, the double lance can be changed

to a special single lance with rotating nozzle, other lances available

upon request.

15. If you want to lay out soap or chemicals, an external injector is to beconnected at the high-pressure side exit or between two hose connec-

tions. The suction hose of the injector with filter is put into the chemical

can and the pressure regulator valve on the gun, be opened to low

pressure. Maximum 7 % chemical/soap is supplied to the water. When

closing the pressure regulation valve, the supply of chemical/soap is

shut off.

16. Note! If using hot water up to 60° C inlet water temperature, the timer

(start/stop) must be adjusted to max. 10 sec. Use of hot water will de-crease the lifetime of the piston seals.

17. MH models only (hot water).

If hot water is required, start the boiler by turning on starter switch and

adjust the temperature on the thermostat.

If t l i di t ith ti l d i t t t


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To ensure that you can benefit from your high pressure cleaner as longtime as possible, we recommend that you:

– On a regular basis check the oil level of the pump.Change oil after the first 50 hours.

Afterwards after each 200-500 hours - or at least once a year.

Oil type: non foaming SAE W20-40

– Clean the water filter when necessary.

– Rinse the feeder hose after long time standstill.

(Interior algae cover can block the filter). – Keep the vital parts of the machine clean.

– In frosty weather the machine is placed in a frost proof room or makethe machine frost-free as follows; The feeder hose is replaced by a

short suction hose which is placed in a can of antifreeze. The nozzle

is kept in the same can and the gun a few times so that the circulation

also is rinsed.

– If frosty weather make sure to drain the high pressure pipe line.

MH models only (hot water).

Clean regulary burner and boiler for soot.

3.2 Maintenance

3. Operation and maintenance


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3.3 How to use roto nozzle Always point roto nozzle down before starting in order to evacuate air

from the nozzle.

Start roto nozzle.

When started it can be moved in all positions.


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4. Trouble shooting

Error Cause Measures

Cleaner does not start – the cleaner is not connectedto the power supply correctly

– no power on the wall switch

– phase is missing, all poles arein the plug

– the fuse has blown

– cable breaks or loose connec-tion

– engine protection defective

– low voltage

– check power supply



– change fuse

– send for service



The motor hums when

starting – loose cable

– missing phase (at 1 phase =start relay defective)



The cleaner stops suddenly – motor relay switches off = hotmotor

– fuse blown

– low voltage

– too high pressure

– lack of oil on the pump

– check working pressure, if nec-essary change high-pressure

nozzle

– change fuse


– check high-pressure nozzle fordirt

– check, if necessary fill in oil

The pump does not pro-

duce any noise after start-

ing up

– the pump is not primed and isrunning dry!

– no water in the inlet line

– the valves are blocked

– the pressure line is closed anddoes not allow the air to get out

the fluid end

4.1 Pump


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The pump knocks – air suction

– insufficient feeding – bends, elbows and fittingsalong the suction line throt-

tle the amount of fluid, which

passes through

– too small inlet filter.

– dirty inlet filter

– the feeding pump, where provi-ded, is not of the suitable type

or provides insufficient pressure

or volume

– the pump is not primed due toinsufficient feeding or the deli-

very line is closed during start

up

– the pump is not primed be-cause some valves are stuck

(i.e. pump inactivity for long

time)

– jammed or worn-out pressurevalves

– worn-out pressure packings

– the pressure-regulating valvedoes not work properly

– clearance in the drive system

– r.p.m. are higher than rated

The pump does not deliver the

rated volume – insufficient feeding (due to the

causes listed above)

– r.p.m. are less than rated


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Insufficient pump pressure

Excessive water leakage from

the pump – pressure packings are exces-

sively worn-out (due to normal

wear or excessive cavitation)

– Worn-out plungers

Overheated pump – the direction of rotation is notcorrect

– pump is overloaded (pressureor rpm over the rated valves)

– the oil level is too low or the oilis not a suitable type or fully

used

– excessive belt tension orncorrect alignment of the joint

(where provided)

