EXCAVATOR PARTS BOOK ZYL160
APPLICABLE No. ZYL160 ZYL160
HEFEI ZHENYU ENGINEERING MACHINERY PLC
EXCAVATOR PARTS BOOK
APPLICABLE No. ZYL160 ZYL160
HEFEI ZHENYU ENGINEERING MACHINERY PLC
PARTS BOOK
ZYL160
[ ZYL160 ]
1. (1) ZYL160 (2) AWA-10001 (3) ZYL160.2.20.21 (4) (5) 1 (6)
2. 1
01
PARTS BOOK
ZYL160
FOREWORD This parts list is shown the equipment components parts
of [ZHENYU ZYL160 Hydraulic Excavator]. This parts catalog contains
the most recent information available at the time of printing, and
the contents of the list are based on information in effect at that
time and are subject to change without notice. The references in
the parts catalog of LEFT, RIGHT, FRONT and REAR are identified as
follows. The drivers seat is positioned LEFT side, and the opposite
side is RIGHT. The front-end attachments are at the FRONT. The
counterweight is attached at the REAR.
1.HOW TO ORDER PARTSWhen ordering parts, Please specify the
following items as shown in the following example. (1) Model of
Machine ZYL160 (2) Machine Serial No. AWA-10001 (3) (4) (5) (6)
Part No. ZYL160.2.20.21 Part Name HOSE ASSY Qty 1 Ordering Qty
Purchasers Name and Address
2.HOW TO USE THIS PARTS CATALOGITEM PART NO. PART NAME Item No.
shows the reference No. on the machine illustration. Part No. shows
the part number of the parts which are included in an illustration.
Components of an assembly part are shown with marks and are shown
on the line, or lines, below the assembly part. Also, if the
component with mark consists of further components part, these
further components are shown by the marks . Qty shows the quantity
used for one machine, however quantity of components shows the
quantity for one assembly part. List the additional information
item in this volume.
QTY
REMARKS
02
PARTS BOOK
ZYL160
CONTENTS
FRAMEA-1 COUNTERWEIGHTA-3 ENGINEA-5 ENGINE MOUNTINGA-9 STARTER
MOTORA-11 ALTERNATORA-13 FLAMEOUT SOLENOID VALVE MOUNTINGA-15
COMPRESSOR MOUNTINGA-17 COMPRESSOR ADJUSTER DEVICEA-19 CUSHIONA-21
MUFFLERA-23 MUFFLER MOUNTING A-25 AIR CLEANER A-27 AIR CLEANER
MOUNTINGA-29 HYDRULIC PUMP A-31 RADIATORA-33 RADIATOR MOUNTINGA-35
HYDRAULIC OIL RADIATORA-37 HYDRAULIC OIL RADIATOR MOUNTINGA-39
AIR-TO-AIR INTERCOOLERA-41 AIR-TO-AIR INTERCOOLER MOUNTINGA-43
CONDENSER COREA-45 CONDENSER CORE MOUNTINGA-47 FUEL TANKA-49 FUEL
TANK MOUNTINGA-53 FUEL FILTERA-55 FUEL FILTER MOUNTINGA-57
OIL-WATER SEPARATORA-59 OIL-WATER SEPARATOR MOUNTINGA-61 FUEL
PIPINGA-63 HYDRAULIC OIL TANKA-65 TOOL BOXA-67 SWING MOTOR &
REDUCERA-69 SWING MOTORA-71 SWING REDUCERA-75 SWING MOTOR &
REDUCER MOUNTINGA-79
0-1
ZYL160
PARTS BOOK
CENTER JOINT PARTS (UPPERSTRUCTURE)A-81 GREASE COVERA-83 CONTROL
VALVEA-85 LOCK VALVEA-95 CONTROL VALVE MOUNTINGA-99 CABA-101 CAB
MOUNTINGA-109 CAB CUSHIONA-111 SEATA-113 SEAT ADJUSTING DEVICEA-115
SEAT BASEA-117 LEFT & RIGHT JOYSTICKA-119 DOZER BLADE
HANDLEA-123 CONSOLE (LH)A-125 CONSOLE (RH)A-127 PILOT CONTROL
SHUT-OFF LEVERA-129 DOUBLE-PORT CONTROL HANDLEA-131 STEERING
COLUMNA-133 BRAKE ASSYA-135 AIR CONDITIONERA-137 DRYERA-139
MOUNTING OF AIR-CONDITIONER SYSTEMA-141 COVERA-143 ENGINE
COVERA-153 UNDER COVERA-155 HANDRAILA-157
TRACK FRAMEB-1 SWING BEARINGB-3 MOUNTING OF SWING BEARING &
UPPER FRAMEB-7 OUTRIGGER (LH/RH) MOUNTINGB-9 OUTRIGGER (LH/RH)
MOUNTINGB-11 DOZER BLADEB-13 ROCKER ARM & LINK ROD MOUNTINGB-15
CENTER JOINTB-17 TOOL BOX (LH) MOUNTINGB-19 TOOL BOX (RH)
MOUNTINGB-21 GREASE BATH COVERB-23 COVERB-25 AXLEB-27 AXLE
MOUNTINGB-29
0-2
PARTS BOOK
ZYL160
OSCILLATION CYLINDERB-31 TRANSMISSIONB-33 DRIVE MOTORB-35
TYREB-37 UNIVERSAL COUPLINGB-39
VARIABLE ADJUSTABLE BOOMC-1 VARIABLE ADJUSTABLE BOOM PIPINGC-3
BOOM CYLINDERC-9 BOOM CYLINDER MOUNTINGC-13 ARMC-15 ARM PIPINGC-19
ARM CYLINDERC-25 BUCKETC-29 BUCKET CYLINDERC-31 TILT BUCKETC-35
OIL SUPPLY SYSTEMD-1 PILOT SYSTEMD-13 ROTATION DEVICED-31
COOLING SYSTEMD-35 MAIN OIL SYSTEMD-37 UNDERCARRIAGE SYSTEMD-47
QUICK COUPLER OIL LINED-55
ELECTRICAL SYSTEME-1 ELECTRICAL PRINCIPLEE-5 FUEL LEVEL
SENSORE-9 ELECTRIC HORNE-11 FLAMEOUT SOLENOID VALVEE-13 COOLANT
TEMPERATURE SENSORE-15 SPEED SENSORE-17 REAR LAMPE-19 HANDRAIL
(RH)E-21 HANDRAIL (LH)E-23
0-3
ZYL160
PARTS BOOK
ELECTRICAL TERMINAL BOXE-25 MAIN HARNESSE-27 CONSOLE HARNESSE-29
FRAME HARNESSE-31 DIESEL ENGINE HARNESSE-33
A B B
TOOLS (A)F-1 TOOLS (B)F-3 TOOLS (C)F-5
NAMEPLATEG-1
BOLTH-1 SOCKET HEAD BOLTH-3 NUTH-5 PLANE WASHERH-7 SPRING
WASHERH-5 DOOR LOCKH-11 HYDRAULIC HOSEH-13 HOSE ADAPTERH-19
CLAMPH-23 SPLIT FLANGEH-25
REFERENCEELECTRICAL PRINCIPLE DRAWING HYDRAULIC SYSTEM
DRAWING
0-4
PARTS BOOK
ZYL160
FRAME
1
A-1
ZYL160
PARTS BOOK
FRAME ITEM1
PATR NO.ZYL160.3
PART NAMEMAIN FRAME
QTY1
REMARKS
A-2
PARTS BOOK
ZYL160
COUNTERWEIGHT
A-3
ZYL160
PARTS BOOK
COUNTERWEIGHT ITEM01 02 03 04 05
PATR NO.GB/T 93-1987 GB/T 95-2002 ZYL160.16-3 ZYL160.16
GB/T5782-2000
30 30 M30240
PART NAMESPRING WASHER 30 PLANE WASHER 30 LIFTING BOLT
COUNTERWEIGHT BOLT M30240
QTY4 4 2 1 4
REMARKS
A-4
PARTS BOOK
ZYL160
ENGINE
A-5
ZYL160
PARTS BOOK
ENGINE ITEM1 2 3 4 5 7 8
PATR NO.4D34-TL 4D34-TL.1 4D34-TL.2 4D34-TL.3 4D34-TL.4
4D34-TL.5 4D34-TL.6
PART NAMEENGINE TURBOCHARGER ALTERNATOR OIL FILTER FUEL FILTER
AIR COOLER OUTLET WATER COOLER INLET
QTY1 1 1 1 1 1 1
REMARKS
A-6
PARTS BOOK
ZYL160
ENGINE
A-7
ZYL160
PARTS BOOK
ENGINE ITEM9 10 11 12 13
PATR NO.4D34-TL.7 4D34-TL.8 4D34-TL.9 4D34-TL.10 4D34-TL.11
FAN
PART NAME
QTY1 1 1 1 1
REMARKS
MUFFLER INTERFACE AIR CLEANER INTERFACE WATER COOLER OUTLET AIR
COOLER INLET
A-8
PARTS BOOK
ZYL160
ENGINE MOUNTING
A-9
ZYL160
PARTS BOOK
ENGINE MOUNTING ITEM01 02 03 04 3 4 5 6 7 8 9
PATR NO.ZY150.1.2 FUSO ZY150.1.3 ZY150.1.28 GB/T5782-2000 GB/T
95-2002 GB/T 93-1987 GB/T6170-2000 GB/T5782-2000 GB/T 93-1987 GB/T
95-2002
1 2 3 M1890 18 18 M18 M1030 10 10
PART NAMEENGINE BRACKET 1 CUSHION ENGINE BRACKET 2 ENGINE
BRACKET 3 BOLT M1890 PLANE WASHER 18 SPRING WASHER 18 NUT M18 BOLT
M1030 SPRING WASHER 10 PLANE WASHER 10
QTY2 4 1 1 4 8 4 4 16 16 16
REMARKS
A-10
PARTS BOOK
ZYL160
STARTER MOTOR
A-11
ZYL160
PARTS BOOK
STARTER MOTOR ITEM1 2 3
PATR NO.ENG-SM GB/T6148-2000 GB/T6170-2000
M10 M10
PART NAMESTARTER MOTOR SEMS BOLT M10 NUT M10
QTY1 2 1
REMARKS
A-12
PARTS BOOK
ZYL160
ALTERNATOR
A-13
ZYL160
PARTS BOOK
ALTERNATOR PATR NO.ENG-GR ENG-GR-1 ENG-GR-2 ENG-GR-3 ENG-GR-4
ENG-GR-5 ENG-GR-6 ENG-GR-7 ENG-GR-8 ENG-GR-9 ENG-GR-10
PART NAMEALTERNATOR SLEEVE SHAFT SLEEVE CHECK BOLT BOLT BRACKET
BOLT NUT PLANE WASHER NUT SPRING WASHER
QTY1 1 1 1 3 1 1 1 1 1 1
REMARKS
A-14
PARTS BOOK
ZYL160
FLAMEOUT SOLENOID VALVE MOUNTING
A-15
ZYL160
PARTS BOOK
FLAMEOUT SOLENOID VALVE MOUNTING ITEM1 2 3 4
PATR NO.1700-4141 GB/T5782-2000 GB/T 93-1987 GB/T 95-2002
M616 6 6
PART NAMEFLAMEOUT SOLENOID VALVE BOLT M616 SRING WASHER 6 PLANE
WASHER 6
QTY1 2 2 2
REMARKS
A-16
PARTS BOOK
ZYL160
COMPRESSOR MOUNTING
A-17
ZYL160
PARTS BOOK
COMPRESSOR MOUNTING ITEM1 2 3 4 5 6 7 8 5H14-V-B1-140-43
GB/T95-2002 GB/T93-1987 GB/T6170-2000 ZY150.1.3 GB/T5782-2000
PATR NO.
10 10 M10 2 M10140
PART NAMECOMPRESSOR BELT BELT WHEEL COMPRESSOR PLANE WASHER 10
SPRING WASHER 10 NUT M10 ENGINE BRACKET 2 BOLT M10140
QTY1 1 1 2 2 2 1 2
REMARKS
A-18
PARTS BOOK
ZYL160
COMPRESSOR ADJUSTER DEVICE
A-19
ZYL160
PARTS BOOK
COMPRESSOR ADJUSTER DEVICE ITEM1 2 3 4 5 6 7 8 9 10 11 12 13
14
PATR NO.GB/T889.1-2000 ZY150.1.44-2 ZY150.1.44-4 GB/T276-1994
ZY150.1.44-3 ZY150.1.44-1 ZY150.1.3 GB/T5782-2000 GB/T93-1987
GB/T95-2002 GB/T5782-2000 GB/T6170-2000 ZY150.1.6
M16
PART NAMECHECK NUT M16 PULLEY WASHER BEARING SPACER SLEEVE SHAFT
OIL CUP M6 BOLT M1025 SPRING WASHER 10 PLANE WASHER 10 BOLT M1060
NUT M10 BRACKET BELT
QTY1 1 2 2 1 1 1 3 3 3 1 1 1 1
REMARKS
6003 M6 M1025 10 10 M1060 M10
A-20
PARTS BOOK
ZYL160
CUSHION
A-21
ZYL160
PARTS BOOK
CUSHION ITEM1
PATR NO.
