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Service manual for Furuno radars.
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MARINE RADAR/AUTO PLOTTER
FR-7062/7112/7252, ARP-10
F I R S T E D I T I O N : S E P 1 9 9 8 C : O C T. 1 2 , 1 9 9 8
Yo u r L o c a l A g e n t / D e a l e rFURUNO E L E C T R I C C O., LT D.c
9 - 5 2 , A s h i h a r a - c h o ,N i s h i n o m i y a , J a p a n 6 6 2
Te l e p h o n e : 0 7 9 8 - 6 5 - 2 1 1 1Te l e f a x : 0 7 9 8 - 6 5 - 4 2 0 0
A l l r i g h t s r e s e r v e d . Printed in Japan
P U B . N o . S M E - 3 4 5 9 0 - CF R - 7 0 6 2 / 7 1 1 2 / 7 2 5 2( E I K I )
1. GENERAL ____________________________________________________ 1-1
1.1 Outline __________________________________________________________________ 1-1 1.2 Boards & Major Components ________________________________________________ 1-2 1.3 Specifications_____________________________________________________________ 1-3
2. BLOCK DESCRIPTION _________________________________________ 2-1
2.1 Overview _______________________________________________________________ 2-1 2.2 Display unit ______________________________________________________________ 2-2 1. Power Supply Circuit (PTU-9149) ___________________________________________ 2-3 2. Signal processor (SPU-9211) ________________________________________________ 2-4 Automatic tuning _________________________________________________________ 2-5 Tuning indicator __________________________________________________________ 2-6 Manual tuning ___________________________________________________________ 2-6 Tuning cont. signal at power-on ______________________________________________ 2-6 Video adjustment _________________________________________________________ 2-7 Heading ________________________________________________________________ 2-7 Switching of NAV data (NMEA 0183) ________________________________________ 2-7 Turning on/off antenna rotation ______________________________________________ 2-8 Verification of ARP connection ______________________________________________ 2-8 3. ARP circuit (18P9002) _____________________________________________________ 2-9 Target acquisition _________________________________________________________2-10 ARP self-test ____________________________________________________________2-11 4. TTM data sentence format __________________________________________________2-12 2.3 Transceiver Unit __________________________________________________________2-13 MIC & Amplifier_________________________________________________________2-13 Block Diagram of IF-9214 Board ____________________________________________2-14 Block Diagram of IF-9099 D Board __________________________________________2-15 Modulator ______________________________________________________________2-16 Block Diagram of 03P9235 Board ___________________________________________2-17 Block Diagram of 03P9237 Board ___________________________________________2-18 MODULATOR Board 03P9239 for FR-7252 _________________________________2-19 RFC Board 03P9239 Board for FR-7252 _____________________________________2-20 POWER Supply Board 03P9236 for FR-7112 __________________________________2-21
2.4 Differences between PCBs __________________________________________________2-22 1. SPU Board (SPU-9211) ___________________________________________________2-22 2. PTU-9149 Board _________________________________________________________2-23
3. ADJUSTMENT ________________________________________________ 3-1
3.1 Adjustment of Display Unit__________________________________________________ 3-2 2.2 Adjustment of Scanner unit __________________________________________________3-12
Table of contents
4. MAINTENANCE_______________________________________________ 4-1
4.1 Remarks on Replacement of Major Parts _______________________________________ 4-1 4.2 Life Expectancy of Expendable Parts __________________________________________ 4-2 4.3 Menu List _______________________________________________________________ 4-3
5. TROUBLESHOOTING __________________________________________ 5-1
5.1 Outline _________________________________________________________________ 5-1 5.2 Troubleshooting Flow Charts ________________________________________________ 5-2 5.3 Message Indication ________________________________________________________ 5-15
Mechanical Parts List ______________________________________________ M-1
Mechanical Exploded View _________________________________________ D-1
Electrical Parts List________________________________________________ E-1
Interconnection Diagram ___________________________________________ S-1
Schematic Diagram________________________________________________ S-6
1-1
Chapter 1. GENERAL
1.1 Outline
This manual provides the information necessary for the servicing and adjustment of the radars FR-7062, 7112 and 7252.
