Oblozka тitle - biomass.e2ecdn.co.ukbiomass.e2ecdn.co.uk/Downloads/Operations_manual_for_air_heater… · (hot water) ﬂows at certain temperature. Heated air is supplied into a

OPERATIONS MANUAL FOR AIR HEATER PROTON EC

Safety precautions

Technical parameters Installation

Construction and dimensions

www.protongroup.org

05

01

04

16

Electronically commutatedEC-motor

PROTON EC

RU

EN

ErP2015

Обращение2

1. Introduction ............................................................................................................................................................

2. Safety precautions ..............................................................................................................................................

3. General information ............................................................................................................................................

9. Connection of heat medium ............................................................................................................................

3

4

54. Dimensions .............................................................................................................................................................. 75. Construction ........................................................................................................................................................... 86. Technical characteristics .................................................................................................................................. 9

1611

18

7. Mounting consoles ..............................................................................................................................................8. Installation .............................................................................................................................................................

10. Control elements ................................................................................................................................................ 1911. Wiring control elements .................................................................................................................................. 2112. Reference information .................................................................................................................................... 27

CONTENTS

Operations manual for air heater PROTON EC:

1. INTRODUCTION

The company PROTON GROUP LLC thanks you for choosing air heaters PROTON.

3

Обращение

This manual is an integral part of the product and must always accompany it, and should be transferred to the user.

The user should strictly follow safety instructions while installing, using and servicing the unit.

The manufacturer disclaims any responsibility for damages caused by wrong installation and misuse of the unit.

The manufacturer disclaims any responsibility for damages done by people who didn’t study the manual.

The manufacturer preserves the right to introduce any amendments to the manual without prior notification.

The manufacturer preserves the right to alter the construction which doesn’t impact its functioning and basic technical parameters.

The air heater is intended only and exclusively to be installed and used for purposes which it has been designed. Any misuse or noncompliance with the manufacturer’s instructions may lead to property damages, personnel injuries or death. The user has to take measures to eliminate possibilities of misuse of the unit.

The access to the unit must be restricted for unauthorized and unqualified personnel. The appropriate training of the maintenance sta� should be provided.

To provide proper wiring and application of the unit, please, study this manual thoroughly before installation.

We recommend keeping the manual safe in order to address it during operation.

3

2. SAFETY PRECAUTIONS

55

Обращение

Thermal protection of fan’s motor is built-in and works in a standalone mode.

Current network which feeds the unit’s motor and controls must be additionally protected by a fuse to prevent consequences of shunt fault.

Check compliance of parameters of the electrical supply network to the ones indicated on the unit’s rating plate before connecting to the power supply.

Check grounding. Prohibit the use of the unit without grounding as it may cause property damages, personnel injuries and death.

Check correctness of connections of the system, accordance of the heat medium parameters to the parameters indicated on the rating plate as well as leak proof of joints before filling in the heat medium.

Before any actions connected with the air heater, please, study this manual to provide safety.

Installation and connection of the equipment to pipelines and networks must be performed by qualified personnel only, having appropriate access.

During installation, start-up, repair and maintenance of the air heater follow the safety rules.

Use screws appropriate for the material which the base is made of.

While the air heater is operating under low temperatures, the user must provide protection of the water heat exchanger or use heat medium with special additives preventing copper corrosion.

-t

Avoid substances and impurities in the heat medium causing copper corrosion.

Install the unit on a firm base or surface, which can stand its weight filled with water.

4

Проверьте наличие заземления. Не допускается использование щита управления без заземления, это может привести к повреждению имущества, травмам и гибели персонала.

Во время монтажа, запуска, ремонта и обслуживания щита управления соблюдайте все правила и нормы безопасности.

To prevent defrosting of the air heater’s heat exchanger when circulation of the heat medium is stopped during a heating period under outdoor temperatures lower than 0°C, you need to drain the heat medium from the heat exchanger and blow it o� by compressed air.

Принцип действия воздушно-отопительного аппарата PROTON ECO

PROTON EC 25; EC 35; EC 45; EC 55; EC 65; EC 75 PROTON EC15

Обращение

5

This is a present-day solution possessing unique qualities of energy saving and flexible control settings of equipment. Using a programmable controller ECP 220 or control board ECP 510 you can provide optimal microclimate in a building. PROTON EC can be easily integrated into systems of microclimate maintenance based on contemporary automated control systems.

PROTON EC

PROTON E 15 – аппарат номинальной тепловой мощностью 00.0 кВтPROTON E 25 – аппарат номинальной тепловой мощностью 00.0 кВтPROTON E 35 – аппарат номинальной тепловой мощностью 00.0 кВтPROTON E 45 – аппарат номинальной тепловой мощностью 00.0 кВтPROTON E 55 – аппарат номинальной тепловой мощностью 00.0 кВтPROTON E 65 – аппарат номинальной тепловой мощностью 00.0 кВтPROTON E 75 – аппарат номинальной тепловой мощностью 00.0 кВт

The air heater PROTON is an element of a heating system. It is designed for heating air and its even distribution in buildings. Its work is based on axial fan functioning, which charges the air and pass it through a copper-aluminum heat exchanger in which the heat medium (hot water) flows at certain temperature. Heated air is supplied into a room and is directed to the working area by directing louvers.

