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ASME B73.1 ANSI PROCESS PUMP API610 PUMP - OH / BB / VS EXCELLENT SLURRY PUMP NON-METAL PUMP (FRP/CFRP/PP)
BULLETIN 101April 2018
HYNEWTEC
경북 경주시 천북면 천북산단로1길 73-23
Tel. 054-624-1188 Fax. 054-624-1189
e-mail. [email protected]
www.hynewtec.com
HEAVY DUTYCENTRIFUGAL PUMPSHYNEWTEC
HEAVY DUTYCENTRIFUGAL PUMPS
ASME B73.1 ANSI PROCESS PUMPAPI610 PUMP - OH / BB / VSEXCELLENT SLURRY PUMP
NON-METAL PUMP (FRP/CFRP/PP) HYNEWTEC PUMP
(주)한영뉴텍(주)한영뉴텍
02 03
HYNEWTEC
Our expertise and commitment always deliver reliability, responsiveness, rapid turn-around and innovative solutions
Technical and economic services
Consulting
Take informeddeclslons and
malntaln control
Maintain yourequlpment toIndustry best
practlces
Get the most outof your assets
On-site services
Spare parts
Monitoring
Inspection
Techmicalimprovement
Reliabilityincrease
Economicoptimization
D
iagn
ostic
and
con
sulti
ng services Maintenance and support services
A wide range of pumping and servicesIts diversified product and service portfolio answers virtually any requirements. With active research and development to support a customer-oriented approach, HYNEWTEC has sales and service facilities all over the world to provide fast and flexible response and support.
The HYNEWTEC Advantage Your Idea Service Partner
The right services
• HYNEWTEC’s expertise and commitment always deliver reliability, responsiveness, rapid turn-around and innovativesolutions • With a network of service sites, HYNEWTEC supports customers locally, round the clock, 365 days a year
The right product
• Thanks to its extensive portfolio, HYNEWTEC is able to offer the product to meet even the most stringent needs • With dedicated research and development efforts, HYNEWTEC can customize virtually any products to make it the optimum solution
The right partner • From development to implementation and monitoring, HYNEWTEC is a single-supplier to give operations an edge • Over the years, customers have successfully turned to HYNEWTEC, making it the world leader in many of its industries
ABOUT US
04 05
HYNEWTEC
Oil and gas downstream
Power generation
Oil and gas upstream and midstream
General industry
Thanks to its extensive experience and wide portfolio, HYNEWTEC provides cutting-edge solutions in many industries.
Dedicated Solutions forLeading Industries
Water and wastewater Chemical process industry
Pulp and paper
ABOUT US
07
HYNEWTEC
06
Sales program of HYNEWTEC pumpsProduct types HYNEWTEC Model Pump Type
KS Pump HG General Water
ISO Pump HO Stainless Chemical Process
ANSI Pumps
ANSI ANSI Chemical Process
ANSI-L ANSI Chemical Process - Low Flow
ANSI-J ANSI Chemical Process - Jacket Type
ASP ANSI Self Priming Process
AVS ANSI Vertical Sump Pump
ANC ANSI Non Clogging Vortex Process
AVB ANSI In Line Process Bracket type
API Pumps
LH1 OH1 Foot-mounted single-stage overhang pumps
LH2 OH2 Centerline-mounted single-stage overhang Pumps
LH4 OH4 Rigidly-coupled, vertical in-Line single-stage overhung pumps
LB3 BB3 Axially-split multistage between-bearings pumps
LB4 BB4 Single-stage radially-split multistage between-bearings pumps
LV4 VS4 Vertically-suspended, single-casing line-shaft driven sump pumps
FRP Pumps
FH FRP Chemical Process
FS FRP Self Priming Process
FV FRP Vertical Sump
FN FRP Vertical Non Seal
DS Double Suction pumps
EPC Engineering Plastic Moulding
Multistage pumps
MS Low Pressure Multistage
MM Medium Pressure Multistage
MH High Pressure Multistage
Vertical pumps
VW Vertical General Waste Water Sump
VM Vertical Turbine Multistage
VMC Vertical Turbine Multistage / Can type
VF Vertical Mixed Flow
VFS Vertical Mixed Flow Multistage
VFSC Vertical Mixed Flow Multistage / Can type
VS Submergible
ExcellentSlurry pumps
ESM Metal Horizontal Slurry pump
ESR Rubber Horizontal Slurry Pump
ESV Metal Vertical Slurry Sump Pump
ESV-R Rubber Vertical Slurry Sump Pump
ESH Metal High Head Horizontal Slurry Pump
ESG Gravel Pump
ESW Screw Pump
PRODUCTS
HYNEWTEC Pumps - Centrifugal
Application• General Industry• Water Resources
Standard• KS 7501
Operating Parameter • Flows to 1800 m3/hr• Heads to 88 m - Pressures to 9 bar - Temperatures from 0℃ to 90℃
Features• Cast iron pump• Back pull-out Casing• High efficiency closed impeller• Centerline discharge• Renewable wearings and shaft sleeve• Grease lubrication
Application• Chemical• General Industry• Mining, Power • Pulp & Paper• Primary Metals
Standard• ISO 2858 & 5199
Operating Parameter • Flows to 1400 m3/hr• Heads to 140 m• Pressures to 14 bar• Temperatures from -20℃ to 150℃
Features• Foot support overhung• Back pull-out design• Accepts multuple seal arrangements• Standard oil seal• Stainless steel• Close impeller• Oil lubrication
Application• Chemical• General Industry• Mining, Power• Pulp & Paper• Primary Metals
Standard• ASME B 73.1
Operating Parameter • Flows to 1680 m3/hr• Heads to 215 m• Pressures to 27 bar• Temperatures from -75℃ to 370℃
