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© 2012 Power Electronics. All rights reserved POWER ELECTRONICS CONVEYORS

POWER ELECTRONICS CONVEYORS

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POWER ELECTRONICS CONVEYORS. CONTENTS. 01 The company 02 Conveyors a) Single motorized b) Direct coupled motors & multiple motor tracking 03 References a) Codelco b) Mongolia Mining Corporation c) Rio Tinto 04 Close to you. CONTENTS. 01 The company 02 Conveyors - PowerPoint PPT Presentation

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Page 1: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

POWER ELECTRONICSCONVEYORS

Page 2: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

01 The company

02 Conveyors

a) Single motorized

b) Direct coupled motors & multiple motor tracking

03 References

a) Codelco

b) Mongolia Mining Corporation

c) Rio Tinto

04 Close to you

CONTENTS

Page 3: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

01 The company

02 Conveyors

a) Single motorized

b) Direct coupled motors & multiple motor tracking

03 References

a) Codelco

b) Mongolia Mining Corporation

c) Rio tinto

04 Close to you

CONTENTS

Page 4: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

01 The Company / Experience

Power Electronics is a leading company

in the control of high power A.C. motors

Since 1987 developing electronic soft-starters, Speed drives and Solar

Inverters.

Page 5: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

01 Company / Recent History

Stage 1 1987 - 2003

Stage 1 1987 - 2003

Company Foundation New R&D Center and Factory in Paterna

(Valencia) Power Electronics Deuscthland founded V5 Soft Starter release

Company Foundation New R&D Center and Factory in Paterna

(Valencia) Power Electronics Deuscthland founded V5 Soft Starter release

Stage 22004 - 2006

Stage 22004 - 2006

SD700 Frequency Inverter release PE-LG Product licence Global Distribution Network agreements

SD700 Frequency Inverter release PE-LG Product licence Global Distribution Network agreements

Stage 32007 - 2009

Stage 32007 - 2009

Paterna Factory Expansion New factory in Higueruelas

(Valencia) Power Electronics Australia Power Electronics Chile Power Electronics China Power Electronics India Power Electronics Korea

Paterna Factory Expansion New factory in Higueruelas

(Valencia) Power Electronics Australia Power Electronics Chile Power Electronics China Power Electronics India Power Electronics Korea

Freesun Solar inverter release Medium Voltage Drive and Soft Starter release New Factory in Higueruelas Power Electronics Brazil Power Electronics Italy Power Electronics Mexico In the coming months: France , UK and USA Factory

Freesun Solar inverter release Medium Voltage Drive and Soft Starter release New Factory in Higueruelas Power Electronics Brazil Power Electronics Italy Power Electronics Mexico In the coming months: France , UK and USA Factory

Stage 42010 -2012

Stage 42010 -2012

Page 6: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

01 Company / Global company

CHILESantiago

GERMANYNürnberg

AUSTRALIABrisbane

PerthMelbourne

BRASILSao Paulo

SPAINBarcelonaLleidaLas PalmasLa CoruñaValenciaCastellónMurciaVizcayaMadridSevilla

CHILEAntofagasta

CHINABeijing

CHINAHong Kong

KOREASeoul

INDIAMadurai

MEXICOMexico DFSan Luis de Potosi

NEW ZEALANDChristchurch

AucklandNapier

ITALYMilanoParma

BariUSAMiami

Page 7: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

01 Company / Factory centers

Head Office R&D Center and Factory 1

Paterna8.000 Sqm

Factory 2 & 3

HigueruelasAvaliable surface 98.000 Sqm

Page 8: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

From 20kW to 1390 kW Freesun is your Positive Energy

Modular Master/Slave Redundancy (It will never stop)Multiple MPP (Up to 10)Maximum Efficiency (97.9%)Master Service (24h / 7 days – Immediate Delivery)

Power Electronics introduces the New M4 concept

01 The company / Renewable Energy Division

Page 9: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

01 The Company/ Softstarters and Variable Speed Drives

Power RangeFrom 0,37kW to 7500kW

Page 10: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

Best quality with the best service

Innovation

The most advanced technology

in the sector

ImmediatedeliveryGreat stock to ensure that your

needs are covered

Client support

Applications, start-ups and

formation courses

Service

We are with you 365

days a year and 24h a

day

Guarantee3 years of

guarantee in the industrial

sector &

5 years in the Renewable

energy division

01 The Company / Corporate principles

Page 11: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

The 8% of the anual revenue is reinvested in R&D projectsWe have achieved the best variable speed-drive, with three patents and unique performance.