3. GENERAL INFORMATION

Principle of operation

Outlet pipe

Inlet pipe

Model range

PROTON EC 15 – heating power 5-20 kWPROTON EC 25 – heating power 15-25 kWPROTON EC 35 – heating power 20-35 kWPROTON EC 45 – heating power 25-50 kWPROTON EC 55 – heating power 30-60 kWPROTON EC 65 – heating power 35-65 kWPROTON EC 75 – heating power 40-75 kW

Applications

Warehouses and hangarsProduction facilitiesLogistics centersWholesale and retail premisesParking places Car service centersSports facilitiesAirports Car washesWinter gardens and green housesBuildings of worship

ErP2015

Принцип действия воздушно-отопительного аппарата PROTON ECO

Обращение

6

PROTON E 15 – аппарат номинальной тепловой мощностью 00.0 кВтPROTON E 25 – аппарат номинальной тепловой мощностью 00.0 кВтPROTON E 35 – аппарат номинальной тепловой мощностью 00.0 кВтPROTON E 45 – аппарат номинальной тепловой мощностью 00.0 кВтPROTON E 55 – аппарат номинальной тепловой мощностью 00.0 кВтPROTON E 65 – аппарат номинальной тепловой мощностью 00.0 кВтPROTON E 75 – аппарат номинальной тепловой мощностью 00.0 кВт

3. GENERAL INFORMATION

Presented diagrams illustrate advantages of regulation of EC fans comparing with an ordinary system (ON/OFF) of fan’s motor control. This example shows that due to convenient regulation quick and soft achievement of a set temperature mode is performed when external factors change.This system is quite precise and economical. In addition, it is characterized by high energy savings, low noise and vibrations as well as absence of fan operating cycles on its start and stop.Lifetime of PROTON EC fan’s motor is 2 to 3 times longer than standard unit heaters have.

One of the major tasks, which are successfully solved by this technology, is the use of modern materials and optimization of technological processes for achieving energy-savings and environment protection. Solutions grounded at EC-motors are more beneficial than with AC-motors. High performance of EC-motors (more than 90%) enables to decrease operating costs up to 30% (in the same working point, without regulating rotations). With control of rotation speed of fan’s rotor energy consumption is reduced 2 to 8 times!

Advantages of EC-technologies

PROTON EC Standard heating unit

EC fan operating curve

v (%)

100

0

AC fan operating curve

v (%)

100

0

Set temperature curveEC fan operating curve

Zone out of heat comfort

t (°C)

Time10°

12°

14°

16°

18°

20°

22°

23°

24°

Zone of low heat comfort

Set temperature curveAC fan operating curve

t (°C)

Time

Time Time

10°

12°

14°

16°

18°

20°

22°

23°

24°

Temperature diagram Temperature diagram

Fan’s motor operating curve Fan’s motor operating curve

Zone out of heat comfort

Zone of low heat comfort

4. DIMENSIONS

Обращение

Dimensions of air heater PROTON EС 15

Dimensions of air heaters PROTON EС25 / EС 35 / EС 45 / EС 55 / EС 65 / EС 75

305

44

0

4645106

75

675

385

7

620

5. CONSTRUCTION

345688

10121416

Обращение

Casing

Fan

Heat exchanger

Directing louvers

The heat exchanger consists of copper tubes and aluminum lamellas pressed on them. It is equipped with copper pipes with threading connection (external thread 3/4”). The copper-aluminum heat exchanger is distinguished by high e�ciency, is not exposed to corrosion if you don’t use substances and impurities in heat medium causing copper corrosion. Maximal parameters of heat medium supply are 105 °C /1,6 MPa.

They are made of aluminum and dyed by special paint, and provide minimal air resistance at the outlet from the air heater. Aesthetic look and high protection from corrosion guarantee durability and safety.

The fan is fixed in a special di�user on the back of the unit, thanks to which air flow is evenly distributed on the heat exchanger’s surface. This provides its most e�ective application.The fan is equipped with a special grill which protects the heater from falling in of debris, leaves etc. as well as prevents possible personnel injures or death. Air heaters PRORON EC are equipped with electronically commutated EC-motors. The motor of the EC-fan is placed inside of the working wheel which minimizes occasions of its mechanical damages. E�ective regulation of the motor is guaranteed by the electronic (contactless) commutator. The motor of EC series has higher reliability when fluctuations of line voltage occur comparing with asynchronous motors with a frequency transformer. Rated power supply of the EC fan is 230V/50Hz. Motor protection grade is IP54. Operating temperature is up to +55°C.

The casing consists of plastic components. The use of aerodynamic fins permits to achieve minimal eddies of air flow that reduce noise and vibrations.