Features• Foot support overhung• Back pull-out casing• External impeller adjustment• Labyrinth oil seal• Constant level oiler• Large, reflective sight glass • Low NPSH3 performance• Exclusive reverse vane impeller• Oversized shaft and bearing components
HGGeneral Water
HOStainless Process
ANSIASME Standard
08 09
HYNEWTECPRODUCTS
HYNEWTEC Pumps - API610 HYNEWTEC Pumps
Application• Chemical• General Industry• Mining, Power• Pulp & Paper• Primary Metals
Standard• HYNEWTEC
Operating Parameter• Flows to 320 m3/hr• Heads to 120m• Pressures to 20 bar• Temperatures to 370℃
• Static suction lift to 6 m
Features• Unitized casing with large priming chamber, air separator and volute• Foot support overhung• Back pull-out casing• External impeller adjustment• Labyrinth oil seal• Constant level oiler• Large, reflective sight glass• Low NPSH3 performance• Oversized shaft and bearing components
Application• Hydrocarbon Processing • Powe• Oil & Gas • Pulp & Paper
Standard• API 610 (OH2)
Operating Parameter • Flows to 2000m3/hr • Heads to 350m • Pressures to 80 bar • Temperatures from -160℃ to 450℃
Features• Centerline supported casing• Nozzle loading capability beyond API 610 design requirments• Dynamically balanced impeller• Rugged shaft design • API 682 seal chamber accommodates multiple seal types • Low NPSH performance• Bearing lubrication and cooling options - Oil mist and oil purge - Fan cooling - Finned cooling insert
Application• Water Supply• General Industry• High pressure service
Standard• HYNEWTEC
Operating Parameter• Flows to 500 m3/hr• Heads to 380 m• Sizes from 32~150 • Temperatures from 0 ℃ to 90℃
Features• Simple & Lightweight• Two to 12 stage, depending on model and operating speed• High efficiency over a wide range• Standard material : GC200• Flange rating - Suction : KS B 1511 10K, RF, SIDE - Discharge : KS B 1511 20K, RF, TOP• Packing gland or mechanical sealing
Application• Hydrocarbon Processing • Power • Oil & Gas • Pulp & Paper
Standard• API 610 (BB4)
Operating Parameter • Flows to 300m3/hr • Heads to 700m • Pressures to 75 bar • Temperatures to 180℃
Features• Multivane diffusers • Identical radially-split ring section sets• Deep-groove ball bearing design• Angular contact, double low thrust bearing • Dynamically balanced, precision mechined closed impeller• Packing or mechanical seal• 360º mechine registered bearing housing fits
Application• Mining• Water resources • Power • Primary Metals • General Industry
Standard• HYNEWTEC
Operating Parameter• Flows to 2000 m3/hr• Heads to 170 m• Pressures to 21 bar• Temperatures to 150℃
Features• Hydraulically balanced, double suction impeller • Split case design with lifting lugs • Flat or raised face suction and discharge flanges to KS, ANSI std. • Oil or grease lubricated radial and thrust bearings • Optional impeller wearings• Seal chamber accommodates packing and mechanical seals• Standard case wear rings
Application• Chemical• General Industry• Mining, Power• Pulp & Paper• Primary Metals
Standard• API 610 (VS4)
Operating Parameter • Flows to 1000m3/hr • Heads to 150m • Pressures to 20 bar • Temperatures from -30℃ to 180℃
Features• Lineshaft configuration • High efficiency, low NPSH3 open impeller• Column lengths 6m - Suction pipe available• Heavy-duty, sealed for life, double thrust bearings• Lip seal with grease-filled stuffing box• Suction strainer
ASPSelf-Priming
LH2 (OH2)Centerline Mounted
MSMultistage
LB4 (BB4)Multistage
DSDouble Suction
LV4 (VS4)Vertical Sump
10 11
HYNEWTECPRODUCTS
Excellent Slurry pumpHYNEWTEC Pumps
Application• Mining• Water resources• Pulp & Paper• Primary Metals • General Industry
Standard• HYNEWTEC
Operating Parameter• Flows to 3000m3/hr • Heads to 85m • Sizes from 40~350 • Temperatures from 0℃ to 90℃
Features• Large Diameter Impeller• Extra Heavy Duty Shaft • Simplified Mechanical Design• Ample seal chamber accommodates a variety of packing and seal type • Heavy duty bearing frame size to handle belt loads • Bearing cartridge with back-to- back angula contact thrust bearing • Roller type radial bearings
Application• Hydrocarbon Processing• Power• Oil & Gas• Pulp & Paper
Standard• HYNEWTEC
Operating Parameter• Flows to 600m3/hr• Heads to 350m• Pressures to 40 bar• Temperatures from -45℃ to 200℃
Features• Choice of radial or mixed flow hydraurics• Option axail thrust tilting pad bearing configuration• Stiff shaft design• API 682 seal chamber accommodates multiple seal types • Flanged spacer type coupling• Screen type, non-sparking coupling guard • Casing and impeller wear rings • Reforced moter stand
Application• Chemical• General Industry• Mining, Power• Pulp & Paper• Primary Metals
Standard• HYNEWTEC
Operating Parameter• Flows to 225m3/hr• Heads to 30m • Pressures to 10 bar • Temperatures to 110℃ • Solid 2~70% by weight
Features• Cantilever design with no submerged bearing• SV - Abrasion and corrosion resistant high chrome iron casing• SVR - Casing liners pressure molded on steel backing plates - Multiple materials available• Close impeller with pump-out vanes on front and rear shrouds• Direct coupled or V-belt driven
