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Innovative Chemical Solutionsfor a Cleaner, Healthier,for a Cleaner, Healthier,
More Energy Efficient World
Dr. Robert V. SloneJanuary 2015上海 中国上海, 中国
©2015 Stepan Company. All rights reserved.
Agenda
• Stepan Company Basics• Stepan Company Basics
• Sustainability at Stepan
• Green Cleaning: Antimicrobials
• Green Personal Care: STEPANMILD® L3
• High Performance Green Cleaning:• High Performance Green Cleaning:
STEPOSOL® MET-10U
Stepan Company• Chemical company with $1.8 billion net sales• Manufacturers of surfactants, polymers and specialty products• Publicly traded on the New York Stock Exchange• Publicly traded on the New York Stock Exchange• Founded in 1932 by Alfred C. Stepan, Jr.• Over 1,900 employees globally• Corporate offices in Northfield, IL• Seventeen manufacturing locations worldwide• Charter Member of ACC’s Responsible Care and CSPA Product Care• ISO 9001:2008 Certified
Surfactants
PolymersSpecialty
Sustainability Statement
At Stepan, we embrace a broad view of sustainability and are committed to
– Delivering outstanding, sustainable value to all our stakeholdersstakeholders,
– Increasing our efficient use of resources and minimizing our footprint, and W ki i ti t ith t i– Working as innovative partners with our customers in pursuit of their sustainability goals.
Sustainability at Stepan Company
Innovative Chemical Solutions for a Cleaner, Healthier, More Energy Efficient World
Partnering Partnering To Meet To Meet Reducing Our Reducing Our
ImpactImpactInvesting In Investing In PeoplePeople
Economic Economic ProgressProgressNeedsNeeds Impact Impact PeoplePeople ProgressProgress
Framework for Guiding Sustainability
R d iR d iP t i tP t i t Reducing Reducing Our ImpactOur Impact
Partnering to Partnering to Meet NeedsMeet Needs
Investing In Investing In PeoplePeople
Economic Economic ProgressProgress
Customer focus Reduced
Safety and security
Promoting human h lth d ll b i Continuous
Responsible and ethical corporate management
Sustainable sourcing
Innovationconsumption, emissions, and waste
health and well-being through safety, policies, products, opportunity, and community
Continuous improvement
Sustainably advantaged chemistry
Operational excellence
Industry Partnerships
yconnection
Sustainability Attributes of Stepan Products
• Household cleaning, personal care industrial andSurfactants care, industrial and institutional cleaning, agricultural, oilfield
Polymers• Polyester polyols for insulation,
coatings, adhesives, sealants, elastomers
S i l
elastomers
Specialty Products
• Food, health, nutrition, and specialty markets
Sustainability Attributes of Stepan Products
• High performance while conserving resources andSurfactants conserving resources and energy
• Promoting human healthI l i d h h l
Polymers
• Insulating products that help conserve energy from heating and cooling
• Reduced greenhouse gas
S i l
• Reduced greenhouse gas emissions
• Promoting human wellnessSpecialty Products
Promoting human wellness• Providing health and nutrition
benefits
Sustainably Advantaged Chemistry
B U iBy Promoting Energy Conservation
By Using BiorenewableResourcesConservation Resources
By Reducing By Enabling Environmental Impact
Product Compaction
Stepan R&D Capabilities
InnovationProduct Process
mer
N M l l
New Processes
Development Technology
Cus
tom New Molecules
New Formulations
Biobased Materials
and Ingredients
STEPOSOL® MET-
STEPAN-MILD® L3 Sulf(on)ation
Esterification
Quaternization
Alkoxylation
S l h i t
Biobased Materials
New Test Methods
STEPOSOL® MET10U
AmidationOxidation
Viability?• Scale new chemistry• Increase throughput• Decrease scrap & waste• Enhance Sustainability
Sustainability
Pre-screen.