PART NAMEMITSUBISHI CUSHION
QTY4
REMARKS
A-22
PARTS BOOK
ZYL160
MUFFLER
A-23
ZYL160
PARTS BOOK
MUFFLER ITEM1 2 3 4 5 6 7 8 9 GB/T5782-2000 GB/T95-2002
GB/T93-1987 GB/T6170-2000 GB/T5782-2000
PATR NO.ZY150.1.20 ZY150.1.18 ZY150.1.19
PART NAMEMUFFLER AIR INTAKE PIPE AIR EXHAUST PIPE CLAMP BOIL
M1025 PLANE WASHER 10 SPRING WASHER 10 NUT M10 BOLT M101.2525
QTY1 1 1 2 2 7 5 2 3
REMARKSASSORTED WITH PIPE
M1025 10 10 M10 M101.2525
A-24
PARTS BOOK
ZYL160
MUFFLER MOUNTING
A-25
ZYL160
PARTS BOOK
MUFFLER MOUNTING ITEM0 1 2 3 5
PATR NO.ZY150.1.30.1 ZY150.1.20 ZY150.1.30.2 ZY150.1.30-3
ZY150.1.33
PART NAMECLAMP MUFFLER MUFFLER BRACKET ASSY BENING PLATE
FLAMEOUT DEVICE & ENGINE CONTROL LEVER BRACKET BOIL M1025
SPRING WASHER 10 PLANE WASHER 10 BOLT M1030 NUT M10
QTY2 1 1 1 1
REMARKS
6 7 8 9 10
GB/T5782-2000 GB/T 93-1987 GB/T 95-2002 GB/T5782-2000
GB/T6170-2000
M1025 10 10 M1030 M10
5 9 11 2 4
A-26
PARTS BOOK
ZYL160
AIR CLEANER
A-27
ZYL160
PARTS BOOK
AIR CLEANER ITEM1 2 3 4 5 6 7
PATR NO.ZY150.1.12-1 ZY150.1.12-2 ZY150.1.12-3 ZY150.1.12-4
ZY150.1.12-5 ZY150.1.12-6 ZY150.1.12-7
PART NAMESHELL BODY ELEMENT 1 ELEMENT 2 COVER WING BOLT RUBBER
COVER AIR CLEANER DUST INDICATOR
QTY1 1 1 1 1 1 1
REMARKS
1 2
A-28
PARTS BOOK
ZYL160
AIR CLEANER MOUNTING
A-29
ZYL160
PARTS BOOK
AIR CLEANER MOUNTING ITEM1 3 4 5 6 7 8 9 10 11 12 13
GB/T5782-2000 GB/T5782-2000 GB/T 95-2002 GB/T 93-1987
GB/T6170-2000
PATR NO.ZY150.1.12 ZY150.8.16 ZY150.1.29 ZY150.1-32
ZY150.1-31
1 2 M1025 M1030 10 10 M10
PART NAMEAIR CLEANER BRACKET AIR CLEANER PIPE SILICAGEL
CARTRIDGE SILICAGEL CARTRIDGE CLAMP 1 CLAMP 2 BOLT M1025 BOLT M1030
PLANE WASHER 10 SPRING WASHER 10 NUT M10
QTY1 1 1 1 1 2 2 4 4 16 8 8
REMARKS
A-30
PARTS BOOK
ZYL160
HYDRULIC PUMP
A-31
ZYL160
PARTS BOOK
HYDRULIC PUMP ITEM1
PATR NO.T5V80DPP-1K2R-2C2C
PART NAMEHYDRAULIC PUMP
QTY1
REMARKS
A-32
PARTS BOOK
ZYL160
RADIATOR
A-33
ZYL160
PARTS BOOK
RADIATOR ITEM1 2 3 4 5 6 7 8
PATR NO.ZY150.1.15 ZY150.1.15-1 ZY150.1.15-2 ZY150.1.15-3
ZY150.1.15-4 GB/T5782-2000 GB/T95-2002 GB/T93-1987
GB/T6170-2000
PART NAMERADIATOR HOSE COVER FAN GUARD VALVE BOLT M1035 PLANE
WASHER 10 SPRING WASHER 10 NUT M10
QTY1 1 1 1 1
REMARKS
M1035 10 10 M10
3 6 3 3
9
A-34
PARTS BOOK
ZYL160
RADIATOR MOUNTING
A-35
ZYL160
PARTS BOOK
RADIATOR MOUNTING ITEM1 2 3 4 5 6 7 8 ZY150.1-7
PATR NO.ZY150.1.15 GB/T5782-2000 GB/T95-2002 GB/T93-1987
GB/T6170-2000 ZY150.1-16
PART NAMERADIATOR BOLT M1245 PLANE WASHER 12 SPRING WASHER 12
NUT M12 ENGINE WATER OUTLET PIPE CLAMP 4864mm ENGINE WATER INLET
PIPE
QTY1 4 8 4 4 1 8 1
REMARKS
M1245 12 12 M12 4864mm
A-36
PARTS BOOK
ZYL160
HYDRAULIC OIL RADIATOR
A-37
ZYL160
PARTS BOOK
HYDRAULIC OIL RADIATOR ITEM1
PATR NO.ZY150.1.14
PART NAMEHYDRAULIC OIL RADIATOR
QTY1
REMARKS
A-38
PARTS BOOK
ZYL160
HYDRAULIC OIL RADIATOR MOUNTING
A-39
ZYL160
PARTS BOOK
HYDRAULIC OIL RADIATOR MOUNTING ITEM1 2 3 4 5 6 7
PATR NO.ZY150.1.14 ZY150.1-40 GB/T6170-2000 GB/T 95-2002 GB/T
93-1987 GB/T5782-2000 GB/T5782-2000
M10 10 10 M1025 M1020
PART NAMEHYDRAULIC OIL RADIATOR BENDING PLATE NUT M10 SPRING
WASHER 10 PLANE WASHER 10 BOLT M1025 BOLT M1025
QTY1 2
REMARKS
1044 44 20 4
A-40
PARTS BOOK
ZYL160
AIR-TO-AIR INTER COOLER
A-41
ZYL160
PARTS BOOK
AIR-TO-AIR INTERCOOLER ITEM1 2 3 4 5 6 7 ZY150.1-25
PATR NO.RE347030 ZY150.1.8 ZY150.1.11 ZY150.1.9
74mm 4864mm
PART NAMEINTERCOOLER AIR OUTLET PIPE AIR INLET PIPE SILICAGEL
CARTRIDGE CLAMP 74mm SILICAGEL CARTRIDGE CLAMP 4864mm
QTY1 1 1 3 6 1 2
REMARKS
A-42
PARTS BOOK
ZYL160
AIR-TO-AIR INTERCOOLER MOUNTING
A-43
ZYL160
PARTS BOOK
AIR-TO-AIR INTERCOOLER MOUNTING ITEM1 2 3 4 5 6 7 8 9 10 11 12
13
PATR NO.RE347030 ZY150.1.22 ZY150.1.23 ZY150.1.37 ZY150.1-24
GB/T95-2002 GB/T93-1987 GB/T5782-2000 GB/T5782-2000 GB/T5782-2000
GB/T95-2002 GB/T93-1987 GB/T5782-2000
10 10 M1030 M10130 M1045 12 12 M1245
PART NAMEINTERCOOLER BRACKET BRACKET PLATE PLATE PLANE WASHER 10
SPRING WASHER 10 BOLT M1030 BOLT M10130 BOLT M1045 PLANE WASHER 12
SPRING WASHER 12 BOLT M1245
QTY1 1 1 1 1 7 7 4 2 1 1 1 1
REMARKS
A-44
PARTS BOOK
ZYL160
CONDENSER CORE
A-45
ZYL160
PARTS BOOK
CONDENSER CORE ITEM1 2 3 4 5
PATR NO.CDKT23A-014 CDKT23A-014-1 CDKT23A-014-2 CDKT23A-014-3
CDKT23A-014-4
CORE
PART NAME
QTY1 1 1 1 1
REMARKS
AIR OUTLET JOINT AIR INLET JOINT GUIDE GUIDE
A-46
PARTS BOOK
ZYL160
CONDENSER CORE MOUNTING
A-47
ZYL160
PARTS BOOK
CONDENSER CORE MOUNTING ITEM1 2 3 4 5 6 7 8 9 10 11
PATR NO.CDKT23A-014 ZY150.1D-28 ZY150.1D-30 GB/T5782-2000
GB/T93-1987 GB/T95-1985 GB/T6170-2000 GB/T5782-2000 GB/T93-1987
GB/T95-1985 GB/T6170-2000
PART NAMECORE BRACKET BRACKET BOLT M1235 PLANE WASHER 12 SPRING
WASHER 12 NUT M12 BOLT M1040 PLANE WASHER 10 SPRING WASHER 10 NUT
M10
QTY1 1 1 4 8 4 4 4 8 4 4
REMARKS
M1235 12 12 M12 M1040 10 10 M10
A-48
PARTS BOOK
ZYL160
FUEL TANK
A-49
ZYL160
PARTS BOOK
FUEL TANK ITEM PATR NO.ZY150.5
PART NAMEFUEL TANK
QTY1
REMARKS
A-50
PARTS BOOK
ZYL160
FUEL TANK
A-51
ZYL160
PARTS BOOK
FUEL TANK ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
21 22
PATR NO.ZY150.5.1 ZY150.5.8 JB/T3452.1-92 ZY80.4-5 ZY80.5.1.5
ZY150.5-6 ZY150.5-5 ZY150.5.1-4 GB/T3452.1-1992 ZY80.5-2 ZY150.5-4
ZY210C.5-9 GB/T5782-2000 GB/T93-1987 GB/T95-1987 GB/T5782-2000
GB/T93-1987 GB/T95-2002 GB/T5782-2000 GB/T93-1987 ZY150.5-10
ZY150.5-9
O 1553.55 M1635 16 16 M1035 10 10 M615 6
PART NAMEFUEL TANK BODY VALVE SEAL RING CONNECTOR FUEL INLET /
OULET PIPE JOINT PIPE CONNECTOR PIPE CONNECTOR FLANGE O-RING
155.355 COVER PLATE FUEL LEVEL SENSOR BENDING PLATE BOLT M1635
SPRING WASHER 16 PLANE WASHER 16 BOLT M1035 SPRING WASHER 10 PLANE
WASHER 10 BOLT M615 SPRING WASHER 10 FILTER ELEMENT CAP
QTY1 2 2 2 2 2 2 1 1 1 1 1 4 4 4 4 4 4 4 4 1 1
REMARKS
A-52
PARTS BOOK
ZYL160
FUEL TANK MOUNTING
A-53
ZYL160
PARTS BOOK
FUEL TANK MOUNTING ITEM00 01 02
PATR NO.GB/T5782-2000 GB/T93-1987 GB/T95-2002
M1635 16 16
PART NAMEBOLT M1635 SPRING WASHER 16 PLANE WASHER 16
QTY4 4 4
REMARKS
A-54
PARTS BOOK
ZYL160
FULE FILTER
A-55
ZYL160
PARTS BOOK
FULE FILTER ITEM1 2 3 4 5 6
PATR NO.FOF.1 FOF-2 FOF-3 FOF-4 FOF-5 FOF-6
PART NAMEFILTER FLANGE COVER HOLLOW BOLT FUEL HOSE JOINT SEAL
WASHER BOLT
QTY1 1 2 2 4 1
REMARKS
A-56
PARTS BOOK
ZYL160
FUEL FILTER MOUNTING
A-57
ZYL160
PARTS BOOK
FUEL FILTER MOUNTING ITEM1 2 3 4
PATR NO.FOF.1 FI-1 GB/T6848-2000 GB/T6848-2000
PART NAMEFILTER BRACKET SEMS BOLT SEMS BOLT
QTY1 1 3 2
REMARKS
A-58
PARTS BOOK
ZYL160
OIL-WATER SEPARATOR
A-59
ZYL160
PARTS BOOK
OIL-WATER SEPARATOR ITEM1 2 3 4 5 6
PATR NO.SOW.1 GB/T5782-2000 SOW-2 SOW-3 SOW-4 SOW-5
PART NAMEOIL-WATER SEPARATOR BOLT SEAL WASHER HOLLOW BOLT SEAL
WASHER FUEL HOSE JOINT
QTY1 1 1 2 4 2
REMARKS
A-60
PARTS BOOK
ZYL160
OIL-WATER SEPARATOR MOUNTING
A-61
ZYL160
PARTS BOOK
OIL-WATER SEPARATOR MOUNTING ITEM1 2 3 4 5
PATR NO.SOW.1 SOW-6 GB/T5782-2000 GB/T93-1987 GB/T95-2002
M1635 16 16
PART NAMEOIL-WATER SEPARATOR BRACKET BOLT M1635 SPRING WASHER 16
PLANE WASHER 16
QTY1 1 4 4 4
REMARKS
A-62
PARTS BOOK
ZYL160
FUEL PIPING
A-63
ZYL160
PARTS BOOK
FUEL PIPING ITEM1 2 3 4 5 ENG-1 ENG-2 ENG-3 ENG-4
PATR NO.
PART NAMECLAMP FUEL PIPING FUEL PIPING FUEL PIPING FUEL
PIPING
QTY8 1 1 1 1
REMARKS
A-64
PARTS BOOK
ZYL160
HYDRAULIC OIL TANK
A-65
ZYL160
PARTS BOOK
HYDRAULIC OIL TANK ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 26 24
PATR NO.ZYL160.4.1 GB/T5782-2000 GB/T93-1987 GB/T95-2002
ZY150.4-2 GB/T3452.1-1992 ZYL160.4-3 ZYL160.4-11 ZYL160.4-6
ZY150.4.5 GB/T3452.1-1992 ZY150.4.12 ZYL160.4-9 GB/T5782-2000
GB/T5782-2000 GB/T93-1987 GB/T95-2002 ZYL160.4.13 GB/T3452.1-1992
ZY150.4-7 GB/6170-2000 GB/T3452.1-1992 ZYL160.4.10 ZYL160.4-8
M1026 10 10 O 1905.3 O 1553.55 M1012 M1635 16 16 O M10 O
PART NAMEHYDRAULIC OIL TANK BOLT M1026 SPRING WASHER 10 PLANE
WASHER 10 FLANGE O-RING 1905.3 SPRING BINDER PLATE MAIN OIL RETURN
FILTER ELEMENT COVER O-RING 1553.55 AIR BREATHER HYDRAULIC OIL
LEVEL GAUGE BOLT M1012 BOLT M1635 SPRING WASHER 16 PLANE WASHER 16
VALVE O-RING THREADED ROD NUT M10 O-RING OIL SUCTION CONNECTIING
PIPE OIL SUCTION FILTER
QTY1 14 14 14 1 1 1 1 1 1 2 1 1 2 4 4 4 1 1 1 4 1 1 1
REMARKS
A-66
PARTS BOOK
ZYL160
TOOL BOX
A-67
ZYL160
PARTS BOOK
TOOL BOX ITEM1 2 3 4 5 6 7 8 9
PATR NO.ZY150.8.1 ZY150.8.1.3.1 NBS504 GB5782-2000 GB/T93-87
GB/T95-1985 ZY150.8.1.2 ZY150.8.1.2-1 ZY150.8.1.2-2
PART NAMETOOL BOX ASSY COVER LOCK BOLT M1230 SPRING WASHER 12
PLANE WASHER 12 BENDING ROD PLANE WASHER PLANE WASHER
QTY1 1 1 6 6 6 1 2 2
REMARKS
M1230 12 12
A-68
PARTS BOOK
ZYL160
SWING MOTOR & REDUCER
A-69
ZYL160
PARTS BOOK
SWING MOTOR & REDUCER ITEM1
PATR NO.HMFG-64-01-VBR
&
PART NAMESWING MOTOR & REDUCER
QTY1
REMARKS
A-70
PARTS BOOK
ZYL160
SWING MOTOR
A-71
ZYL160
PARTS BOOK
SWING MOTOR ITEM PATR NO.HMFG-64-01-VBR HMFG-64-01-VBR 1 2 3 4 5
6 7 8 9 9-1 9-11 9-12 9-2 9-21 9-22 9-3 9-31 14 15 16 17 18 19 20
21 22 23 24 HMFG.1 HMFG.2 HMFG.3 HMFG.4 HMFG.5 HMFG.6 HMFG.7 HMFG.8
HMFG.9 HMFG.9-1 HMFG.9-11 HMFG.9-12 HMFG.9-2 HMFG.9-21 HMFG.9-22
HMFG.9-3 HMFG.9-31 HMFG.14 HMFG.15 HMFG.16 HMFG.17 HMFG.18 HMFG.19
HMFG.20 HMFG.21 HMFG.22 HMFG.23 HMFG.24
PART NAMESWING MOTOR ASSY
QTY1 1 1 1 1 1 1 1 1 1 1 1 1 9 1 1 1 1 9 2 2 1 1 2 16 1 1 2 1
1
REMARKS
O O O
SWING MOTOR BODY OIL SEAL ROLLER BEARING RETAINING RING SHAFT
BUSHING PIN SHOE PLATE SWING KIT SUPPORT CYLINDER KIT SUPPORT