Application• Hydrocarbon Processing • Power • Oil & Gas • Pulp & Paper
Standard• HYNEWTEC
Operating Parameter• Flows to 600m3/hr• Heads to 350m• Pressures to 40 bar• Temperatures from -45℃ to 200℃
Features• Double case construction• Choice of radial or mixed flow hydraurics• Option axail thrust tilting pad bearing configuration• Stiff shaft design• API 682 seal chamber accommodates multiple seal types • Flanged spacer type coupling • Screen type, non-sparking coupling guard• Casing and impeller wear rings • Reforced moter stand
Application• Sewage disposal plant• Waste water treatment system• Pulp & Paper• High density slurry Standard• HYNEWTEC
Operating Parameter • Flows to 1500m3/hr• Heads to 40m• Pressures to 10 bar• Sizes from 40~400
Features• Impeller : Screw type • Rotation : C.W. viewed from pump shaft end• Seal chamber accommodates packing and mechanical seals• Easy assembly with back-pull-out structure• Driving by change of number of rotations(V-Belt standard)
Application• Chemical • General Industry • Mining, Power • Water resources • Primary Metals
Standard• HYNEWTEC
Operating Parameter • Flows to 17,000m3/hr • Heads to 50m • Sized 250mm to 1200mm • Drivers to 950kW • Solids up to 150mm
Features• Heavy-duty fabricated discharge head designed with fabricated flange and splitter vane • Symmetrically bowl with twin volute • Hydraulically balanced design• Enclosed non-clog impeller• Enclosed lineshaft • Splitter vanes in the column and discharge head • Mechanical seal or soft packing shaft sealing options• Standard suction bell wear rings
ESMHeavy-Duty Slurry
VMVertical Turbine Multistage
ESVSlurry Cantilever Sump
VMCDouble Casing, Multistage
ESWNon-Clog Screw
VFVertical Mixed Flow
12 13
HYNEWTECPRODUCTS
HYNEWTEC Pumps - FRP Pump HYNEWTEC Pumps
Application• Chemical• General Industry• Scrubber
Standard• HYNEWTEC
Operating Parameter• Flows to 450m3/hr• Heads to 50m • Sizes from 40~250• Temperatures from 0℃ to 110℃
Features• Glass reinforced vinyl ester• Unitized casing with integrally molded, fully gusseted suction and discharge flanges• Tapered polygon impeller drive
Application• Chemical• General Industry• Mining, Power• Pulp & Paper• Primary Metals
Standard• HYNEWTEC
Operating Parameter• Flows to 600m3/hr• Heads to 70m• Sizes from 40~350• Temperatures from 0℃ to 110℃
Features• Glass reinforced vinyl ester• Unitized casing with integrally molded, fully gusseted suction and discharge flanges• Externally adjustable, semi open impeller• Tapered polygon impeller drive• Stuffing box accommodates multiple seals, glands and flush arrangements
Application• Chemical • General Industry
Standard• HYNEWTEC
Operating Parameter • Flows to 300m3/hr • Heads to 150m • Pressures to 20 bar • Temperatures to 180℃
Features• Space saving design • Back pull-out design • Dynamically balanced impeller• Motor support head accommodates NEMA, IEC drivers• Steel coupling guard • Options - API 682 seal - Rigid spacer type coupling
Application• Chemical • General Industry • Mining, Power • Pulp & Paper • Primary Metals
Standard• HYNEWTEC
Operating Parameter • Flows to 500m3/hr • Heads to 500m • Sizes from 40~250• Temperatures from 0℃ to 110℃
Features• Unitized casing with large priming chamber, air separator and volute • Glass reinforced vinyl ester• Unitized casing with integrally molded, fully gusseted suction and discharge flanges• Externally adjustable, semi open impeller • Tapered polygon impeller drive• Stuffing box accommodates multiple seals, glands and flush arrangements
Application• General Industry
Standard• HYNEWTEC
Operating Parameter• Flows to 300m3/hr• Heads to 50m• Pressures to 5 bar• Sizes from 25~200
Features• High efficiency hydraulics• Dynamically balanced shaft and rotor• Spike-resistant windings• Mounting options - Wet pit - Dry pit - Transportable
Application• Chemical • General Industry • Mining, Power • Pulp & Paper • Primary Metals
Standard• HYNEWTEC
Operating Parameter• Flows to 1500m3/hr• Heads to 40m• Pressures to 10 bar• Sizes from 40~400
Features• Glass reinforced vinyl ester• Unitized casing with integrally molded, fully gusseted suction and discharge flanges• Externally adjustable, semi open impeller• Tapered polygon impeller drive• Self-lubricated or external flush metal bearings• Full basket starainer• Fiberglass mounting plate
FNFRP, Vertical Non-Seal
FHFRP, Centrifugal
AVBVertical In-Line
FSFRP, Self-Priming
VSSubmersible
FVFRP, Vertical Sump
14 15
HYNEWTEC
On the outside, the ANSI offers special features that simplifies maintenance and adjustments. The real difference between the HYNEWTEC ANSI pumps and other ANSI pumps, however, is what you’ll find inside. For example is our heavy-duty bearing unit, designed for long life and tough applications. As you can see, HYNEWTEC ANSI process pump gains its advantage from the inside-out.
