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POWER ELECTRONICS CONVEYORS. CONTENTS. 01 The company 02 Conveyors a) Single motorized b) Direct coupled motors & multiple motor tracking 03 References a) Codelco b) Mongolia Mining Corporation c) Rio Tinto 04 Close to you. CONTENTS. 01 The company 02 Conveyors - PowerPoint PPT Presentation
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© 2012 Power Electronics. All rights reserved
POWER ELECTRONICSCONVEYORS
© 2012 Power Electronics. All rights reserved
01 The company
02 Conveyors
a) Single motorized
b) Direct coupled motors & multiple motor tracking
03 References
a) Codelco
b) Mongolia Mining Corporation
c) Rio Tinto
04 Close to you
CONTENTS
© 2012 Power Electronics. All rights reserved
01 The company
02 Conveyors
a) Single motorized
b) Direct coupled motors & multiple motor tracking
03 References
a) Codelco
b) Mongolia Mining Corporation
c) Rio tinto
04 Close to you
CONTENTS
© 2012 Power Electronics. All rights reserved
01 The Company / Experience
Power Electronics is a leading company
in the control of high power A.C. motors
Since 1987 developing electronic soft-starters, Speed drives and Solar
Inverters.
© 2012 Power Electronics. All rights reserved
01 Company / Recent History
Stage 1 1987 - 2003
Stage 1 1987 - 2003
Company Foundation New R&D Center and Factory in Paterna
(Valencia) Power Electronics Deuscthland founded V5 Soft Starter release
Company Foundation New R&D Center and Factory in Paterna
(Valencia) Power Electronics Deuscthland founded V5 Soft Starter release
Stage 22004 - 2006
Stage 22004 - 2006
SD700 Frequency Inverter release PE-LG Product licence Global Distribution Network agreements
SD700 Frequency Inverter release PE-LG Product licence Global Distribution Network agreements
Stage 32007 - 2009
Stage 32007 - 2009
Paterna Factory Expansion New factory in Higueruelas
(Valencia) Power Electronics Australia Power Electronics Chile Power Electronics China Power Electronics India Power Electronics Korea
Paterna Factory Expansion New factory in Higueruelas
(Valencia) Power Electronics Australia Power Electronics Chile Power Electronics China Power Electronics India Power Electronics Korea
Freesun Solar inverter release Medium Voltage Drive and Soft Starter release New Factory in Higueruelas Power Electronics Brazil Power Electronics Italy Power Electronics Mexico In the coming months: France , UK and USA Factory
Freesun Solar inverter release Medium Voltage Drive and Soft Starter release New Factory in Higueruelas Power Electronics Brazil Power Electronics Italy Power Electronics Mexico In the coming months: France , UK and USA Factory
Stage 42010 -2012
Stage 42010 -2012
© 2012 Power Electronics. All rights reserved
01 Company / Global company
CHILESantiago
GERMANYNürnberg
AUSTRALIABrisbane
PerthMelbourne
BRASILSao Paulo
SPAINBarcelonaLleidaLas PalmasLa CoruñaValenciaCastellónMurciaVizcayaMadridSevilla
CHILEAntofagasta
CHINABeijing
CHINAHong Kong
KOREASeoul
INDIAMadurai
MEXICOMexico DFSan Luis de Potosi
NEW ZEALANDChristchurch
AucklandNapier
ITALYMilanoParma
BariUSAMiami
© 2012 Power Electronics. All rights reserved
01 Company / Factory centers
Head Office R&D Center and Factory 1
Paterna8.000 Sqm
Factory 2 & 3
HigueruelasAvaliable surface 98.000 Sqm
© 2012 Power Electronics. All rights reserved
From 20kW to 1390 kW Freesun is your Positive Energy
Modular Master/Slave Redundancy (It will never stop)Multiple MPP (Up to 10)Maximum Efficiency (97.9%)Master Service (24h / 7 days – Immediate Delivery)
Power Electronics introduces the New M4 concept
01 The company / Renewable Energy Division
© 2012 Power Electronics. All rights reserved
01 The Company/ Softstarters and Variable Speed Drives
Power RangeFrom 0,37kW to 7500kW
© 2012 Power Electronics. All rights reserved
Best quality with the best service
Innovation
The most advanced technology
in the sector
ImmediatedeliveryGreat stock to ensure that your
needs are covered
Client support
Applications, start-ups and
formation courses
Service
We are with you 365
days a year and 24h a
day
Guarantee3 years of
guarantee in the industrial
sector &
5 years in the Renewable
energy division
01 The Company / Corporate principles
© 2012 Power Electronics. All rights reserved
The 8% of the anual revenue is reinvested in R&D projectsWe have achieved the best variable speed-drive, with three patents and unique performance.