CYLINDER SPRING FIXING KIT GUIDE BALL LOCKING PLATE PISTON KIT
PISTON ASSY FRICTION PLATE PLATE BRAKE PISTON O-RING O-RING SPRING
REAR COVER NEEDLE BEARING PIN VALVE PLATE O-RING
A-72
PARTS BOOK
ZYL160
SWING MOTOR
A-73
ZYL160
PARTS BOOK
SWING MOTOR ITEM25 26 27 28 29
PATR NO.HMFG.25 HMFG.26 HMFG.27 HMFG.28 HMFG.29
PART NAME
QTY1 4 2 2 2
REMARKS
O O
O-RING WRENCH BOLT PLUG SUPPORT RING O-RING
A-74
PARTS BOOK
ZYL160
SWING REDUCER
A-75
ZYL160
PARTS BOOK
SWING REDUCER ITEM PATR NO.HMFG-64-01-VBR HMFG-64-01-VBR 1 2 3 5
-21 6 7 9 11 12 13 23 24 29 -22 4 8 10 12 23 16 17 18 19 20 21 22
25 HMFG.30 HMFG.31 HMFG.32 HMFG.33 HMFG.34 HMFG.35 HMFG.36 HMFG.37
HMFG.38 HMFG.39 HMFG.40 HMFG.41 HMFG.42 HMFG.43 HMFG.44 HMFG.45
HMFG.46 HMFG.47 HMFG.48 HMFG.49 HMFG.50 HMFG.51 HMFG.52 HMFG.53
HMFG.54 HMFG.55 HMFG.56 HMFG.57
PART NAMESWING MOTOR ASSY
QTY1 1 1 1 1 1 1 3 1 1 3 6 1 3 4 3 1 4 1 4 4 4 2 1 1 10 1 1 2
1
REMARKS
B A B
SWING MOTOR CASING DRIVE SHAFT GEAR RING SUN GEAR 2 CARRIER ASSY
PLANETARY GEAR 1 SUN GEAR 1 CARRIER 1 PIN 1 THRUST WASHER (B)
THRUST WASHER (A) SPRING PIN STOP RING CAGE NEEDLE CARRIER ASSY 2
PLANETARY GEAR 2 CARRIER 2 PIN ASSY 2 THRUST WASHER (B) SPRING PIN
STOP PIN SPH BEARING ROLLER CYL BEARING ROLLER SOCKET BOLT OIL SEAL
PRESSURE PLUG PLUG STOP RING
A-76
PARTS BOOK
ZYL160
SWING REDUCER
A-77
ZYL160
PARTS BOOK
SWING REDUCER ITEM26 27 28
PATR NO.HMFG.58 HMFG.59 HMFG.60
PART NAME
QTY1 1 6
REMARKS
SPACER RING PLATE HEX BOLT
A-78
PARTS BOOK
ZYL160
SWING MOTOR & REDUCER MOUNTING
A-79
ZYL160
PARTS BOOK
& SWING MOTOR & REDUCER MOUNTING ITEM1 2 3 4
PATR NO.HMFG-64-01-VBR GB/T5782-2000 GB/T93-1987 ZY150.3-12
& M1640 16
PART NAMESWING MOTOR & REDUCER BOLT M1640 SPRING WASHER 16
STOP PIN
QTY1 9 9 1
REMARKS
A-80
PARTS BOOK
ZYL160
CENTER JOINT PARTS (UPPERSTRUCTURE)
A-81
ZYL160
PARTS BOOK
CENTER JOINT PARTS (UPPERSTRUCTURE) ITEM01 1 2 3 4
PATR NO.15ZWII19H3F ZYL160.3-32 GB/T95-2002 GB/T93-1987
GB/T5783-86
16 16 M1645
PART NAMECENTER JOINT SHIFTING YOKE PLANE WASHER 16 SPRING
WASHER 16 BOLT M1645
QTY1 1 2 2 2
REMARKS
A-82
PARTS BOOK
ZYL160
GREASE COVER
A-83
ZYL160
PARTS BOOK
GREASE COVER ITEM1 2 3 4 5
PATR NO.ZYL160.3 GB/T5782-2000 GB/T95-2002 ZY150.3-23
ZY150.3-24
PART NAMEFLAT ROOF BOLT M825 PLANE WASHER 8 GREASE COVER SEAL
RING
QTY1 2 2 1 1
REMARKS
M825 8
A-84
PARTS BOOK
ZYL160
CONTROL VALVE
A-85
ZYL160
PARTS BOOK
CONTROL VALVE ITEM1
PATR NO.31N4-15120
PART NAMECONTROL VALVE
QTY1
REMARKS
A-86
PARTS BOOK
ZYL160
CONTROL VALVEA-
A-87
ZYL160
PARTS BOOK
CONTROL VALVEA- ITEM1 2 3 4 6 7 9 11 13 14 15 73 78 90 91 93
PATR NO.31N4-15120 31N4-15120.1 31N4-15120.2 31N4-15120.3
31N4-15120.4 31N4-15120.5 31N4-15120.6 31N4-15120.7 31N4-15120.8
31N4-15120.9 31N4-15120.10 31N4-15120.11 31N4-15120.12
31N4-15120.13 31N4-15120.14 31N4-15120.15 31N4-15120.16
PART NAMECONTROL VALVE
QTY1 1 1 1 1 1 1 1 2 7 3 2 1 1 14 26 5
REMARKS
O O
BODY SPOOL ASSY SPOOL ASSY SPOOL ASSY SPOOL ASSY SPOOL ASSY
SPOOL ASSY SPOOL ASSY COVER COVER COVER-PILOT PLUG O-RING O-RING
SOCKET HEAD BOLT SOCKET HEAD BOLT
A-88
PARTS BOOK
ZYL160
CONTROL VALVEA-
A-89
ZYL160
PARTS BOOK
CONTROL VALVEA- ITEM5 8 10 12 13 14 17 29 48 49 50 51 57 59 60
61 68 69 72 76 78 80 81
PATR NO.31N4-15120.17 31N4-15120.18 31N4-15120.19 31N4-15120.20
31N4-15120.21 31N4-15120.22 31N4-15120.23 31N4-15120.24
31N4-15120.25 31N4-15120.26 31N4-15120.27 31N4-15120.28
31N4-15120.29 31N4-15120.30 31N4-15120.31 31N4-15120.32
31N4-15120.33 31N4-15120.34 31N4-15120.35 31N4-15120.36
31N4-15120.37 31N4-15120.38 31N4-15120.39
PART NAME
QTY1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 3 1 5 4 1 3
REMARKS
O O O O
SPOOL ASSY SPOOL ASSY SPOOL ASSY SPOOL ASSY COVER COVER COVER
SPOOL ASSY SPOOL SELECTOR SPRING STOPPER PISTON RESTRICTOR PLUG
PLUG PLUG SOCKET HEAD PLUG SOCKET HEAD PLUG PLUG O-RING O-RING
O-RING O-RING
A-90
PARTS BOOK
ZYL160
CONTROL VALVEA-
A-91
ZYL160
PARTS BOOK
CONTROL VALVEA- ITEM86 88 90 91 92 93
PATR NO.31N4-15120.40 31N4-15120.41 31N4-15120.42 31N4-15120.43
31N4-15120.44 31N4-15120.45
PART NAME
QTY3 2 10 16 3 5
REMARKS
O
BACK-UP RING BACK-UP RING O-RING SOCKET HEAD BOLT SOCKET HEAD
BOLT SOCKET HEAD BOLT
A-92
PARTS BOOK
ZYL160
CONTROL VALVEB-
A-93
ZYL160
PARTS BOOK
CONTROL VALVEB- ITEM18 19 20 21 22 23 58 70 72 73 77 78 80 81 82
83 84 87
PATR NO.31N4-15120 31N4-15120.46 31N4-15120.47 31N4-15120.48
31N4-15120.49 31N4-15120.50 31N4-15120.51 31N4-15120.52
31N4-15120.53 31N4-15120.54 31N4-15120.55 31N4-15120.56
31N4-15120.57 31N4-15120.58 31N4-15120.59 31N4-15120.60
31N4-15120.61 31N4-15120.62 31N4-15120.63
PART NAMECONTROL VALVE
QTY1 11 11 10 9 7 7 3 2 12 2 3 2 12 9 3 2 10 3
REMARKS
1 O O O O O O O
PLUG POPPET 1 SPRING PLUG POPPET 2 SPRING PLUG PLUG PLUG PLUG
O-RING O-RING O-RING O-RING O-RING O-RING O-RING SUPPORT RING
A-94
PARTS BOOK
ZYL160
LOCK VALVE
A-95
ZYL160
PARTS BOOK
LOCK VALVE ITEM16 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
47 52 53 54 55 56 62 63 64 65 66 67 68 69 71 73 74 75 76 77
PATR NO.31N4-15120 31N4-15120.64 31N4-15120.65 31N4-15120.66
31N4-15120.67 31N4-15120.68 31N4-15120.69 31N4-15120.70
31N4-15120.71 31N4-15120.72 31N4-15120.73 31N4-15120.74
31N4-15120.75 31N4-15120.76 31N4-15120.77 31N4-15120.78
31N4-15120.79 31N4-15120.80 31N4-15120.81 31N4-15120.82
31N4-15120.83 31N4-15120.84 31N4-15120.85 31N4-15120.86
31N4-15120.87 31N4-15120.88 31N4-15120.89 31N4-15120.90
31N4-15120.91 31N4-15120.92 31N4-15120.93 31N4-15120.94
31N4-15120.95 31N4-15120.96 31N4-15120.97 31N4-15120.98
31N4-15120.99
PART NAMECONTROL VALVE
QTY1 2 2 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 2 2 2 2 2 2 2 2
2 2 2 1 2 4
REMARKS
1 O O O O O O O
COVER RELIEF VALVE PLUG RELIEF VALVE PLUG LOCK VALVE RESTRICTOR
LOCK LOCK VALVE SPRING HOLDER SPRING POPPET POPPET SEAT PISTON 1
PISTON GUIDE LOCK VALVE SPRING PISTON2 LOCK VALVE LOCK VALVE SPOOL
LOCK VALVE SPRING LOCK VALVE PLUG CHECK VALVE CHECK VALVE SPRING
PLUG RESTRICTOR FILTER COIN TYPE SPRING NEGTIVE SOCKET NEGTIVE
SOCKET HEAD PLUGSOCKET HEAD PLUG
PLUG PLUG RELIEF VALVE PLUG O-RING O-RING O-RING O-RING O-RING
O-RING O-RING
A-96
PARTS BOOK
ZYL160
LOCK VALVE
A-97
ZYL160
PARTS BOOK
LOCK VALVE ITEM78 79 82 84 85 87 89 94 95 96 97
PATR NO.31N4-15120.100 31N4-15120.101 31N4-15120.102
31N4-15120.103 31N4-15120.104 31N4-15120.105 31N4-15120.106
31N4-15120.107 31N4-15120.108 31N4-15120.109 31N4-15120.110
31N4-15120.111 31N4-15120.112
PART NAME
QTY2 4 2 2 2 4 2 1 4 2 2 1 1
REMARKS
O O O O O
1 2
O-RING O-RING O-RING O-RING O-RING SUPPORT RING SUPPORT RING
MAIN RELIEF VALVE OVERLOAD RELIEFVALVE
RELIEF VALVEOVERLOAD
PLUGLOCK VALVE KIT 1 LOCK VALVE KIT 2
A-98
PARTS BOOK
ZYL160
CONTROL VALVE MOUNTING
A-99
ZYL160
PARTS BOOK
CONTROL VALVE MOUNTING ITEM1 2 3 4 5 6 7 8 9
PATR NO.31N4-15120 ZYL160.3-22 ZYL160.3-20 ZYL160.3-21
ZYL160.3-28 ZYL160.3-29 GB/T5782-2000 GB/T 93-1987 GB/T 95-2002
PART NAMECONTROL VALVE STEEL PIPE PLATE PLATE BOLT M16220 BOLT
M16220 BOLT M1645 SPRING WASHER 16 PLANE WASHER 16
QTY1 3 1 1 2 1 7 7 7
REMARKS
M16220 M16220 M1645 16 16
A-100
PARTS BOOK
ZYL160
1CAB1
A-101
ZYL160
PARTS BOOK
1CAB1 ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 7-1 7-2
PART NO.B2-3-001 B2-3-002 B2-3-003 B2-3-004 B2-3-005 B2-3-006
B2-3-007 B2-3-008 B2-3-009 B2-3-010 B2-3-011 B2-3-012 B2-3-013
B2-3-014 B2-3-015 B2-3-016 B2-3-017 B2-3-018 B2-3-019 B2-3-020
B2-3-021 B2-3-022 B2-3-0203 B2-3-0204 B2-3-025 B2-3-026 B2-3-007-1
B2-3-007-2
PART NAMECAB RUBBER SEAL GLASS GLASS CEMENT GLASS GLASS SLIDING
WINDOW ASSY PAD NUT M10-8-Zn.D RUBBER SEAL PLATE LOCK WASHER 10
COVER PLATE LOCK SCREW M512-4.8-Zn.D LOCK WASHER 5 BOLT GRIP SCREW
M620-4.8-Zn.D WASHER 6-100HV GAS SPRING LOCK WASHER 8 NUT M8-8-Zn.D
BOLT M1030-8.8-Zn.D GLASS GLASS GLASS
QTY1 5 1 5 1 1 1 2 2 1 1 4 1 1 2 8 8 20 1 2 2 2 4 4 4 1 1 1
REMARKS
10 M512-4.8-Zn.D 5 M620-4.8-Zn.D 6-100HV 8 M8-8-Zn.D
M1030-8.8-Zn.D
GB/T 93-1987
GB/T 818-85 GB/T 93-1987
GB/T 818-85 GB/T 95-2002 GB/T 93-1987 GB/T6170-2000
GB/T5783-2002
A-102
PARTS BOOK
ZYL160
2CAB2
A-103
ZYL160
PARTS BOOK
2CAB2 ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25
PART NO.B2-3-027 B2-3-028 B2-3-029 B2-3-030 B2-3-031 B2-3-032
B2-3-033 B2-3-034 B2-3-035 B2-3-036 B2-3-037 B2-3-038 B2-3-039
B2-3-040 B2-3-041 B2-3-042 B2-3-043 B2-3-044 B2-3-045 B2-3-046
B2-3-047 B2-3-048 B2-3-049 B2-3-050 B2-3-051
PART NAMEPLATE GLASS SEALING STRIP WINDOW BRACKET GLASS ROLLER
RUBBER SEAL SEAL WEATHER STRIP PIN SPRING PIN RUBBER SLEEVE LIFTING
RING CURTAIN LOCK WASHER 5 SCREW SM512-4.8-Zn.D BOLT M625-8.8-Zn.D
LATCH WASHER 6-140HV-Zn.D LOCK WASHER 6 NUT M6-8-Zn.D LATCH BRACKET
SCREW ST4.816-C-H-Zn.D CURTAIN
QTY2 1 1 1 1 4 1 1 1 1 2 2 2 4 1 4 4 5 1 5 2 2 1 8 1
REMARKS
5 SM512-4.8-Zn.D M625-8.8-Zn.D 6-140HV-Zn.D 6 M6-8-Zn.D
ST4.816-C-H-Zn.D
4002R
GB/T 93-1987 GB/T 818-85 GB/T5783-2000 NBS609 GB/T 97.1-2000
GB/T 93-1987 GB/T6170-2000 GB/T 845-85
A-104
PARTS BOOK
ZYL160
3CAB3
A-105
ZYL160
PARTS BOOK
3CAB3 ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29
PART NO.B2-3-052 B2-3-053 B2-3-054 B2-3-055 B2-3-056 B2-3-057
B2-3-058 B2-3-059 B2-3-060 B2-3-061 B2-3-062 B2-3-063 B2-3-064
B2-3-065 B2-3-066 B2-3-067 B2-3-068 B2-3-069 B2-3-070 B2-3-071