ANSI MODELThere Are Two Sides to Every StoryInside and Outside
Features and Benefits
1 Centerline discharge • Back pull-out design allows maintenance of the rotating assembly without disturbing the piping • Provides self-venting for air elimination • Equalizes distribution of pipe stress through integral feet
2 Heavywalled casing • Computer generated hydraulics • Corrosion allowance for extended wear
3 Large diameter shaft • Low shaft deflection (.002”) • Improved bearing and mechanical seal life • Solid shaft or hook sleeve design available • Duplex stainless steel standard
4 Semi-open impeller • Optimal computer generated hydraulics • Investment casting guarantees smooth surfaces • Back pump-out vanes for control of stuffing box pressure and axial thrust • Handles solids and fibrous materials • Low Flow option • Viton impeller o-ring
5 HYNEWTEC quality castings • Precision cast parts utilizing the latest casting techniques • Full range of materials from Ductile Iron, Duplex stainless steel • ISO 9001:2000 approved manufacturing processes
6 Sealing versatility • A variety of rear covers/stuffing box designs are available to meet process requirements • Packing • Mechanical seal - Large bore - Taper bore (cast-in ribs for flow enhancement) • Dynamic seal
7 Flanges • Meet ASME/ANSI Standards • Class 150 FF Standard, optional: Class 150RF or 300 RF
8 Bearing housing adapter • Ductile iron for strength and safety • Jacking bolts for ease of disassembly • Rabbeted fit to bearing housing assures accurate alignment
9 Impeller clearance adjustment • Quick and accurate impeller adjustments without the use of a feeler gauge or removal of the pump • Assures concentricity and bearing alignment throughout the impeller’s adjustable range
10 Heavy duty bearings • Bearing life exceeds all ANSI requirements • Inboard cylindrical roller bearings for maximum radial load carrying capabilities • Angular contact thrust bearing locked into position, carries radial and axial loads extending service life
11 Large capacity oil sump • Improved oil circulation and cooling • Magnetic oil drain plugs (optional) • Extra-large, multiple oil return slots • Optional bearing unit cooling
12 Constant level oiler available
13 Over sized sight glass • Located on each side of the bearing unit 14 Rigid bearing housing support foot • Improved mounting stability • Fully machined mounting surfaces assures accurate alignment
PRODUCTS
1
2
7
89
10
11
6
4
5
3
12
13
14
ANSI Pump
16 17
HYNEWTECPRODUCTS
1.5X1-6
3X1.5-6
3X2-6
1.5X1-8
3X1.5-8
8X6-14
10X8-14
6X4-16
8X6-16
10X8-16
10X8-16H
3x2-8
4x3-8
2x1-10
3x1.5-10
3x2-10
4x3-10
4x3-10H
6X4-10
6X4-10H
3X1.5-13
3X2-13
4X3-13
4X3-13RH
6X4-13
1.5X1-6
3X1.5-6
3X2-6
1.5X1-8
3X1.5-8
8X6-14
10X8-14
6X4-16
8X6-16
10X8-16
10X8-16H
3x2-8
4x3-8
2x1-10
3x1.5-10
3x2-10
4x3-10
4x3-10H
6X4-10
6X4-10H
3X1.5-13
3X2-13
4X3-13
4X3-13RH
6X4-13
1.5X1-6
3X1.5-6
3X2-6
1.5X1-8
3X1.5-8
8X6-14
10X8-14
6X4-16
8X6-16
10X8-16
10X8-16H
3x2-8
4x3-8
2x1-10
3x1.5-10
3x2-10
4x3-10
4x3-10H
6X4-10
6X4-10H
3X1.5-13
3X2-13
4X3-13
4X3-13RH
6X4-13
ANSI Pump standard interchangeability ANSI Pump selection performance curves
3500 RPM
1750 RPM
10X8-16H
10X8-16
10X8-14
8X6-16
8X6-14
6X4-16
6X4-13
6X4-10H
4X3-13RH
4X3-10
4X3-8
3X2-133X1.5-13
3X2-8
3X2-6
3X1.5-8
3X1.5-6
1.5X1-6
1.5X1-8
3X2-10
3X1.5-10
2X1-10
4X3-13
4X3-10H
6X4-10
SCALECHANGE
SCA
LEC
HA
NG
E
SCA
LEC
HA
NG
E
20
10
60
20
20 40 60 80 120 160 200 1600 1800
300250200150120100806040
40
60
80
100
120
140
160
180
200
220
240
TOTA
L H
EA
D (
M)
TOTA
L H
EA
D (
M)
CAPACITY (M3/HR)
CAPACITY (M3/HR)
50
40
30
20
70
90
80
140012001000800600400
6X4-10
4X3-13
3X2-13
3X1.5-13
3X1.5-102X1-10
1.5X1-83X1.5-8
3X2-8
4X3-8
3X2-6
SCA
LEC
HA
NG
E
SCALECHANGE
3X1.5-61.5X1-6
4X3-10
3X5-10
3500 RPM
1750 RPM
10X8-16H
10X8-16
10X8-14
8X6-16
8X6-14
6X4-16
6X4-13
6X4-10H
4X3-13RH
4X3-10
4X3-8
3X2-133X1.5-13
3X2-8
3X2-6
3X1.5-8
3X1.5-6
1.5X1-6
1.5X1-8
3X2-10
3X1.5-10
2X1-10
4X3-13
4X3-10H
6X4-10
SCALECHANGE
SCA
LEC
HA
NG
E
SCA
LEC
HA
NG
E
20
10
60
20
20 40 60 80 120 160 200 1600 1800
300250200150120100806040
40
60
80
100
120
140
160
180
200
220
240
TOTA
L H
EA
D (
M)
TOTA
L H
EA
D (
M)
CAPACITY (M3/HR)
CAPACITY (M3/HR)
50
40
30
20
70
90
80
140012001000800600400
6X4-10
4X3-13
3X2-13
3X1.5-13
3X1.5-102X1-10
1.5X1-83X1.5-8
3X2-8
4X3-8
3X2-6
SCA
LEC
HA
NG
E
SCALECHANGE
3X1.5-61.5X1-6
4X3-10
3X5-10
ANSI GROUP 1
51255
standard pumpspower endcasing cover impellerscasings
ANSI GROUP 3
612466
standard pumpspower endadapterscasing cover impellerscasings
ANSI GROUP 2
14136
1414