“”
01 The Company / Research and development
© 2012 Power Electronics. All rights reserved
Thanks to ourinvestigation laboratoryand to the best team of
professionals
Power Electronics has taken
speed-drives, softstarters, and
solar inverters to the highest
standards
01 The Company / Research and development
© 2012 Power Electronics. All rights reserved
01 The company / Service
13
Assistance of Power Electronics staff in every commissioning
24h hotline worldwide
24h assistance on site
Commercial Warranty
Industrial Expertise
© 2012 Power Electronics. All rights reserved
01 The company
02 Conveyors
a) Single motorized
b) Direct coupled motors & multiple motor tracking
03 References
a) Codelco
b) Mongolia Mining Corporation
c) Rio Tinto
04 Close to you
Contenidos
© 2012 Power Electronics. All rights reserved
02 CONVEYORS SD700 SERIES
Maximum motor Care
Low dV/dt and reduced current peaks
Long life drive
Total enclosed Electronics IP54
Conformal coating in every electronics boards
Oversized IGBT and Heatsinks
Long life capacitors
Reduced and Easy Maintenance
Maximum performance without encoder
Full Frontal Access
Worldwide spare parts stocks
Precision & Control
PMC and AVC- Vector Control, Open and close loop control, with torque and speed reference.
Mechanic break control
Motor pre-magnetization features
Delay off IGBT
© 2012 Power Electronics. All rights reserved
01 The company
02 Conveyors
a) Single motorized
b) Direct coupled motors & multiple motor tracking
03 References
a) Codelco
b) Mongolia Mining Corporation
c) Rio Tinto
04 Close to you
CONTENTS
© 2012 Power Electronics. All rights reserved
02 CONVEYORS SINGLE MOTORIZED / Close Loop
Close loop control with encoder- PMC-CLTQ
PMC control provide high speed and torque accuracy.
CLOSE LOOP
Mechanical break control
No unexpected load reversing during start and stop due mechanical backlash Motor pre-magnetization & Delay OFF IGBT
Provides high torque control at low speed that permits start and stop loaded conveyors
MECHANIC BREAK - B
ENCODER - nm
MOTOR
© 2012 Power Electronics. All rights reserved
02 CONVEYORS SINGLE MOTORIZED / Open Loop
Mechanical break control
No unexpected load reversing during start and stop due mechanical backlash
Open loop features- PMC
Reduced maintenance and no auto-tunning process with high speed accuracy
OPEN LOOP
MECHANIC BREAK - B
MOTOR
Motor pre-magnetization & Delay OFF IGBT
Provides high torque control at low speed that permits start and stop loaded conveyors
© 2012 Power Electronics. All rights reserved
02 CONVEYORS SINGLE MOTORIZED/ Forward and reverse
High dynamic forward and reverse response
PMC - Close loop control provides servo features
Multiple speed reference setting
Dual pre-setting, analogue reference, communication ports, display. Different situation demands different response.
Quick solution for conveyor clogging
Total electric motor protection for mechanical failure detection and forward and reverse functions to solve the problem.