8

Major components of the air heater PROTON EC

9

EС 15

EС 15

Parameters according to the heat medium EС 25


EС 25 EС 35 EС 45 EС 55 EС 65 EС 75

1600 1700

37.0

13

1.04

10.2

95

51

0.73

2

105

1.6

3/4

44

230/50

4700

20.6

25

1.30

15.7

220

51

1.45

1

105

1.6

3/4

54

5600

17.3

27

1.30

16.0

300

54

2.05

1

105

1.6

3/4

54

230/50 230/50

4200

38.9

24

2.25

17.2

220

51

1.45

2

105

1.6

3/4

54

230/50

5100

34.3

26

2.25

17.5

300

54

2.05

2

105

1.6

3/4

54

230/50

3800

53.6

23

3.18

19.0

220

51

1.45

3

105

1.6

3/4

54

230/50 230/50

4600

49.8

25

3.18

19.3

300

54

2.05

3

105

1.6

3/4

54

6. TECHNICAL CHARACTERISTICS

General parametersNumber of heat exchanger rows

Airflow

Heating power

Air temperature increase

Max. temperature of heat medium

Max. working pressure

Max. warm air throw

Volume of water in heat exchanger

Diameter of connection pipes

Weight without heat medium

Supply voltage

Motor power

Rated current of motor

Noise level

Motor protection rating

m³/h

kW

°С

°С

MPa

m

dm³

inch

kg

V/Hz

W

dB

А

IP

R

Parameters according to the heat medium

(m³/h) (kW) (kPa)

Pg Qw(°С)

Pp2 p(m³/h) (kW) (kPa)

Pg Qw(°С)


Pg Qw(°С)


Pg Qw(°С)

Pp2 p

Water 90/70 Water 80/60 Water 70/50 Water 60/40Parameters (°С) T /z Tp

(m³/h)

Qp

(°С)

Pp1

(m³/h) (kW) (kPa)

Pg Qw(°С)


Pg Qw(°С)


Pg Qw(°С)


Pg Qw(°С)

Pp2 p


(m³/h)

Qp

(°С)

Pp1

(m³/h) (kW) (kPa)

Pg Qw(°С)


Pg Qw(°С)


Pg Qw(°С)


Pg Qw(°С)

Pp2 p


(m³/h)

Qp

(°С)

