8/12/2019 MITSUBISHI PAJERO FUEL WATER SEPARATOR FM607DPK

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MITSUBSHI PAJERO

PRE-FILTER FITTING INSTRUCTIONS

NOTES:

The Fuel Manager is mounted on the inner guard of the drivers

side back corner of the engine bay, see (Fig 1). The bracket is

secured in place by two 8mm studs and one 8mm bolt. The rear

stud and bolt are currently used to mount the ABS relay and an

anti theft warning horn see (fig 2). Both these items areremounted in the same position after installation but are slightly

modified. NOTE: Later model Pajerosmay not have the horn.

The Pajeros factory filter is located on the firewall on the

passengers side, see (Fig 1) . Fuel hoses will be routed from this

filter to the Fuel Manager across the firewall and back again.

Ensure the hoses are safely secured.

KIT CONTENTS

1. Fuel Manager 30 micron Filtration Unit

2. Mounting Bolts, Washers and Nyloc Nuts

3. Spare 30 Micron Replacement Filter

4. 4m 3/8 Inch Quality Fuel Hose

5. Direction Plus Filter Bracket

6. Blanking Plugs

7. 2 x Brass Male Quick Fittings

8. 2 x Black 90 degree Quick Fittings

9. 1 x - adaptor10. Hose Clamps

11. Cable Ties

12. 1 x 8mm washer and nylock nut

For more information on the range of filtration kits available from Direction Plus as well as options including

water sensors, hand primers, marine grade units, cartridge and OE replacement filters, contact your local

Direction Plus Dealer today or go online to

Version May 2014

IMPORTANTBEFORE STARTING

Ensure the engine bay is clean and free from

contaminants.

The Fuel Manager unit has arrows which indicate flow

located under the ports.

Install all fittings and plugs into the filter assembly using

a suitable thread paste such as Threebond1110B.

Kit Part # FM607DPK

INSTRUCTIONS (cont)

4. Now install the brass plugs & fittings into the Fuel Manager

housing as follows (Use a suitable thread sealant on the

threads).

5. Install the two blanking plugs into threaded holes at position

#3 & #4. These numbers are found near each threaded hole.

6. Install a brass quick fitting into hole #1.

7. Install the extension adapter into hole #2, then screw the last

brass quick fitting into the adapter.

Take note of the arrows near the threaded holes which indicate

direction of flow ; IN < / OUT >.

8. Mount the Fuel Manager filter to the bracket & secure using

the 10 mm bolts & nuts. (see Fig 6).

9. Connection of fuel hose: Image Ref. 007 shows the plumbing

of the factory filter in standard configuration. Note which is

the INLET & which is the OUTLET. Loosen the hose clamps

and remove the short hose that connects the steel supply

pipe on the firewall to the INLET pipe of the filter. This Hose

is no longer required.10. Cut the 4 metres of fuel hose supplied into half.

INSTRUCTIONS

1. Disconnect the wire from the horn. With a small screwdriver

release the clasp to allow the ABS relay to be removed fromits mounting bracket. Now remove the bolt & nut that

secures the bracket to the inner guard. Modify the bracket by

bending it about 45 degrees as shown in image Fig 3. The

horn is also mounted by the same bolt. Dismantle the two

piece Horn bracket as shown in image Fig 4. Only the flat

metal piece attached to the horn is used when re-mounting

the horn.

2. Place two 10mm bolts through the Direction Plus Fuel

Manager bracket prior to sliding the bracket onto the two

studs on the inner guard, secure with a nut on the front stud

only.

3. Re-position the newly modified ABS relay bracket & secure

with a nut. Now re-position the horn & secure with the bolt.

Tighten both nuts & the bolt. Re-fit the ABS relay to its

bracket, & re-connect the horn wire. (see Fig 5).

http://www.google.com.au/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&docid=TUQNvdP_O1OpVM&tbnid=J_rGHzNoh0dUyM:&ved=0CAUQjRw&url=http://www.johnhughes.com.au/new-cars/view/2014_Mitsubishi_Pajero_NW_MY14_VR-X_5_Speed_Automatic_Wagon/3148165/&ei=4G51U6mKEont8AWx8YDgDg&bvm=bv.66699033,d.dGc&psig=AFQjCNF0dlwnpFbvPfWTy1JYrg734eGS1w&ust=1400291421212816

8/12/2019 MITSUBISHI PAJERO FUEL WATER SEPARATOR FM607DPK

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MITSUBISHI PAJERO

PRE-FILTER FITTING INST. (cont)

INSTRUCTIONS (cont)

Route one hose from the factory fuel filter across the firewall to

the Fuel Manager filter. Install one of the black quick fittings and

secure with a hose clamp. Attach this to the inlet of the Fuel

Manager. The other end of the hose needs to be connected to the

steel supply pipe on the firewall near the factory filter. Clamp end

securely.

Route the other hose from the factory fuel filter across the firewall

to the Fuel Manager filter. Install a black quick fit using a hose

clamp and connect to the Fuel Manager OUTLET brass fitting (#1),The other end of the hose needs to be connected to the INLET of

the factory filter. Take care not to kink the hose by bending it too

tightly. Tighten the clamps. Image Ref. 008 shows the plumbing of

the factory filter after hoses have been connected.

IMPORTANT!! Take extreme care with cleanliness!!! Do not allow

dirt or foreign particles to enter the hose or fittings! Double

check your connections regarding flow are correct before

checking the hose clamps are tight. Use Zip-ties to tie the hoses

between both ends.

11. Purge air from the system by temporarily removing the hosefrom the outlet of the factory filter. Place a small container under

the outlet pipe to catch diesel. Pump the button primer until an

air free stream fuel flows, now replace the hose and tighten the

clamp.

12. Continue pumping the primer until it feels firm.

13. Start the engine. It should take about 3 - 4 seconds of cranking to

start.

14. Check the installation for leaks.

Fuel Manager fitted to the inner guard driver side back

corner

Ref. 001

Secure newly modified

bracket and refit ABS

relay.

Factory Fuel Filter located on the

firewall

ABS relay and anti-theft warning

horn (if present) are remote

mounted to secure filter

mounting bracket

Modify

ABS

mounting

bracket

Dismantle the

2 piece horn

bracket

Ref. 002

Ref. 003

Ref. 004

Ref. 005 Ref. 006

Ref. 007 Ref. 008

Mount Fuel Manager

Filter to the bracket.

BEFORE new hoses are connected. AFTER new hoses are connected.

For more information on the range of filtration kits available from Direction Plus as well as options including

water sensors, hand primers, marine grade units, cartridge and OE replacement filters, contact your local

Direction Plus Dealer today or go online to Version May 2014

IN

OUT

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