PTI 2010 HooverDamBypassBridge

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    Hoover Dam Bypass Bridge:

    Temporary Stay CablesConsiderations for Design, Testing,

    Installation and Inspection

    by

    Michael Schwager, P.E.

    Schwager Davis, Inc.

    Presented at 

    2010 PTI Technical Conference

    Fort Worth, Texas

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    Project Description1,060 foot span cast in place concrete segmental twin

    arch bridge with precast segmental columns

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    SDI’s Scope of Work Fabricate, furnish and install post-tensioned rock

    anchors in the arch skew backs

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    SDI’s Scope of Work Fabricate, furnish and install post-tensioned rock

    anchors in the stay anchor blocks

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    SDI’s Scope of Work Furnish post-tensioning materials, equipment and

    technical assistance for precast columns, temporarytowers and bent caps

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    SDI’s Scope of Work Furnish temporary stay cable system and provided

    technical assistance and inspection services

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    Contract Stay Cable Layout 

    • Backstay Cable Geometry 

     Access for installation & Stressing

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    Revised Stay Cable Layout 

    • Removed Lower Cables

    • Brought all Cables to tower top

    • Re-routed Backstay Cables• Lowered Forestay Connection

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    Stay Cable Design Considerations

    More critical in many ways than permanent stay cables– Permanent stay cables

    • Long term Fatigue

    • Corrosion

    – Temporary stay cables• Large load variations (wedge bite)

    • Angle change due to sag from load variation

    • Temporary construction obstacles

    • Constructability 

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    Additional Testing

    Strand fatigue and wedge testing– Cyclical loading with high angle change(2 Million cycles)

    • Critical Anchorage Testing

    Swaged anchor with adjustable ring nut• Post-Blocking equipment

    • Strand Installation equipment

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    Load Transfer – Strand to Anchorage

    Machined Anchor Heads / Wedge Design• Post-Blocking Device

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    Installation Challenges

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    Forestay – Lower Anchorage

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    Dampeners

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    Hoover Dam Bypass Bridge