B2-3-072 B2-3-073 B2-3-074 B2-3-075 B2-3-076 B2-3-077 B2-3-078
B2-3-079 B2-3-080 B2-3-081 B2-3-082 B2-3-083 B2-3-056-1
B2-3-056-2
PART NAMEDOOR GLASS CEMENT GLASS RUBBER SEAL SLIDING WINDOW ASSY
LOCK LOCK BRACKET SCREW M616-4.8-Zn.D LOCK WASHER 6 WASHER
6-140HV-Zn.D HINGE BOLT M1025-8.8-Zn.D LOCK WASHER 10 WASHER
10-140HV-Zn.D LOCK LOCK CYLINDER COVER SCREW M616-4.8-Zn.D GRIP
SEALING STRIP HANDRAIL GUARD GUARD GUARD SCREW M616-4.8-Zn.D SCREW
M416-4.8-Zn.D CLOTHES HANGER RUBBER HAMMER BRACKET EVACUATION
HAMMER HANGER SCREW ST4.816-C-H-Zn.D GLASS GLASS
QTY1 2 1 2 1 1 1 12 12 10 2 14 14 14 1 1 1 3 1 1 1 1 1 1 10 5 1
2 1 1 1 4 1 1
REMARKS
M616-4.8-Zn.D 6 6-140HV-Zn.D M1025-8.8-Zn.D 10 10-140HV-Zn.D
M616-4.8-Zn.D M616-4.8-Zn.D M416-4.8-Zn.D ST4.816-C-H-Zn.D
NBS510 GB/T 818-85 GB/T 93-1987 GB/T 97.1-85 GB/T 5783-86 GB/T
93-87 GB/T 97.1-85 NBS502(LEFT)
GB/T 819-85 4002R
GB/T 68-85 GB/T 68-85
3031 32 5-1 5-2
GB/T 845-85
A-106
PARTS BOOK
ZYL160
4CAB4
A-107
ZYL160
PARTS BOOK
4CAB4 ITEM1 2 3 4 5 6
PART NO.B2-3-084 B2-3-085 B2-3-086 B2-3-087 B2-3-088
B2-3-089
PART NAMEINSTRUMENT BOX SCREW M625-4.8-Zn.D BOLT M625 BOLT AIR
CONDITIONER GUIDE COVER
QTY1 12 1 20 1 4
REMARKSGB/T 818-85
M625-4.8-Zn.D M625
GB/T5782-2000
A-108
PARTS BOOK
ZYL160
CAB MOUNTING
A-109
ZYL160
PARTS BOOK
CAB MOUNTING ITEM00 01 02 1 2
PATR NO.ZY210N.6.1 ZYL160.6.2 ZY210N.6-3 GB/T5782-2000 GB/T
95-2002
M1635 16
PART NAMECAB ASSY SOLEPLATE CUSHION BOLT M1635 PLANE WASHER
16
QTY1 1 4 9 9
REMARKSBY-B2-3
A-110
PARTS BOOK
ZYL160
CAB CUSHION
A-111
ZYL160
PARTS BOOK
CAB CUSHION ITEM1 2 3 4 5 6 7
PATR NO.ZY210N.6-3 GB/T5783-2000 GB/T93-1987 GB/T95-2002
GB/T5783-2000 GB/T93-1987 GB/T95-2002
M1030 10 10 M1640 16 16
PART NAMECUSHION BOLT M1030 SPRING WASHER 10 PLANE WASHER 10
BOLT M1640 SPRING WASHER 16 PLANE WASHER 16
QTY4 4 4 4 1 1 1
REMARKS
A-112
PARTS BOOK
ZYL160
SEAT
A-113
ZYL160
PARTS BOOK
SEAT ITEM1
PATR NO.ZY210N.6.9
SEAT
PART NAME
QTY1
REMARKS
A-114
PARTS BOOK
ZYL160
SEAT ADJUSTING DEVICE
A-115
ZYL160
PARTS BOOK
SEAT ADJUSTING DEVICE ITEM1 2 3 4 5 6 7 8
PATR NO.ZY210N.6.9-1 ZY210N.6.9-2 ZY210N.6.11 ZY210N.6-12
GB/T5782-2000 GB/T95-2002 GB/T93-1987 GB/T6170-2000
M1035 10 10 M10
PART NAMEADJUSTING LEVER SLIDER CARRIER COVER PLATE BOLT M1035
PLANE WASHER 10 SPRING WASHER 10 NUT M10
QTY1 2 1 1 4 8 4 4
REMARKS
A-116
PARTS BOOK
ZYL160
SEAT BASE
A-117
ZYL160
PARTS BOOK
SEAT BASE ITEM1 2 3 4 5 6 7 8 9
PATR NO.ZY210N.6.11 ZY210N.6-12 GB/T5783-86 GB/T95-2002
GB/T93-1987 GB/T6170-2000 GB/T5783-86 GB/T93-1987 GB/T95-2002
M1035 10 10 M10 M1035 10 10
PART NAMECARRIER COVER PLATE BOLT M1035 PLANE WASHER 10 SPRING
WASHER 10 NUT M10 BOLT M1035 SPRING WASHER 10 PLANE WASHER 10
QTY1 1 12 24 12 12 6 6 6
REMARKS
A-118
PARTS BOOK
ZYL160
LEFT & RIGHT JOYSTICK
A-119
ZYL160
PARTS BOOK
LEFT & RIGHT JOYSTICK ITEM1 2 3 4 5 I-A I-B I-6 I-7 I-A-8
I-A-9 10 I-11 II-A II-B II-A-12 II-13 II-14 I-B-15 I-B-16 II-B-17
II-18 II-19 II-20 21 22 23 24 25 III III-26 III-27 28 III-29 III-30
III-31 III-32
PATR NO.JRCVJ-07 J95C1001 WPT18 J95C1002 PO 010A PO 014 JA0D3009
JA0D3011 J95C1003 J95C1004 JA0D3001 JA2M5018 J96C2001 JA0D3003
JA0D3026 JA0D3027 JA2M5014 JAOD3004 JA2M5015 JA0D3006B JA2M5019
JA2M5016 JA2M5017 PO 020(F) C1-1008 J95C1010 J95C1011 J95C1012
J97A5016 J95C1014 JA1G1011 J97A1001 HNM14-1 J97A1002 J97A1003
HNM12-1 J97A1004 J97A1005 J97A1006
PART NAMEJOYSTICK (LH & RH) CASE PLUG PLUG O-RING O-RING
SPOOL KIT (1,3) SPOOL KIT (2,4) SPOOL SHIM SPRING SPRING SEAT
SPRING STOPPER PLUG KIT (1,3) PLUG KIT (2,4) STOPPER SPRING PUSH
ROD SPRING SPRING SEAT STOPPER PLUG O-RING ROD SEAL PLATE BUSHING
JOINT ASS'Y SWASH PLATE HEX NUT HANDLE KIT CONNECTOR NUT BOOT (RH)
BOOT (LH) NUT SWITCH ASS'Y INSERT HANDLE ASSY
QTY2 1 4 1 1 1
REMARKS
PT1/8 PF 3/8 P10A P14
O O O () ()
4 4 2 2 4 4 (1,3) (1,4) (1,2,3,4)
2 4 4 2 2 2 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1
(1,3) (1,2,3,4) (2,4) (2,4) (2,4) 4D-P20 10164.5
M142.0P
M121.25P
A-120
PARTS BOOK
ZYL160
LEFT & RIGHT JOYSTICK
A-121
ZYL160
PARTS BOOK
LEFT & RIGHT JOYSTICK ITEMIII-33
PATR NO.M3 SAM103 JA6C8014
PART NAMESCREW SEAL KIT
QTY1
REMARKS4,5,19,20
A-122
PARTS BOOK
ZYL160
DOZER BLADE HANDLE
A-123
ZYL160
PARTS BOOK
DOZER BLADE LEVER ITEM1 2 III-3 4 I I-5 I-6 I-7 I-8 I-9 II II-10
II-11 II-12 II-13 14 15 16 17 18 19 20 21 III
PATR NO.J96H2001 J96H2002 PO 08 J96H2003 J96H2020 AJV12D105
J96H2004 AJV12D103 J96H2005 AJV12D106 JA0L6004 J96H2006 RSY 10 PO
014 J96J2007 J96J2008 WBM0635 J96J2009 J96J2010 J96J2011 HNM05
J96H2012 SP0318 JA0C1003
BODY PLUG
PART NAME
QTY1 2 2 2 2 2 2 2 2 SET 2 2 2 2 1 2 1 1 2 2 1
REMARKS
O O
O-RING SPRING SPOOL KIT SPRING SEAT SPOOL SPRING SEAT SPRING
STOPPER PLUG KIT PLUG ROD SEAL O-RING PUSH ROD COVER WRENCH BOLT
GUIDE PIN SOCKET BOLT NUT BAR SPRING PIN SEAL KIT
P8
DYR 10 P 14
M635L
M515L M5 318L 3,11,12
A-124
PARTS BOOK
ZYL160
CONSOLE (LH)
A-125
ZYL160
PARTS BOOK
CONSOLE (LH) ITEM1 2 3 4 5 6 7 8 9 10 11 12
PATR NO.GB/T5782-2000 GB/T93-1987 GB/T95-2002 ZY150.7.3.1
GB/T95-2002 GB/T93-1987 GB/T5782-2000 GB/T95-2002 GB/T93-1987
GB/T6170-2000 ZY150.7.20 ZY150.7.21
M825 8 8 5 5 M545 12 12 M12
PART NAMEBOLT M825 SPRING WASHER 8 PLANE WASHER 8 PILOT CONTROL
SHUT-OFF LEVER PLANE WASHER 5 SPRING WASHER 5 BOLT M545 WASHER 12
SPRING WASHER 12 NUT M12 RADIO CONSOLE BOX ASSY (LH)
QTY4 4 4 1 1 1 1 4 4 4 1 1
REMARKS
A-126
PARTS BOOK
ZYL160
CONSOLE (RH)
A-127
ZYL160
PARTS BOOK
CONSOLE (RH) ITEM1 2 3 4 5 6 7 8 9 10 11 12 13
PATR NO.ZY80.7.2 ZY80.7.2.3 ZY80.7.2.9 ZY80.7.2.20 GB/T5782-2000
GB/T93-1987 GB/T95-2002 ZY80.7.2.3 ZY80.7.2.10 GB/T5782-2000
GB/T95-2002 GB/T93-1987 GB/T6170-2000
M825 8 8 M1230 12 12 M12
PART NAMECONSOLE BOX ASSY (RH) SWITCH CIGAR LIGHTER EMEGENCY
SWITCH BOLT M825 SPRING WASHER 8 PLANE WASHER 8 ACCELERATOR KNOB
IGNITION KEY SWITCH BOLT M1230 PLANE WASHER 12 SPRING WASHER 12 NUT
M12
QTY1 7 1 1 4 4 4 1 1 4 4 4 4
REMARKS
A-128
PARTS BOOK
ZYL160
PILOT CONTROL SHUT-OFF LEVER
A-129
ZYL160
PARTS BOOK
PILOT CONTROL SHUT-OFF LEVER ITEM00 04 06 09 10 11 12 13 15 16
17 18 20 22 24 27
PATR NO.ZY150.7.9.1 GB/T5786-86 GB/T5786-86 ZY150.7.9.2
ZY150.7.9.3 ZY150.7.9.4 ZY150.7.9-5 ZY150.7.9.6 ZY150.7.9.7
ZY150.7.9-8 GB/T6170-2000 GB/T93-1987 ZY150.7.9-9 ZY150.7.9-10
ZY150.7.9-11 GB/T5782-86
M1020 M1020 M10 10 M1020
PART NAMEBRAKE BOX (LH) SEMS BOLT M1020 SEMS BOLT M1020 LOCK
LEVER GRIP LINK TENSION SPRING LINK HINGE JOINT ROD NUT M10 SPRING
WASHER 10 SPRING PIN BUSHING COVER BOLT M1020
QTY1 2 2 1 1 1 1 1 2 1 4 2 2 2 1 4
REMARKS
A-130
PARTS BOOK
ZYL160
DOUBLE-PORT CONTROL HANDLE
A-131
ZYL160
PARTS BOOK
DOUBLE-PORT CONTROL HANDLE ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 22 23 24 25 26 27
PATR NO.DPCV.1 DPCV.2 DPCV.3 DPCV.4 DPCV.5 DPCV.6 DPCV.7 DPCV.8
DPCV.9 DPCV.10 DPCV.11 DPCV.12 DPCV.13 DPCV.14 DPCV.15 DPCV.16
DPCV.17 DPCV.18 DPCV.19 DPCV.20 DPCV.21 DPCV.22 DPCV.23 DPCV.24
DPCV.25 DPCV.26 DPCV.27
PART NAMEVALVE BODY PLUG O-RING SPRING SEAL SPRING SPOOL SEAL
SPRING SPRING STOPPER PLUG SEAL RING O-RING P12 PUSH ROD COVER
WRENCH BOLT M635 GUIDE PIN BOLT M515 NUT M5 BAR SPRING PIN BOOT
CONTROL LEVER SPRING PIN SWITCH ASSY CAP TAPPING SCREW M35
QTY1 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1
REMARKS
O O P12 M515 M5 M35
A-132
PARTS BOOK
ZYL160
STEERING COLUMN
A-133
ZYL160
PARTS BOOK
STEERING COLUMN ITEM1
PATR NO.QFXJYBT4-10
PART NAMESTEERING COLUMN
QTY1
REMARKS
A-134
PARTS BOOK
ZYL160
BRAKE ASSY()
A-135
ZYL160
PARTS BOOK
BRAKE ASSY() ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17-1
17-2 17-3 17-4 18 19 20 21 22 23 24 25 26 27 28 29 30 N1 N2 35 MOB
MOB.1 MOB.2 MOB.3 MOB.4 MOB.5 MOB.6 MOB.7 MOB.8 MOB.9 MOB.10 MOB.11
MOB.12 MOB.13 MOB.14 MOB.15 MOB.16 MOB.17 MOB.17-1 MOB.17-2
MOB.17-3 MOB.17-4 MOB.18 MOB.19 MOB.20 MOB.21 MOB.22 MOB.23 MOB.24
MOB.25 MOB.26 MOB.27 MOB.28 MOB.29 MOB.30 MOB.31 MOB.32 MOB.33
PATR NO.
PART NAMEBRAKE VALVE ASSY
QTY1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
2 2 1 1
REMARKS
O O 1 2 1 2 E
VALVE BODY-LOWER VALVE BODY-UPPER SPOOL PLUG HOLDER SPRING-LOWER
SPRING-UPPER SPRING-UPPER SPRING RETAINER O-RING O-RING OIL SEAL
GUIDE RETAINER RING DU BUSH PEDAL PLATE PEDAL ASSY PEDAL LOCK PLATE
HEX BOLT PLANE WASHER PEDAL COVERLATCH UNION ELBOW
LOCK PIN 1 LOCK PIN 2 SPRING 1 SPRING 2 RETAINING RING E-RING
HEX BOLT HEX NUT SOCKET HEAD BOLT SPRING WASHER PLUG PLANE WASHER
RETAINER RING
A-136
PARTS BOOK
ZYL160
AIR CONDITIONER
A-137
ZYL160
PARTS BOOK
AIR CONDITIONER ITEM1 2 3 4
PATR NO.CDKT-23A GB/T5782-2000 GB/T93-87 GB/T95-85
M12 12 12
PART NAMEAIR-CONDITION BOLY M12 SPRING WASHER 12 PLANE WASHER
12
QTY1 4 4 4
REMARKS
A-138
PARTS BOOK
ZYL160
DRYER
A-139
ZYL160
PARTS BOOK
DRYER ITEM1 2 3 4 5 6 7
PATR NO.CDKT-23A-1 CDKT-23A-2 CDKT-23A-3 GB/T5782-2000
GB/T93-1987 GB/T95-2002 GB/T6170-2000
M12 12 12 M12
PART NAMEDRYER CLAMP PIPE JOINT BOLT M12 SPRING WASHER 12 PLANE
WASHER NUT M12
QTY1 1 2 1 1 1 1
REMARKS
A-140
PARTS BOOK
ZYL160
MOUNTING OF AIR-CONDITIONER SYSTEM
A-141
ZYL160
PARTS BOOK
MOUNTING OF AIR-CONDITIONER SYSTEM ITEM01 02 03 04 05 1 2 3 4 5
6 7 ZY150.6-12 ZY150.6-13 ZY150.6-14 ZY150.6-15 ZY150.6-16
PATR NO.CDKT-23A 5H14-V-B1-140-43 CDKT23A-014 ZY210N.6.10
ZY210N.6-9
PART NAMEAIR CONDITIONER COMPRESSOR CONDENSER EVAPORATOR DRYER