The antenna unit uses a Log IF amplifier.
The table below shows the major specifications of each model. The same program is installed on allmodels, but the menu setting through factory menu is different between the models.
The major parts and P.C. Boards used in the display and Scanner units are tabulated on the nextpage.
Functions FR-7062 FR-7112 FR-7252
Maximum Range 64 NM 72 NM 96 NM
Program Number 0359146-1XX
Tuning Voltage(displayed at manual tuning)
1.0 V to 11.9 V 1.0 V to 32 V
RF Module RTR-059 RTR-060 RTR-061
Antenna Rotation 24 rpm or 48 rpm
Output Power 6 kW 10 kW 25 kW
DJ-1 Connector Type MJ connector MCP connector
Input Voltage 10.8 V to 41.6 V 21.6 V to 41.6 V
FR7062-SME-1
1-2
1.2 Boards & Major Components
Note: MICs RU-9253 and RU-9371 have the same characteristic. Either of them can be used for FR- 7112/7252.
Board FR-7062 FR-7112 FR-7252
DISPLAYUNIT
PROCESSOR Board SPU-9211 B
POWER SUPPLY Board PTU-9149 PTU-9149 A
FILTER Board FIL-9148
TX-HV Board - HV-9017 B
PANEL Board PNL-9150 D
Trackball TB-9152 A
INTERFACE Board INT-9234 INT-9240
Auto Plotter(Option: ARP-10)
18P9007
CRT Unit JM-12FU
SCANNERUNIT
MODULATOR Board 03P9235 03P9237 03P9239
RFC Board - 03P9238
POWER SUPPLY - 03P9236 -
IF AMP Board IF-9214 IF-9099 D
INTERFACE Board 03P9249 03P9250 03P9241
Limitter - RU-9099
MIC RU-9039 RU-9253 or RU-9371
Magnetron MG5389 MG5241 M1458
Circulator RC-4356
Scanner MotorRM-8025(24 rpm) orRM-8711(48 rpm)
RM-8376(24 rpm) or RM-8711 (48 rpm)
CABLE Signal Cable RW-6537 RW-6537 RW-9398
FR7062-SME-2
1-3
1.3 Specifications
SCANNER UNIT
TRANSCEIVER
FR-7062 FR-7112 FR-7252
Radiator Type Slotted Waveguide Array
Radiator Length 120 cm (XN12A) or 180 cm (XN13A)
Horizontal Beamwidth 1.9 deg. (XN12A) or 1.2 deg. (XN13A)
Vertical Beamwidth 22 deg. (XN12A/XN13A)
SidelobeAttenuation
Within +20 deg. to-20 deg. of mainlobe
-24 dB or less (XN12A/XN13A)
Outside +20 deg. to-20 deg. of mainlobe
-30 dB or less (XN12A/XN13A)
Polarization Horizontal
Antenna Rotation 24 rpm (XN12A/XN13A) nominal or 48 rpm (XN12A) nominal
Scanner Housing Structure Open Radiator
CompassSafe Distance
Standard 1.00 m 1.65 m
Steering 0.75 m 1.25 m
FR7062-SME-3
FR-7062 FR-7112 FR-7252
Magnetron MG5389 MG5241 M1458
Frequency &Modulation
9380 MHz to 9440 MHz, PON
Peak Output Power 6 kW 10 kW 25 kW
Pulselength &Pulse Repetition Rate
0.08us, approx 2100 Hz (Short Ranges: 0.125 nm to 1.5 nm)
0.3us, approx 1200 Hz (Middle Ranges: 1.5 nm to 3 nm)
0.8us,approx 600 Hz (Long Ranges: 3 nm to 36 nm)/approx 550 Hz (Long Ranges: 48 nm to 64 nm)/approx 500 Hz (Long Ranges: 72, 96 nm)
Modulator FET Switch
Duplexer Circulator with diode limiter
Receiver Front End MIC (Microwave IC)
Tuning Automatic or Manual
Intermediate Frequency 60 MHz
Bandwidth 25 MHz (0.08 us and 0.3 us), 3 MHz (0.8 us)
FR7062-SME-4
1-4
DISPLAY UNIT
FR-7062 FR-7112 FR-7252
Picture Tube PPI (Raster scan, Daylight display)
Range Scale (nm)
FR-7062: 64 nm max FR-7112: 72 nm max.. FR-7252: 96 nm max.. (A maximum range is selected among 64,72 and 96 nm.)