standard pumpspower endadapterscasing cover impellerscasings
18 19
HYNEWTEC
HF
HD
HE HEHA
2×E2 2×E1
H hole
F
HB
HL
HG
O
DX
CP
4-ØHH
Pump Mounting Holes
U
32
PRODUCTS
Pump and base plate dimension
Pump Group Size CP D 2xE1 2xE2 F H O U X Y Weight (kg)
1G
1.5X1-6 445 133 152 0 184 16 298 22.23 165 102 443X1.5-6 445 133 152 0 184 16 298 22.23 165 102 513X2-6 445 133 152 0 184 16 298 22.23 165 102 53
1.5X1-8 445 133 152 0 184 16 298 22.23 165 102 473X1.5-8 445 178 152 0 184 16 368 22.23 190.5 102 56
2G
3X2-8 597 210 248 184 318 16 450 28.58 242 102 904X3-8 597 210 248 184 318 16 490 28.58 280 102 1032X1-10 597 210 248 184 318 16 425 28.58 216 102 94
3X1.5-10 597 210 248 184 318 16 425 28.58 216 102 1003X2-10 597 210 248 184 318 16 450 28.58 242 102 1034X3-10 597 210 248 184 318 16 490 28.58 280 102 1016X4-10 597 254 248 184 318 16 597 38.1 343 102 130
6X4-10H 597 254 248 184 318 16 597 38.1 343 102 1493X1.5-13 597 254 248 184 318 16 520 28.58 266 102 1123X2-13 597 254 248 184 318 16 546 28.58 292 102 1164X3-13 597 254 248 184 318 16 572 28.58 318 102 1266X4-13 597 254 248 184 318 16 597 28.58 343 102 145
3G
8X6-14 860 368 406 229 476 22 775 60.33 406 152 30610X8-14 860 368 406 229 476 22 826 60.33 457 152 4086X4-16 860 368 406 229 476 22 775 60.33 406 152 2918X6-16 860 368 406 229 476 22 826 60.33 457 152 37710X8-16 860 368 406 229 476 22 851 60.33 483 152 416
10X8-16H 860 368 406 229 476 22 851 60.33 483 152 450
Pump dimension
Part NameMATERIALS
Ductile Iron 304SS 316SS CD4MCuN Alloy20 Hastelloy B & C Titanium
Casing Ductile Iron 304SS 316SS CD4MCuN Alloy20 Hastelloy Titanium
Impeller Ductile Iron 304SS 316SS CD4MCuN Alloy20 Hastelloy Titanium
Casing Drain Plug 304SS 316SS Alloy20 Hastelloy Titanium
Shaft-With Sleeve SAE4140(SCM440) 316SS
Shaft-Less Sleeve(Optional) 316SS Alloy20 Hastelloy Titanium
Shaft Sleeve 316SS Alloy 20 Hastelloy Titanium
Seal Gland 316SS Alloy 20 Hastelloy Titanium
Frame Adepter Ductile Iron
Bearing Frame Cast Iron(Ductile Iron for 1 Group)
Bearing Locknut and washer Steel
Radial Bearing Single Row Deep Groove Ball Bearing
Thrust Bearing Double Row Angular Contact Ball Bearing
Stud Bolt/nut, Cover-to-Adepter 304SS
Jacking Bolt 304SS
Labyrinth Oil Seal Bronze / Carbon Graphate
Gasket, Casing-to-casing cover Teflon
Gasket, Seal Gland Teflon
O-Ring, Impeller Viton / Teflon
O-Ring, Bearing Housing NBR
Oil Sight Glass Glass / Steel
Parts list and materials of construction
CODE Commonname
CHEMICAL ANALYSIS
ASTM Cr Ni Mo Cu Si Mn C N P S Fe
A395 Ductile Iron Casing & Cover - pressure containing parts 2.5 max 3.0 min 0.08 max
A216 WCB Carbon Steel 0.5 max 0.5 max 0.2 max 0.3 max 0.6 max 1.0 max 0.3 max
A743 CA15 SSC 1-12chromium 11.5~14.0 1.0 max 0.5 max 0.04 max 1.0 max 0.15 max 0.04 max 0.04 max
A743 CF8 SSC 13 18~21 8~11 2.0 max 1.5 max 0.08 max 0.04 max 0.04 max
A743 CF8M SSC 14 18~21 8~11 2.0~3.0 2.0 max 1.5 max 0.08 max 0.04 max 0.04 max
A743 CF3M SSC 16 17~21 9~13 2.0~3.0 1.5 max 1.5 max 0.03 max 0.04 max 0.04 max
A743 CN7M Alloy 20 19~22 27.5~30.5 2.0~3.0 3.0~4.0 1.5 max 1.5 max 0.07 max 0.04 max 0.04 max
CD4MCuN(A890-1B) CD4M(Duplex Alloy) 24.5~26.5 4.7~6.0 1.7~2.3 2.7~3.3 1.0 max 1.0 max 0.04 max 0.1~0.25 0.04 max 0.04 max
CE3MN(A890-5A) Super Duplex Alloy 24.0~26.0 6.0~8.0 4.0~5.0 1.0 max 1.5 max 0.03 max 0.1~0.3 0.04 max 0.04 max
A494 Gr. CW-6M Hastelloy-C 17~20 balance 17~20 1.0 max 1.0 max 0.07 max 0.03 max 0.02 max 3.0 max
A494 Gr. N-7M Hastelloy-B 1.0 max balance 30~33 1.0 max 1.0 max 0.07 max 0.03 max 0.02 max 3.0 max
Hi-Cr(A532) 25% Chrome 23~30 2.5 max 3.0 max 1.2 max 1.5 max 2.0 max 2~3 0.1 max 0.06 max
B367 Ti Gr C3 Titanium Hydrogen:0.015 max, Oxygen:0.4 max 0.1 max 0.05 max 0.25 max
B367 Ti-Pd C8 Titanium-Pd Hydrogen:0.015 max, Oxygen:0.4 max, Palladium 0.12~0.25 0.05 max 0.25 max
Material chemical properties
Pump Group BASE Max. Motor Frame HA HB HD HD1 HE HF HG max HH Weight (kg)
1G135 182T 305 889 210 254 102 826 76 19 46139 215T 330 991 219 260 114 927 83 19 45144 284T 432 1118 251 270 152 1054 89 19 64
2G
245 215T 381 1143 305 349 114 1080 95 19 58252 284T 432 1321 314 359 152 1257 105 19 79258 365T 508 1473 352 375 190 1410 121 25 103260 444TS 559 1524 403 403 190 1460 121 25 141262 445T 610 1568 403 403 1+90 1505 121 25 142
3G
368 365TS 508 1727 476 216 1664 248 29 187380 447TS 559 2032 476 241 1968 197 29 224384 449TS 635 2134 476 279 2070 159 29 274388 449TS 635 2235 476 279 2172 197 29 287
RemarksRemarks
1G-HD1 3X1.5-82G-HD 3X2-8, 4X3-8, 2X1-10, 3X1.5-10, 3X2-10, 4X3-10
2G-HD1 4X3-10H, 6X4-10, 6X4-10H, 3X1.5-13, 3X2-13, 4X3-13, 6X4-13
