Partner for automation

Automotive and Tier industry

Your objective: crea te state of the art produc tion plants in a cost-effective manner.

Our solution: efficient and reliable automated solutions with electric and pneumatic systems

Engineering

• Consultation

• Design help

• Electronic catalogue

Procurement/logistics

• Festo online shop

• 24 hour delivery service

• Logistics optimisation

service

• PrePack

Assembly and commis-

sioning

• Ready-to-install solutions

• Commissioning of axis

systems

• Compressed air con -

sumption analysis

Operation

• Energy Saving Services

• Modular service

contracts

• Compressed air quality

analysis

• Spare parts catalogue/

repair service

Consistently practised:

through continuous support

It is the permanent analysis

of the value creation chains of

numerous customers that un -

derpins the service and support

philosophy of Festo. Festo has

utilised this knowledge to de-

velop a sophisticated portfolio

that supports you along your

entire value creation chain.

Regardless of which of the various automotive produ ction processes

you focus on, you will undoubtedly come across Festo. This may be in

the form of intelli gent solutions that offer far more than components

and sub-systems, such as precisely targeted support and service to

lastingly increase the productivity and availability of your systems.

This process knowledge makes us an ideal partner.

Judge for yourself.

In cooperation:

Catalogues and release lists

Useful for suppliers and manu-

facturers: the plant or project-

based catalogues and release

lists from Festo. Created in col-

laboration with end users, these

project manuals are constantly

up dated and can be downloaded

from www.festo.com/automotive

Your worldwide contacts

Here is a downloadable list of all

the contacts for the auto mo tive

sector that we have compiled for

you : www.festo.com/automotive

Efficient from the very begin-

ning: sizing software

Energy saving potential can be

realised and oversizing can be

avoided during the system de-

sign phase, while our software

tools for electric and pneumatic

drive systems can accelerate

your return on investment. At

the same time components and

drive systems are optimally

matched to your application.

Reliable? Of course!

Festo supports the production

processes worldwide. Handling

sheet metal components in the

press shop reliably and effi-

ciently is just as important as

developing innovative solutions

in body assembly. Festo is also

your ideal partner for safety

engineering. We offer suitable

products according to the new

Machinery Directive DIN EN ISO

13849-1 and provide support

in planning and implementing

your system.

Knowing what’s going to

happen beforehand:

Condition Monitoring

Ever increasing cost pressures

demand shorter cycle times and

greater system availability – with

optimised energy efficiency.

System monitoring and preven-

tive maintenance are ways to

deal with this – even from a long

way away. You will find the right

solutions at Festo.

Save energy!

Festo Energy Saving Services

help you to calculate how much

compressed air you could poten-

tially save, thereby allowing you

to optimise energy consumption

and minimise your costs by up

to 60% - even after the commis-

sioning phase.

Products for the automotive and the automotive supplier industry

Press shop – high output brought safely to its destination

Vacuum generator OVEM

Condition monitoring increases process relia-

bility and prevents machine downtime. The OVEM

simultaneously monitors the set evacu ation and

ejection times of the cycle with prompt automatic

error reporting.

Suction cup ESV

Adapted for the automotive industry: as a com-

plete, fully assembled suction gripper or as a

pure suction cup for mounting and combining

with an extensive range of accessories.

Standard cylinder DNC

The classic ISO 15552 cylinder, powerful and with

a wide range of variants. Its profile slot on three

sides with flush-fitting proximity switches and an

extensive range of accessories make it extremely

versatile.

Standard cylinder DSNU

Quick response thanks to a low break-away

force, high mileage, long service life and numer-

ous variants characterise this round cylinder

to ISO 6432. Uniquely time saving: DSNU-PPS

with self-adjusting PPS cushioning.

Hinge cylinder DW

Sturdy, cost-effective and predestined for harsh

environments such as welding processes in car

body assembly:clamping cylinder DW. Ideal for

tough applications thanks to a swivel bearing

on the bearing cap and piston rod.

Valve terminal VTSA

High data transfer rate, e.g. for time-critical

IO data. Safety functions in accordance with

ISO13849-1. Two-channel electric and pneumatic

disconnection. Safety features: venting of system

parts, reversing, restart inhibit.

Handling systems

From small to large and from light to heavy loads:

gantry systems that are configured according to

your specific requirements solve all handling

tasks, for example, in the automated supply

of parts for car body assembly.

Tubing/fitting combination PAN-V0/QS-V0

Ideal for use in the immediate vicinity of welding

spatter: the double-sheathed tubing and the

special fitting. Flame-retardant and with high

mechanical load capacity. The highest require-

ment class V0 according to UL94 offers optimal

protection in fire- prone areas.