Pp1

20.3

20.3 27.4 33.2 48.1 58.7 65.6 76.4

19.1

17.7

16.3

14.9

13.5

27.4

25.6

23.8

21.9

20.0

18.2

33.2

31.0

28.8

26.6

24.3

22.1

17.3

21.1

25.0

28.8

32.5

36.3

1.5

1.4

1.3

1.2

1.1

1.0

7.9

6.8

5.8

4.8

4.0

3.1

5.7

4.7

2.8

3.0

2.3

1.7

3.7

2.9

2.2

1.6

1.0

0.5

10.5

9.3

8.1

7.0

5.9

5.0

1.2

1.2

1.0

0.9

0.9

0.8

1.0

0.9

0.8

0.7

0.6

0.5

0.8

0.7

0.6

0.5

0.4

0.3

14.7

18.5

22.4

26.2

29.9

33.7

12.1

15.9

19.7

23.5

27.3

31.1

9.4

13.2

17.0

20.8

24.5

28.1

28.3

26.0

23.8

21.5

19.3

17.0

23.2

21.0

18.7

16.4

14.1

11.8

18.1

15.8

13.5

11.2

8.7

6.0

20.6

24.2

27.8

31.3

34.9

38.5

1.2

1.1

1.0

0.9

0.9

0.8

7.4

6.5

5.7

4.9

4.2

3.5

5.6

4.8

4.1

3.4

2.8

2.2

4.0

3.3

2.7

2.1

1.6

1.2

2.6

2.1

1.6

1.1

0.7

0.3

1.0

0.9

0.9

0.8

0.7

0.6

0.8

0.8

0.7

0.6

0.5

0.4

0.6

0.6

0.5

0.4

0.3

0.2

17.5

21.1

24.7

28.3

31.8

35.4

14.4

18.0

21.5

25.1

28.7

32.2

11.2

14.8

18.3

21.8

25.3

28.5

23.3

21.5

19.6

17.8

15.9

14.0

19.1

17.3

15.4

13.6

11.7

9.7

14.9

13.0

11.1

9.1

7.1

4.7

37.0

39.2

41.7

44.1

46.6

49.0

31.2

33.7

36.2

38.6

41.1

43.5

25.7

28.2

30.6

33.1

35.5

37.9

20.1

22.5

24.9

27.3

29.5

31.1

17.3

16.0

14.6

13.2

11.8

10.4

14.3

12.9

11.5

10.1

8.7

7.3

11.2

9.8

8.3

6.9

5.3

3.5

0.9

0.8

0.8

0.7

0.7

0.6

6.5

5.7

5.0

4.3

3.7

3.1

0.8

0.7

0.6

0.6

0.5

0.5

5.0

4.3

3.6

3.0

2.5

2.0

3.6

3.0

2.4

1.9

1.5

1.1

2.4

1.9

1.4

1.0

0.6

0.3

0.6

0.6

0.5

0.4

0.4

0.3

0.5

0.4

0.4

0.3

0.2

0.2

17

00

47

00

56

00

0

5

10

15

20

25

0

5

10

15

20

25

0

5

10

15

20

25





42

00

0

5

10

15

20

25

4.8

6. TECHNICAL CHARACTERISTICS 5

10

0

0

5

10

15

20

25

38

00

0

5

10

15

20

25

46

00

0

5

10

15

20

25

10

48.1

41.8

38.6

35.4

32.3

45.0

58.7

51.0

47.1

43.3

39.3

54.9

65.6

57.2

53.0

48.9

44.7

61.4

76.4

66.6

61.7

56.8

51.9

71.5

49.8

53.3

55.0

56.7

58.3

51.6

3.4

3.0

2.7

2.5

2.3

3.2

2.9

2.4

2.2

2.0

1.8

2.7

2.4

2.0

1.8

1.5

1.3

2.2

1.9

1.5

1.3

1.0

0.8

1.7

9.1

5.6

4.2

2.9

1.8

7.3

42.9

46.3

48.0

49.7

51.3

44.6

35.8

39.2

40.9

42.5

44.1

37.5

28.7

32.0

33.6

35.1

36.4

30.4

65.7

55.8

50.9

45.9

40.9

60.8

24.0

18.6

16.2

13.8

11.7

21.2

13.4

9.3

7.5

5.8

4.4

11.3

18.4

13.6

11.5

9.5

7.7

15.9

54.9

45.0

39.9

34.9

29.7

49.9

43.9

33.8

28.6

23.3

17.8

38.9

53.6

56.6

58.1

59.5

61.0

55.1

2.9

2.5

2.3

2.2

2.0

2.7

2.5

2.1

1.9

1.7

1.5

2.3

18.1

14.0

12.2

10.5

8.9

16.0

13.9

10.3

8.7

7.2

5.8

12.0

10.2

7.1

5.7

4.4

3.3

8.6

2.1

1.7

1.5

1.3

1.1

1.9

1.7

1.3

1.1

0.9

0.7

1.5

6.9

4.3

3.2

2.2

1.3

5.5

46.2

49.1

50.6

52.0

53.4

47.7

38.6

41.6

43.0

44.4

45.7

40.1

30.9

33.8

35.1

36.3

37.3

32.4

56.4

48.0

43.8

39.6

35.3

52.4

47.2

38.7

34.4

30.1

25.7

43.0

37.8

29.2

24.7

20.1

15.3

33.5

19.2

14.8

12.7

1.9

9.1

16.9

14.6

10.7

8.9

7.3

5.9

12.6

10.5

7.2

5.7

4.4

3.2

8.8

34.3

39.6

42.3

44.9

47.6

36.9

2.6

2.3

2.1

1.9

1.7

2.4

2.2

1.9

1.7

1.5

1.3

2.1

1.8

1.5

1.3

1.1

1.0

1.7

1.4

1.1

0.9

0.7

0.5

1.3

7.0

4.3

3.1

2.1

1.2

5.6

29.3

34.6

37.3

40.0

42.6

32.0

24.3

29.6

32.3

34.9

37.5

26.9

19.2

24.5

27.1

29.7

32.2

21.9

50.2

42.5

38.5

34.6

30.7

46.4

41.6

33.8

29.8

25.9

21.8

37.7

32.9

25.0

21.0

16.8

12.5

29.0

38.9

43.6

46.0

48.3

50.7

41.3

13.2

10.2

8.8

7.5

6.3

11.7

10.1

7.4

6.2

5.1

4.1

8.7

2.1

1.8

1.7

1.6

1.4

2.0

1.8

1.5

1.4

1.3

1.1

1.7

7.3

5.0

4.0

3.1

2.3

6.1

4.9

3.0

2.2

1.5

0.8

3.9

1.5

1.2

1.1

0.9

0.8

1.4

1.2

0.9

0.8

0.6

0.4

1.0

33.3

38.0

40.4

42.7

45.0

35.6

27.6

32.3

34.7

37.0

39.3

30.0

21.8

26.5

28.8

31.0

33.1

24.2

41.1

34.8

31.6

28.4

25.1

38.0

34.1

27.7

24.5

21.2

17.9

30.9

27.0

20.5

17.1

13.8

10.1

23.8

Pg

Qw

Pp2

p

Pp1

Data on operating characteristics of air heater PROTON, when using heat medium with di�ering temperatures, is to be provided on demand.There is danger of heat exchanger defrosting (breakage) if room temperature falls lower than 0 °C.As maximal pressure of the heat medium is 1,6 MPa, the water circuit system must have protection from pressure rise higher than accepted value.

– air temperature at the inlet of the unit

– air temperature at the outlet of the unit

– heat power of the unit

– air consumptionPp Qp

Pz – water temperature at the inlet of the unit

– water temperature at the outlet of the unit

– water pressure drop in heat exchanger– water consumption

(m³/h) (kW) (kPa)

Pg Qw(°С)


Pg Qw(°С)


Pg Qw(°С)


Pg Qw(°С)

Pp2 p


(m³/h)

Qp

(°С)

Pp1

(m³/h) (kW) (kPa)

Pg Qw(°С)


Pg Qw(°С)


Pg Qw(°С)


Pg Qw(°С)

Pp2 p


(m³/h)

Qp

(°С)

Pp1

(m³/h) (kW) (kPa)

Pg Qw(°С)


Pg Qw(°С)


Pg Qw(°С)


Pg Qw(°С)

Pp2 p


(m³/h)

Qp

(°С)

Pp1

(m³/h) (kW) (kPa)

Pg Qw(°С)


Pg Qw(°С)


Pg Qw(°С)


Pg Qw(°С)

Pp2 p


(m³/h)

Qp

(°С)

Pp1

Order of installation

Fasten the mounting console on the air heater’s body using fixing screws and rings .

М8М8

М8М8

2

3

2

3

2

3

2

3

1

1 2 3

Вентилятор

Use fasteners designed for the material which the base is made of.