PMC
- Ope
n &
Clo
se L
oop
MOTOR
ENCODER - nm
© 2012 Power Electronics. All rights reserved
01 The company
02 Conveyors
a) Single motorized
b) Direct coupled motors & multiple motor tracking
03 References
a) Codelco
b) Mongolia Mining Corporation
c) Rio Tinto
04 Close to you
CONTENTS
© 2012 Power Electronics. All rights reserved
02 CONVEYORS Direct Coupled Motors & Multiple Motor Tracking
PMC - Vector control - Conveyors
• Open Loop –Torque:Torque control (OLTQ)
• Close Loop (Encoder)- Torque: Torque control (CLTQ)
High dynamic response and accuracy
No auto- tunning need – easy commissioning
Features
© 2012 Power Electronics. All rights reserved
02 CONVEYORS Direct Coupled Motors & Multiple Motor Tracking
CLOSE LOOP CONFIGURATION – PMC - CLTQ
MOTOR – Im , Vm
MA
ST
ER S
LA
VE
MOTOR – Is, Vs
ENCODER - ns
MECHANIC BREAK - B
Tm = Ts
Fiber Optics Communication
Long Distances without interferences
© 2012 Power Electronics. All rights reserved
02 CONVEYORS Direct Coupled Motors & Multiple Motor Tracking
PMC - OPEN LOOP CONFIGURATION
MOTOR – Im , Vm
MA
ST
ER S
LA
VE
MOTOR – Is, Vs
ENCODER - ns
MECHANIC BREAK - B
Tm = Ts
Fiber Optics Communication
Long Distances without interferences
PMC-OLTQ Control
© 2012 Power Electronics. All rights reserved
02 CONVEYORS Direct Coupled Motors & Multiple Motor Tracking
PMC - OLTQ HIGHLIGHTS
Open loop Torque Control by Power Electronics
Best master-slave motor control of the market
Precise start ramp and start time without overcurrent.
Fast commissioning
No auto tunning needed
Performance independent to motor characteristics variation due temperature or runtime.
Reduced Maintenance:
Do not need encoder
Performance independent to motor characteristics variation.
Robust features for demanding application
High Torque at low speed for loaded conveyor starts and stops
Noise immunity due fiber optic communication
© 2012 Power Electronics. All rights reserved
01 The company
02 Conveyors
a) Single motorized
b) Direct coupled motors & multiple motor tracking
03 References
a) Codelco
b) Mongolia Mining Corporation
c) Rio Tinto
04 Close to you
CONTENTS
© 2012 Power Electronics. All rights reserved
3 REFERENCESCODELCO
Chuquicamata DivisionMinistro Hales Division
Ventanas DivisionAndina-Matriz DivisionEl Teniente Division
2010 Sales 16.066M€ 50.000 direct and indirect employees 1.760.000 copper tones
CHILEAntofagasta
CHILESantiago
Power Electronics support
© 2012 Power Electronics. All rights reserved
3 REFERENCESCODELCO-ANDINA
ALTITUDE 3.200 MASL
INSTALLED POWER LV / MV 40MW
LOW VOLTAGE PRODUCTS SD700 / V5
MEDIUM VOLTAGE PRODUCTS XMV660/ VS65
APPLICATIONS Pumps, Mills, Conveyors, Fans
© 2012 Power Electronics. All rights reserved
3 REFERENCESCODELCO - MINISTRO HALES
ALTITUDE 3.000 MASL
INSTALLED POWER LV / MV 23MW
LOW VOLTAGE PRODUCTS SD700
MEDIUM VOLTAGE PRODUCTS XMV660
APPLICATIONS Pumps, Conveyors
© 2012 Power Electronics. All rights reserved
DIVISION /COMPANY COUNTRY POWER ALTITUDE
CODELCO NORTE-CHUQUICAMATA Chile 1,75MW 2.800m
CODELCO DIV SALVADOR Chile 2,5MW 3.000m
CODELCO DIV TENIENTE Chile 1,5MW 3.200m
3 REFERENCESCODELCO-NORTE/SALVADOR/TENIENTE
© 2012 Power Electronics. All rights reserved
DIVISION /COMPANY LENGTH (m) MOTOR POWER (kW)
Codelco Norte 2000 2 X 630kWCodelco Andina 5000 2 x 900kWCodelco Norte 100-300 > 10
Codelco Andina 100-300 > 10Codelco Norte- Ministro Hales 1500 2 x 2650kWCodelco Norte- Ministro Hales 300 1 x 400kW
Codelco Norte- Ministro Hales 600 1 x 800kWCodelco Teniente - Planta SAG 750 1 x 800kW
3 REFERENCESCODELCO - CONVEYORS CHARACTERISTICS