– excessive inclination of thepump during operation

– check that minimum watersupply is 1,5 times rated water

capacity

– not enough water supply

– the nozzle is (or has become)

too large

– r.p.m. are less than rated

– excessive leakage from pres-sure packings

– excessive amount of water by-passed by the pressure-regulat-

ing valve or faulty valve opera-

tion

– excessively worn-out valves

4. Trouble shooting


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Chemical ejector

The machine does not take in

chemicals (at low pressure on

water exit)

– chemical hose is not below theliquid level

– chemical filter dirty

–chemicals too thick

– pressure regulation valve is notopen

– counter valve dirty

– takes in false air

– injector chalked

– push the hose below the liquidlevel

– clean filter

–thin according to the directions

of the supplier. in cold water,

check that there is no sediment

– open completely



– descale

Burner does not start – start

– adjust upwards (80°C)

– clean or replacet

– check

– clean or replace

– terminal switch on ‘0’

– thermostatic setting is too low

– pressure swithc/floating switchdoes not react on open gun.

Has to react by open gun

– fuel tank empty

– fuel filter element blocked

Burner is sooting up – adjust air inlet valve

– adjust the pump to 9-10 bar

– replace

– clean

– replace

– insufficient air supply’

– fuel pressure to high

– fuel nozzle to big

– boiler/burner-head sooted-up

– fuel nozzle partly blocked - un-even atomizing


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5. Main parts with spare parts list

5.1 Pump CL8321


5.1.1 Pump description

Pump CL 8321

50 Hz 60 HZ

Bar 300 300

L/min 18 21,5

R/min 1.450 1.725

KW 10,2 12,1

Shaft 25 mm. 25 mm

45.193.000 CL 8321 Right or Left 1

45.110.005 Seal packing Kit 20 mm 1

Consisting of: Pos. 4 3 pcs

Pos. 6 6 pcs Pos. 7 6 pcs

Pos. 9 3 pcs

45.110.014 Complete seal packing Kit 20 mm 3

Consisting of: Pos. 3 1 pc

Pos. 4 1 pc

Pos. 5 1 pc

Pos. 6 2 pcs Pos. 7 2 pcs

Pos. 8 1 pc

Pos. 9 1 pc

45.110.022 Valve assembly Kit 6

C i ti f P 13 1

PUMP 45-09.30

QTY

for

SPARE PARTS KIT: overhaul


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5.1.2 Exploded view drawing - part no. 45.193.000


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5.1.3 Spare part list

5. Main parts with spare part list

SPARE PART LIST CL 8321

Pos. no. 1 45.193.001 Crankcase 1

Pos. no. 2 45.190.002 Plunger guide 3 Pos. no. 3 45.190.003 Plunger seal 3

Pos. no. 4 45.190.004 Pressure ring “O”-ring 3

Pos. no. 5 45.193.005 Pressure ring dia. 20 mm 3

Pos. no. 6 45.193.006 “U”-seal dia. 20 mm 6

Pos. no. 7 45.193.007 Support ring dia. 20 mm 6

Pos. no. 8 45.193.008 Intermediate ring dia. 20 mm 3

Pos. no. 9 45.193.009 Back ring dia. 20 mm 3

Pos. no. 10 45.193.010 Brass plug 1/2” 1

Pos. no. 11 45.193.011 Copper washer 1/2” 1 Pos. no. 12 45.193.012 Manifold 6

Pos. no. 13 45.190.013 Valve “O“-ring 6

Pos. no. 14 45.193.014 Brass, valve sub-assembly 6

Pos. no. 15 45.190.015 Manifold plug “O“-ring 6

Pos. no. 16 45.190.016 Manifold plug 6

Pos. no. 17 45.193.017 Lock-washer 8

Pos. no. 18 45.193.018 Manifold allen screw 8

Pos. no. 19 45.193.019 Copper washer 3/8“ 1 Pos. no. 20 45.193.020 Brass plug 3/8“ 1