.

7. MOUNTING CONSOLES

11

7.1 Installation on a mounting console CM 2D

Обращение

Расположен в специально сформированном диффузоре в задней части аппарата, благодаря чему поток воздуха равномерно распределяется по всей поверхности теплообменника, обеспечивая наиболее эффективное его использование.Вентилятор оснащен специальной мелкой заборной решеткой, которая защищает аппарат от попадания в него сторонних предметов и предотвращает возможность травмирования персонала.Аппараты PROTON EC комплектуются электронно-коммутируемыми ЕС - вентиляторами. У EC-вентиляторов двигатель располагается внутри рабочего колеса, что сводит к минимуму возможность его механических повреждений. Эффективную регулировку двигателя обеспечивает электронный (бесконтактный) коммутатор. Двигатель EC имеет более высокую надежность при колебаниях напряжения сети, по сравнению с асинхронным двигателем с частотным преобразователем, являясь при этом безколлекторным двигателем, что увеличивает ресурс его работы. Номинальное питание вентилятора EC осуществляется от источника 230В/50 Гц. Уровень защиты двигателя IP54 (EN60529), класс изоляции B. Температура эксплуатации до +60 °С.

9120 510

12

30

45

62

0

12

Fastening dimensions of the mounting console

Ways of installation with mounting consoles

Noncompliance with the minimal distance (0,25 m) from a wall or ceiling will lead to wrong operation of the air heater which, in turn, will influence the useful life of the equipment.

30 45

30 45

On a wall vertically or horizontally, and under angle of 30° or 45°.

Under a ceiling horizontally, or under angle of 30° or 45°.


7. MOUNTING CONSOLES 7.2 Installation on a mounting console CM 3D

13

Order of installation

1. Fasten brackets and on the air heater’s body using screws and rings . Follow the brackets position – , .2. Fasten the console under necessary angle (position ) using anchoring screws (are to be bought separately).3. Install the air heater on the console in the position into the hole on the console (position ). Then putting together holes on the bracket and upper hole on the console , fix everything by screws .4. Mount the air heater under necessary angle and fix by screws .

5

34

34

34

1

1 2 3 4

42

1

5

56

6

A B

6

B

А6

М8

М8

М8М8

М8М8

4

2

3

Use fasteners designed for the material which the base is made of.

.

Обращение


14



67

0

30

90

9012

9

120 476

45

30 45

9090

30 45

On a wall with bend to the right or left under angle 0° to 90°.




Обращение

7. MOUNTING CONSOLES7.3 Installation on a mounting console CM 3D Mini

15



30 45

9090

30 45

411

346

13

0

129

On a wall with bend to the right or left under angle 0° to 90°.




Обращение

8. INSTALLATION

Installation of air heater PROTON EC 15

Installation of air heaters PROTON EC 25, EC 35, EC 45, EC 55, EC 65, EC 75

Wall mountingDistance from a wall, min. Mounting heightDistance of air stream

0,15 m2-5 m

up to 13 m

Ceiling mountingDistance from a ceiling, min. Mounting height

Distance from a wall, min. Mounting heightDistance of air stream

Distance from a ceiling, min. Mounting height

0,15 m2,5-8 m

*directing louvers are installed under angle of 45 ** directing louvers are installed vertically*** directing louvers are installed symmetrically under

angle of 45

*directing louvers are installed under angle of 45 ** directing louvers are installed vertically*** directing louvers are installed symmetrically under

angle of 45

13 m

2-5

m

*

2,5

-8 m

**

8 m***

0,25 m3-8 m

up to 28 m

0,25 m4-12 m

28 m

3-8

m

*

4-1

2 m

**

15 m***

Wall mounting Ceiling mounting

16

Обращение

8. INSTALLATION

Монтаж аппарата PROTON E 15

17

Recommended distances from walls and ceiling Manifold of a heat exchanger

Монтаж аппарата PROTON E 15Installation of a few units Recommendations of placing units

min 0,5 m

min 0,5 m

min 0,15 mmin 0,25 m

min 0,15 mmin 0,25 m

Noncompliance with the minimal distance (0,25 m (0,15 m for air heaters EC 15)) from a wall or ceiling will lead to wrong operation of the air heater which, in turn, will influence the useful life of the equipment.

When connecting the heat medium pay your attention that manifolds of the air heater must be fixed. For this use two keys: one – for fixing heat exchanger manifolds, the second – for connecting it to the system.

Examples of placing the equipment which provide even distribution of heat in a building are presented on the illustrations.

min 0,5 m

When mounting a few air heaters PROTON it is recommended to stick to the following distances between units: installation in one line – 5-9 m, installation opposite to each other – 27-35 m, installation one by one – 12-15 m.These distances are just recommendations. The installer should also take into account dimensions and shape of a building, its encumbering, and recommendations of specialists on a project.

5-9

m

12-15 m

27-35 m

9. CONNECTION OF HEAT MEDIUM

Inlet pipeline

Coarse filter

Drain

Programmable controller

Ball cock Ball cockAir outtake Two-way valve with actuator

PROTON EC

Outlet pipeline0,003

Piping unit heaters PROTON ЕC

When connecting to the heating main pipes it is necessary to provide the following conditions:

Air heating units can be installed in closed heating systems with forced circulation with maximal temperature of the heat medium 105 °C and maximal pressure 1,6 MPa.