“”

01 The Company / Research and development

Page 12: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

Thanks to ourinvestigation laboratoryand to the best team of

professionals

Power Electronics has taken

speed-drives, softstarters, and

solar inverters to the highest

standards

01 The Company / Research and development

Page 13: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

01 The company / Service

13

Assistance of Power Electronics staff in every commissioning

24h hotline worldwide

24h assistance on site

Commercial Warranty

Industrial Expertise

Page 14: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

01 The company

02 Conveyors

a) Single motorized

b) Direct coupled motors & multiple motor tracking

03 References

a) Codelco

b) Mongolia Mining Corporation

c) Rio Tinto

04 Close to you

Contenidos

Page 15: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

02 CONVEYORS SD700 SERIES

Maximum motor Care

Low dV/dt and reduced current peaks

Long life drive

Total enclosed Electronics IP54

Conformal coating in every electronics boards

Oversized IGBT and Heatsinks

Long life capacitors

Reduced and Easy Maintenance

Maximum performance without encoder

Full Frontal Access

Worldwide spare parts stocks

Precision & Control

PMC and AVC- Vector Control, Open and close loop control, with torque and speed reference.

Mechanic break control

Motor pre-magnetization features

Delay off IGBT

Page 16: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

01 The company

02 Conveyors

a) Single motorized

b) Direct coupled motors & multiple motor tracking

03 References

a) Codelco

b) Mongolia Mining Corporation

c) Rio Tinto

04 Close to you

CONTENTS

Page 17: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

02 CONVEYORS SINGLE MOTORIZED / Close Loop

Close loop control with encoder- PMC-CLTQ

PMC control provide high speed and torque accuracy.

CLOSE LOOP

Mechanical break control

No unexpected load reversing during start and stop due mechanical backlash Motor pre-magnetization & Delay OFF IGBT

Provides high torque control at low speed that permits start and stop loaded conveyors

MECHANIC BREAK - B

ENCODER - nm

MOTOR

Page 18: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

02 CONVEYORS SINGLE MOTORIZED / Open Loop

Mechanical break control

No unexpected load reversing during start and stop due mechanical backlash

Open loop features- PMC

Reduced maintenance and no auto-tunning process with high speed accuracy

OPEN LOOP

MECHANIC BREAK - B

MOTOR

Motor pre-magnetization & Delay OFF IGBT

Provides high torque control at low speed that permits start and stop loaded conveyors

Page 19: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

02 CONVEYORS SINGLE MOTORIZED/ Forward and reverse

High dynamic forward and reverse response

PMC - Close loop control provides servo features

Multiple speed reference setting

Dual pre-setting, analogue reference, communication ports, display. Different situation demands different response.

Quick solution for conveyor clogging

Total electric motor protection for mechanical failure detection and forward and reverse functions to solve the problem.

PMC

- Ope

n &

Clo

se L

oop

MOTOR

ENCODER - nm

Page 20: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

01 The company

02 Conveyors

a) Single motorized

b) Direct coupled motors & multiple motor tracking

03 References

a) Codelco

b) Mongolia Mining Corporation

c) Rio Tinto

04 Close to you

CONTENTS

Page 21: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

02 CONVEYORS Direct Coupled Motors & Multiple Motor Tracking

PMC - Vector control - Conveyors

• Open Loop –Torque:Torque control (OLTQ)

• Close Loop (Encoder)- Torque: Torque control (CLTQ)