Pos. no. 21 45.193.021 Valve seat 6

Pos. no. 22 45.193.022 Valve plate 6

Pos. no. 23 45.193.023 Valve spring 6

Pos. no. 24 45.193.024 Valve cage, brass 6

Pos. no. 25 45.190.025 Bearing cover hex screw 8

Pos. no. 26 45.190.026 Washer 8

Pos. no. 27 45.190.027 Closed flange 1

Pos. no. 28 45.190.028 Flanges “O“-ring 2

Pos. no. 29 45.190.029 Roller bearing 2

Pos. no. 30 45.193.030 Crankshaft 1

Pos. no. 31 45.190.031 Crankshaft key 1

Pos. no. 32 45.190.032 Oil dip stick 1/2“ 1

Pos no 33 45 190 033 Connecting rod pin snap ring 6

PUMP 45-09.31


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CLASS F INSULATION

50 Hz 60 HZ

RPM 1450 1750

46.104.024 Hollow shaft 24 mm 4,0 kW 4,4 kW 1




46.105.528 Shaft 28 mm 5,5 kW 6,0 kW 1



46.109.225 Hollow shaft 25 mm 9,2 kW 11 kW 1

46.111.025 Hollow shaft 25 mm 11 kW 13 kW 1

46.115.028 Hollow shaft 28 mm 15 kW 17,2 kW 1

EL MOTOR 46-01

MOTOR MATERIAL SEPCIFICATION

STD = Standard

ALT = Alternative

P = Polypropylene

AL = AluminiumLA = Steel sheet

LAZ = Galvanized steel

sheet

GH = Cast iron

AA = Anodized aluminium

5.2 El. motor

5.2.1 El. motor description


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PART NO. DESCRIPTION QTYEL MOTOR 46-01.1

WHEN ORDERING SPARE PARTS

MOTOR SIZE/NO. MUST BE

SPECIFIED.

Pos. no. 1 46.100.001 Rear shield

Pos. no. 2 46.100.002 Flange type B5

Pos. no. 3 46.100.003 Flange type B14

Pos. no. 4 46.100.004 Retention ring

Pos. no. 5 46.100.005 Rotor with shaft

Pos. no. 6 46.100.006 Front bearig

Pos. no. 7 46.100.007 Rear bearing

Pos. no. 8 46.100.008 Key

Pos. no. 9 46.100.009 Casing w.stator and winding

Pos. no. 10 46.100.010 Seal Pos. no. 11 46.100.011 Terminal strip

Pos. no. 12 46.100.012 Strip cover

Pos. no. 13 46.100.013 Core hitch

Pos. no. 14 46.100.014 Compensation ring

Pos. no. 15 46.100.015 Rear shield

Pos. no. 16 46.100.016 Fan

Pos. no. 17 46.100.017 Fan fixing ring

Pos. no. 18 46.100.018 Fan cover

Pos. no. 19 46.100.019 Name plate



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5.3 Unloader valve UL 181/400 R

5.3.1 Unloader valve description and spare part list


UNLOADER VALVE

43.118.000 Unloader valve UL 181/400 R 1

Flow rate max. 80 l/min

Pressure max. 400 bar

Spare parts

Pos. no. 1 43.118.001 Hezagon nut 2

Pos. no. 2 43.118.002 Centring disc. 1

Pos. no. 3 43.118.003 Pressure spring 1

Pos. no. 4 43.118.004 Pin 1

Pos. no. 5 43.118.005 Guide plug 1 Pos. no. 6 43.118.006 Support ring 2

Pos. no. 7 43.118.007 O-ring 1

Pos. no. 8 43.118.008 Piston rod with piston body 1

Pos. no. 9 43.118.009 Casing 1

Pos. no. 10 43.118.010 Seat 1

Pos. no. 11 43.118.011 O-ring 1

Pos. no. 12 43.118.012 Ball 1

Pos. no. 13 43.118.013 Bypass valve spring 1 Pos. no. 14 43.118.014 O-ring 3

Pos. no. 15 43.118.015 Connecting branch G 1/2 1

Pos. no. 16 43.118.016 Support ring 1

Pos. no. 17 43.118.017 O-ring 1

Pos. no. 18 43.118.018 O-ring 1

Pos. no. 19 43.118.019 Cone-kick-back valve 1

Pos. no. 20 43.118.020 Kick-back valve spring 1

Pos. no. 21 43.118.021 Connecting branch G ½ 1

Pos. no. 22 43.118.022 Plug G ½ 1

Pos. no. 23 43.118.023 Seal 1

43.118.090 Repair kit. Pos. 6, 7, 10, 11, 12, 14, 1

16, 17, 18.