Enhance Sustainability
Sustainability Platform: Quats
Quaternization Biocides
Esterification L3
Amidation MET-10U
Stepan Sustainable Chems – Antimicrobials
NR
RCl–
+
ADBAC DDACADBAC DDAC
Sustainability Platform: Esters
Quaternization Biocides
Esterification L3
Amidation MET-10U
STEPAN-MILD L3
Personal care product Lactic acid derived
K ti Key properties• Viscosity builder
• Foam booster/stabilizer• Foam booster/stabilizer
• Skin feel and moisturizer
• Emulsifier
R = C12
L3 = Lauryl Lactyl Lactateu s e
• Emollient
• Solubilizer
L3 Lauryl Lactyl Lactate
14
Sustainability Platform: Amides
Quaternization Biocides
Esterification L3
Amidation MET-10U
STEPOSOL® MET-10U:
High Performance Green Cleaningand Solvent Replacementp
The Road to a Green Chemical1. Consumer Trends
and Needs2. Green Product
Development 3. One Step Forward
Consumer Trends and Needs1. Quantitative
Sustainability2. Biobased
Materials3. Raw Material
Shortages
##
Maintain scorecards for suppliers from
Improve product performance with
Diversify feedstocksand simplify product pp
customers at all links in value chain.
plower footprint.
p y plines.
Consumers: Developing versus OECD
2011
2012
2011
Global
China+6%
+5%
% of Age 15+ who behave ecologically all or most of the time
50
60
2012
2011
2012
Latin America*
*Argentina, Brazil, and Mexico
0%
+6%
+7%
20
30
40
Take environmental Do research on companies’
+2%+6%
0
10
Surfactant Contributions to Sustainability
Source: National Geographic Society (NGS) and GlobeScan
Source: GfK, Green Gauge Report, 2012
protection into consideration when making purchase decisions
environmental practices
Solvent Replacement• Hard Surface Cleaners• Agrichemicals• Oilfield ChemicalsE S i
Natural Resource Savings• More concentrated formulations• Higher cleaning efficiency
• Oilfield Chemicals• Emulsion Polymers
Energy Savings• Cold Water Cleaning
Future Stepan Feedstocks
Oleo • Seed oils• Animal fats
Oleo-basedTG
Bio
• Refined• Sugar, HFCS• Cane juice, beat juice, molasses
SimpleCarbohydrate
WasteBio • Waste• Bagasse, stover, wheat straw
straw, forest by-product• Primary intent• Switch grass, populars, etc.
Biomass
Feedstocksfor
Stepan Derivatives
Alcohols, Esters,
• Aliphatic Hydrocarbons• C2, C3, C4, Kerosene, Gas, Diesel• Aromatic Hydrocarbons
Petroleum
Olefins, and Novel Hydrophobic Tails
Petro • C1, FT to alkanes• C2• C3
Natural Gas
• C1, FT to alkanesCoal
Metathesis Conversion Technology
Novel Feedstocks for Differentiated ProductsIndigenous oils Metathesis
MetathesisThe interchange of carbon atoms between a pair of double bonds+ + a pair of double bonds.