High dynamic response and accuracy

No auto- tunning need – easy commissioning

Features

Page 22: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

02 CONVEYORS Direct Coupled Motors & Multiple Motor Tracking

CLOSE LOOP CONFIGURATION – PMC - CLTQ

MOTOR – Im , Vm

MA

ST

ER S

LA

VE

MOTOR – Is, Vs

ENCODER - ns

MECHANIC BREAK - B

Tm = Ts

Fiber Optics Communication

Long Distances without interferences

Page 23: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

02 CONVEYORS Direct Coupled Motors & Multiple Motor Tracking

PMC - OPEN LOOP CONFIGURATION

MOTOR – Im , Vm

MA

ST

ER S

LA

VE

MOTOR – Is, Vs

ENCODER - ns

MECHANIC BREAK - B

Tm = Ts

Fiber Optics Communication

Long Distances without interferences

PMC-OLTQ Control

Page 24: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

02 CONVEYORS Direct Coupled Motors & Multiple Motor Tracking

PMC - OLTQ HIGHLIGHTS

Open loop Torque Control by Power Electronics

Best master-slave motor control of the market

Precise start ramp and start time without overcurrent.

Fast commissioning

No auto tunning needed

Performance independent to motor characteristics variation due temperature or runtime.

Reduced Maintenance:

Do not need encoder

Performance independent to motor characteristics variation.

Robust features for demanding application

High Torque at low speed for loaded conveyor starts and stops

Noise immunity due fiber optic communication

Page 25: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

01 The company

02 Conveyors

a) Single motorized

b) Direct coupled motors & multiple motor tracking

03 References

a) Codelco

b) Mongolia Mining Corporation

c) Rio Tinto

04 Close to you

CONTENTS

Page 26: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

3 REFERENCESCODELCO

Chuquicamata DivisionMinistro Hales Division

Ventanas DivisionAndina-Matriz DivisionEl Teniente Division

2010 Sales 16.066M€ 50.000 direct and indirect employees 1.760.000 copper tones

CHILEAntofagasta

CHILESantiago

Power Electronics support

Page 27: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

3 REFERENCESCODELCO-ANDINA

ALTITUDE 3.200 MASL

INSTALLED POWER LV / MV 40MW

LOW VOLTAGE PRODUCTS SD700 / V5

MEDIUM VOLTAGE PRODUCTS XMV660/ VS65

APPLICATIONS Pumps, Mills, Conveyors, Fans

Page 28: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

3 REFERENCESCODELCO - MINISTRO HALES

ALTITUDE 3.000 MASL

INSTALLED POWER LV / MV 23MW

LOW VOLTAGE PRODUCTS SD700

MEDIUM VOLTAGE PRODUCTS XMV660

APPLICATIONS Pumps, Conveyors

Page 29: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

DIVISION /COMPANY COUNTRY POWER ALTITUDE

CODELCO NORTE-CHUQUICAMATA Chile 1,75MW 2.800m

CODELCO DIV SALVADOR Chile 2,5MW 3.000m

CODELCO DIV TENIENTE Chile 1,5MW 3.200m

3 REFERENCESCODELCO-NORTE/SALVADOR/TENIENTE

Page 30: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

DIVISION /COMPANY LENGTH (m) MOTOR POWER (kW)

Codelco Norte 2000 2 X 630kWCodelco Andina 5000 2 x 900kWCodelco Norte 100-300 > 10

Codelco Andina 100-300 > 10Codelco Norte- Ministro Hales 1500 2 x 2650kWCodelco Norte- Ministro Hales 300 1 x 400kW

Codelco Norte- Ministro Hales 600 1 x 800kWCodelco Teniente - Planta SAG 750 1 x 800kW

