PPT LASTING tameem.ppt

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    INTRODUCTION

    Lasting is a major operation of shoe makingprocess.

    It changes a flat upper to a 3-dimensional shape.

    This operation is further divided into 3 parts :

    Lasting

    Assembl Lasting !ottoming

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    LAST

    "eplica of human foot.

    A foot model #ith almost same dimensions andshape as that of foot.

    $ome e%tra material ma be added to suit thecurrent stle.

    &.g. - 'ointed toe

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    TYPES OF LAST

    $(LI) !L(*+ LA$T

    $TA,)A") I,&)

    LA$T

    $LI)&-(-/ATI* LA$T

    $*((' LA$T

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    TRADITIONAL LAST

    /ade of hard#oods.

    0sed to s#ell orshrink acc. totemperature.

    $hoe #as difficult to

    delast.(nce distorted cannot

    be used again.

    andmade #ithout

    distinction for left andright.

    MODERN LAST

    /ade of plastics.

    )urable #ith respectto the temperature.

    1a% finish2 shoe canbe easil delasted.

    445 recclable highdensit plastic.

    *learl distinguishedleft and right foot last.

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    LASTING

    The process of

    stretching upper over

    the last and securing

    it to the insole #iththe help of adhesive

    is called lasting.

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    LASTING

    DIRECT

    ATTACHMENT$tuck-on construction

    /oulded construction

    INDIRECT

    ATTACHMENToodear #elted

    $titched do#n

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    TYPES OF LASTING

    LA$TI, 0'

    LA$TI, )(1,

    6("*& LA$TI,

    $T"I, LA$TI,

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    *(/'(,&,T$

    The pla a major role in the proper

    lasting of shoe.

    *omponents include:

    . rinderies

    7. Adhesives

    3. Toe puffs8. *ounter stiffeners.

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    METHODS OF LASTING

    !9 "I,)&"I&$

    !9 A)&$I&

    !9 $T"I,

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    Grinderies-Tacks 2 nails and

    staples

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    ADHESIVES

    'ressure sensitive - neoprene

    ot melt adhesive - polamide

    eat activated adhesive - polurethane

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    TOE PUFFS AND STIFFNERS

    A stiff material used to give shape to the forepart andback part of the shoe.

    Inserted bet#een lining and upper. "etains the shape of the last even after delasting. /a be flat or moulded. *an be solvent based or thermoplastic.

    &nhance the appearance of the shoe.

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    HAND LASTING PULLS

    7 basic pulls to

    contour upper to the

    last.

    Also kno#n asdrafting.

    )one #ith the help of

    3mm and ; mm

    tacks.

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    Lasting principes

    Topline should be reasonabl tight andsnapp.

    (uter

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    6A0LT$

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    T((L$

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    TOOLS

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    CONSTRUCTIONS

    $ome specific

    operations done in

    order to attach the

    sole to the lastedupper.

    /a be simple

    sticking or use of

    some immediatecomponents like

    #elt2etc.

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    CONSTRUCTIONS

    CEMENTED$T0*+ (,

    STITCHED$A, *"I$'I,((()9&A" 1&LT&)

    /A*+A9/(**A$I,

    MOULDED

    )I')'

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    CONSTRUCTIONS

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    INSOLE ATTACHING

    'roperl mouldedinsole is attached to

    the bottom of last2 b

    the mean of tacks or

    late%. Insole should be so

    placed that it comes

    in level #ith last

    bottom 2just under the

    featheredge.

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    UPPER PREPARATION

    Insole attachment

    'lacing of toe puff

    'lacing of counter stiffener

    'asting of lining to the upper2 leaving no

    #rinkles or air pockets open.

    $titching of toe puff along #ith lining=upper. >machine lasting?

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    SCOURING

    "emoves the grain surface of the upper

    revealing the flesh portion2 for adhesive

    penetration.

    "emoves the e%cess leather from forepart

    and back part.

    Also done to shape the heels.

    Abrasives are used for scouring.

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    TYPES OF ABRASIVES

    Aluminium oxideReddish-brown

    Silicon carbideBlack

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    GROUPS OF A!RASIVES

    C"#rse grit N"$ %& ' ()*Leaves a rough finish.

    'leats in toe lasting

    Medi#+ grit N"$ ,) - .%)*Leaves a rough finish.

    $haping of heels.

    Fine grit N"$ ./) ' %&)*Leaves a ver smooth finish.

    $ole preparation prior to inking.

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    A!RASIVES

    Made Up O01-

    !acking material

    Adhesive bonding agent

    rit >abrasive particles?

    $i@ing agent >to hold grit in place?

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    ROUGHING "aise the fibers of the scoured upper for proper

    adhesion and solid bonding.

    1ire brush is used for roughing.

    TYPES OF SPI2E

    STEEL/edium to heavier leather

    *orrected grain leather

    !RASS$oft and delicate leather

    sheepgoat leather

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    S"e preparati"n

    3IPING

    To clean sole from dirt

    for better adhesion.

    *an be done #ith

    /&+.

    &.g..B '0 2 '* soles

    PRIMING

    To chemicall activate

    the surface for properbonding.

    *an be done onl b

    specific primers. &gg.- T'" soles.

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    'lasticit and &lasticit are inherent properties of

    leather #hich helps it to convert from a flat skin to 3-)

    shoe. To smoothl #ork on this propert &AT

    $&TTI, is done.

    Leat4er. Te+perat#re$

    $uede2 nubuck2pu coated. )r air at 74 B 34*

    split2 most grain leather.

    '0 patent2 '* coated. )r air at 44*6abrics.

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    HEAT SETTING

    )one to rela% the various lasting strains.

    elps upper to retain the shape of the last.

    TYPES OF HEAT SETTER

    Infra red etter

    Hig4 5e"cit6 air setter

    Dr6 4eat setter

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    INFRA RED SETTER

    Infra red heat elements #ere used.)isadvantage B ver directional form of heat2

    certain parts did not receive proper heat

    treatment.

    DRY HEAT SETTER

    0sed onl for snthetic material.

    ,o moisture to soften the upper.

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    HIGH VELOCITY AIR SETTER

    igh air speed tpicall 7 B 8mtsec.

    7 sections in cabinet.

    st

    section- hot moist air to soften upper.7ndsection- hot dr air to remove moisture

    and set the shoe to last.

    (ver all flo# of air.

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    SOLE PRESS

    Traditional tpe &nveloping bag

    (f presses presses

    )#ell time B 7 -C sec.

    'ressure - C bars depending on the solematerial .

    Less for softer material B T'"

    /ore for harder material B Leather

    CAR!ON PAPER TEST

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    CAR!ON PAPER TEST

    Lasted upper = sole is prepared

    e%cluding adhesive.

    . $ole

    7. )otted rubber sheet

    3. 1hite paper

    8. *arbon paper

    C. 1hite paper

    D. Lasted upper