0.125 0.25 0.5 0.75 1 1.5 2 3 4 6 8 12 16 24 36 48 64* 72* 96*
Range Ring Interval 1/16 0.125 0.125 0.25 0.25 0.5 0.5 1 1 2 2 3 4 6 12 12 16 18 24
Number of Rings 2 2 4 4 4 3 4 2 4 3 4 4 4 4 4 4 4 4 4
Bearing Resolution 1.9 deg.
Range Discrimination Better than 20 m
Bearing Accuracy +1 deg. to -1 deg.
Minimum Range Better than 25 m
Range Ring Accuracy0.9 deg. or 8 m, whichever is the greater
VRM Accuracy
Input/Output Terminal
NMEA (two input): NMEA 0183 NMEA (two output): NMEA 0183 ($RATLL, $RARSD, $RATTM: ARP-10(option)) GYRO (output): FURUNO clock-serial (AD format) or NMEA 0183 (HDT, VHW, HDG, HDM) External Buzzer (output): +12V source plus Open Collector Slave Display (output): TRU-HD, BP, TR-TRIG, VIDEO
NAV Data
NMEA 0183 Format Own ship's position: GGA>RMC>RMA>GLL (GLL is available Ver 1.5 only) Heading (True): HDT>HDG*1>HDM* 1>VHW>VHW* 1
Heading (Magnetic): HDM>HDG*1>HDT*1>VHW>VHW* 1
Course (True): RMC>RMA>VTG Course (Magnetic): VTG>RMC>RMA Waypoint (Range/Bearing): RMB>BWC>BWR Loran time difference: RMA>GLC>GTD Water depth: DPT>DBT>DBK>DBS Water temperature: MTW>MDA Time: ZDA XTE: RMB>XTE>APB *1: Calculate by magnetic drift.
Compass safeDistance
Standard 1.1 m
Steering 0.8 m
FR7062-SMJ-5
1-5
ENVIRONMENTAL CONDITIONS
POWER SUPPLY & POWER CONSUMPTION
FR-7062 FR-7112 FR-7252
AmbientTemperature
Scanner Unit -25 deg. to +70 deg.
Display Unit -15 deg. to +55 deg.
Humidity Relative humidity 95 % or less at +40 deg.
Vibration IEC 945
FR7062-SME-6
FR-7062 FR-7112 FR-7252
DC Power 10.8 V to 41.6 V 21.6 V to 41.6 V
DC PowerConsumption
XN12A (24rpm) 70 W to 90 W (100 kt) 85 W to 100 W (100 kt) 105 W to 120 W (100 kt)
XN12A (48rpm) 85 W to 105 W (70 kt) 95 W to 120 W (70 kt) 120 W to 140 W (70 kt)
XN13A (24rpm) 80 W to 120 W (100 kt) 90 W to 130 W (100 kt) 115 W to 150 W (100 kt)
AC Power100/110/120/220/230 VAC, 50/60 Hz, 1 phaseRequires Rectifier RU-3423
100/110/120/220/230 VAC,50/60 Hz, 1 phaseRequires RectifierRU-3423 (XN12A) orRU-1746 B (XN13A, 48rpm)
FR7062-SME-7
2-1
Chapter 2. BLOCK DESCRIPTION
2.1 Overview
The simplified block diagram of the system is illustrated below.
Simplified block diagram of system
TX
The trigger pulse from the PROCESSOR Board is delivered to the MODULATOR Board, oscillatesthe magnetron, and then radar wave is emitted from the radiator.