Base dimension
(Dimension : mm)
ANSI PumpANSI Pump
20 21
HYNEWTEC
PRODUCTS
Main Applications The LH2 is an overhung, horizontal, centerline mounted, single stage, radially split process pump. The LH2 process pump includes the latest in mechanical seals technology and is used in heavy-duty refinery services, petrochemical plants, gas processing and offshore services. The mechanical seals and auxiliaries supplied are in full compliance with the requirements of API 682 LH2 pumps are commonly found in • Synfuels • Refining • Gas Processing • Petrochemicals • Nitrogenous Fertilizer
LH2 MODEL (API 610 - OH2) Centerline Mounted Single Stage Overhung Pumps
1
2
7
8
6
4 5
5
3
Features and Benefits
1 Casing feet and baseplate • With the bearing housing foot prohibited by API 610, casing feet and baseplate are heavily reinforced to carry nozzle loads while maintaining alignment to API 610 requirements
2 Pressure casing • Designed to 20% of tensile strength plus 3mm corrosion allowance for long life • 300# RF flanges are standard. 600# RF with optional high pressure casing
3 Impeller • Enclosed impeller provided in OHH for efficiency
4 Extra heavy duty, large diameter shaft • Provides minimal shaft deflection and long seal and wear ring life
5 Bearings • Opposed 40 degrees angular contact thrust bearings with machined brass cage for long term reliability. C3 Ball radial bearing. Optional triple row thrust bearing and roller radial bearing
6 Bearing housing • Carbon steel construction with cooling fins for improved heat dissipation
7 API 682 mechanical seal and API 610 seal chamber • Fully cartridge seals in API 610 seal chamber for improved seal environment and life
8 Bearing assembly • 4 sizes of bearing housing cover the product range for maximum interchangeability • Low noise fan added for high ambient or high product temperatures • Ring oil, purge mist or pure mist lubrication
LH2 Model(API 610-OH2)
22 23
HYNEWTECPRODUCTS
Performance Range -LH2 (OH2)
1,000
1,000 5,000 15,000
500
200
100
50
20
10
4,0002,0001,000500
300
400
200
200
100
100
50
50
20
20
10
10 20 50 100 200 500
10
5
5
2
2
1,0001,200
500
200
100
40
20
10
1,000 3,000 15,00010,00010 20 50 100 200 500
3,0001,00050020010050201052
200
100
50
20
10
3
5
2,950 rpm
1,475 rpm
3,550 min-1
1,775 min-1
TOTA
L H
EA
D (
M)
TOTA
L H
EA
D (
M)
TOTA
L H
EA
D (
FT
)
TOTA
L H
EA
D (
FT
)
CAPACITY (M3/HR)
CAPACITY (M3/HR)
CAPACITY (USGPM)
CAPACITY (USGPM)
LH2 50Hz
LH2 60Hz
"ESM/ESR" heavy duty slurry pumps display total interchangeability between hard metal or elastomer lined pumps. Designed for a wide range of slurry and process applications.
EXCELLENT “ESM/ESR” Heavy Duty Slurry Pumps
Standard Materials of ConstructionCODE Chemical analysis
ASTM Casing Casing Liner Impeller Shaft Shaft Sleeve Stuffing Box Bearing Frame
MetalHigh Chrome
Iron Integral High Chrome Iron
4140 Carbon Steel
HD 400 series Stainless Steel Ductile Iron Ductile Iron
Rubber Ductile Iron Natural Rubber
Natural Rubber with steel insert
4140 Carbon Steel
HD 400 series Stainless Steel Ductile Iron Ductile Iron
Casing
Impeller
Case LinerCasingCasing
ExpellerShaftSleeve
ShaftBearingFrame
StuffingBox
MATALWET END
LINEDWET END
POWER END
ESM Slurry Pump - Rubber
ESM Slurry Pump - Metal
24 25
HYNEWTEC
1
2
2
7
8
6
4
5
3
Designed to Handle the Severest Abrasive Slurries
• Discharge diameters : 1.5 in to 16 in (40 mm to 400 mm)• Capacities to 3,000 m3/h• Heads to 90 m• Temperatures to 250° F (121° C)• Solids to 5 inches (127 mm)
Design Features
Large Diameter ImpellerDevelops higher heads at lower operating speeds
Extra Heavy Duty ShaftAssures minimum shaft deflection while handlingpulsating loads associated with high specificgravity slurries
Simplified Mechanical DesignFor ease of installation and maintenance
Extra Thick Wet End ComponentsFor extended wear life
Sealing FlexibilityChoice of packing, mechanical seal or dynamic seal
Cartridge Bearing AssemblyDouble row tapered roller bearing handlemechnical and thrust forces Oil or Grease lubricationl
PedestalSelf-aligning concentric bearing supports Integratedimpeller gap adjustment screw
HYNEWTEC "ESM" is the result of many years of experience designing and building severe duty slurry pumps. It’s not only built to stand up to the toughest abrasive slurry services, but also is designed for extreme ease of maintenance and safety. A heavy duty bearing frame and shaft, extra thick wall sections and easily replaceable wear parts add up to many years of service even under the severest operating conditions.