Proportional valve VPPE

Ideal for simple control tasks: the reasonably

priced VPPE valve. It saves 50% on energy

through automatic pressure maintenance and

shut down of the display after reaching the

desired set value. With 3 convenient presets and

a digital display for showing pressure and faults.

Service units – MS9

All compressed air preparation functions

combined: pressure regulators, on/off and

soft/start valves, filters, dryers, sensors and

lubricators – the appropriate solution for every

task. All features can be combined freely with

one another. Robust thanks to its metal con -

struction and metal bowl guard as standard.

Flow sensor SFAM-62

High flow rate and compact with a very early

starting point at 1%. Can be used individually

or in per fect combination with service units of

the MS series. It provides flow rate information

with threshold values and several flow ranges

for a wide variety of applications.

Valve terminal CPX-MPA

The integration of diagnostics and condition

monitoring in the CPX-MPA valve terminal

ensures increased system availability and

productivity. And last but not least ensures

more process reliability.

Body shop – maximum flexibility on the assembly line

Painting systems – clean solutions for optimum paint quality

Accurate gripping

and transportation

of pressed parts.

Accurate fastening and

precision welding.

Flawless finish

of the bodywork.

www.festo.com

All assembly steps

performed reliably.

Process and assemble

engine and transmis-

sion parts cleanly.

Deliver optimum quality

at a competitive price.

/automotive

Parallel gripper HGPT-B

Extremely robust - up to 7 kN. A sturdy and pre-

cise kinematic system with T-slot guide for the

gripping fingers ensures maximum torque ab-

sorption and a long service life. Precise gripping

even at high torque loads. Gripping force backup

via compression spring available.

Electric linear axis EGC

Dynamic and fast with improved rigidity – as a

toothed belt or spindle drive. Maximum rigidity

and load capacity thanks to large profiles with

an optimised cross section.

Servo-pneumatic positioning module CMAX

for CPX terminals

Free positioning with servopneumatics: CMAX

controls linear or rotary pneumatic drives as a

module on a valve terminal. The combination of

accuracy and power are particularly impressive

with its even movement.

Position transmitter SMAT-8M

The first position transmitter designed as a

proximity sensor. Sensing range up to 40 mm

(depending on the drive).

Air gap sensor SOPA

Light, compact and extremely precise in the μm

range. Particularly impressive thanks to its inte-

grated control module, compressed air regula-

tion, measurement air switch-off and air jet func-

tion as well as up to 4 measuring modules. Also

included: a multi-colour LCD that clearly displays

the operating status.

Rodless drive DGC

Accurate, loadable, good guide performance and

compact - fitting length in relation to the stroke.

Loads and devices can be directly mounted on

the slide unit. Three types of cushioning are

available.

Stopper cylinder DFST

For gentle stopping without impact vibration

or noise: the high performance shock absorber

DFST. With high energy absorption for optimised

cycle times. Sturdy design for a long service life.

Pneumatic mini slide DGSL

8 sizes, stroke lengths up to 200 mm, 3 dif ferent

end stops, extremely precise, extremely durable,

easy to install: the best technical and most econ -

omical solution for any ap plication.

Standard cylinder with cushioning ADN-PPS

Incorrect settings or accidental adjustments are a

thing of the past. The uni que, self-adjusting PPS

cushioning considerably reduces external effects

and negative influences on the machine or sys-

tem, such as impacts and vibrations.

Guided drive DFM-B

Thanks to its rugged design with high guiding

precision the DFM-B is reliable, flexible and re-

silient, even with high torques and lateral loads.

It also features pneumatic end -position cushion-

ing or integrated integrated shock absorbers

for almost twice the speed and an end-position

accuracy of less than 0.05 mm.

Compact camera system SBOx-Q

100% quality inspection, even with a huge type

variety. Whether it’s used for orientation identi -

fication, measurement, precision positioning

or the location of objects for the control of

handling equipment, the intelligent camera

provides reliable results.

Control cabinets - ready-to-install solutions

Pneumatically or electrically equipped or a

mixture: control cabinets from a single source

protect all pneumatic, electrical and electronic

system components. With numerous advantages:

• Available in standard and special sizes

• Can be individually expanded and configured

• One part number, one solution

• Detailed system documentation

Engine and transmission production – our contribution to optimised production control

Suppliers – produce economically, deliver ‘just-in-time’

Smooth final assembly thanks to optimised installation space, weight and performance

Leitebene

Ansteuerung

Antriebe

Front Unit

Sensorik

Druckluft-

versorgung,

Zubehör

Feldebene

Anwendungsoptimierte Lösungen

Steuerung

Controller

Bedienung

Visualisierung

Diagnose

Steuerungsebene

Leitsystem

pneumatisch servopneumatisch elektrisch

Integrierte Steuerung

FED-CEC

Modulare Steuerung

CECX

SPS

(ABB, Allen-Bradley,

Rockwell, Siemens

etc.)