Installation of the air heater should be carried out referring to the minimal distances from walls, ceiling and floor.The air heater has to be completed with intercepting cocks on the inlet and outlet pipes.

1.

2.It is recommended to install a coarse filter on the inlet pipe.3.Provide at least one cock for heat medium drainage on the bottom point on the piping scheme of the air heater.

4.

Provide at least one air outtake on the upper point on the piping scheme of the air heater.5.The diameter of pipes should be selected in accordance with hydraulic calculations of the heat supply system.

6.

Heating tubes from the heating system pipe to the air heater must be installed with the pitch of 3° to the pipes the heat supply system.

7.

All cable trays for wiring a fan and two-way valve should be installed higher than pipes of the heating system.

8.

Installation must be done by technician/company who has appropriate permissions for performing such a type of work.

9.

Обращение18

Control boardor

SRV Two-way valve with actuator

19

ECP 220 Programmable сontroller

The controller ECP 220 presents a simplified version of the control board ECP 510. It provides automated control of rotation of a fan or a group of fans of PROTON EC depending on a set temperature in a room, which is measured with help of built-in thermostat.

ECP 220 R Programmable сontroller

ECP 220 R is a programmable controller which provides automatic control of rotation of a fan or a group of fans of PROTON EC depending on a set temperature in a room, which is measured with help of built-in thermostat.

ECP 510 Control board

Control board ECP 510 is a major element of the air heating system for the equipment PROTON EC. The control board contains power control elements, including a port for connecting contacts of alarm and fire signals. A built-in controller and remote temperature sensor allows flexible set up of operating schedule of air heaters guarantying maximal e�ciency.

Programming day-night modes, 7-day calendar.Manual and automated control over EC-motor speed.Control signal 0-10V.Ability to connect one or a few external thermal sensors PT 1000.

Simplified version of the digital controller ECP 220. Manual and automated control over EC-motor speed.Control signal 0-10V.Ability to connect one or a few external thermal sensors NTC 65.

ECP 220 R – контроллер цифровой, обеспечивающий автоматическое управление оборотами двигателя вентилятора/группой вентиляторов PROTON ЕС в зависимости от заданной температуры в помещении, которая измеряется за счет встроенного термостата, а так же имеет возможность подключения внешних термодатчиков.

Доступность.Оптимальный функционал.Простота настройки и эксплуатации.Возможность подключения нескольких внешних датчиков температуры.

Ручное или автоматическое управления скоростью EC-двигателя.Управляющий сигнал 0-10В.Возможность подключения одного или нескольких термодатчиков внешних NTC 65.

Wide range of settings and flexible control.Avoidance of influence of human factor on changes of working mode. Remote control.Multifunctionality.

Контроллер ECOMATIC ECP220 представляет собой упрощенный вариант щита управления ECOMATIC ECP.

10. CONTROL ELEMENTS

More information about ECOMATIC PRO you can receive on demand.

ECOMATIC PRO

ECOMATIC PRO is a control element with help of which advantages of heating and ventilation systems become more noticeable and perceivable as its use provide comfortable inside temperature and significant energy savings due to fast response of the system to changes

of climatic conditions in a room. Using PROTON PRO you increase equipment lifetime protecting it from functioning under alarm mode.

20

The switch enables smooth regulation of rotation of fans with EC-motors within performance range of 0 to 100%. To connect and operate the regulator mounting of no additional equipment is required.

Smooth and even change of output voltage.Extension of motor’s resource.Simple and reliable construction.Convenient control.

High accuracy.Ability to connect a group of large buildings.Ability to use in explosive buildings.

Precise control over heat medium flow.Energy savings.IP54 protection.E�ective hydraulic regulation of the heat supply system.

A valve with actuator (power supply 230 V) allows to regulate heat medium supply in a standalone mode from a controller or thermostat.

PT 1000 / NTC 65 External thermal sensor

The sensor is designed to fix temperature in a room and transfer data to a controller. The sensors have IP65 construction, that allows to apply them in industrial buildings (dusty, moist, explosive environments).

SRV Two-way valve with actuator

PM 10 Switch

The hub is a box which combines air heaters with EC-motors into a group of 10 units and provide parallel regulation by one control device.

Decrease of number of conductors from air heaters to a control device.Reduction of capital expenses (on materials) and expenses on mounting.Possibility to hide wires.

HUB H 10 Concentrator

Контроллер ECOMATIC ECP220 представляет собой упрощенный вариант щита управления ECOMATIC ECP.

Концентратор HUB H 10

ECP 220 Programmable сontroller

ECP 510 Control board

10. CONTROL ELEMENTS

More information about ECOMATIC PRO you can receive on demand.


11. WIRING CONTROL ELEMENTS

21

3.1 Подключение однофазных трехскоростных АС-двигателей к блоку управления POWER BOX с пультом механическим RTS 10 (подключение несколькиих вентиляторов к одному каналу)

11.1

23

0 V

/50

Hz

LNPE

B4

PM 10

ECP 510

Provide installation of a device protecting the motor from shunt fault (B on the scheme).

Use shielded wires in the control cable.