© 2012 Power Electronics. All rights reserved
DIVISION /COMPANY COUNTRY POWER ALTITUDE
MANTOS DE LA LUNA MINING Chile 0,25MW 1.000m
MERIDIAN MINING Chile 3,5MW 1.700mCOEMIN MINING Chile 0,75MW 700m
CANDELARIA MINING Chile 0,7MW 700m
SAN JOSÉ –PUCOBRE MINING Chile 1,75MW 700m
3 REFERENCESOTHER FACTORIES IN CHILE
© 2012 Power Electronics. All rights reserved
01 The company
02 Conveyors
a) Single motorized
b) Direct coupled motors & multiple motor tracking
03 References
a) Codelco
b) Mongolia Mining Corporation
c) Rio Tinto
04 Close to you
Contenidos
© 2012 Power Electronics. All rights reserved
3 REFERENCESMONGOLIA MINING CORPORATION
INSTALLED POWER LV 2x355 kW
LOW VOLTAGE PRODUCTS SD700
APPLICATIONS Conveyors
LENGHT 300m
HEAD 40m
CAPACITY 3400tph
© 2012 Power Electronics. All rights reserved
01 The company
02 Conveyors
a) Single motorized
b) Direct coupled motors & multiple motor tracking
03 References
a) Codelco
b) Mongolia Mining Corporation
c) Rio Tinto
04 Close to you
CONTENTS
© 2012 Power Electronics. All rights reserved
3 REFERENCERIO TINTO | YARWUN ALUMINA REFINERY
COUNTRY Australia
INSTALLED POWER LV 15MW
LOW VOLTAGE PRODUCT SD700
APPLICATION Pumps, conveyors, double stator and multipulse drives
© 2012 Power Electronics. All rights reserved
3.2 REFERENCIASRIO TINTO | QUEENSLAND ALUMINA LIMITED
COUNTRY Australia
INSTALLED POWER LV 6MW
LOW VOLTAGE PRODUCT SD700
APPLICATION Pumps, Fans
© 2012 Power Electronics. All rights reserved
COMPANY COUNTRY POWER ALTITUDE (MASL)
ENAMI-PLTA MATTA Chile 0,2MW 700m
MINERA LAS CENIZAS Chile 0,6MW 2.000m
MINERA ATACAMA KOZAN Chile 0,9MW 700m
MINERA CERRO DOMINADOR Chile 0,35MW 1.500m
CAPE FLATTERY SILICA SANDS Australia 0,7MW 0m
BHP OLYMPIC DAM Australia 5MW 105m
NEWMONT MINING New Zealand 1MW 0
SOLID ENERGY New Zealand 0.7MW 0m
OCEANA GOLD New Zealand 2.5MW 0m
MONGOLIA MINING CORPORATION Mongolia 5MW 1.500m
SAMCA GROUP España 0.4 MW 1000m
3 REFERENCESOthers | Mining
© 2012 Power Electronics. All rights reserved
EMPRESA DESCRIPTION WEB
ACERINOX Worldwide renown stainless steel manufacturer www.acerinox.es
SIDENOR Spanish manufacturer of special steels and heavy forging and casting pieces www.sidenor.com
ARCELOR MITTAL World steel manufacturer leader with industrial presence in 27 countries www.arcelormittal.com
GLOBAL STEEL WIRE Spanish multinational of iron and steel processing (CELSA GROUP) www.globalsteelwire.com
THYSSENKRUPP GALMED Spanish Branch of the German holding ThyssenKrupp AG www.grupothyssenkrupp.com
TATA STEEL EUROPE Global Steel Manufacturer www.tatasteeleurope.com
SN-MAIA National Portugese Siderurgy Company
SN-SEIXAL National Portugese Siderurgy Company
3 REFERENCESOthers | Metal
© 2012 Power Electronics. All rights reserved
01 The company
02 Conveyors
a) Single motorized
b) Direct coupled motors & multiple motor tracking
03 References
a) Codelco
b) Mongolia Mining Corporation
c) Rio Tinto
04 Close to you
CONTENTS
© 2012 Power Electronics. All rights reserved
Diseño y fabricación de Inversores para instalaciones solares fotovoltaicas.
04 Close to you
From 20kW to 1MW is your POSITIVE ENERGY
© 2012 Power Electronics. All rights reserved
41
BarcelonaCastellónLa CoruñaLas PalmasLleidaMadridMurciaSevillaValenciaVizcaya
Spain
AustraliaBrazilChileChinaGermanyIndiaItalySouth KoreaMexicoNew Zeland…
International
… and official distributors in more than 30 countries.
04 National and International Subsidiaries
41
© 2012 Power Electronics. All rights reserved
www.power-electronics.comwww.power-electronics.com
Thanks for your attention
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