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1 Personal Protective Equipment Shigematsu Works Co., Ltd. Patrick Joharry

On the New Japanese Regulation for Certification of …...Shigematsu Works 23 Respirator Fit Tests Qualitative Fit Tests Negative pressure test Positive pressure test Saccharin mist

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Page 1: On the New Japanese Regulation for Certification of …...Shigematsu Works 23 Respirator Fit Tests Qualitative Fit Tests Negative pressure test Positive pressure test Saccharin mist

1

Personal Protective Equipment

Shigematsu Works Co., Ltd.

Patrick Joharry

Page 2: On the New Japanese Regulation for Certification of …...Shigematsu Works 23 Respirator Fit Tests Qualitative Fit Tests Negative pressure test Positive pressure test Saccharin mist

Shigematsu Works 2

Respiratory Hazards 呼吸に関係する危険

Oxygen deficiency 酸欠

Gaseous toxic contaminants 汚染有害物質

Airborne particulate matter 浮遊粒子状物質

Any combination above その他上記組合せ

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Shigematsu Works 3

Particulate Respirator

Gas Respirator

Powered Air-Purifying

Respirator

(PAPR)

Non-Powered

Powered

Air-Purifying

Respirator

Respirator

Supplied-Air

Respirator

Self-Contained

Breathing

Apparatus

(SCBA)

Hose Mask

Air –Line Respirator

Compressed-Air

Open Circuit SCBA

Closed Circuit

SCBA

Atmosphere

Supplying

Respirator

Classification of Respirators

ろ過式

給気式

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Shigematsu Works 4

Comparison of Test Conditions with Foreign Standards 他国との試験条件の比較

Regulation Japan USA (NIOSH) EU (CEN)

Test aerosol NaCl DOP NaCl DOP NaCl Paraffin oil

Diameter 0.06 0.15 0.075 0.185 0.06 0.4

[μm] ~ 0.1 ~ 0.25 ±0.020 ±0.020

Concentration ≤50 ≤100 ≤200 8±4 20±5

[mg/m3]

Loading 100 200 200 (Initial short term)

[mg] (or more)

Flow rate 85 85 95

[L/min]

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Shigematsu Works 5

30 μm 粒子(スギ花粉)

Pollen of ceder

10 μm 粒子(人間の目で見える最小の大きさ)

Visible min.size

2.0 μm 粒子( 石英=シリカ Silica )

1.0 μm 粒子

0.1 μm 粒子( NaCl )

直径Dia 100 μm

(人間の髪の毛の太さ)

Hair

Particle Size 粒子の大きさ

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Shigematsu Works 6

Old Standard

New Standard

Particle Size 粒子の大きさ

Hair

Flour

Tobacco

Virus

Welding Fume

Silica

cement

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Shigematsu Works 7

Example of Filter Media フィルタの例

Mechanical filter Electrostatic filters

Glass fibers Synthetic fibers Wool fibers

and others

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Shigematsu Works 8

Electron Microscope Picture ofFilter Media

Glass fibers Synthetic fibers Wool fibers

and others ガラス繊維 化学繊維 羊毛繊維

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Shigematsu Works 9

Filtering Efficiency against Different Aerosol (a) 異なる粒子に対するフィルタ捕集効率(a)

Fil

teri

ng

Eff

icie

ncy (

%) Silica NaCl DOP

Aerosol Loading (mg)

An Example of Electrostatic Filter 静電ろ過材

0 50 100 150 2000 50 1000

20

40

60

80

100

0 50 100

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Shigematsu Works 10

Filtering Efficiency against Different Aerosol (b) 異なる粒子に対するフィルタ捕集効率(b)

Fil

teri

ng

Eff

icie

ncy (

%)

Silica NaCl DOP

Aerosol Loading (mg)

An Example of Mechanical Filter メカニカルフイルタ

0 50 100 150 2000 50 1000 50 1000

20

40

60

80

100

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Shigematsu Works 11

Symbols for Classification 記号の意味

R : Replaceable type取替え式

D : Disposable type

使い捨て式

S : Solid particles (NaCl)

固体粒子

L : Liquid particles (DOP)

液体粒子

1,2,3: Rank of filtering efficiency捕集効率のランク

R L 3

ReplaceableLiquid

Rank

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Shigematsu Works 12

Classification According to Filtering Efficiency 捕集効率による区分

Regulation New Old

Test aerosol NaCl DOP Silica

Class Replaceable RS1 RS2 RS3 RL1 RL2 RL3 —

Disposable DS1 DS2 DS3 DL1 DL2 DL3 —

Filtering efficiency ≥80.0 ≥95.0 ≥99.9 ≥80.0 ≥95.0 ≥99.9 ≥95

[%]

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Shigematsu Works 13

Approval Mark 検定合格標章

国(‘07)検

第TM15号

DR「直」RL2

‘07 :Approved Year

TM15 :Approval No.DR :DR(Dust Respirator)or GM(Gas Respirator)

直 :TypeRL2 :Class

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Shigematsu Works 14

Category of Respirator Use 使用区分

Usable class

Without With

oil mist oil mist

- Radioactive contamination 放射能汚染物 RL3 RS3 RL3

- Dioxin ダイオキシン

- Asbestos

 アスベスト作業レベル1区分4,レベル2, レベル3区分5

- Metal fumes 金属ヒューム RL3 RS3 RL3

- Poisonous Dusts  有害な粉じん RL2 RS2 RL2

(<0.1 mg/m3 in administrative level) DL3 DS3 DL3

- Asbestos アスベスト作業レベル3区分6 - Substances except above 上記以外 All "Type L"

(less hazardous)

Substances

作業内容

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Shigematsu Works 15

Dust Respirators 防じんマスク(DR)