SLEEVE HOSE HOSE HOSE HOSE HOSE HOSE CLAMP
QTY1 1 1 1 1 1 1 1 1 1 1 4
REMARKS
A-142
PARTS BOOK
ZYL160
COVER (LH)
A-143
ZYL160
PARTS BOOK
COVER (LH) ITEM1 2 3 4 5 6
PATR NO.ZY150.8.8 ZY150.8.9 ZY150.8.11 GB/T5782-2000 GB/T93-1987
GB/T95-2002
M1225 12 12
PART NAMEREAR COVER (L) MIDDLE COVER (L) FRONT COVER (L) BOLT
M1225 SPRING WASHER 12 PLANE WASHER 12
QTY1 1 1 12 12 12
REMARKS
A-144
PARTS BOOK
ZYL160
& COVER (LEFT-SIDE DOOR & PLATE)
A-145
ZYL160
PARTS BOOK
& COVER (LEFT-SIDE DOOR & PLATE) ITEM1 2 3 4 5 6 7 8 9
10 11 12
PATR NO.ZY150.8.7.1 ZY150.8.6 GB/T6170-2000 GB/T5782-2000
GB/T93-1987 GB/T95-2002 GB/T6170-2000 GB/T5782-2000 GB/T93-1987
GB/T95-2002 GB/T6170-2000 ZY150.8.3-2
M8 M1025 10 10 M10 M1025 10 10 M10
PART NAMELEFT SIDE DOOR LEFT IRON BAR NUT M8 BOLT M1025 SPRING
WASHER 10 PLANE WASHER 10 NUT M10 BOLT M1025 SPRING WASHER 10 PLANE
WASHER 10 NUT M10 GAS SPRING
QTY1 1 4 4 4 4 4 4 4 4 4 2
REMARKS
A-146
PARTS BOOK
ZYL160
COVERRH
A-147
ZYL160
PARTS BOOK
COVERRH ITEM1 2 3 4 5 6 7 8 9
PATR NO.ZY150.8.18 ZY150.8.5 GB/T5782-2000 GB/T93-1987
GB/T95-2002 GB/T5782-2000 GB/T93-1987 GB/T95-2002 GB/T6170-2000
M1225 12 12 M1025 10 10 M10
PART NAMECOVER (RH) IRON BAR (RH) BOLT M1225 SPRING WASHER 12
PLANE WASHER 12 BOLT M1025 SPRING WASHER 10 PLANE WASHER 10 NUT
M10
QTY1 1 4 4 4 4 4 4 4
REMARKS
A-148
PARTS BOOK
ZYL160
& COVER (RIGHT-SIDE DOOR & PLATE)
A-149
ZYL160
PARTS BOOK
& COVER (RIGHT-SIDE DOOR & PLATE) ITEM1 2 3 4 5 6 7
PATR NO.ZY150.8.3.1 ZY150.8.3-2 GB/T6170-2000 GB/T5782-2000
GB/T93-1987 GB/T95-2002 GB/T6170-2000
M8 M1025 10 10 M10
PART NAMERIGHT SIDE DOOR GAS SPRING NUT M8 BOLT M1025 SPRING
WASHER 10 PLANE WASHER 10 NUT M10
QTY1 2 4 4 4 4 4
REMARKS
A-150
PARTS BOOK
ZYL160
COVER (MIDLE)
A-151
ZYL160
PARTS BOOK
COVER (MIDLE) ITEM1 2 3 4 5 6 7 11
PATR NO.ZY150.8.13 ZY150.8-15 ZY150.8-12 GB/T5782-2000
GB/T93-1987 GB/T95-2002 GB/T6170-2000 ZY150.8.14
2 1 M1025 M10 M10 M10
PART NAMECOVER (MIDDLE) COVER 2 COVER 1 BOLT M1025 SPRING WASHER
M10 WASHER M10 NUT M10 MIDDLE OUTRIGGER
QTY1 1 1 15 15 15 15 1
REMARKS
A-152
PARTS BOOK
ZYL160
ENGINE COVER
A-153
ZYL160
PARTS BOOK
ENGINE COVER ITEM01 02 05 06 07 08 09 16 17 18
PATR NO.GB/T5782-2000 ZY150.8.2.5 ZY150.8.2.1 GB/T5782-2000
GB/T822-2000 GB/T93-1987 GB/T95-2002 ZY150.8.2-2 ZYL160.8.2-5
GB/91-86
M1025 M1020 M820 8 8 425
PART NAMESEMS BOLT M1025 CATCH ENGINE COVER SEMS BOLT M1020
SCREW M820 SPRING WASHER 8 PLANE WASHER 8 STAY PLANE WASHER LOCK
PIN 425
QTY6 2 1 4 4 4 4 1 4 4
REMARKS
A-154
PARTS BOOK
ZYL160
UNDER COVER
A-155
ZYL160
PARTS BOOK
UNDER COVER ITEM1 2 3 4 5 6 7 8 20 21 22
PATR NO.ZY150.8.4-1 ZY150.8.4-2 ZY150.8.4-3 ZY150.8.4-4
ZY150.8.4-5 ZY150.8.4-6 ZY150.8.4-7 ZY150.8.4-8 GB/T5782-2000
GB/T93-1987 GB/T95-2002
1 2 3 4 5 6 7 8 M1025 10 10
PART NAMECOVER 1 COVER 2 COVER 3 COVER 4 COVER 5 COVER 8 COVER 7
COVER 6 BOLT M1025 SPRING WASHER 10 PLANE WASHER 10
QTY1 1 1 1 1 1 1 1 67 67 67
REMARKS
A-156
PARTS BOOK
ZYL160
HANDRAIL
A-157
ZYL160
PARTS BOOK
HANDRAIL ITEM1 2 3
PATR NO.ZY150.8.10 GB/T5782-2000 GB/T93-1987
PART NAMEHANDRAIL BOLT M1235 SPRING WASHER 12
QTY1 3 3
REMARKS
M1235 12
A-158
PARTS BOOK
ZYL160
TRACK FRAME
B-1
ZYL160
PARTS BOOK
TRACK FRAME ITEM1 2 3 4 5
PATR NO.ZYL160.9.1 ZYL160.9.7 ZYL160.9.3 GB/T5782-2000
GB93-1987
PART NAMESUPPORT CROSSBEAM SUPPORT BOLT M24 SPRING WASHER 24
QTY1 1 1 32 32
REMARKS
M24 24
B-2
PARTS BOOK
ZYL160
SWING BEARING
B-3
ZYL160
PARTS BOOK
SWING BEARING ITEM1 2 3 4
PATR NO.ZYL160.9 QND1120.32 GB/T5782-2000 GB95-2002
PART NAMETRACK FRAME SWING BEARING BOLT M2270-10.9 Zn.D PLANE
WASHER 22-200HV.Zn.D
QTY1 1 28 28
REMARKS
M2270-10.9 Zn.D 22-200HV.Zn.D
B-4
PARTS BOOK
ZYL160
SWING BEARING
B-5
ZYL160
PARTS BOOK
SWING BEARING ITEM00 01 02 03 04 05 06
PATR NO.QND1120.32 QND1120.32-1 QND1120.32-2 QND1120.32-3
QND1120.32-4 QND1120.32-5 QND1120.32-6 QND1120.32-7
PART NAMESWING BEARING OUTER RACE INNER RIACE BALL SUPPORT
GREASE FITTING SEAL SEAL
QTY1 1 1 121 121 2 1 1
REMARKS
B-6
PARTS BOOK
ZYL160
MOUNTING OF SWING BEARING & UPPER FRAME
B-7
ZYL160
PARTS BOOK
MOUNTING OF SWING BEARING & UPPER FRAME ITEM1 2 3 4
PATR NO.ZYL160.3 QND1120.32 GB95-2002 GB/T5782-87
22 M22110-10.9Zn.D
PART NAMEFRAME SWING BEARING PLANE WASHER 22 BOLT
M22110-10.9Zn.D
QTY1 1 28 28
REMARKS
B-8
PARTS BOOK
ZYL160
OUTRIGGER (LH/RH) MOUNTING
B-9
ZYL160
PARTS BOOK
OUTRIGGER (LH/RH) MOUNTING ITEM01 02 03 1 2 3 4 5 6 7
PATR NO.ZYL160.9.7 ZYL160.9.8 ZYL160.9.14 ZYL160.14-1
GB/T6170-2000 GB/T5782-2000 ZY150.15-7 ZYL160.14-3 ZYL160.14-2
GB/T5782-2000
M16 M16100 M16130
PART NAMEOUTRIGGER BEAM OUTRIGGER (LH/RH) CYLINDER SPINDLE NUT
M16 BOLT M16100 BUSHING SHAFT SHAFT BOLT M16130
QTY1 2 2 2 6 4 4 2 2 2
REMARKS
B-10
PARTS BOOK
ZYL160
OUTRIGGER (LH/RH) MOUNTING
B-11
ZYL160
PARTS BOOK
OUTRIGGER (LH/RH) MOUNTING ITEM1 2 3 4 5
PATR NO.ZYL160.9.9 ZY150.15-7 GB/T6170-2000 ZYL160.14-4
GB/T5782-2000
M16 M16100
PART NAMEOUTRIGGER (LH/RH) BUSHING NUT M16 SHAFT BOLT M16100
QTY2 4 2 2 2
REMARKS
B-12
PARTS BOOK
ZYL160
DOZER BLADE
B-13
ZYL160
PARTS BOOK
DOZER BLADE ITEM1 2 3 4 5 6 7 8 9
PATR NO.ZYL160.9.5 ZYL160.9.4 GB5782-86 ZYL160.14-8 GB/6184-1986
ZY80.15-2 ZYL160.14-6 ZY15.15-7 ZYL160.9.6
PART NAMELINK ROD ROCKER RAM BOLT M16100 SPINDLE CHECK NUT
SPINDLE SPINDLE SPINDLE DOZER BLADE
QTY1 2 4 2 4 2 2 4 1
REMARKS
M16100 M16
B-14
PARTS BOOK
ZYL160
ROCKER ARM & LINK ROD MOUNTING
B-15
ZYL160
PARTS BOOK
ROCKER ARM & LINK ROD MOUNTING ITEM1 2
PATR NO.ZYL160.9.1 ZYL160.9.10
PART NAMEBRACKET DOZER BLADE CYLINDER
QTY1 2
REMARKS
M16100 M16 M1225
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
ZYL160.9.5 GB5782-86 ZYL160..14-10 GB/6184-1986 ZYL160.14-7
ZY80.15-2 ZYL160.14-6 ZYL160.9.4 ZYL160.9-26 ZYL160.14-9
ZYL160.9.5-2 GB/T95-2002 CB/T93-1987 GB/T5782-2000 ZYL160.14.6
ZY150.15-7
LINK ARM BODY BOLT M16100 SPINDLE CHECK NUT M16 SPINDLE BUSHING
SPINDLE ROCKER ARM SLEEVE SPINDLE PLATE PLANE WASHER SPRING WASHER
BOLT M1225 SPINDLE BUSHING
1 8 2 8 2 2 2 2 2 2 2 4 4 4 2 4
B-16
PARTS BOOK
ZYL160
CENTER JOINT
B-17
ZYL160
PARTS BOOK
CENTER JOINT ITEM0 1 4 5
PATR NO.ZYL160.9 15ZW1122H2F-00 GB/T5782-2000 GB93-1987
PART NAMETRACK FRAME CENTER JOINT BOLT M16 SPRING WASHER 16
QTY1 1 4 4
REMARKS
M16 16
B-18
PARTS BOOK
ZYL160
TOOL BOX (LH) MOUNTING
B-19
ZYL160
PARTS BOOK
TOOL BOX (LH) MOUNTING ITEM1 2 3 4 5 6 7 8 9 10 11
PATR NO.GB/T5782-2000 GB93-1987 GB95-2002 ZYL160.9.11-8
ZYL160.9.1 GB/T5782-2000 ZYL160.9.11 GB95-2002 GB93-1987
GB/T5782-2000 ZYL160.9.11.4
M1030 10 10 M10 16 16 M1630
PART NAMEBOLT M1030 SPRING WASHER 10 PLANE WASHER 10 PLANE
BRACKET BOLT M10 TOOL BOX BRACKET PLANE WASHER 16 SPRING WASHER 16
BOLT M1630 TOOL BOX
QTY12 12 12 1 1 8 1 6 6 6 1
REMARKS
B-20
PARTS BOOK
ZYL160
TOOL BOX (RH) MOUNTING
B-21
ZYL160
PARTS BOOK
TOOL BOX (RH) MOUNTING ITEM1 2 3 4 5 6 7 8 9 10 11
PATR NO.GB/T5782-2000 GB93-1987 GB95-2002 ZYL160.9.11-8
ZYL160.9.1 GB/T5782-2000 ZYL160.9.11 GB95-2002 GB93-1987
GB/T5782-2000 ZYL160.9.11.4
M1030 10 10 M10 16 16 M1630
PART NAMEBOLT M1030 SPRING WASHER 10 PLANE WASHER 10 PLANE
BRACKET BOLT M10 TOOL BOX BRACKET PLANE WASHER 16 SPRING WASHER 16
BOLT M1630 TOOL BOX
QTY12 12 12 1 1 8 1 6 6 6 1
REMARKS
B-22
PARTS BOOK
ZYL160
GREASE BATH COVER
B-23
ZYL160
PARTS BOOK
GREASE BATH COVER ITEM1 2 3 4 5
PATR NO.GB/T5782-2000 GB/T93-1987 GB95-2002 ZYL160.9.14
GB3452.1-82
M1020 10 10 O 652.65
PART NAMEBOLT M1030 SPRING WASHER 10 PLANE WASHER 10 PLATE
O-RING 652.65
QTY2 2 2 1 1
REMARKS
B-24
PARTS BOOK
ZYL160
COVER
B-25
ZYL160
PARTS BOOK
COVER ITEM1 2 3 4 5 6 7 8 9
PATR NO.GB/T5782-2000 GB/93-1987 GB95-2002 ZYL160.9-15
ZYL16.9-16 GB/T5782-2000 GB/93-1987 GB95-2002 ZYL16.9-18
M1020 10 10 M820 8 8
PART NAMEBOLT M1020 SPRING WASHER 10 PLANE WASHER 10 COVER COVER
BOLT M820 SPRING WASHER8 PLANE WASHER 8 COVER
QTY16 16 16 2 3 4 4 4 1
REMARKS
B-26
PARTS BOOK
ZYL160
AXLE
B-27
ZYL160
PARTS BOOK
AXLE ITEM1 2
PATR NO.212.97.000.802 112.97.000.328
PART NAMEFRONT AXLE REAR AXLE
QTY1 1
REMARKS
B-28
PARTS BOOK
ZYL160
AXLE MOUNTING
B-29
ZYL160
PARTS BOOK
AXLE MOUNTING ITEM1 2 3 4 5 6 7 8
PATR NO.212.97.000.802 112.97.000.328 ZYL160.14-5 GB/T5782-2000
GB/T6184-2000 GB/T5782-2000 GB93-1987 GB/T6170-2000
PART NAMEFRONT AXLE REAR AXLE SHAFT BOLT M1685 NUT M16 BOLT
M20100 PLANE WASHER 20 NUT M20
QTY1 1 1 1 1 8 16 16
REMARKS
M1685 M16 M20100 20 M20
B-30
PARTS BOOK
ZYL160
OSCILLATION CYLINDER
B-31
ZYL160
PARTS BOOK
OSCILLATION CYLINDER ITEM1 2 3 4
PATR NO.ZYL160.9.17 GB95-2002 GB93-1987 GB/T5782-2000
20 20 M2045
PART NAMEOSCILLATION CYLINDER PLANE WASHER 20 SPRING WASHER 20
BOLT M2045
QTY2 8 8 8
REMARKS
B-32
PARTS BOOK
ZYL160
TRANSMISSION
B-33
ZYL160
PARTS BOOK
TRANSMISSION ITEM1 2 3 4
PATR NO.ZYL160.9 4143-620-012-EZ001 GB/T5782-2000 GB95-2002
PART NAMESUPPORT TRANSMISSION BOLT M20 PLANE WASHER 20
QTY1 1 3 3
REMARKS
M20 20
B-34
PARTS BOOK
ZYL160
DRIVE MOTOR
B-35
ZYL160
PARTS BOOK
DRIVE MOTOR ITEM1
PATR NO.A6VM107
PART NAMETRAVEL MOTOR
QTY1
REMARKS
B-36
PARTS BOOK
ZYL160
TYRE
B-37
ZYL160
PARTS BOOK
TYRE ITEM1
PATR NO.212.97.000.802 112.97.000.328
PART NAMEFRONT AXLE REAR AXLE BOLT M20 SPRING WASHER 20 TYRE
QTY1 1 40 40 8
REMARKS
2 3 4
GB/T6185-86 GB93-1987 10.00-20E-2A
M20 20
B-38
PARTS BOOK
ZYL160