RX
The 9.4 GHz echo signal received by the antenna is converted to 60 MHz signal by the MIC, ampli-fied by IF Amp, and fed to the PROCESSOR Board as a video signal. It is digitally processed andthen displayed on the CRT.
Auto Plotter (optional)
The following signals are supplied from the SPU board to ARP-10 board: Heading, Bearing pulse,Video, Trigger, Bearing in AD format, and Ship’s speed in NMEA 0183. Target acquision and track-ing are made on the ARP-10 board. Target symbols are generated on the SPU board, based on targetdata received from the ARP-10 board, and displayed on the CRT. Target data includes CPA, TCPA,Speed, and Course.
Scanner Unit
Antenna
Mag. MIC
Mod.IF
Amp
RF Module
Display Unit
ARP-10
Processor
Panel Power
QV(not used)
HD, BP
VIDEO
Trigger
HD, BP,Trigger,Video
Gyro/NMEA speed
CRT
Ship's mains NAV. Gyro
TTM data
FR7062-SME-8
TTM(ARP-10)/TLL,RSD
2-2
2.2 Display Unit
1. Power supply Circuit (PTU-9205)
Refer to the block diagram on page 2-3.
The power supply circuit is basically consists of a main inverter and a sub inverter. The main inverterderives the isolated line voltages +12 V/ANT +12 V and -12 V/ANT -12 V from the main input. Thesub inverter derives +5 V and +32 V from +12 V output of the main inverter.
Main inverter
When the PWR switch is pressed, the power control logic U2 activates the SET winding of K1 toswitch the relay on, and DC+10 V is applied to the PWM.
When power is supplied to the PWM controller, it starts operation and alternately turns on and offfour switching FETs Q1/Q2/Q3/Q4 connected to the primary winding of T1. The resultant ACvoltage obtained on the secondary winding are rectified and smoothed to +12 V and -12 V, anddelivered to various circuit in the equipment. The voltage taken from the +12 V line is fed back to thePWM controller through the VR1 to maintain the +12 V output constant.
Sub inverter
U6 and the associated circuit form a PWM switching regulator for +5 V and +32 V. The voltage takenfrom +5 V line is fed back to U6 through voltage adjuster VR2 to maintain the +5 V output constant.
Protector
Protection of power supply circuit is achieved by stopping the drive signals to the switching FETsQ1/Q2/Q3/Q4.
Overload on +5 V and +32 V line is detected by U6. Overload on +12 V (MORTOR +) line isdetected by U7. When the +5 V and +32 V line is reduced by a heavy load, U6 or U7 becomesconductive and consequently disables the PWM controller through Q5, Q6, Q7 and Q8. Overcurrenton the main input line is detected by R13, R14 and R15. The voltage drop across Q6, Q7 and Q8becomes large when the inverter is overload. Overcurrent detector U3 disables PWM inverter U2when the voltage drop exceeds a certain level.
Overvoltage of mains input is detected by the U1. When the input voltage exceeds 41.6 V, the U1becomes active and disables PWM controller U2.
Scanner motor power (ANT+12 V/-12 V)
+12 V and -12 V (ANT+12 V/-12 V) are used to drive 24 V scanner motor.
The power to the motor is turned on/off by the relay (K1) on the POWER SUPPLY Board. The relaycontrol signal from SPU Board is supplied to Q41 on the POWER SUPPLY Board. Pressing the TXkey changes the ANT SW signal state from 5 V to 0 V, and K1 is on to supply +12 V.
2-3
SH
IP'S
MA
INS
VO
LT A
DJ.
(+12
V)
FR
-706
2/71
12
DC
10.
2 V
~41
.6 V
FR
-725
2
DC
21.
6 V
~41
.6 V
+ -L1
351
J135
1C
R13
51T
1C
R33
,34
RE
CT.
CR
31,3
2L3
1
Q33
/U6
CR
36
+10
V
T2
Q31
/CR
35U
5V
R1
CR
37
F13
51
LIN
EF
ILT
ER
RE
VE
RS
EP
OLA
RIT
YP
RO
TE
CT
OT
R
1~3
4~6
21
TP
2J1
301
TP
3
Q1,
2
Q3,
4
U4
U3
INP
UT
OV
ER
-V
OLT
DE
T.