Replaceable type 取替え式

Disposable type 使い捨て式

Half Mask Full Face

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Shigematsu Works 16

Gas Respirators 防毒マスク(GM)

Front- or Back-Mounted

Canister Gas Respirator

Chin-Style Gas Respirator

Chemical Cartridge Respirator

Page 17: On the New Japanese Regulation for Certification of …...Shigematsu Works 23 Respirator Fit Tests Qualitative Fit Tests Negative pressure test Positive pressure test Saccharin mist

Shigematsu Works 17

Front- or Back-Mounted

Canister Gas Respirator

Chin-Style Gas Respirator

Chemical Cartridge Respirator

Classification of Gas Respirators

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Shigematsu Works 18

Front- or Back-Mounted Chin-Style Chemical

Canister Canister Cartridge

Gas Types of Canister and Canister

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Shigematsu Works 19

Initial Intermediate Breakthrough

Surface of Zero

Concentration

Saturated Bed

Reacting Bed

Saturated Bed

Reacting Bed

Fresh Bed

Reacting Bed

Reacting Bed

Saturated Bed

Fresh Bed

Gaseous Contaminants

Removing Process of GaseousContaminants

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Shigematsu Works 20

Time (min)

0 100 200 300

300

400

200

0

100

Gas

Co

nc

en

tra

tio

n (

pp

m)

Test Gas Concentration

Penetrated Gas

Concentration

Maximum Permissible

Penetration Level

最高許容透過濃度

Breakthrough Time

(Service Life)

Breakthrough Curve

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Shigematsu Works 21

0 100 200 300

1000

800

600

400

200

0

Breakthrough Time (min)

Chemical Cartridge

CA-104NⅡfor Organic Vapors

Cyclohexane

(C6H12)

Service Life Curve of Chemical Cartridge

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Shigematsu Works 22

Structure of a Non-PoweredAir-Purifying Respiratorろ過式呼吸用保護具の構造

Facepiece

Air-Purifying

Element

Exhalation Valve

Head Harness

Inhalation Valve

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Shigematsu Works 23

Respirator Fit Tests

Qualitative Fit Tests Negative pressure test

Positive pressure test

Saccharin mist test

Particulate filter must be attached.

Isoamyl acetate vapor (Banana oil) test

Organic vapor removing cartridge must be attached.

Irritant smoke test

High efficiency filter(s) must be attached.

Quantitative Fit Tests NaCl (Sodium chloride) test

DOP (Dioctyl phthalate) test

Indoor dust test

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Shigematsu Works 24

Negative pressure test 陰圧法による漏れのチェック(手のひら)

Page 25: On the New Japanese Regulation for Certification of …...Shigematsu Works 23 Respirator Fit Tests Qualitative Fit Tests Negative pressure test Positive pressure test Saccharin mist

Shigematsu Works 25

Negative pressure test 陰圧法による漏れのチェック(フィッチェッカー)

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Shigematsu Works 26

Indoor dust test 陰圧法大気中の粉じんによる漏れのチェック

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Shigematsu Works 27

S

M/EE

L

M

M/E

Facepiece Size 接顔体サイズ

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Shigematsu Works 28

Powered-Air Purifying Respirators

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Shigematsu Works 29

Battery Blower

Filter

Respiratory

Inlet Covering

Surrounding

Atmospheric Air

Contaminated Air

Clean Air

Conceptual Structure of PAPR

Page 30: On the New Japanese Regulation for Certification of …...Shigematsu Works 23 Respirator Fit Tests Qualitative Fit Tests Negative pressure test Positive pressure test Saccharin mist

Shigematsu Works 30

Full Face Half Mask Hood Face-shield

Respiratory inlet Covering for PAPR

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Shigematsu Works 31

Supplied-Air Respirators 送気マスク

(HM/AL)

HM AL

Page 32: On the New Japanese Regulation for Certification of …...Shigematsu Works 23 Respirator Fit Tests Qualitative Fit Tests Negative pressure test Positive pressure test Saccharin mist

Shigematsu Works 32

Classification Respiratory Max. Length

inlet covering of Hose

(m)

Hose mask Without blower 送風機なし - Facepiece 10

With blower Motor-operated - Facepiece 40

送風機あり 電動 - Hood

- Facepiece

Hand-operated

手動 - Facepiece 40

Air-line Continuous flow type - Facepiece 60

Respirator 一定流量形 - Hood

- Facepiece

Demand type 陰圧形 - Facepiece 60

Pressure demand type 陽圧形 - Facepiece 60

Classification of Supplied-Air Respirators 送気マスクの分類

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Shigematsu Works 33

Without blower

With motor-operated blower With hand-operated blower

Hose Masks ホースマスク

With blower

Page 34: On the New Japanese Regulation for Certification of …...Shigematsu Works 23 Respirator Fit Tests Qualitative Fit Tests Negative pressure test Positive pressure test Saccharin mist

Shigematsu Works 34

Continuous-flow type

Demand (or Pressure demand) type

Air-Line Respirators エアラインマスク

Page 35: On the New Japanese Regulation for Certification of …...Shigematsu Works 23 Respirator Fit Tests Qualitative Fit Tests Negative pressure test Positive pressure test Saccharin mist

Shigematsu Works 35

Open Circuit SCBA Closed Circuit SCBA

(Compressed air) 圧縮空気 (Compressed oxygen)圧縮酸素

Self-Contained Breathing Apparatus

自給式呼吸器

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Shigematsu Works 36

Open circuit type Closed circuit type

開放式 循環式

Conceptual Structure of SCBA

呼吸袋

CO2清浄缶

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Shigematsu Works 37

Firemen on the Scene

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Shigematsu Works 38

Flow Chart of Respirator Selection Process

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39

Thank You !!

E N D

Terima kasih banyak !