UNIVERSAL COUPLING
B-39
ZYL160
PARTS BOOK
UNIVERSAL COUPLING ITEM1 2 3 7 8 9
PATR NO.ZYL160.9.19-2 ZYL160.9.19-1 ZYL160.9.19-3 GB/T5782-2000
GB93-1987 GB/T6170-2000
M10 10 M10
PART NAMEFLANGE TRANSMISSION SHAFT FLANGE BOLT M10 SPRING WASHER
10 NUT M10
QTY2 2 2 16 32 32
REMARKS
B-40
PARTS BOOK
ZYL160
VARIABLE ADJUSTABLE BOOM
C-1
ZYL160
PARTS BOOK
VARIABLE ADJUSTABLE BOOM ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28
PATR NO.ZYL160.3 ZYL160A.11.2 ZYL160A.11.1 ZYL160A.11.5
ZYL160A.11.4 ZY13-DG-00 ZY150.14-2 GB/T5782-2000 GB/T6184-1986
ZYL160A.14-1 GB/T5782-2000 GB/T6184-1986 ZY150.14.1 ZY150.11.1-11
ZYL160A.14-4 ZYL160A.11-3 GB/T5782-2000 GB95-2002 GB93-1987
ZYL160A.14-2 ZYL160A.14-3 ZY150.14-4 GB/T5782-2000 GB/T6184-1986
ZYL160.2.2. 4 ZYL160.2.2.5 ZYL160.2.2.6 ZYL160A.11.6
FRAME BOOM
PART NAME
QTY1 1 1 1 1 1 1 1 1 1 3 3 2 1 2 4 8 8 8 1 1 1 1 1 1 1 2 1
REMARKS
M16110 M16 M16120 M16 M1025 10 10 M16110 M16
ADJUSTABLE BOOM BOOM CYLINDER (L) ADJUSTABLE BOOM CYLINDER ARM
CYLINDER SHAFT BOLT M16110 ALL-METAL LOCK NUT M16 SHAFT BOLT M16120
ALL-METAL LOCK NUT M16 SHAFT GREASE BLOCK SHAFT BAFFLE BOLT M1025
SPRING WASHER 10 PLANE WASHER 10 SHAFT SHAFT SHAFT BOLT M16110
ALL-METAL LOCK NUT M16 GREASE PIPING GREASE PIPING GREASE PIPING
BOOM CYLINDER (R)
C-2
PARTS BOOK
ZYL160
VARIABLE ADJUSTABLE BOOM PIPING
C-3
ZYL160
PARTS BOOK
VARIABLE ADJUSTABLE BOOM PIPING ITEM1 2 3 4 5 6 7 9 10 11 12 13
14 15 24 25 26 27 28 29 30 31 32
PATR NO.ZYL160A.11.2 ZYL160A.11.1 ZYL160A.11.7-2 ZYL160A.11.7-6
ZYL160A.11.7-5 ZYL160A.11.7-4 ZYL160A.11.7-3 ZYL160A.11.8-1
ZYL160A.11.8-2 ZYL160A.11.8-3 14 ZYL16024236 ZYL16024237
ZYL160A.11.7-1 28 GB/T5782-2000 GB95-2002 GB93-1987 28
GB/T5782-2000 GB95-2002 GB93-1987 ZYL160.2.2.17
M1255 12 12 M1030 10 10
PART NAMEBOOM ADJUSTABLE BOOM STEEL PIPE STEEL PIPE STEEL PIPE
STEEL PIPE STEEL PIPE STEEL PIPE STEEL PIPE STEEL PIPE BINDER PLATE
HOSE HOSE STEEL PIPE BINDER PLATE BOLT M1255 SPRING WASHER12 PLANE
WASHER12 BINDER PLATE BOLT M1030 SPRING WASHER10 PLANE WASHER10
HOSE
QTY1 1 2 1 1 1 1 2 2 2 14 4 2 2 4 10 10 10 6 14 14 14 1
REMARKS
C-4
PARTS BOOK
ZYL160
VARIABLE ADJUSTABLE BOOM PIPING
C-5
ZYL160
PARTS BOOK
VARIABLE ADJUSTABLE BOOM PIPING ITEM1 2
PATR NO.ZYL160A.11.7.7 ZYL16024238
PART NAMESTEEL PIPE HOSE
QTY3 3
REMARKS
C-6
PARTS BOOK
ZYL160
VARIABLE ADJUSTABLE BOOM PIPING
C-7
ZYL160
PARTS BOOK
VARIABLE ADJUSTABLE BOOM PIPING ITEM1 2
PATR NO.ZYL160A.11.7.8 ZYL16024239
PART NAMESTEEL PIPE HOSE
QTY3 3
REMARKS
C-8
PARTS BOOK
ZYL160
BOOM CYLINDER
C-9
ZYL160
PARTS BOOK
BOOM CYLINDER ITEM1
PATR NO.ZY13-DB-00
PART NAMEBOOM CYLINDER
QTY2
REMARKS
C-10
PARTS BOOK
ZYL160
BOOM CYLINDER
C-11
ZYL160
PARTS BOOK
BOOM CYLINDER ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
PATR NO.ZY13-DB-00-1 ZY13-DB-00-2 ZY13-DB-00-3 ZY13-DB-00-4
ZY13-DB-00-5 ZY13-DB-00-6 ZY13-DB-00-7 ZY13-DB-00-8 ZY13-DB-00-9
ZY13-DB-00-10 ZY13-DB-00-11 ZY13-DB-00-12 ZY13-DB-00-13
ZY13-DB-00-14 ZY13-DB-00-15 ZY13-DB-00-16 ZY13-DB-00-17
ZY13-DB-00-18 ZY13-DB-00-19 ZY13-DB-00-20 ZY13-DB-00-21
ZY13-DB-00-22 ZY13-DB-00-23 ZY13-DB-00-24 ZY13-DB-00-25
ZY13-DB-00-26 ZY13-DB-00-27 ZY13-DB-00-28 ZY13-DB-00-29
ZY13-DB-00-30 ZY13-DB-00-31 ZY13-DB-00-32 ZY13-DB-00-33
ZY13-DB-00-34 ZY13-DB-00-35
O O M101 O
PART NAMEPISTON ROD BUSHING SEAL RING DUST RING SEAL RING SEAL
RING GUIDE SLEEVE CHECK RING END COVER O-RING CHECK RING CYLINDER
BLOCK ASSY CUSHION COLLAR RING O-RING CHECK RING SEAL RING GUIDE
RING GUIDE BELT PISTON NUT SCREW STEEL BALL OIL CUP M101 BOLT
O-RING SCREW WASHER CLAMP CLAMP OIL PIPING ASSY NUT WASHER CLAMP
BINDER PLATE
QTY1 2 4 1 1 1 1 1 1 1 1 1 13 1 1 2 1 3 2 1 1 1 1 2 12 1 2 11 3
1 1 3 11 1 2
REMARKS
C-12
PARTS BOOK
ZYL160
BOOM CYLINDER MOUNTING
C-13
ZYL160
PARTS BOOK
BOOM CYLINDER MOUNTING ITEM00 01 1 2 3 4
PATR NO.ZYL160.3 ZY13-DB-00 ZYL160.14.1 ZYL160.14.2
GB/T5782-2000 GB93-1987
M10 10
PART NAMEFRAME BOOM CYLINDER SHAFT BINDER PLATE BOLT M10 SPRING
WASHER 10
QTY1 2 2 2 4 4
REMARKS
C-14
PARTS BOOK
ZYL160
ARM
C-15
ZYL160
PARTS BOOK
ARM ITEM1
PATR NO.ZY150.12.1
ARM
PART NAME
QTY1
REMARKS
C-16
PARTS BOOK
ZYL160
ARM
C-17
ZYL160
PARTS BOOK
ARM ITEM00 00A 00G 00H 001 04 04A 04B 04C 04D 04E 05 06 08 09 10
10A 10B 11 12 12A 12B 13 13A 13B 15 17 22 23 24 26 26A 27 29 30 31
32
PATR NO.ZY150.12 ZY150.12.1 ZY150.15-5 ZY150.15-6 ZY150.15-8
ZY150.12 ZY150.12.2 ZY150.15-7 ZY150.15-9 ZY150.12-22
JB/T7940.1-1995 ZY150.12.10 ZY150.12-8 ZY150.14-4 ZY150.14-6
ZY150.14-7 ZY150.14.7-1 JB/T7940.1-1995 ZY150.14-8 ZY150.14-9
ZY150.14.9-1 JB/T7940.1-1995 ZY150.14-10 ZY150.14.9-1
JB/T7940.1-1995 GB/T6170-86 GB/T5782-86 GB3452.1-82 JB/T7940.1-1995
ZY150.2.6 ZY150.2.6.1 GB3452.1-82 GB3452.1-82 ZY150.12-24
ZY150.12-25 ZY150.12-26 ZY150.12-27
PART NAMEARM ASSY ARM BUSHING BUSHING BUSHING LINK ASSY LINK
BUSHING BUSHING DUST RING GREASE FITTING LINK LINK PIN PIN PIN PIN
GREASE FITTING PIN PIN PIN GREASE FITTING PIN PIN GREASE FITTING
NUT M16 BOLT M16110-8.8 O-RING GREASE FITTING HOSE ADAPTER O-RING
O-RING SHIM 1.2 SHIM 2.3 SHIM 1.0 SHIM 2.3
QTY1 1 2 2 2 1 1 2 2 6 2 1 1 1 1 1 1 1 1 1 1 2 1 1 2 6 6 4 2 2 2
1 2 2 2 2 2
REMARKS
M101 M101 M101 M101 M16 M16110-8.8 O M101 S O O 1.2 2.3 1.0
2.3
C-18
PARTS BOOK
ZYL160
ARM PIPING
C-19
ZYL160
PARTS BOOK
ARM PIPING ITEM1 2 4 5 6 7 8 9 01 02 03 04 05 06
PATR NO.ZY150.12 ZY13-DG-00 ZY150.2.7 ZY150.2.8 ZY150.12.3
ZY150.12.5 ZY150.12-6 ZY150.12-4 GB/T5782-2000 GB95-2002 GB93-1987
GB/T5782-2000 GB93-1987 GB95-2002
ARM
PART NAME
QTY1 1 2 2 2 2 6 4 4 4 4 6 6 6
REMARKS
M1655 16 16 M1030 10 10
BUCKET CYLINDER HOSE HOSE WELDED PIPE ASSY WELDED PIPE ASSY
BINDER PLATE BINDER PLATE BOLT M1655 PLANE WASHER 16 SPRING WASHER
16 BOLT M1030 SPRING WASHER 10 PLANE WASHER 10
C-20
PARTS BOOK
ZYL160
ARM PIPING
C-21
ZYL160
PARTS BOOK
ARM PIPING ITEM1 2 3 4 5 6 7
PATR NO.ZY150.2.9 ZY150.2.10 ZY150.2.11 ZY150.12.7 ZY150.12.8
ZY150.12.5 ZY150.2.12
HOSE HOSE HOSE
PART NAME
QTY1 1 1 1 1 2 1
REMARKS
WELDED PIPE ASSY WELDED PIPE ASSY WELDED PIPE ASSY HOSE
C-22
PARTS BOOK
ZYL160
ARM PIPING
C-23
ZYL160
PARTS BOOK
ARM PIPING ITEM1 2 3 4 5 6 7
PATR NO.ZY150.2.9 ZY150.2.10 ZY150.2.11 ZY150.12.9 ZY150.12.7
ZY150.12.8 ZY150.2.12
HOSE HOSE HOSE
PART NAME
QTY1 1 2 1 1 1 1
REMARKS
WELDED PIPE ASSY WELDED PIPE ASSY WELDED PIPE ASSY HOSE
C-24
PARTS BOOK
ZYL160
ARM CYLINDER
C-25
ZYL160
PARTS BOOK
ARM CYLINDER ITEM01
PATR NO.ZY13-DG-00
PART NAMEARM CYLINDER
QTY1
REMARKS
C-26
PARTS BOOK
ZYL160
ARM CYLINDER
C-27
ZYL160
PARTS BOOK
ARM CYLINDER ITEM1 2 3 4 5 6 7 8 9 10 11 12 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
PATR NO.ZY150-DGYG-01 AF 9033 Z5071 BS 9005 P5008 BU 0091 00656
MB9030 903 ZY150-DGYG-02 2-246 8-246 ZY150-DGYG-03 ZY150-DGYG-04
2-232 F3 0000 119 25097 F3 0000 052 40097A ZY150-DGYG-05 GB/T80-85
GB308-898 CSB250S2 708580 GB1152-89 GB/T70-85 ME8 70855
PC220-6-DBYG-07 SW230-DGYG-06 GB/T79-85 GB308-89 6.5 GB/T70-85
GB/T97.1 6023700-04 6023700-03-1 92500-DGYGYGZJ-B 2-217
92500-DGYG-YGZJ-A GB/T6170-2000 GB/T93-85 6023700-03-2 O
PART NAMEPISTON ROD DUST RING SEAL RING SEAL RING GUIDE SLEEVE
CHECK RING END COVER O-RING 113.893.53 CHECK RING CYLINDER ASSY
BLOCK
QTY1 1 1 1 1 1 1 1 1 1 1 1 3 2 1 1 1 2 2 12 4 1 1 1 12 11 3 1 1
1 2 1 3 11 1
REMARKS
O 113.893.53 O 1
CUSHION COLLAR O-RING GUIDE RING LEAD BELT PISTON SCREW STEEL
BALL BUSHING OIL CUP SCREW SEAL RING RING BUFFER POST SCREW STEEL
BALL SCREW WASHER BINDER PLATE CLAMP 1 ADAPTER O-RING OIL PIPING
ASSY NUT M10 WASHER 10 CLAMP 2
M10 10 2
C-28
PARTS BOOK
ZYL160
BUCKET
C-29
ZYL160
PARTS BOOK
BUCKET ITEM1 00A 00B 3 4 5 6 7 8 08 09 10 13
PATR NO.ZY150.13 ZY150.13.1 ZY150.13.1-15 ZY150.15-1 ZY150.13-5
ZY150.13-2 ZY150.13-3 GB/T5782-86 GB/T6170-2000 GB/T93-1987
GB/T6170-2000 GB/T5782-86 ZY150.14-8 ZY150.14-9
M24100 M24 24 M16 M16
PART NAMEBUCKET ASSY BUCKET TOOTH ADAPTER STOPPER LOCK PIN SIDE
CUTTER SIDE CUTTER BOLT M24100 NUT M24 SPRING WASHER 24 NUT M16
QTY1 1 5 2 5 1 1 12 12 12 2 2 1 1
REMARKS
BOLT M16SHAFT SHAFT
C-30
PARTS BOOK
ZYL160
BUCKET CYLINDER
C-31
ZYL160
PARTS BOOK
BUCKET CYLINDER ITEM01
PATR NO.ZY150.12.2
PART NAMEBUCKET CYLINDER
QTY1
REMARKSZY13-CD-00
C-32
PARTS BOOK
ZYL160
BUCKET CYLINDER
C-33
ZYL160
PARTS BOOK
BUCKET CYLINDER ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
PATR NO.ZY150-CDYG-01 AF 7537 Z5071 BS 7590 P5008 BU 0076 00656
MB7530 753 ZY150-DBYG-02 2-241 8-241 ZY150-CDYG-03 ZY150-CDYG-04
2-228 8-228 OK 0105 00701 F3 0000 119 25097 F3 0000 052 40056
ZY150-CDYG-05 GB/T80-85 GB308-89 CSB250S2 658070 ME8 65805
GB1152-89 GB/T70-85 2-217 GB/T70-85 GB/T97.1-2000 92600-CDYG-YGZJ-A
GB/T6170-2000 GB/T93-85 92600-CDYG-KG-1 6023700-04
92600-CDYG-YGZJ-B 92600-CDYG-KG-2
O O M1475 O M1040 10 M10 10 1 2
PART NAMEPISTON ROD DUST RING SEAL RING SEAL RING GUIDE SLEEVE
CHECK RING END COVER O-RING CHECK RING CYLINDER BLOCK ASSY CUSHION
COLLAR O-RING CHECK RING SEAL RING GUIDE RING LEAD BELT PISTON
SCREW STEEL BALL BUSHING BUSHING OIL CUP SCREW M1475 O-RING SCREW
M1040 WASHER 10 OIL PIPING ASSY NUT M10 WASHER 10 CLAMP 1 BINDER
PLATE OIL PIPING ASSY CLAMP 2
QTY1 1 1 1 1 1 1 1 1 1 1 1
REMARKS
2 1 3 2 1 1 1 12 2 11 3 1 3 11 1 1 1 1
C-34
PARTS BOOK
ZYL160
TILT BUCKET
C-35
ZYL160
PARTS BOOK
TILT BUCKET ITEM1
PATR NO.