UNLOADER VALVE 43-04

43-09


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5.3.2 Exploded view drawing - 43.118.000


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48.100.015 FF 15 RI ½” 1

48.100.025 FF 25 RI 1” 1

48.100.040 FF 40 RI 1 ½“ 1

48.101.010 CST 6 3/8“ 1

48.200.070 DUG 70 1” 1

48.210.070 Glas for DUG 70 1

48.102.012 ST 100 1

FLOW SWITCH 48-02

5.4 Flow switch selection



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5.5 Safety valve VBH310

5.5.1 Safety valve description and spare part list


SAFETY VALVE

43.303.310 Safety valve VBH 310

Bar 310

L/min 25

SPARE PART LIST

Pos. no. 1 43.303.001 Body 1

Pos. no. 2 43.303.002 Seat o-ring 1,78 x 12,42 1

Pos. no. 3 43.303.003 Ball sup. ass. 1 Pos. no. 4 43.303.004 Guide bushing 1

Pos. no. 5 43.303.005 O-ring 108 2,62 x 6,02 2

Pos. no. 6 43.303.006 Teflonring 6.5 x 11 1

Pos. no. 7 43.303.007 Plate 1

Pos. no. 8 43.303.008 Spring 1

Pos. no. 9 43.303.009 Handle 1

Pos. no. 10 44.000.150 Plug 22 mm 1

Pos. no. 14 43.303.014 Seat 1

Pos. no. 15 43.303.015 Guide bushing ring 2.62 x 15,54 1

Pos. no. 16 43.303.016 Guide bush. teflon ring 7 x 11,5 1

Pos. no. 17 43.303.017 Guide conn. ring 2,62 x 20,24 1

Pos. no. 18 43.303.018 Guide conn. 1

Pos. no. 19 43.303.019 Piston 1

Pos. no. 20 43.303.020 Set screw 1

Pos. no. 21 43.303.021 Nut M 20 x 1,5 1

43.262.810 Kit o-ring pos. 1-5-6-11-15-16-17 1

43.262.811 Kit outlet pos. 11-12-13 1

43.262.812 Kit piston pos. 2-3-7-8-14-19 1

SAFETY VALVE 43-20

43-21


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Pressure Max: 310 bar

Volume Max: 25 l/min

Temperature Max: 90 °C

Inlet G 3/8 M

Outlet G 3/8 M

By-Pass G 3/8 F


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PART NO. DESCRIPTION QTYBOILER 53-01

BOILER 200 BAR

53.200.200 Boiler 200 bar 21 l/min 88 kw 1

BOILER 300 BAR



Stainless steel shell

BOILER 400 BAR



Stainless steel shell

5.6 Boiler

5.6.1 Boiler selection


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5.6.2 Exploded view drawing



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BOILER 53-04.3

SPARE PARTS

BOILER 200 - 400 BAR, 88 KW

Pos. no. 1 53.430.001 Sparking plug excl. cable 2

Pos. no. 2 53.430.002 Electrode 2 Pos. no. 3 53.430.003 Flange 1

Pos. no. 4 53.430.004 Gasket (small) 1

Pos. no. 5 53.430.005 Nozzle support 1

Pos. no. 6 53.488.006 Oil nozzle 1

Pos. no. 7 53.430.007 Reduction 1

Pos. no. 8 53.430.008 Pipe fitting 1

Pos. no. 9 53.488.009 Oil pipe 1

Pos. no. 10 53.430.010 Lid (top plate) 1 Pos. no. 11 53.430.011 Baffle 1

Pos. no. 12 53.430.012 Chimney 1

Pos. no. 13 53.430.013 Inner Band (optional) 1

Pos. no. 14 53.488.214 Coil 200 bar 1

- 53.488.314 Coil 300 bar 1

- 53.488.414 Coil 400 bar 1

Pos. no. 15 53.430.015 Gasket (large) 1

Pos. no. 16 53.430.016 Bottom band 1

Pos. no. 17 53.430.017 Die 2

Pos. no. 18 53.488.018 Inner casing 1

Pos. no. 19 53.488.019 Outer casing 1

Pos. no. 20 53.430.020 Fan 1

Pos. no. 21 53.430.021 Motor 1

Pos. no. 22 53.430.022 Joint 1

Pos. no. 23 53.430.023 Oil pump 1

Pos. no. 24 53.430.024 Solenoid valve 1

Pos. no. 25 53.430.025 Pipe fitting 1 Pos. no. 26 53.430.026 Transformer E17 CK/2 1