Applications
Primary MetalsBall Mill Discharge, Sag Mill Discharge, Tailings,Cyclone Feed
Coal PreparationHeavy Media, Hydrocyclone, Cyclone Feed,Thickener Underflow
Non-Metallic MiningClay Slurries, Phosphate Slurries, Soda Ash, Potash
Sand and GravelSand and Arregate Slurries, Tailings
Power UtilityAsh Slurries, Lime Slurries
Wet Process CementClay Wash, Clay Storage, Kiln Feed, Raw GrindFeed, Screenings
Pulp & PaperBlack Liquor, Sand Slurries, Mill Waste, Sludge, ScrubberWater, Fly Ash
GeneralFoundry Sand, Plant Waste, Mill Scale, Sand Slurries, Lime Slurries, Ash Slurries
PRODUCTS
HYNEWTEC "ESM" High PerformanceHeavy Duty Slurry Pump
1 CAST IN LIFTING LUGS Provides safe, ease of handling.
2 STUFFING BOX CONNECTIONS Standard for either “ful flush” or “low dilution.” Customer selects best choice for service.
3 STUFFING BOX BUSHING Allows easy clearance renewal without replacing stuffing box.
4 FULL T-SLOT BOLTING For ease of maintenance.
5 EXTERNAL IMPELLER ADJUSTMENT Easy access and adjustment allows sustained performance. Axial adjustment extends useful life of parts and allows easy access to impeller for maintenance.
6 INTEGRAL REAR LINER No joints; extra thick. Reduces parts inventory cost and simplifies maintenance.
7 TAPER FIT For ease of disassembly, reassembly.
8 LARGE DIAMETER IMPELLER Higher heads at lower operating speeds. Extra thick wall sections. Back pump-out vanes reduce stuffing box pressure, keep solids from entering stuffing box.
POSITIVE IMPELLER ATTACHMENT Heavy duty Acme threads for easy impeller removal. No inserts for trouble-free operation.
THICK METAL SECTIONS Casing, suction cover and impeller have extra thick wall sections for extended wear life, reduced maintenance.
ESM Slurry Pump
26 27
HYNEWTECPRODUCTS
Application• Chemical • Mining, Power• Water resources • Primary Metals• Transfortation of various chemicals (HCl, HF, NaOCl, H2SO4, etc)
Materials• FRP • CFRP
Operating Parameter• Flows to 600m3/hr• Heads to 70m• Temperatures from -30℃ to 110℃
Features• High corrosion resistance• Complete standardization with precise forming of all parts• High efficiency over a wide range• Low NPSHre with open impeller • Easy assembly with back-pull-out structure
Non-Metal Pump
FH FRP PUMP
Sclection chart
22333233
2533
2525
90
80
70
60
50
40
30
20
15
10
5
0.1
40 50 60 110 120 150 200 250 300 350 400 400 600 700 950 1200
(Q m3/min) 9.08.07.06.05.55.04.54.03.53.02.52.01.81.61.41.21.00.90.80.70.60.50.40.30.2 10.0 20.0
70
60
50
4035
30
25
20
15
10
5
18.016.014.012.0
302010 100908070
0.7 0.8 1.0 1.2 1.4 1.6 4.5 5.0 6.0 7.0 8.0 9.0 11.0 16.613.0 15.00.60.50.40.30.20.1 4.03.53.02.52.0
(Q m3/hr)
5233
5225
2133
2125
1833
1825
1820
8633
8625
8620
6533
6525
6520
5433
5425
5420
4325
4320
TOTA
L H
EA
D (
M)
TOTA
L H
EA
D (
M)
CAPACITY (M3/MIN)
CAPACITY
50Hz 4p(1450rpm)
60Hz 4p(1750rpm)
Application• Chemical • Mining, Power • Water resources • Primary Metals • Transfortation of various chemicals (HCl, HF, NaOCl, H2SO4, etc)
Materials• FRP • CFRP
Operating Parameter• Flows to 600m3/hr• Heads to 70m• Temperatures from -30℃ to 110℃
Features• High corrosion resistance • Complete standardization with precise forming of all parts • Simple design and easy handling by vertical type • Casing & impeller are installed on lower part• Easy assembly and repair due to the standardized
Non-Metal Pump
FV FRP VERTICAL SUMP PUMP
Sclection chart0.7 0.8 1.0 1.2 1.4 1.6 4.5 5.00.60.50.40.30.20.1 4.03.53.02.52.0
70
60
50
4035
30
25
20
15
10
5
90
80
70
60
50
40
30
20
15
10
5
0.1
40 50 60 110 120 150 200 250 300 350
(Q m3/min) 6.05.55.04.54.03.53.02.52.01.81.6 1.41.21.00.90.80.70.60.50.40.30.2
302010 100908070(Q m3/hr)
15033
15025
12533
12525
10033
10025
8033
8025
8020
6533
6525
6520
5033
5025
5020
4025
40203220
TOTA
L H
EA
D (
M)
TOTA
L H
EA
D (
M)
CAPACITY (M3/MIN)
CAPACITY
50Hz 4p(1450rpm)
60Hz 4p(1750rpm)
28 29
HYNEWTECPRODUCTS
높은 내구성, 호환성, 고성능의 EPC 펌프Super resistance, easier exchange and high performance
Construction Diagram
Applications
• 정밀 화학 공업(Fine Chemical Industries) • 석유 화학 공업(Petrochemical Industries) • 공해 방지 산업(Pollution Control Industries) • 기타 화학 공업(Other Chemical Industries)
Features
• ISO 2858규격에 준함
• Metallic Case에 고온, 고압으로 수지원료를 압출 성형하기
때문에 Metallic Case와 수지의 분리가 일어나지 않는다.
• 임페라 속에 스텐원판이 들어있어 매우 견고하며,
고온·고압의 운정중에도 전혀 휘어지지 않는다.
• Back Pull-Out구조로 설계되어 정비가 용이하다.
• 베아링 케이스에 조정볼트가 있어 임페라와 케이싱간의
갭조정이 가능하다.
• 케이싱, 케이싱카바, 임페라가 금형에 의한 압출 성형품이기 때문에
기계적으로 매우 견고하며, 수지가 금속에 두껍게 몰딩됨으로써 (10~15mm)수명이 길다.
• 국내의 고식강으로 견디기 어려운 황산, 염산, 불산, 질산, 혼산, 온도차가 심한 각종산에 적합하다.