Wiring of electronically commutated EC-motor of an air heater PROTON EC 15 to the switch PM 10

Tach

черн

ый

4

Термодатчик внешний PT 1000 должен быть установлен в репрезентативной точке. Следует избегать мест, непосредственно подверженных воздействию солнечного излучения, электромагнитных волн и т.п..

(NO)

(NO)

Электронно-коммутирыемыйEC-двигатель

Пульт дистанционного

управления

“Сухой контакт” противопожарной

централи

TKTKPE N L

Tach

Vcc1

Vsp

черн

ый

черн

ый

жел

то-з

елен

ый

белы

й

белы

й

сини

й

сини

й

крас

ный

жел

тый

GN

D

Электронно-коммутирыемыйEC-двигатель

TKTKPE N L

Tach

Vcc1

Vsp

черн

ый

черн

ый

жел

то-з

елен

ый

белы

й

белы

й

сини

й

сини

й

крас

ный

жел

тый

GN

D

NTC 65

4.3 Подключение щита управления ECP 510 к EC-вентиляторам

Используйте экранированные провода в кабеле управления. Термодатчик внешний NTC 65 должен быть установлен в репрезентативной точке. Следует избегать мест, непосредственно подверженных воздействию солнечного излучения, электромагнитных волн и т.п..

* В зависимости от типа мотора.

Возможно подключение к щиту нескольких аппаратов с EC-моторами*

ПДУ

+12

VD

C

GN

D B A

xx

SF

PEN 1 2 3 4 5 6 8 97L

1

1

1 2

1110 12

Tach

Vcc

Vsp

blac

k

PE N L 1

brow

n

yello

w-g

reen

blue

whi

te

red

yello

w

GN

D

4


TKTKPE N L

Tach

Vcc1

Vsp

blac

k

blac

k

yello

w-g

reen

whi

te

whi

te

blue

blue red

yello

w

GN

D


22


11.2

23

0 V

/50

Hz

LNPE

B4

PM 10

It is necessary to provide motor protection from overheat, so wire the contacts TK to a device, which controls power.


Wiring of electronically commutated EC-motors of air heaters PROTON EС 25/EС 35/EС 45/EС 55/EС 65/EС 75 to switch PM 10


4


23


11.3

ECP 220

PT 1000

External thermal sensor PT 1000 must be installed in a representative point. You should avoid places directly exposed to solar radiation, electromagnetic waves, etc.

Wiring of electronically commutated EC-motors of air heaters PROTON EC 15 to programmable controller ECP 220



(NO)

(NO)

Pt

1

G0

AO

UT

NOL N

COM

NC

Pt

2

В A

B4

230 V/50 HzL N

SRV

SRV

Tach

Vcc

VspPE N L 1

GN

D

23

0 V

/50

Hz

LNPE

B4

23

0 V

/50

Hz

LNPE

B4

Tach

Vcc

VspPE N L 1

GN

Dbl

ack

brow

n

yello

w-g

reen

blue

whi

te

red

yello

w

blac

k

brow

n

yello

w-g

reen

blue

whi

te

red

yello

w



4


24

11.4

ECP 220

PT 1000

Wiring of electronically commutated EC-motors of air heaters EС 25/EС 35/EС 45/EС 55/EС 65/EС 75 to programmable controller ECP 220

TKTKPE N L

Tach

Vcc1

Vsp

GN

D

TKTKPE N L

Tach

Vcc1

Vsp

GN

D

(NO)

(NO)

Pt

1

G0

AO

UT

NOL N

COM

NC

Pt

2

В A

B4

L

L N

NPE

B4

LNPE

B4

SRV

SRV

External thermal sensor PT 1000 must be installed in a representative point. You should avoid places directly exposed to solar radiation, electromagnetic waves, etc.



230 V/50 Hz

23

0 V

/50

Hz

23

0 V

/50

Hz



4

blac

k

blac

k

yello

w-g

reen

whi

te

whi

te

blue

blue red

yello

w

blac

k

blac

k

yello

w-g

reen

whi

te

whi

te

blue

blue red

yello

w


25


11.5

ECP 510

Connection to the control board ECP 510 of a few air heaters PROTON EC (depending on motor type).

External thermal sensor NTC 65 must be installed in a representative point. You should avoid places directly exposed to solar radiation, electromagnetic waves, etc.


Wiring of electronically commutated EC-motors of air heaters PROTON EC 15 to control board ECP 510



NTC 65

ПДУ

+12

VD

C

GN

D B A

xx

SF

PEN 1 2 3 4 5 6 8 97L

1

1

1 2

1110 12

Tach

Vcc

VspPE N L 1

GN

D

Tach

Vcc

VspPE N L 1

GN

D

ECP 510

NTC 65

+12

VD

C

GN

D B A

xx

PENPENL

PENL

1 2 3 4 5 6 8 97

1 2

1110 12

Tach

Vcc

VspPE N L 1

GN

D

Tach

Vcc

VspPE N L 1

GN

D

SF11

230 V/50 Hz

B4

blac

k

brow

n

yello

w-g

reen

blue

whi

te

red

yello

w

blac

k

brow

n

yello

w-g

reen

blue

whi

te

red

yello

w

Remote controller

“Dry contact” of fire-proof main


26

11.6

ECP 510

Wiring of electronically commutated EC-motors of air heaters PROTON EС 25/EС 35/EС 45/EС 55/EС 65/EС 75 to control board ECP 510

TKTKPE N L

Tach

Vcc1

Vsp

GN

D

TKTKPE N L

Tach

Vcc1

Vsp

GN

D

NTC 65

ПДУ

+12

VD

C

GN

D B A

xx

SF

PEN 1 2 3 4 5 6 8 97L

1

1

1 2

1110 12

Connection to the control board ECP 510 of a few air heaters PROTON EC (depending on motor type).