Pos. no. 27 53.430.027 Air regulator 1

Pos. no. 28 53.430.028 PVC disc 1

53.000.010 Fuel filter, one off 1


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5.7 Pressure gauge selection


PRESSURE GAUGE

48.050.001 50 0-250 bar

48.050.101 50 P 0-250 bar

48.050.102 50 P 0-400 bar

48.050.105 50 0-400 bar inox

48.063.102 63 P 0-315 bar

48.063.003 63 0-400 bar inox

48.063.004 63 0-1000 bar inox

48.300.001 PG 2 0-600 bar

48.300.002 63 0-1000 bar

48.300.003 63 0-1600 bar

48.990.950 Support for panel mount. 50 mm

48.990.963 Support for panel mount. 63 mm

PRESSURE GAUGE 48-01


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5.8 HP gun

5.8.1 HP gun description


HP GUN 320 BAR

35.210.000 Compl.HP gun 320 bar excl.nzl. 1

With double lance

35.210.100 HP GUN 320 BAR w/quick coupling 1

Max. Bar 320

Max. l/min. 40

Max. 0C 150

SINGLE LANCE

Stainless steel

Max. bar 320

Max. l/min. 40

Max. °C 150

35.210.209 Length mm 900 1 35.210.212 Length mm 1200 1

35.210.220 Length mm 2000 1

DOUBLE LANCE 1

Stainless steel

Max. bar 320

Max. l/min 40

Max. °C 150

35.210.360 Length mm 600 1

35.210.390 Length mm 900 1

HP GUN 35-03

5 M i t ith t li t


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2829

27 31

Rep. kit 35.210.093

Rep. kit 35.210.091

Rep. kit 35.210.090

Rep. kit 35.210.092



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Pos. no. 1 35.210.001 Plastic housing L 1

Pos. no. 2 35.210.002 Plastic housing R 1

Pos. no. 3 35.210.022 Screw 7

Pos. no. 4 35.210.005 Valve housing 1

Pos. no. 5 35.210.018 Trigger 1

Pos. no. 10 35.210.033 Swivel con. 1

Pos. no. 11 35.210.004 Inlet fitting 1

Pos. no. 14 35.210.030 Cap 1

Pos. no. 31 35.210.031 Seal 1

35.210.090 Rep. Kit gun-inside 1

pos. no. 6-15-16-17-18-19

35.210.091 Rep.kit coupl./lance 1

pos. no. 27-28-29-31

35.210.092 Rep.kit HP gun/swivel 1

pos. no. 10-11

35.210.093 Compl. coupling 1

pos. no. 14-27-28-29-31

HP GUN 35-03.1



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Max water temperature 90 °CMax pressure 350 BAR

Max flow rate 46 l/min Available nozzles size 03-12

When ordering spares parts and repair kits, please statemodel and nozzle sizePositions 4-9 are only avaiable as a repair kit.

5.9.2 Roto nozzle description

5 Main parts with spare part list


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Max. 350 bar

Max. 900

38.350.030 030 Roto Noz. TN 350 1

38.350.040 040 Roto Noz. TN 350 1 38.350.045 045 Roto Noz. TN 350 1

38.350.050 050 Roto Noz. TN 350 1

38.350.055 055 Roto Noz. TN 350 1

38.350.060 060 Roto Noz. TN 350 1

38.350.070 070 Roto Noz. TN 350 1

38.350.080 080 Roto Noz. TN 350 1

38.350.090 090 Roto Noz. TN 350 1

38.350.100 100 Roto Noz. TN 350 1

38.350.120 120 Roto Noz. TN 350 1

SPARE PARTS SET TN 350

38.351.030 030 Spare parts TN 350 1

38.351.040 040 Spare parts TN 350 1

38.351.045 045 Spare parts TN 350 1

38.351.050 050 Spare parts TN 350 1

38.351.055 055 Spare parts TN 350 1

38.351.060 060 Spare parts TN 350 1

38.351.070 070 Spare parts TN 350 1

38.351.080 080 Spare parts TN 350 1

38.351.090 090 Spare parts TN 350 1

38.351.100 100 Spare parts TN 350 1

38.351.120 120 Spare parts TN 350 1

NOZZLE 38-02

5.9.3 Roto nozzle selection and spare part set



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ROTO NOZZLE TN 350

SPARE PARTS

Pos. no. 1 38.351.001 Rubber cap large 1 Pos. no. 2 38.351.002 Rubber cap small 1