PART NAMETILT BUCKET
QTY1
REMARKS
C-36
PARTS BOOK
ZYL160
1OIL SUPPLY SYSTEM (1)
D-1
1OIL SUPPLY SYSTEM (1) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 PART
NO.T5V80DPP-1K2R-HN2C ZYL16021534 ZYL16021403 ZYL16021402
ZYL16021401 ZYL16021001 ZYL16021002 ZYL16021003 ZYL16021121
ZYL16021535 ZYL16021536 ZYL16021122 O 10 10 M1040 O O
PART NAMEMAIN PUMP O-RING PLANE WASHER 10 WASHER 10 HEX BOLT
M1040 SUCTION PIPE HOSE CLAMP PLUG O-RING O-RING PLUG
QTY1 1 4 4 4 1 2 4 1 1 1 1
REMARKS
D-2
PARTS BOOK
ZYL160
2OIL SUPPLY SYSTEM (2)
D-3
2OIL SUPPLY SYSTEM (2) ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17
PATR NO.ZYL16021101 ZYL16021102 ZYL16021103 ZYL16021104
ZYL16021105 ZYL16021106 ZYL16021107 ZYL16021108 ZYL16021109
ZYL16021402 ZYL16021403 ZYL16021401 ZYL16021404 ZYL16021405
ZYL16021406 ZYL16021407 4WE6J-61B/CG24N9Z5L
PART NAMEADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER
ADAPTER ADAPTER WASHER 10 PLANE WASHER 10 HEX BOLT M1040 NUT M10
HEX BOLT M616 WASHER M6 PLANE WASHER M6 SOLENOID DIRECTONAL
VALVE
QTY1 3 2 1 1 1 1 1 1 4 4 4 2 2 2 2 1
REMARKS
10 10 M1040 M10 M616 M6 M6
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
ZYL16021201 ZYL16021202 ZYL16021203 ZYL16021204 ZYL16021205
ZYL16021501 ZYL16021502 ZYL16021503 ZYL16021504 ZYL16021505
ZYL16021506 ZYL16021507 ZYL16021508 ZYL16021509
3WE6C61B/CG24N9Z5L
O O O O O O O
HOSE HOSE HOSE HOSE HOSE O-RING O-RING O-RING O-RING O-RING
RUBBER WASHER O-RING RUBBER WASHER O-RING SOLENOID DIRECTONAL
VALVE
1 1 1 1 1 4 1 7 2 1 1 2 3 1 1
D-4
PARTS BOOK
ZYL160
3OIL SUPPLY SYSTEM (3)
D-5
3OIL SUPPLY SYSTEM (3) ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25
PATR NO.ZYLZYL16021102 ZYL16021110 ZYL16021111 ZYL16021112
ZYL16021113 ZYL16021114 ZYL16021402 ZYL16021403 ZYL16021408
ZYL16021405 ZYL16021406 ZYL16021407 ZYL16021206 ZYL16021207
ZYL16021208 ZYL16021209 PLF-E602.0 CJS-4 ZYL16021510 ZYL16021511
ZYL16021512 ZYL16021513 ZYL16021514 ZYL16021515 DIF-L10
PART NAMEADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER WASHER
10 PLANE WASHER 10 HEX BOLT M1030 HEX BOLT M616 WASHER 6 PLANE
WASHER 6 HOSE HOSE HOSE HOSE FILTER FILTER O-RING O-RING O-RING
O-RING O-RING RUBBER WASHER CHECK VALVE
QTY3 1 3 1 1 2 2 2 2 8 8 8 1 1 1 1 1 2 10 3 1 2 1 1 1
REMARKS
10 10 M1030 M616 6 6 O O O O O
D-6
PARTS BOOK
ZYL160
4OIL SUPPLY SYSTEM (4)
D-7
4OIL SUPPLY SYSTEM (4) ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25
PATR NO.ZYLZYL16021115 ZYL16021116 ZYL16021101 ZYL16021117
ZYL16021102 ZYL16021110 ZYL16021103 ZYL16021111 ZYL16021210
ZYL16021212 ZYL16021213 ZYL16021214 ZYL16021215 ZYL16021216
ZYL16021517 ZYL16021518 ZYL16021519 ZYL16021520 ZYL16021521
ZYL16021522 ZYL16021523 ZYL16021524 ZYL16021512 DIF-L10 AMMO
35P210C M0 Po: 0
PART NAMEADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER
ADAPTER HOSE HOSE HOSE HOSE HOSE O-RING O-RING O-RING O-RING O-RING
O-RING RUBBER WASHER O-RING O-RING O-RING CHECK VALVE
ACCUMULATOR
QTY3 1 1 1 5 1 1 1 1 1 1 1 1 10 11 4 2 1 1 1 1 1 1 2 1
REMARKS
O O O O O O O O O
D-8
PARTS BOOK
ZYL160
5OIL SUPPLY SYSTEM (5)
D-9
5OIL SUPPLY SYSTEM (5) ITEM1 2 3 4 5 6 7 8 9 10
PATR NO.ZYL16021118 ZYL16021119 ZYL16021409 ZYL16021402
ZYL16021403 ZYL16021217 ZYL16021218 ZYL16021527 ZYL16021528
ZYL16021529
PART NAMEADAPTER SPLIT FLANGE HEX BOLT M1020 WASHER 10 PLANE
WASHER 10 HOSE HOSE O-RING O-RING O-RING
QTY2 2 8 8 8 1 1 2 2 2
REMARKS
M1020 10 10 O O O
D-10
PARTS BOOK
ZYL160
6OIL SUPPLY SYSTEM (6)
D-11
6OIL SUPPLY SYSTEM (6) ITEM1 2 3 4 5 6 7 8 9 10 11
PATR NO.ZYL16021102 ZYL16021120 ZYL16021101 ZYL16021115
ZYL16021219 ZYL16021220 ZYL16021221 ZYL16021530 ZYL16021531
ZYL16021532 ZYL16021533
PART NAMEADAPTER ADAPTER ADAPTER ADAPTER HOSE HOSE HOSE O-RING
O-RING O-RING O-RING
QTY4 1 3 4 1 1 4 8 4 4 4
REMARKS
O O O O
D-12
PARTS BOOK
ZYL160
1PILOT SYSTEM (1)
D-13
1PILOT SYSTEM (1) ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
PATR NO.ZYL16022101 ZYL16022102 ZYL16022103 ZYL16022104
ZYL16022105 ZYL16022106 ZYL16022107 ZYL16022108 ZYL16022109
ZYL16022401 ZYL16022402 ZYL16022403 ZYL16022404 ZYL16022405
ZYL16022406 ZYL16022407 ZYL16022408 ZYL16022409 ZYL16022410
ZYL16022411 ZYL16022412 ZYL16022301 ZYL16022201 ZYL16022202
ZYL16022203 ZYL16022204 ZYL16022205 ZYL16022206 ZYL16022207
ZYL16022501 ZYL16022502 ZYL16022503 ZYL16022504 ZYL16022505
ZYL16022506 ZYL16022507 ZYL16022508 ZYL16022509
PART NAMEADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER
ADAPTER ADAPTER HEX BOLT M1025 WASHER 10 PLANE WASHER 10 HEX BOLT
M825 WASHER 8 PLANE WASHER 8 HEX BOLT M1235 WASHER 12 PLANE WASHER
12 HEX BOLT M1080 WASHER 10 PLANE WASHER 10 REDIRECTOR HOSE HOSE
HOSE HOSE HOSE HOSE HOSE O-RING O-RING O-RING O-RING O-RING O-RING
O-RING O-RING O-RING
QTY2 2 7 1 2 4 2 1 2 2 2 2 4 4 4 2 2 2 2 2 2 1 2 2 1 1 1 1 1 14
2 4 2 2 3 2 1 1
REMARKS
M1025 10 10 M825 8 8 M1235 12 12 M1080 10 10 O O O O O O O O
O
D-14
PARTS BOOK
ZYL160
1PILOT SYSTEM (1)
D-15
1PILOT SYSTEM (1) ITEM39 40
PATR NO.ZYL16022121 ZYL16022122
PART NAMEPLUG PLUG
QTY1 1
REMARKS
D-16
PARTS BOOK
ZYL160
2PILOT SYSTEM (2)
D-17
2PILOT SYSTEM (2) ITEM1 2 3 4 5 6 7 8 9 10 11 12
PATR NO.ZYL16022110 ZYL16022111 ZYL16022112 ZYL16022113
ZYL16022404 ZYL16022405 ZYL16022406 ZYL16022413 ZYL16022414
ZYL16022415 JRCVJ-07-LH J96H2000
PART NAMEADAPTER ADAPTER ADAPTER ADAPTER HEX BOLT M825 WASHER 8
PLANE WASHER 8 HEX BOLT M620 WASHER 6 PLANE WASHER 6 JOYSTICK ASSY
(LH) DOZER BLADE PILOT VALVE
QTY15 2 1 1 4 4 4 8 8 8 1 1
REMARKS
M825 8 8 M620 6 6 O O
13
J96H2000
OUTRIGGER PILOT VALVE
1
14
ZYL16022305
PILOT OIL GATHERING BLOCK
1
15 16 17 18 19 20 21 22 23 24
ZYL16022208 ZYL16022209 ZYL16022210 ZYL16022211 ZYL16022212
ZYL16022213 ZYL16022214 ZYL16022510 ZYL16022511 JRCVJ-07-RH
HOSE HOSE HOSE HOSE HOSE HOSE HOSE O-RING O-RING JOYSTICK ASSY
(RH)
1 1 1 1 2 2 1 16 18 1
D-18
PARTS BOOK
ZYL160
3PILOT SYSTEM (3)
D-19
3PILOT SYSTEM (3) ITEM1 2 3 4 5 6 7 8 9 10 11 12
PATR NO.ZYL16022110 ZYL16022306 ZYL16022113 ZYL16022114
ZYL16022108 ZYL16022307 ZYL16022115 ZYL16022116 ZYL16022404
ZYL16022405 ZYL16022406 AMMO 35P210C MO Po: 0
PART NAMEADAPTER PRESSURE SWITCH ADAPTER ADAPTER ADAPTER
PRESSURESWITCH ADAPTER ADAPTER HEX BOLT M825 WASHER 8 PLANE WASHER
8 ACCUMULATOR
QTY9 1 2 1 4 1 4 1 2 2 2 3
REMARKS
M825 8 8 O O O O O
13
A0269-07-0
SHIFTINGCONTROL VALVE
1
14 15 16 17 18 19 20 21 22 23 24 25 26 27
ZYL16022215 ZYL16022216 ZYL16022217 ZYL16022218 ZYL16022219
ZYL16022220 ZYL16022221 ZYL16022513 ZYL16022514 ZYL16022515
ZYL16022516 ZYL16022517 ZYL16022518 ZYSF-1
HOSE HOSE HOSE HOSE HOSE HOSE HOSE O-RING O-RING O-RING O-RING
O-RING RUBBERWASHER SHUTTLE VALVE
1 2 1 1 1 2 2 2 15 10 1 4 2 1
D-20
PARTS BOOK
ZYL160
4PILOT SYSTEM (4)
D-21
4PILOT SYSTEM (4) ITEM1 2 3 4 5 6 7 8 9 10
PATR NO.ZYL16022101 ZYL16022110 ZYL16022113 ZYL16022114
ZYL16022117 ZYL16022103 ZYL16022118 ZYL16022119 ZYL16022112
JRCVP-B-1-0625
PART NAMEADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER
ADAPTER ADAPTER BREAK PEDAL VALVE
QTY2 3 1 2 1 1 1 1 1 1
REMARKS
11 12
FB-C1-60K JRCVP-B-1-0625
BRAKE VALVE TRAVEL PEDAL VALVE
1 1
13
3WE6A61B/CG24N9Z5L
SOLENOID DIRECTIONAL VALVE
1
14
A1270-07-0
O O O O O O O O
OIL SUPPLY VALVE (BRAKE)
1
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
ZYL16022222 ZYL16022223 ZYL16022224 ZYL16022225 ZYL16022226
ZYL16022227 ZYL16022228 ZYL16022518 ZYL16022519 ZYL16022520
ZYL16022521 ZYL16022522 ZYL16022523 ZYL16022524 ZYL16022525
HOSE HOSE HOSE HOSE HOSE HOSE HOSE O-RING O-RING O-RING O-RING
O-RING O-RING O-RING O-RING
1 1 1 1 1 1 1 2 10 2 5 1 1 3 1
D-22
PARTS BOOK
ZYL160
1PILOT SYSTEM (1)
D-23
1PILOT SYSTEM (1) ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PATR NO.ZYL16023101 ZYL16023102 ZYL16023103 ZYL16023201
ZYL16023202 ZYL16023203 ZYL16023204 ZYL16023205 ZYL16023206
ZYL16023207 ZYL16023208 ZYL16023209 ZYL16023210 ZYL16023501
ZYL16023502
PART NAMEADAPTER ADAPTER ADAPTER HOSE HOSE HOSE HOSE HOSE HOSE
HOSE HOSE HOSE HOSE O-RING O-RING
QTY7 18 2 1 1 1 1 1 1 1 1 1 1 30 30
REMARKS
O O
D-24
PARTS BOOK
ZYL160
2PILOT SYSTEM (2)
D-25
2PILOT SYSTEM (2) ITEM1 2 3 4 5 6 7 8 9 10
PATR NO.ZYL16023104 ZYL16023102 ZYL16023103 ZYL16023105
ZYL16023101 ZYL16023211 ZYL16023212 ZYL16023213 ZYL16023214
ZYL16023215
PART NAMEADAPTER ADAPTER ADAPTER ADAPTER ADAPTER HOSE HOSE HOSE
HOSE HOSE
QTY2 15 2 1 3 1 1 1 1 1
REMARKS
O O O O
12 13 14 15 16 17 18 19
ZYL16023217 ZYL16023218 ZYL16023219 ZYL16023504 ZYL16023505
ZYL16023506 ZYL16023507 ZYL16023508
HOSE HOSE HOSE O-RING O-RING O-RING O-RING WASHER
4 1 1 18 2 14 2 2
D-26
PARTS BOOK
ZYL160
3PILOT SYSTEM (3)
D-27
3PILOT SYSTEM (3) ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24
PATR NO.ZYL16023106 ZYL16023102 ZYL16023101 ZYL16023102
ZYL16023110 ZYL16023111 ZYL16023112 ZYL16023220 ZYL16023221
ZYL16023217 ZYL16023223 ZYL16023224 ZYL16023225 ZYL16023226
ZYL16023227 ZYL16023228 ZYL16023509 ZYL16023510 ZYL16023511
ZYL16023512 ZYL16023513 ZYL16023514 ZYL16023515 ZYL16023313
PART NAMEADAPTER ADAPTER ADAPTER ADAPTER PLUG ADAPTER ADAPTER
HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE O-RING O-RING O-RING
O-RING O-RING O-RING O-RING ADAPTER
QTY2 15 7 11 1 1 1 1 1 3 1 4 1 1 1 1 4 2 1 20 7 11 1 1
REMARKS
O O O O O O O
D-28
PARTS BOOK
ZYL160
4PILOT SYSTEM (4)
D-29
4PILOT SYSTEM (4) ITEM1 2 3 4 5 6 7 8 9 10 11 12
PATR NO.ZYL16023102 ZYL16023101 ZYL16023401 ZYL16023402
ZYL16023229 ZYL16023230 ZYL16023231 ZYL16023232 ZYL16023233
ZYL16023516 ZYL16023517 ZYL16023518
PART NAMEADAPTER ADAPTER HEX BOLT M1025 WASHER 10 HOSE HOSE HOSE
HOSE HOSE O-RING O-RING O-RING
QTY11 4 2 2 1 1 1 2 1 14 8 3
REMARKS
M1025 10 O O O
D-30
PARTS BOOK
ZYL160
1 ROTATION DEVICE (1)
D-31
1 ROTATION DEVICE (1) ITEM1 2 3
PART NO.4WE6E-61B/CG12N9Z5L ZYL16023311
4WEH16E20B/6EG24NET25L
O O O O
PART NAMESOLENOID VALVE SUPPORTELECTRO HYDRAULIC
QTY2 2 2
REMARKS
REVERSING VALVE
4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
ZYL16023320 ZYL16023321 ZYL16023540 ZYL16023322 ZYL16023541
ZYL16023312 ZYL16023323 ZYL16023542 ZYL16021543 ZYL16023230
ZYL16023231 ZYL16023232 ZYL16023233 ZYL16023234 ZYL16023235
ZYL16023236 ZYL16023237
ADAPTER TEE FITTING O-RING ADAPTER O-RING CHECK VALVE TEE
FITTING O-RING O-RING HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE
13 4 1 6 6 2 1 8 20 2 2 2 2 1 1 1 1
D-32
PARTS BOOK
ZYL160
2 ROTATION DEVICE (2)
D-33
2 ROTATION DEVICE (1) ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14
PART NO.ZYL16023320 ZYL16021543 ZYL16023321 ZYL16023320
ZYL16023323 ZYL16023324 ZYL16023328 ZYL16023329 ZYL16023330
ZYL16023544 ZYL16023545 ZYL16023331 ZYL16023332 QT-HFZY-070921
O
PART NAMEADAPTER O-RING TEE FITTING ADAPTER TEE FITTING ADAPTER
HOSE HOSE HOSE O-RING O-RING HOSE HOSE OVERFLOW VALVE
QTY8 8 2 20 2 4 1 1 2 3 2 1 1 1
REMARKS
O O
D-34
PARTS BOOK
ZYL160
COOLING SYSTEM
D-35
COOLING SYSTEM ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31
PATR NO.ZYL16025305 ZYL16025306 ZYL16025307 ZYL16025104