External thermal sensor NTC 65 must be installed in a representative point. You should avoid places directly exposed to solar radiation, electromagnetic waves, etc.




Remote controller


ECP 510

TKTKPE N L

Tach

Vcc1

Vsp

GN

D

TKTKPE N L

Tach

Vcc1

Vsp

GN

D

NTC 65

+12

VD

C

GN

D B A

xx

PEN 1 2 3 4 5 6 8 97

1 2

1110 12PENL

PENL

SF11

230 V/50 Hz

B4

blac

k

blac

k

yello

w-g

reen

whi

te

whi

te

blue

blue red

yello

w

blac

k

blac

k

yello

w-g

reen

whi

te

whi

te

blue

blue red

yello

w

Remote controller


12. REFERENCE INFORMATION12.1 Table of pressure calculation on a wire depending on its section

27

Data is presented as a reference. For calculations for actual projects address to specialists.

Section of current conducting core, mm

Material of the conductor – copper

Voltage, 220 V Voltage, 380 V

Current, A Power, kW Current, A Power, kW

1.52.54.0

6.010.016.025.035.050.070.095.0

120.0

4.15.98.3

10.115.418.725.329.738.547.357.266.0

10.516.519.826.4

49.559.475.995.7

118.8

145.2171.6

11.615.119.825.7

36.346.256.172.692.4

112.2132.0

4.46.17.9

13.2

18.7

29.7

50.6

36.3

22.0

44.0

11.0

19.027.038.046.070.085.0

115.0135.0175.0215.0260.0300.0

20.028.036.050.060.085.0

100.0135.0

165.0200.0230.0

19.023.030.039.055.070.0

85.0110.0

140.0170.0200.0

16.025.030.040.050.075.090.0

115.0145.0180.0220.0260.0

33.0

Material of the conductor – aluminum:

Material of the conductor – aluminum

2.54.06.0

10.016.0

25.035.050.0

70.095.0

120.0

2

Material of the conductor – copper:

Section of current conducting core, mm Voltage, 220 V Voltage, 380 V

Current, A Power, kW Current, A Power, kW

2

12.2 Recommended diameters of pipes depending on power of equipment’s heat output

12. СПРАВВОЧНАЯ ИНФОРМАЦИЯ12.1 Таблица расчета нагрузки на провод в зависимости от его сечения

28

12. СПРАВВОЧНАЯ ИНФОРМАЦИЯ

kW Water consumption Inside diameter Type

15 kW

23 kW

39 kW

61 kW

96 kW

180 kW

20 mm

25 mm

32 mm

40 mm

50 mm

70 mm

3/4

1

1 14

1

2

2

0.6 m³/h

1.0 m³/h

1.6 m³/h

2.5 m³/h

4.0 m³/h

8.0 m³/h

12

12

12. REFERENCE INFORMATION

Data is presented as a reference. For calculations for actual projects address to specialists.

29

Нагревательные элементы, установленные в завесах PROTON HD POWER выполнены из высоколегированной нержавеющей стали. Для лучшего съема тепла в конструкцию нагревательного элемента добавлены ребра, представляющие собой торообразную спираль шириной 10 мм с дополнительной гофровкой. Рама крепления ТЭНРов выполнена из оцинкованной стали. Клеммы коробки подключения оснащены зажимными кабель-вводами. Термодатчики защиты ТЭНРов от перегрева смонтированы в верхней и нижней части группы ТЭНРов.

Электрические ТЄНРы

Модельный ряд

PROTON E 15 – мощность нагрева 5-20 кВтPROTON E 25 – мощность нагрева 15-25 кВтPROTON E 35 – мощность нагрева 20-35 кВтPROTON E 45 – мощность нагрева 25-50 кВтPROTON E 55 – мощность нагрева 30-60 кВтPROTON E 65 – мощность нагрева 35-65 кВтPROTON E 75 – мощность нагрева 40-75 кВт

Корпус

Направляющие жалюзи


Сечение указано как минимально допустимое для медных проводов. Максимальное расстояние от щита управления ECOMATIC RDE до завес PROTON HD POWER не должно привышать 20 м.

12. СПРАВОЧНАЯ ИНФОРМАЦИЯFOR NOTES

30





Корпус





31





Корпус





PROTON GROUP LLC03680, Ukraine, Kyiv, 3, Nesterova str.Tel.: +380 (44) 537 0930Fax: +380 (44) 537 0903E-mail: [email protected]

www.protongroup.org

In case of any failures in operation of equipment address the authorized support centers of the Manufacturer.For information about support centers and procedure of claim submission contact Manufacturer’s service department:

Service department

Documents

Oblozka тitle - biomass.e2ecdn.co.ukbiomass.e2ecdn.co.uk/Downloads/Operations_manual_for_air_heater… · (hot water) ﬂows at certain temperature. Heated air is supplied into a