14
Self Feed Drill Unit Mfd By Jin-Shaa Machines 83/10 Rahul Apts Law College Road Erandwane Pune 411004 [email protected] www.jinshaamachines.com www.jinshaa.en.ec21.com

Self Feed Drill Unit - 4.imimg.com · Operating Manual for Self Feed Drill Unit Firstly thank you very much for buying a Jin-Shaa product Please read the instructions carefully and

  • Upload
    others

  • View
    2

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Self Feed Drill Unit - 4.imimg.com · Operating Manual for Self Feed Drill Unit Firstly thank you very much for buying a Jin-Shaa product Please read the instructions carefully and

Self Feed Drill Unit

Mfd By

Jin-Shaa Machines

83/10 Rahul Apts Law College Road

Erandwane Pune 411004

[email protected]

www.jinshaamachines.com

www.jinshaa.en.ec21.com

Page 2: Self Feed Drill Unit - 4.imimg.com · Operating Manual for Self Feed Drill Unit Firstly thank you very much for buying a Jin-Shaa product Please read the instructions carefully and

Operating Manual for Self Feed Drill Unit

Firstly thank you very much for buying a Jin-Shaa product

Please read the instructions carefully and follow the same to get life

long maintainence free product life.

Knowing the machine

Our drill unit is a automatic drilling machine using compressed air for

feed and three phase electric power for rotating the cutting tool

Mounting the machine

On the base of the machine 8 holes are provided of 8mm dia ( as shown

in attached sketch) the corner 4 diagonal ones are dowel holes the

other 4 are mounting holes.

The unit has to be securely mounted on to a plate or table with dowel

location and clamping via bolts.

Starting the machine

1) Connect a three phase supply to the motor starter after

connecting check direction ,direction should be anticlockwise

when looking from the front(drill chuck side)

Page 3: Self Feed Drill Unit - 4.imimg.com · Operating Manual for Self Feed Drill Unit Firstly thank you very much for buying a Jin-Shaa product Please read the instructions carefully and
Page 4: Self Feed Drill Unit - 4.imimg.com · Operating Manual for Self Feed Drill Unit Firstly thank you very much for buying a Jin-Shaa product Please read the instructions carefully and

Direction of the drill Chuck

Anticlockwise

Page 5: Self Feed Drill Unit - 4.imimg.com · Operating Manual for Self Feed Drill Unit Firstly thank you very much for buying a Jin-Shaa product Please read the instructions carefully and

Connect 6kg/cm2 clean filtered air to the air connection you will

need a 8mm od flexible air hose to connect from air source to

machine

3)Connect a 220v single phase supply via a three pin ( supplied)

Page 6: Self Feed Drill Unit - 4.imimg.com · Operating Manual for Self Feed Drill Unit Firstly thank you very much for buying a Jin-Shaa product Please read the instructions carefully and

Operation of the Machine

After all the above reqd are completed the machine operation is as

below

1) Press motor start switch to On

2) Press green colour cycle start switch

3) after this machine will move forward in rapid till it touched the

feed regulator on touching regulator machine will slow down

feed speed depending on the reading on the regulator.Machine

will continue to move forward till the cam dog actuates the

limit switch On actuating the limit switch the machine will now

move back to parking postion in rapid

Page 7: Self Feed Drill Unit - 4.imimg.com · Operating Manual for Self Feed Drill Unit Firstly thank you very much for buying a Jin-Shaa product Please read the instructions carefully and

Adjusting the stroke of the machine

A limit switch is provided with the machine which changes direction of

the feed movement

A small cam dog actuates the limit switch this cam dog can be moved

forward and back for adjusting the stroke a sof now the dog has been

set for max stroke .Please carefully adjust the stroke of the machine

.

Page 8: Self Feed Drill Unit - 4.imimg.com · Operating Manual for Self Feed Drill Unit Firstly thank you very much for buying a Jin-Shaa product Please read the instructions carefully and

Adjusting the feed speed of the machine

This machine is equipped with a state of the art feed regulator as

shown

The function of this regulator is to slow/ adjust feed as per drill size

and material the machine comes with a regulator of stroke 30mm so

30mm is the regulated stroke of the machine.

Setting the feed regulator

There are two settings in the feed regulator

1)length setting

Page 9: Self Feed Drill Unit - 4.imimg.com · Operating Manual for Self Feed Drill Unit Firstly thank you very much for buying a Jin-Shaa product Please read the instructions carefully and

2) Feed speed setting

Length setting

The feed regulator body can be moved back and forth in such way that

The machine can move in rapid mode 1mm away from the component

to be drilled after touching the regulator will damp the rapid mode and

then the machine will move in feed depending on the load setting ,

For moving the regulator back and forth the mounting aluminium

bracket has to be lossened by lossening the nut(spanner size 10mm)

Page 10: Self Feed Drill Unit - 4.imimg.com · Operating Manual for Self Feed Drill Unit Firstly thank you very much for buying a Jin-Shaa product Please read the instructions carefully and

Feed speed Setting

The regulator has a graduated scale at the back as shown set the same

as per desired feed initially keep it at the highest(30 on the scale) this

will help in setting even the return limit switch cam As you get familiar

with the speed start reducing the setting on the regulator.Important

point is that the regulator can be adjusted only when the machine is in

the rear parking position it will not adjust when the machine is moving

forward.

Page 11: Self Feed Drill Unit - 4.imimg.com · Operating Manual for Self Feed Drill Unit Firstly thank you very much for buying a Jin-Shaa product Please read the instructions carefully and

Speed of the machine

4 nos V belt pulleys are provide for the same belt size A 28 varous

speeds available are 640Rpm 1220Rpm 2250Rpm 3450Rpm The

machine is now supplied with the pulley setting on 2250RPm as would

be ideal for Aluminium drilling of dia 6.5mm( as conveyed to us by you)

Changing the speed

Remove the back end sheet metal cover by removing 4 nos allen screws

allen key size 5

Loosen the 4 nos allen bolts allen key size 6 on the motor change the

pulley position pull motor upwards and tighten the 4 nos motor screws

fit cover back on again.

Page 12: Self Feed Drill Unit - 4.imimg.com · Operating Manual for Self Feed Drill Unit Firstly thank you very much for buying a Jin-Shaa product Please read the instructions carefully and

Chuck tightening procedure

The machine comes with a keyless drill capable of holding straight

shank drills from 3 mm to 10mm .

The knurling portion on the drill chuck is used to tighten loosen the

same if in case the chuck does not tighten use the procedure as shown

in photo

Page 13: Self Feed Drill Unit - 4.imimg.com · Operating Manual for Self Feed Drill Unit Firstly thank you very much for buying a Jin-Shaa product Please read the instructions carefully and

Packing Photo of the machine

Mfd By

Jin-Shaa Machines

83/10 Rahul Apts Law College Road

Erandwane Pune 411004

[email protected]

www.jinshaamachines.com

www.jinshaa.en.ec21.com

Page 14: Self Feed Drill Unit - 4.imimg.com · Operating Manual for Self Feed Drill Unit Firstly thank you very much for buying a Jin-Shaa product Please read the instructions carefully and

Warranty Certificate

It is herby certified that the Self Feed DrIll Machine manufactured by us

is tested to perform as per our design and quality systems and has been

found to be working satisfactorily. It is warrantied for a period of 1 year

from the date of shipment against any manufacturing defect subject to

the fact that it is not used in a proper manner , used beyond the design

limits of the machine . Subject to excessive loads ( electrical as well as

physical )

For Jin-Shaa Machines

Q C Incharge

30 Sept 13