ZYL16025105 ZYL16025106 ZYL16025107 ZYL16025108 ZYL16025109
ZYL16025110 ZYL16025111 ZYL16025401 ZYL16025402 ZYL16025403
ZYL16025404 20A3/G1 15ZWII22H2F-00 JMF-64-01-VBR-RP-19 31N4-15120
ZYL16025201 ZYL16025202 ZYL16025203 ZYL16025204 ZYL16025205
ZYL16025501 ZYL16025502 ZYL16025503 ZYL16025504 ZYL16025505
ZYL16025506 ZYL16025507
PART NAMEADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER
ADAPTER ADAPTER ADAPTER ADAPTER HEX BOLT M1230 WASHER 12 HEX BOLT
M1255 WASHER 12 CHECK VALVE CENTER JOINT SWING REDUCER CONTROL
VALVE HOSE HOSE HOSE HOSE HOSE O-RING O-RING O-RING O-RING O-RING
O-RING O-RING
QTY1 1 1 1 2 1 1 1 1 1 1 8 8 4 4 1 1 1 1 1 1 1 1 1 3 2 3 2 1 2
3
REMARKS
M1230 12 M1255 12 O O O O O O O
D-36
PARTS BOOK
ZYL160
1MAIN OIL SYSTEM (1)
D-37
1MAIN OIL SYSTEM (1) ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27
PATR NO.ZYL16024101 ZYL1602102 ZYL16024103 ZYL16024104
ZYL16024105 ZYL16024106 ZYL16024107 ZYL16024108 ZYL16024109
ZYL16024110 ZYL16024111 ZYL16024112 ZYL16024113 ZYL16024201
ZYL16024202 ZYL16024203 ZYL16024204 ZYL16024205 ZYL16024206
ZYL16024207 ZYL16024208 ZYL16024209 ZYL16024210 ZYL16024211
ZYL16024212 ZYL16024213 ZYL16024301
PART NAMEADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER
ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER HOSE HOSE HOSE HOSE
HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE ELECTRO HYDRAULIC
REVERSING VALVE
QTY1 5 2 2 2 5 1 8 2 1 1 1 1 1 1 1 1 1 2 4 2 1 1 1 2 1 1
REMARKS
O O O O O O O O O
28 29 30 31 32 33 34 35 36 37
ZYL16024302 ZYL16024501 ZYL16024502 ZYL16024503 ZYL16024504
ZYL16024505 ZYL16024506 ZYL16024507 ZYL16024508 ZYL16024520
DIRECTION VALVE O-RING O-RING O-RING O-RING O-RING O-RING O-RING
O-RING O-RING
1 2 2 2 6 7 21 1 1 9
D-38
PARTS BOOK
ZYL160
1MAIN OIL SYSTEM (1)
D-39
1MAIN OIL SYSTEM (1) ITEM39 38
PATR NO.ZYL16024522 ZYL16024521
O O
PART NAMEO-RING O-RING
QTY6 1
REMARKS
D-40
PARTS BOOK
ZYL160
2MAIN OIL SYSTEM (2)
D-41
2MAIN OIL SYSTEM (3) POS1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22
CODZYL16024523 ZYL16024114 ZYL16024115 ZYL16024116 ZYL16024117
ZYL16024102 ZYL16024118 ZYL16024513 ZYL16024401 ZYL16024402
ZYL16024403 ZYL16024214 ZYL16024215 ZYL16024512 ZYL16024217
ZYL16024218 ZYL16024219 ZYL16024220 ZYL16024221 ZYL16024301
ZYL16024509 ZYL16024510
O
NAMEO-RING ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER
O-RING HEX BOLT M1035 SPRING WASHER 10 PLANE WASHER 10 HOSE HOSE
O-RING HOSE HOSE HOSE HOSE HOSE FLANGE O-RING O-RING
QTY2 2 4 2 2 3 2 2 8 8 8 1 1 2 1 1 1 1 2 2 2 20
REMARK
O M1035 10 10 O O O
D-42
PARTS BOOK
ZYL160
3MAIN OIL SYSTEM (3)
D-43
3MAIN OIL SYSTEM (3) ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19
PATR NO.ZYL16024108 ZYL16024102 ZYL16024120 ZYL16024114
ZYL16024115 ZYL16024116 ZYL16024119 ZYL16024120 ZYL16024121
ZYL16024222 ZYL16024223 ZYL16024224 ZYL16024225 ZYL16024226
ZYL16024514 ZYL1602515 ZYL16024516 ZYL16024517 ZYL16024518
PART NAMEADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER
ADAPTER ADAPTER HOSE HOSE HOSE HOSE HOSE O-RING O-RING O-RING
O-RING O-RING
QTY2 1 2 1 2 2 2 1 2 1 1 1 1 2 2 2 2 8 3
REMARKS
O O O O O
D-44
PARTS BOOK
ZYL160
4MAIN OIL SYSTEM (4)
D-45
4MAIN OIL SYSTEM (4) POS1
CODDFE20/6A-18ES-Y201-24VDC ZYL16024227 O O O O O O
NAMESELECTOR VALVE
QTY1
REMARK
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
ZYL16024228 ZYL16024229 ZYL16024230 ZYL16024231 ZYL16024232
ZYL16024233 ZYL16024234 ZYL16024235 ZYL16021115 ZYL16022106
ZYL16024119 ZYL16022105 ZYL16022110 ZYL16024513 ZYL16024511
ZYL16024519 ZYL16022511 ZYL16022510 ZYL16024404 ZYL16024402
HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE ADAPTER ADAPTER
ADAPTER ADAPTER O-RING O-RING O-RING O-RING O-RING O-RING HEX BOLT
M1265 WASHER 10
1 2 1 1 1 1 1 1 1 2 2 8 2 1 8 18 2 1 2 2 2
M1265 10
D-46
PARTS BOOK
ZYL160
1 UNDERCARRIAGE SYSTEM (1)
D-47
1 UNDERCARRIAGE SYSTEM (1) ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 22 23 24 25 26 27
PATR NO.ZYLZYL16010101 ZYL16010102 ZYL16010103 ZYL16010104
ZYL16010105 ZYL16010106 ZYL16010107 ZYL16010108 ZYL16010109
ZYL16010110 ZYL16010111 ZYL16010401 ZYL16010402 ZYL16010201
ZYL16010202 ZYL16010203 ZYL16010204 ZYL16010205 ZYL16010206
ZYL16010207 ZYL16010208 ZYL16010209 ZYL16010210 ZYL16010211
ZYL16010212 ZYL16010213 ZYLZYL160.9.10
PART NAMEADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER
ADAPTER ADAPTER ADAPTER PLANE WASHER HEX BOLT M860 WASHER 8 HOSE
HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE DOZER
CYLINDER BLADE
QTY8 12 2 4 4 1 1 4 2 2 2 16 16 2 2 2 1 1 1 1 1 2 2 2 2 4 2
REMARKS
M860 8 M1240 12
28 29
03.51.01.076 YG-9C
BALANCE VALVE OSCILLATING CYLINDER
2 2
30 31
F42-10 ZYL16010305
HYDRAULIC LOCK HYDRAULIC COVER LOCK
2 2
32
ZY13-ZT
OUTRIGGER CYLINDER
2
33 34
ZYL16010403 ZYL16010404
HEX BOLT M1240 WASHER 12
4 4
D-48
PARTS BOOK
ZYL160
1UNDERCARRIAGE SYSTEM (1)
D-49
1UNDERCARRIAGE SYSTEM (1) ITEM35 36 37 38 39 40 41
PATR NO.ZYL16010501 ZYL16010502 ZYL16010503 ZYL16010504
ZYL16010505 ZYL16010506 03.51.01.353
O O O O O O
PART NAMEO-RING O-RING O-RING O-RING O-RING O-RING RELIEF
VALVE
QTY34 21 18 6 6 6 1
REMARKS
D-50
PARTS BOOK
ZYL160
2UNDERCARRIAGE SYSTEM (2)
D-51
2UNDERCARRIAGE SYSTEM (2) ITEM1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
37 38
PATR NO.ZYL16010108 ZYL16010110 ZYL16010113 ZYL16010114
ZYL16010115 ZYL16010116 ZYL16010117 ZYL16010118 ZYL16010119
ZYL16010120 ZYL16010121 ZYL16010122 ZYL16010123 ZYL16010124
ZYL16010125 ZYL16010214 ZYL16010215 ZYL16010216 ZYL16010217
ZYL16010218 ZYL16010219 ZYL16010220 ZYL16010221 ZYL16010222
ZYL16010223 ZYL16010224 ZYL16010225 ZYL16010226 ZYL16010405
ZYL16010406 4143-620-012-EZ001 L6V107HA1FZ10550 (X) 212.97.000.802
112.97.000.802 ZYL16010507 ZYL16010508 ZYL16010509 ZYL16010510
PART NAMEADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER
ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER ADAPTER FLANGE HOSE
HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HEX
BOLT WASHER GEARBOX TRAVEL MOTOR FRONT AXLE REAR AXLE O-RING O-RING
O-RING O-RING
QTY2 2 2 2 2 4 2 2 4 1 1 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 12 12
1 1 1 1 18 8 4 4
REMARKS
O O O O
D-52
PARTS BOOK
ZYL160
2UNDERCARRIAGE SYSTEM (2)
D-53
2UNDERCARRIAGE SYSTEM (2) ITEM39 40 41 42 43 44
PATR NO.ZYL16010511 ZYL16010512 ZYL16010513 ZYL16010514
ZYL16010515 ZYL16010125
O O O O O
PART NAMEO-RING O-RING O-RING O-RING O-RING SPLIT FLANGE
QTY4 4 4 1 2 2
REMARKS
D-54
PARTS BOOK
ZYL160
QUICK COUPLER OIL LINE
D-55
QUICK COUPLER OIL LINE ITEM1
PATR NO.ZYL4WE6J-61B/CG24N9Z5L
PART NAMESOLENOID DIRECTONAL VALVE
QTY1
REMARKS
2 3 4 5 6 7 8 9
ZYL16021402 ZYL16021405 ZYL16010222 ZYL16010223 ZYL16010224
ZYL16010101 ZYL16010511 ZYL16010510
6 M616 O O
WASHER HEX BOLT M616 HOSE HOSE HOSE ADAPTER O-RING O-RING
2 2 2 1 1 3 4 8
D-56
PARTS BOOK
ZYL160
ELECTRICAL SYSTEM
E-1
ZYL160
PARTS BOOK
ELECTRICAL SYSTEM ITEM1 2 3
PATR NO.ZYL160701 ZYL160702 ZYL160703
PART NAMEELECTRICAL HORN FRAME LAMP FRONT COMBINATION LAMP
QTY1 1 1
REMARKS
4
ZY80B74-1
BATTERY CONNECTING WIRING
1
5 6 7 8 9 10 11 12
ZYL160704 ZYL16074-2 ZYL16074-3 ZYL160705 ZYL16074-1 ZYL160706
ZYL16076 ZYL160707
BATTERY GROUND WIRE POWER WIRE POWER SWITCH POSITIVE WIRE FUEL
LEVEL SENSOR FRAME HARNESS TRAVEL FORWARD SOLENOID VALVE
2 1 1 1 1 1 1 1
13
ZYL160708
TRAVEK BACKWARD SOLENOID VALVE
1
14 15 16 17 18 19
ZYL160761 ZYL16009 ZYL1607010 ZYL1607011 ZYL1607012
ZYL160762
SOLENOID VALVE HARNESS PILOT SOLENOID VALVE SPEED SENSOR REAR
COMBINATION LAMP BOOM LAMP CONNECTING HARNESS OF BOOM LAMP
1 1 1 1 1 1
20 21 22 23 24 25
ZYL1607013 ZYL1607014 ZYL1607030 ZYL160711 ZYL1607015
ZYL1607016
INSTRUMENT ASSY OPEN-VALVE OF GEAR BOX FOOT BREAK SWITCH
STEERING COLUMN ASSY PRESSURE SWITCH HIGHT-SPEED SOLENOID VALVE
1 1 1 1 1 1
26 27
ZYL1607017 ZYL1607018
TRAVEL SOLENOID VALVE FRONT AKLE OSCILLATING SOLENOID VALVE
1 1
28 29 30
ZYL16073 ZYL16072II ZYL16075
CONSOLE (LH) CONSOLE (RH) INSTRUMENT WIRING HARNESS
1 1 1
31
ZYL160712
TERMINAL BOX
1
E-2
PARTS BOOK
ZYL160
ELECTRICAL SYSTEM
E-3
ZYL160
PARTS BOOK
ELECTRICAL SYSTEM ITEM32 33 34
PATR NO.ZYL16079 ZYL160710 ZYL1607019
1 2
PART NAMETERMINAL BOX HARNESS MAIN HARNESS WARNING SWITCH OF AIR
CLEANER
QTY1 1 1
REMARKS
35
ZYL1607020
QUICK COUPLER SOLENOID VALVE 1
1
36
ZYL1607021
QUICK COUPLER SOLENOID VALVE 2
1
37 38 39
ZYL1607022 ZYL1607023 ZYL1607024
WASHER MOTOR ALTERNATOR OIL PRESSURE WARNING SWITCH
1 1 1
40
ZYL1607025
COOLANT TEMPERATURE SENSOR
1
41 42 43 44 45
ZYL1607026 ZYL1607027 ZYL16077 ZYL1607028 ZYL1607029
FLAMEOUT SOLENOID VALVE PREHEATER ENGINE HARNESS STARTER MOTOR
START RELAY
1 1 1 1 1
E-4
PARTS BOOK
ZYL160
ELECTRICAL PRINCIPLE DRAWING
E-5
ZYL160
PARTS BOOK
ELECTRICAL PRINCIPLE DRAWING ITEM1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 21 22 23
PATR NO.ZY1607211 ZY1607212 ZY1607213 ZY1607214 ZY1607215
ZY1607216 ZY1607217 ZY1607218 ZY1607219 ZY16072110 ZY16072111
ZY16072112 ZY16072113 ZY16072114 ZY16072115 ZY16072116 ZY16072117
ZY16072118 ZY16072119 ZY16072120 ZY16072121 ZY16072122
ZY16072123
PART NAMEBATTERY RELAY START MOTOR PROTECT RELAY PREHEATER START
RELAY ALTERNATOR PREHEAT RELAY QUICK SUCTION RELAY MAIN POWER RELAY
TOP LAMP SWITCH CIGAR LIGHTER RADIO WORKING LAMP SWITCH SMALL LAMP
SWITCH FRONT SMALL LAMP REAR SMALL LAMP WIPER MOTOR WASHER MOTOR
RIGHT-TURN LAMP LEFT-TURN LAMP BRAKE SWITCH SAFETY SWITCH HORN
BUTTON ON HANDLE
QTY1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
REMARKS
24
ZY16072124
ELECTRICAL HORN RELAY
1
25 26 27 28
ZY16072125 ZY16072126 ZY16072127 ZY16072128
HIGH BEAM RELAY HIGH BEAM DIPPED HEADLIGHT DIPPED HEADLIGHT
RELAY
1 1 1 1
29
ZY16072129
TRAVEL SOLENOID VALVE
1
30
ZY16072130
HIGH SPEED SOLENOID VALVE
1
31
ZY16072131
TRAVEL FORWARD SOLENOID VALVE
1
32
ZY16072132
TRAVEL BACKWARD SOLENOID VALVE
1
E-6
PARTS BOOK
ZYL160
ELECTRIC PRINCIPLE
E-7
ZYL160
PARTS BOOK
ELECTRIC PRINCIPLE ITEM33
PATR NO.ZY16072133
2 1
PART NAMEFRONT AXLE OSCILLATING VALVE
QTY1
REMARKS
34 35 36 37 38 39
ZY16072134 ZY16072135 ZY16072136 ZY16072137 ZY16072138
ZY16072139
AIR CLEANER COOLANT TEMP FUEL LEVEL OIL PRESSURE SPEED FRONT
AXLE OSCILLATING SWITCH
1 1 1 1 1 1
40
ZY16072140
PRESSURE RELAY SWITCH
1
41 42 43 44
ZY16072141 ZY16072142 ZY16072143 ZY16072144
ELECTRONIC RELAY DELAY RELAY 2 DELAY RELAY 1 FORWARD / BACKWARD
SOLENOID VALVE
1 1 1 1
45
ZY16072145
HIGHT / LOW SPEED SWITCH
1
46 47 48 49 50
ZY16072146 ZY16072147 ZY16072148 ZY16072149 ZY16072150
TRAVEL / PARK SWITCH INDICATION LAMP WARNING SWITCH FLASH RELAY
FRONT HEAD LAMP SWITCH
1 1 1 1 1
51
ZY16072151
SWING WARNING LAMP SWITCH
1
52
ZY16072152
CHOOSING WARNING LAMP
1
53 54 55 56 57 58 59
ZY16072153 ZY16072154 ZY16072155 ZY16072156 ZY16072157
ZY16072158 ZY16072159
REAR LAMP SWITCH REAR LAMP CAB TOP LAMP CAB TOP LAMP SWITCH
IGNITION KEY SWITCH ONE-WAY FUSE BUZZER
1 1 1 1 1 1 1
E-8
PARTS BOOK
ZYL160
FUEL LEVEL SENSOR