Pos. no. 3 38.351.003 Discharge casing 1

Pos. no. 4 38.351.004 O-ring 10.0 x 2,0 1

Pos. no. 5 38.351.005 Bearing 1

Pos. no. 6 38.351.006 Rotor assy 1

Pos. no. 7 38.351.007 Sleeve 1

Pos. no. 8 38.351.008 Tandem Sleeve 1

Pos. no. 9 38.351.009 Rubber ring 1 Pos. no. 10 33.351.010 Drive plug 1

Pos. no. 11 38.351.011 O-ring 22,0 x 2,0 1

38.351.XXX Repair kit – item 4-9 1

Please advise nozzle size!

NOZZLE 38-02


5 Main parts with spare part list


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38.000.030 00.030 HP Nozzle 1

38.000.040 00.040 HP Nozzle 1

38.000.045 00.045 HP Nozzle 1

38.000.050 00.050 HP Nozzle 1

38.000.055 00.055 HP Nozzle 1

38.000.060 00.060 HP Nozzle 1 38.000.065 00.065 HP Nozzle 1

38.000.070 00.070 HP Nozzle 1

38.000.075 00.075 HP Nozzle 1

38.000.080 00.080 HP Nozzle 1

38.000.085 00.085 HP Nozzle 1

38.000.090 00.090 HP Nozzle 1

38.000.100 00.100 HP Nozzle 1


38.015.030 15.030 HP Nozzle 1

38.015.040 15.040 HP Nozzle 1

38.015.045 15.045 HP Nozzle 1

38.015.050 15.050 HP Nozzle 1

38.015.055 15.055 HP Nozzle 1

38.015.060 15.060 HP Nozzle 1

38.015.065 15.065 HP Nozzle 1

38.015.070 15.070 HP Nozzle 1

38.015.075 15.075 HP Nozzle 1

38.015.080 15.080 HP Nozzle 1

38.015.085 15.085 HP Nozzle 1

38.015.090 15.090 HP Nozzle 1

38.015.100 15.100 HP Nozzle 1

38.015.110 15.110 HP Nozzle 1

38.015.120 15.120 HP Nozzle 1


38.025.045 25.045 HP Nozzle 1

38.025.050 25.050 HP Nozzle 1

38.025.055 25.055 HP Nozzle 1

38 025 060 25 060 HP Nozzle 1

NOZZLES 38-01

5.9.5 Nozzles



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5.9.6 How to use roto nozzle Always point roto nozzle down before starting in order to evacuate air

from the nozzle.

Start roto nozzle.

When started it can be moved in all positions.



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5.10 HP hoses


3/8” HP HOSE 400 BAR

MIN. BURST PRESS. 1.600 BAR

3/8” MALE

34.400.010 10m 3/8” HP Hose 400Bar (black) 1 34.400.015 15M 3/8” HP Hose 400Bar (black) 1

34.400.020 20M 3/8” HP Hose 400Bar (black) 1





34.401.010 10M 3/8” Hp Hose 400Bar (blue) 1 34.401.015 15M 3/8” HP Hose 400Bar (blue) 1

34.401.020 20M 3/8” HP Hose 400Bar (blue) 1

34.401.025 25M 3/8” HP Hose 400Bar (blue) 1

34.401.030 30M 3/8” HP Hose 400Bar (blue) 1

34.401.040 40M 3/8” HP Hose 400Bar (blue) 1

34.401.050 50M 3/8” HP Hose 400Bar (blue) 1

3/8” FEMALE






34.402.040 40M 3/8” HP Hose 400Bar (black) 1 34.402.050 50M 3/8” HP Hose 400Bar (black) 1