• 부품간에 호환성이 있다.
케이싱 (금속케이스에 수지를 압출성형) 임페라 (금속원판에 수지를 압출성형)
Part NO. NAME OF PARTSMATERIALS
PP PVDF ETFE
100 CASING GC200+PP GC200+PVDF GC200+ETFE
110 CASING COVER GC200+PP GC200+PVDF GC200+ETFE
200 IMPELLER SSC13+PP SSC13+PVDF SSC13+ETFE
300 SHAFT STS304 STS304 STS304
310 SLEEVE PP PVDF TEFLON
415 SEAL GRAND STS304 STS304 STS304
416 SEAL BOX SSC13 SSC13 SSC13
410 MECHANICAL SEAL
500 ADAPTOR GC200
510 BEARING HOUSING GC200
520 BEARING CASE GC200
525 BEARING STB2
526 BEARING STB2
570 OIL SEAL NBR
540 SUPPORT GC200
Non-Metal Pump
30 31
HYNEWTEC
Plan 53A
PRODUCTS
Comparison of corrosion resistant material Mechanical seal piping plansRF-1051
Mat laminate
RF-1001 Mat
laminate
Carbon steel
(SS400)
Stainless steel
(STS32)
Hastelloy C
Aluminum PVCNeoprene
rubberPoly-
propylene
Specific gravity(비중)
1.43-1.47 1.36-1.40 7.91 8.00 8.80 2.84 1.45 1.64 0.91
Tensile strength (kg/mm2)(인장강도)
12.0 12.0 46.4 59.6 59.6 8.5 5.0-6.0 1.9-3.5 2.5-3.8
Young modulus (kg/mm2x102)(영률)
9.0 9.0 211.0 197.0 183.0 70.0 2.4-4.2 0.7-4.2 1.1-1.4
Coef. of thermal expansion (cm/cm.°Cx10-5) (선팽창계수)
2.1 2.3 1.2 1.6 1.1 2.4 7.0 43082.0 11.0
Thermal conductivity (kcal/mhr.°C) (열전도율)
0.2 0.2 41.5 14.0 9.7 199.5 0.1 0.1 0.1
Structural efficiency (specific strength) 6.1-12.9 6.1-12.9 2.9 w 3.1 4.0 1.0 1.7-2.9 1.2-2.1 2.8-4.2
Chloroacetic acid(염화초산)
O O X X O 99% max X O
60% max X X
Oxalic acid(옥살산)
O O X X X X O 60% max O O
H2SO4 dil.(묽은황산)
O O X O 5% max O X O
60% max O O
H2SO4 conc.(진한황산)
O 75% max
O 75% max
O 85% max
O 85% min
O 25% min X O
60% maxO
25°C
O 50%/
80°Cmax
HCI dil.(묽은염산)
O O X X O X O 60% max O O
HCI conc.(진한염산)
O O X O O X O 60% max X
O 36%/
20°Cmax
H3PO4 conc.(진한인산)
O O X O O X O 60% max O O
95% max
HF(불화수소산)
O 20% max
O 20% max X X X X O
25% max X O
H2SiF6
(불화규소산)O
30% maxO
30% max X X X X O 60% max X O
NaOH dil.(묽은수산화나트륨)
O 50% max
O 50% max O O
20% maxO
77% max X O 60% max
O 50% max
O 38%/
80°Cmax
KOH dil.(묽은수산화칼륨)
O 50% max
O 50% max X X O X O
60% max O O
Ammonia Water(암모니아수)
O O X O 50% max O X X O O
NaOCI, ClO2, CI2
(차아염소산소다, 이산화염소, 염소가스)O O X X O X O X X
NH4Cl(산염화물염화암모늄)
O 50% max
O 50% max X X O X
O 60%/
25°CmaxO O
Acid chloride salts(산염화물)
O 70%/
40°Cmax
O 70%/
40°CmaxX X O X O
25%/25°C X X
Plan 52
Externalpressure source
Normallyopen
If specified
Level gage
Reservoir
When specified
Drain valve
By purchaser
By manufacturerFill plug
Plan 02
Plugged connectionsfor possible futurecirculation fluid
Dead-ended seal chamber with nocirculation of flush fluid.
External fluid reservoir for tandem seals.thermosyphon or forced circulation,as required. [Note (1)]
Pressurized external barrier fluid reservoir supplying clean fluid to the seal chamber. Circulation is by an internal pumping ring. Reservoir pressure is greater than the process pressure being sealed.
Plan 54 Circulation of clean buffer fluid from an external source. [Note (1)]
Plan 11 Recirculation from pump case throughorifice to seal.
Plan 13 Recirculation from seal chamber through orifice and back to pump suction.
Plan 21 Recirculation from pump case throughorifice and cooler to seal.
Plan 23 Recirculation from seal with pumpingring through cooler and back to seal.
Plan 32 Injection to seal from externalsource of clean cool/fluid. [Note (1)]
External flushing
Plan 62 External fluid quench(steam, gas, water, other) [Note (1)]
Fromexternalsource
Normally open
Fill plug
Level gageReservoir
When specified
Drain valve
If specified
By manufacturer Recommendedby user
ASME B73.1 ANSI PROCESS PUMP API610 PUMP - OH / BB / VS EXCELLENT SLURRY PUMP NON-METAL PUMP (FRP/CFRP/PP)
BULLETIN 101April 2018
HYNEWTEC
경북 경주시 천북면 천북산단로1길 73-23
Tel. 054-624-1188 Fax. 054-624-1189
e-mail. [email protected]
www.hynewtec.com
HEAVY DUTYCENTRIFUGAL PUMPSHYNEWTEC
HEAVY DUTYCENTRIFUGAL PUMPS
ASME B73.1 ANSI PROCESS PUMPAPI610 PUMP - OH / BB / VSEXCELLENT SLURRY PUMP
NON-METAL PUMP (FRP/CFRP/PP) HYNEWTEC PUMP
(주)한영뉴텍(주)한영뉴텍
