SAP(PP) Presentation

7/25/2019 SAP(PP) Presentation

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Production Planning

Overview of ProductionPlanning


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ProductionProductionPlanningPlanning

SDSD

MMMM

PPPP

QAQA

PMPM

HRHR ISIS

OCOC

PSPS

AMAM

COCO

FIFISales &Sales &

DistributionDistribution

MaterialsMaterialsMgmt.Mgmt.

ProductionProductionPlanningPlanning

QualityQualityAssuranceAssurance

Plant MainPlant Maintenancetenance

HumanHumanResourcesResources

IndustryIndustrySolutionsSolutions

O!!ice &O!!ice &CommuniCommuni

cationcation

Pro"ectPro"ectSystemSystem

Fi#ed AssetsFi#ed AssetsMgmt.Mgmt.

ControllingControlling

FinancialFinancialAccountingAccounting

Production Planning


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Sales &Sales &


Sales &Sales &


ProductionProduction

PlanningPlanning

ProductionProduction

PlanningPlanning

Materials/WarehouseMaterials/Warehouse

ManagementManagement

Materials/WarehouseMaterials/Warehouse

ManagementManagement

Finance &Finance &


Finance &Finance &


Customer

CustomerSales Order

Shipment

Receivable Accounts / Cash Receipt

Credit Limit

Material Availability Check

Transfer of Requirements

oods !ssue to SO

oods

Rece

ipt

!nvoic

e

Receip

t

"urchase

Order

Accounts "ayable

!nvoice

Accountin# $ocumentProduction CostProduction Cost

Production OrderProduction Order

Production Order ReceiptProduction Order Receipt

Sales Forecast / PlanSales Forecast / Plan

Vendor

Vendor

Integration


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PP Integration with Other modules

PP-with SD

Availability Check

MTO Scenario-MRP Run, Requirement Types

ariant Con!i"uration - Selection#requirements o! $OM Components an% operation

PP with MM

&oo%s movements ' $ack!lush, Auto &oo%s Receipt

Creation o! Purchase Requisitions, Purchase or%ers (ith MRP Run

)n!o recor% usa"e !or sub-contractin"#to choose the ri"ht ven%or

PP with QM

)n process inspection (ith )nspection Type *+

&oo%s Receipt inspection (ith inspection type *


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PP Integration with Other modules

PP with CO

Price up%ate in material master

Assi"nin" price to activity type !or speci!ic perio% )n the !iscal year

Activity type in the Cost center assi"ne% in the (ork center

Or%er type ' Settlement pro!ile, costin" variant , valuation variant

Pro%uct cost collector

Stan%ar% Cost estimate

)P an% variance calculation

Costin" sheets !or overhea%s


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Industry Sectors


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Sales and Operation Planning


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Copy romSales Plan

Copy romProdn Plan

Copy romForecast

Copy romOrig Plan

Demand Management!Demand Program"

Manual "lanned!ndependent

Requirements

Sales$emand fromSales Orders

MRP/MPS

Demand Management


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Business process flow production Planning

Create Planne% )n%epen%ent requirements in case o! MTS Run MRP at plant level )ncase o! MTO scenario run MRP !or Sales or%er Purchase .convert purchase requisition to purchase or%er, then post "oo%s receipt/ Pro%uction Or%er.Convert Planne% Or%ers to Pro%uction or%ers/ Release the Pro%uction Or%ers

&oo%s issue !or Pro%uction Or%er Con!irm the pro%uction or%er (ith activity types &oo%s Receipt !or or%er


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Production Planning and !ecution


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M"P

MRP

Lot sizing

Order scheduling

and generation

Net requirementscalculation

Bill of Material

Explosion

Forecasting


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Material "e#uirement planning

MRP is a pro%uction Plannin" an% inventory control system use% to mana"emanu!acturin" Process

The main purpose o! MRP is to make ri"ht material available at ri"ht time an% at ri"htplace

MRP is total plannin" o! all the components takin" into consi%eration the e0istin"requirement an% stocks

A!ter e0ecutin" MRP all the plannin" relate% %ata can be seen in .Stock#Requirement

list/

MRP uses the !ollo(in" %ata !or plannin"

1et requirement calculation

$OM e0plosion

Sche%ulin"

Procurement proposal


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M"P O$er$iew


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Discrete Manufacturing


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"epetiti$e Manufacturing


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Manufacturing Cycle


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Manufacturing Planning and !ecution


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Production Order Cycle


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PP master data and its role

%se of PP Basic Data%se of PP Basic Data

&aluation

'rea

Product Costing

PP Basic DataPP Basic Data

%nits"()

Organi*ational

%nit

s+or, Center (

"esource

Material Master

Bill of Material (

Material ist

Plan Material

Production .

Procurement'

Material

"outing ( "ecipe

/0 Plat* /

10

)0

Plant

Company

Code

Capacity Planning

ngineering Change Management 2CM3


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Production Planning ife Cycle


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Production Order creation


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Production Order Confirmation


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Production Order 4oods Mo$ement


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Production Order Costs


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Production Planning - Process Industry

Production Planning in ProcessIndustry


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PP-PI Master Data

Material masteran% $atch

Resources

Pro%uction ersion

Master Recipe an% $OM

Co-pro%ucts an% $y-Pro%ucts

Classi!ication System

P) Sheets


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Production Planning - Process Insdustry

PP-PI Master Data


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Material master "ecord &iews


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Material and Batch


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"esources


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"esource Data /


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"esource Data 1


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5ormula Parameters and 5ormula in "eosurce


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Production &ersion


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Production&ersion - %ser Interface


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lements of Master "ecipe


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Structure of Master "ecipe


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Creating Master "ecipe and BOM


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!ample for BOM


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"ecipe BOM and Material ist


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Process Management


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Control "ecipe Creation -/


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Control "ecipe Creation -1


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Process Instruction- Data

P d ti Pl i P I d t


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Process Instruction Sheet

Documents

SAP(PP) Presentation