34.403.010 10M 3/8” HP Hose 400Bar (blue) 1

34.403.015 15M 3/8” HP Hose 400Bar (blue) 1

34.403.020 20M 3/8” HP Hose 400Bar (blue) 1

34 403 025 25M 3/8” HP Hose 400Bar (blue) 1

HP HOSE 34-02



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PART NO. DESCRIPTION QTYCOUPLINGS 40-01

QUICK COUPLING

QUICK COUPLING HP 200 BAR

40.200.010 3/8″ FM quick-coupling 1

NIPPLE HP

40.210.010 3/8″ quick coupling nipple FM thread 1

35.210.024 Adapter KEW lance 1

QUICK-COUPLING - 500 BAR

AISI316

SPHCSL-R08 Quick coupling 1/2” FM 1

with sleeve lock

SPHN-R08-08 Quick coupling 1/2” M 1

ADAPTERS - AISI316

RI1/2x3/8-316 Adapter 1/2” M - 3/8” FM - 316 1

RI1/2x1/2-316 Adapter 1/2” M - 1/2” FM - 316 1

RA1/2x3/8-316 Adapter 1/2” x 3/8” M/M - 316 1

RA1/2x1/2-316 Adapter 1/2” x 1/2” M/M - 316 1

5.11 Couplings



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QUICK COUPLING LP 10 BAR

40.001.015 1/2” FM quick coupling LP 1

40.010.015 1/2” M quick coupl.hose 1/2 - 3/4” LP 1

40.000.015 1/2” M quick coupling hose LP 1 40.000.019 3/4” M quick coupling LP 1

40.010.019 3/4” FM quick coupl. hose LP 1

SCREW COUPLING

SCREW COUPLING

40.100.010 1/4″ FM screw-coupling 1

40.100.020 3/8″ FM screw-coupling 1

NIPPLE

40.110.010 1/4″ FM 22 x 1.5 nipple 1

40.110.020 1/4″ M 22 x 1.5 nipple 1

40.110.030 3/8″ FM 22 x 1.5 nipple 1

40.110.040 3/8″ M 22 x 1.5 nipple 1

COUPLINGS 40-01

p p p


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Ultra high pressure cleaning - protective clot-

The first CE-approved line of perso-

nal protective equipment for ultra

high pressure cleaning.

This line of clothing is developed together with users all

over the world, with top level safety and suppleness in

mind. The safety level is built up by the unique, multi-

layer, protecting fabric. The outer material is oil- and

dirt repellent.

High trousers& Jacket

High Trousers

The high trousers are available with differentprotected areas on the front side.The braces are adjustable and thetrouserlegs are equipped with zip-

pers all along the outside protectedby a velcro-locked flap. All seamsare taped.The high trousers give an effectiveprotection and are very comfortableto wear.

Jacket(See picture to the right). On the frontside, the jacket protects up to the chest. On the back-side, the lower part of the back is protected.

5.12 Accessories

5.12.1 High pressure safety equipment



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Pressure Water Sgl. nozzle Distance Speed Result bar l/min dia.mm mm m/s

180 13,0 1,2 75 0,5 No penetration 500 19,7 1,2 75 0,5 No penetration 1000 19,3 1,0 75 0,5 No penetration 1500 15,0 0,8 75 0,5 No penetration

2000 17,0 0,8 75 0,5 No penetration

Ultra high pressure cleaning - protective clot-

Protected areas

JacketProtected areas

High Trousers

Note! Different values (pressure, water, nozzle, distance, speed) can give a significantly different results!

Protected areas

The garment protects over the whole area against pressure up to 180 bar. The marked areas

protects against pressure levels above 180 bar according to the tables below. Other variationsof protected areas can be manufactured on request.

Testresults

The different levels of protection have been determined by testing according to the table below.The technical specifications of the tests are as follows

Pressure (bar) 180 500 1000 1500 2000

No.of layers 1 3+2 4+2 6+2 9+2

Sizes (cm) S-M L-XXL

Body length 164-182 176-194

Chest width 80-104 100-124

6. Wiring diagram


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Documents

Mari-clean Mh 300-20 (Stromme)