3 REFERENCESCODELCO - CONVEYORS CHARACTERISTICS

Page 31: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

DIVISION /COMPANY COUNTRY POWER ALTITUDE

MANTOS DE LA LUNA MINING Chile 0,25MW 1.000m

MERIDIAN MINING Chile 3,5MW 1.700mCOEMIN MINING Chile 0,75MW 700m

CANDELARIA MINING Chile 0,7MW 700m

SAN JOSÉ –PUCOBRE MINING Chile 1,75MW 700m

3 REFERENCESOTHER FACTORIES IN CHILE

Page 32: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

01 The company

02 Conveyors

a) Single motorized

b) Direct coupled motors & multiple motor tracking

03 References

a) Codelco

b) Mongolia Mining Corporation

c) Rio Tinto

04 Close to you

Contenidos

Page 33: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

3 REFERENCESMONGOLIA MINING CORPORATION

INSTALLED POWER LV 2x355 kW

LOW VOLTAGE PRODUCTS SD700

APPLICATIONS Conveyors

LENGHT 300m

HEAD 40m

CAPACITY 3400tph

Page 34: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

01 The company

02 Conveyors

a) Single motorized

b) Direct coupled motors & multiple motor tracking

03 References

a) Codelco

b) Mongolia Mining Corporation

c) Rio Tinto

04 Close to you

CONTENTS

Page 35: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

3 REFERENCERIO TINTO | YARWUN ALUMINA REFINERY

COUNTRY Australia

INSTALLED POWER LV 15MW

LOW VOLTAGE PRODUCT SD700

APPLICATION Pumps, conveyors, double stator and multipulse drives

Page 36: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

3.2 REFERENCIASRIO TINTO | QUEENSLAND ALUMINA LIMITED

COUNTRY Australia

INSTALLED POWER LV 6MW

LOW VOLTAGE PRODUCT SD700

APPLICATION Pumps, Fans

Page 37: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

COMPANY COUNTRY POWER ALTITUDE (MASL)

ENAMI-PLTA MATTA Chile 0,2MW 700m

MINERA LAS CENIZAS Chile 0,6MW 2.000m

MINERA ATACAMA KOZAN Chile 0,9MW 700m

MINERA CERRO DOMINADOR Chile 0,35MW 1.500m

CAPE FLATTERY SILICA SANDS Australia 0,7MW 0m

BHP OLYMPIC DAM Australia 5MW 105m

NEWMONT MINING New Zealand 1MW 0

SOLID ENERGY New Zealand 0.7MW 0m

OCEANA GOLD New Zealand 2.5MW 0m

MONGOLIA MINING CORPORATION Mongolia 5MW 1.500m

SAMCA GROUP España 0.4 MW 1000m

3 REFERENCESOthers | Mining

Page 38: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

EMPRESA DESCRIPTION WEB

ACERINOX Worldwide renown stainless steel manufacturer www.acerinox.es

SIDENOR Spanish manufacturer of special steels and heavy forging and casting pieces www.sidenor.com

ARCELOR MITTAL World steel manufacturer leader with industrial presence in 27 countries www.arcelormittal.com

GLOBAL STEEL WIRE Spanish multinational of iron and steel processing (CELSA GROUP) www.globalsteelwire.com

THYSSENKRUPP GALMED Spanish Branch of the German holding ThyssenKrupp AG www.grupothyssenkrupp.com

TATA STEEL EUROPE Global Steel Manufacturer www.tatasteeleurope.com

SN-MAIA National Portugese Siderurgy Company

SN-SEIXAL National Portugese Siderurgy Company

3 REFERENCESOthers | Metal

Page 39: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

01 The company

02 Conveyors

a) Single motorized

b) Direct coupled motors & multiple motor tracking

03 References

a) Codelco

b) Mongolia Mining Corporation

c) Rio Tinto

04 Close to you

CONTENTS

Page 40: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

Diseño y fabricación de Inversores para instalaciones solares fotovoltaicas.

04 Close to you

From 20kW to 1MW is your POSITIVE ENERGY

Page 41: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

41

BarcelonaCastellónLa CoruñaLas PalmasLleidaMadridMurciaSevillaValenciaVizcaya

Spain

AustraliaBrazilChileChinaGermanyIndiaItalySouth KoreaMexicoNew Zeland…

International

… and official distributors in more than 30 countries.

04 National and International Subsidiaries

41

Page 42: POWER ELECTRONICS CONVEYORS

© 2012 Power Electronics. All rights reserved

www.power-electronics.comwww.power-electronics.com

Thanks for your attention