Stepan Overall Evaluation Program15-Month Duration > 400 Derivatives
Synthesized> 4,000 Physical
Properties> 1,500
Application Test
Specialty Esters Derivatives MarketsSpecialty Esters Derivatives
Q t
C10 Unsaturated Methyl EstersO
OMe
Betaines
Markets
Biocides
PCQuatsC12 Unsaturated Dimethyl Esters
O
OOMe
MeO Amine Oxides
PC
L&CP
HSC
Esters
Amides
Modified Triglycerides
OO
OR'"
O
O
*
*
n
HSC
Ag
EP&SFAmides
Ethoxylates
ORO
Unsaturated Triglycerides
O
O
EP&SF
Oilfield
Sulf(on)ateOO
OO
R ' EOR
Range of Derivatives and Testing (HSC)
Sulf(on)ation
AnionicsAnionics
Esterification
EstersEsters
Amidation
A idA id
Quaternization
BetainesBetaines
Alkoxylation
NonionicsNonionics
Oxidation
Amine OxidesAmine OxidesAnionicsAnionics~ 72~ 72
EstersEsters99
AmidesAmides~ 13~ 13
BetainesBetaines~ 38~ 38
NonionicsNonionics˜ 23˜ 23
Amine OxidesAmine Oxides~ 23~ 23
Screened 178 Derivatives from Metathesis Feed
Identified 14 Candidates for HSC TestingAnionics, Nonionics, Amphoterics, , p
HSC Performance, Market Potential
First Commercial Product:First Commercial Product: STEPOSOL® MET‐10Ud C 0 idUnsaturated C10 DMA Amide
The Hurdles (A Partial List)
Market LaunchRegulatory
Intellectual Property
Collaboration
• TimingTerms
Price + Performance
• $10s MM• Multi-year R&D
• $1s MM
Regulatory• $1s MM
• Persistence
• Terms• Goals
y
Biorenewable Carbon Index (BCI)
C12
STEPOSOL® MET-10U (C10) 90
C10 C12
70
80
90
Unsat Derivatives
Sat'd Products
50
60
C10 C12
Sat d Products (TODAY)
Saturated C10 DMA Amide (C10)C10 C12
STEPOSOL® MET 10-UThe Value Proposition
• Non-VOC• Readily biodegradable• Naturally-derived• DFE recommended• DFE recommended• Effective in aqueous form (~5%)• 75% BCI
ON O– H
VOCListed CarcinogenInhalation Hazard
VOCEmbyrofetotoxin
Corrosive (pH >12)
Paint Stripping
Aqueous Latex Brush Cleaner
Screening Test: 5% MET-10U versus Mineral SpiritsSubstrate: Professional Latex Paint BrushSubstrate: Professional Latex Paint Brush
Soil: White Latex Paint Dried Overnight On Brush
1 Coated Brushes and 2 In Process 3 Completed1. Coated Brushes and Cleaning Solutions
2. In Process 3. Completed MET-10U Clean as New
STEPOSOL®
MET-10UMineral Spirits
STEPOSOL®
MET-10U 5%Mineral Spiritsp
Auto Care: Insect and Tar RemovalSTEPOSOL®
MET-10U 1%Commercial
Bug RemoverCommercial
Bug RemoverSTEPOSOL®
MET-10U 1%
CommercialCommercial Commercial Tar Remover40% Solvent
Commercial Tar Remover40% Solvent
STEPOSOL®
MET-10U 1%STEPOSOL®
MET-10U 1%
Permanent Marker Removal – AqueousScreening Test: 1% MET-10U (96% water) versus Commercial Products
Substrate: White Dry-Erase Board (10” by 12”)Soil: Black Sharpie® Permanent MarkerSoil: Black Sharpie Permanent Marker
After Wiping
Sprayed with Products p gProducts
Clearing the Hurdles and EnteringMarkets with Metathesis Derivatives
Specialty Esters Markets
Derivatization
C10 Unsaturated Methyl Ester
C12 Unsaturated Methyl EsterO
OMe
O Consumer Products
DerivatizationScreeningScale-upUnsaturated Dibasic Methyl Esters
OMe
O
OMe
O
MeO
IndustrialProducts
Pharma-Products
Modified Triglycerides
O
*
OO
OR'
O
O
*n
O
PolymerProducts
Unsaturated Triglycerides
OO
OR'
O
O
O
O
STEPOSOL® MET-10U
Extremely surface active, low-HLB nonionic surfactant that makes water work like organic solvent even at 85% to 98% water.
Hard Surface Cleaning of non-baked aged kitchen grease
Neutral pH
Cleaning of baked kitchen and oven soilspH 10–12
Removal of latex, spray paints, adhesivesRemoval of latex, spray paints, adhesivespH 11–13
Innovative Chemical Solutionsfor a Cleaner Healthierfor a Cleaner, Healthier,
More Energy Efficient World
©2015 Stepan Company. All rights reserved.
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