FHPP

Festo Handling and

Positioning Profile

CoDeSys

provided by Festo

FST 4

Festo Software

Tool

Ethernet

(Profinet

Ethernet/IP

EtherCat

TCP)

Feldbus

(Profibus,

Interbus,

DeviceNet,

CANopen,

CC-Link)

CPX-Web Monitor CPX-Web MonitorVisualisierung VIPWin Visualisierung VIPWinFront End Displays Diagnose und

Vorverarbeitung

Diagnose vor Ort

Position AbstandNäherung Druck Durchfluss

Durchfluss

FCT

Festo

Configuration

Tool

FarbeObjekterkennung

Regler VentileFilter TrocknerÖler

PrePack NeuentwicklungenModifikationen SchaltschränkeIntegrationstechnik

Signalkonverter

Magnetventilblöcke/

Steuerblöcke

Elektrische Installationskonzepte

• zentral

• dezentral

• vor Ort

• hybrid

Installationssysteme

CPI

Autarke Einheiten

vor Ort

Ventile Ventilinseln dezentral Ventilinseln vor Ort

Achscon-

troller

SPC200

Achsinterface

SPC-AIF

Proportionalventil

MPYE

Endlagen-

regler

SPC11

Positionier-

controller

CMAX

Endlagen-

regler

CMPX

Proportional-

ventil VPWP

Linearantriebe

mit Wegmesssystem

DNCI DSMI-B

DGCI

Schwenkmodule

mit Wegmesssystem

Pick & Place Linienportal Flächenportal Raumportal Stabkinematik/Tripod

PositioningDrives

Auslegungs-

und Berechnungs -

software für elek -

trische Antriebe

SFC-LAC SFC-LACI

Motor-

controller

SFC-DC

Stellmotoren

MTR-DCI

EGSA

DGEA

DNCE

AuslegerachsenHandhabungsachsen Linearmotorachsen

HME

mit Linearmotor

ELGL-LAS

Schrittmotoren

EMMS-ST

Servomotoren

EMMS-AS

DGE

DGE-ZR-RF

ELGR

EGSK/EGSP

Portalachsen

EGC

EGC-HD

Schlitten

EGSL

SLTE mit DC-Motor

DNCE-LAS

DFME-LAS

Normzylinder

DNC

Rundzylinder

DSNU

DNCB

Sensorinterface

CASM

ADN/P

ADVU

ADVC

Kolbenstangenlose Antriebe

DGC

Minischlitten

DGSL

Ausleger

HMP-B

HMPL

Kompakt-/Kurzhubzylinder

Greifer

Elektrischer

Greifer

Positionier-

barer Greifer

Parallel -

greifer

3-Backen-

Greifer

Winkel-

und Radial-

greifer

Schwenk-

Greifein heiten

Micro-

greifer

Vakuum

Vakuum-

greifer

Vakuum-

saugdüsen

Drehantriebe

elektrisch pneumatisch

Bildverarbeitung

Typen-, Positions-, Drehlagenerkennung;

Qualitätsprüfung;

Diagnose und Inbetriebnahme

Druckluftaufbereitung Verbindungstechnik, pneumatisch elektrisch

Sensoren Integrierte Sensorik

Druck-

Verstärker

Kunststoff-

Schläuche

Verschraubungen Kupplungen Kabel, Stecker

Kundenspezifische Produkte und Services

Handhabungssysteme

Handlingmodule

wirtschaftlich

E/A-Module

kompakt

robust

(Differenz-)

Druck

Achsinterface

CPX-CMXX

Integrierte Steuerung

CPX-CEC

Robotiksteuerung

CMXR

Servomotor-

controller

CMMP-AS

Servomotor-

Doppel-Control-

ler CMMD-AS

Schrittmotor

controller

CMMS-ST

Servomotor-

controller

CMMS-AS

13

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31

en

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/06

Innovative and economical

A right of way for the automotive industry

The automotive industry has always been a driver when it comes to

developing new, more efficient manufacturing concepts. Festo pro-

vides support, especially when it is about making automation more

intelligent. We do this, for example, through Condition Monitoring

and our Energy Saving Services.

www.festo.com