ER
RO
RA
MP
SW
ITC
HIN
GR
EG
ULA
TO
RC
ON
TR
OL
(P
WM
)
SW
ITC
HIN
GR
EG
ULA
TO
RC
ON
TR
OL
(PW
M)
VO
LT A
DJ.
(+5V
)
VR
2
L32
12
3
+12V
+12
V
-12V
0V +32
V+
32V
U8
-12V
+12
VJ2
SM
OO
TH
L33
+5V
0V
FIL
TE
R B
OA
RD
(F
IL-9
148)
PO
WE
R S
UP
PLY
BO
AR
D (
PT
U-9
149)
2 6 1
+5V
+5V
Q41
K2
J1
3
AN
T-12
V3
AN
T+
12V
4
AN
T S
WTo
SP
U B
oard
11
TX
(P
)10
TX
(K
)9
PW
R8
DC
(-)
DC
(-)
PW
R
TX
(K
)
TX
(P
)AN
T S
WJ2
74 5
-12V
1 2
+12
V5 6
0V7 8
TX
PW
R
To S
CA
NN
ER
UN
IT
PTo
SP
U B
oard
SE
T
RE
SE
T
K1
Q5/
U2
LAT
CH
ING
RE
LAY
U1
ON
OF
F
PO
WE
RC
ON
TR
OL
LOG
IC+
10V
RE
G.
PR
OT
EC
TC
ON
TR
OL
LOG
ICO
VE
RC
UR
RE
NT
(+5V
)
U7
+5V
RE
G.
CR
36+12
V
+10
V
PROTECT
PWN SIG.
INP
UT
OV
ER
-V
OLT
AG
E
VR
3
4~6
1~3
FR
7062
-SM
E-0
9A
BLO
CK
DIA
GR
AM
OF
PO
WE
R S
UP
PLY
20
16
13
15
14
13
14
15
10, 11
3, 4
5, 6
12, 13
14, 15
3
Panel
J104
J101
J104
J110
EXT TRIG
VIDEO
AC SEA VR
GAIN VR
A/C RAIN VR
BEARING
HEADING.P
TUNE IND
KEY DATA
NAV DATA
NAV DATA
GYRO DATA/NAV DATA
GYRO DATA
TRACK BALL
PULSE (#1), UP DOWN (#2), CS N (#7), *Functions only on Tune/videoadj menu.
approx3.8Vpp
approx2.2Vpp 4Vpp 4Vpp
0.7V
BP
0Vapprox 7V
AC AUTO: OFF AC AUTO: ON
#3 #5
#31
EEPOTU14
A/C AUTOU16
INPUT
AC AUTO ON or OFF(From U40 #53)ON:5 V, OFF:0 V
MAX: 4 V, MIN: 0 V
MAX: 0 V, MIN: -9 V
MAX: 0 V, MIN: -7 V
TP3 (VIDEO LEVEL)
GAIN, A/C SEA
Q17/18
STC CURVE
TP4
(STC CURVE))
4V
4.76V #24.73V4.70V4.60V4.44V4.22V
A/C RAINCR12
ANALOG ECHO STRETCH
ES 2U16
INPUT
ES2 ON or OFF(From U40 #54)ON: 5 VOFF:0 V
D/A CONV.COMPARATORGEN.
U21
3.90V
D/A CONV. I/F
U42
(180Hz, 450 pulse)
(1640Hz, 4096 pulse)
TP7
TP1
PLL
U8
PLL
U8
VCO (369kHz)
PLL (180Hz)
PULSE (#12), DOWN (#11), CS N (#10)
FILTER
R2/C1
ST-BY:0.7 V, TX:approx 2.5 V (MAX)
NAV1
NAV2
PHOTO ISOLATOR
U1
PHOTO ISOLATOR
U3
PHOTO ISOLATOR
U4
PHOTO ISOLATOR
U2
DATA SELECTOR
U39
NAV data selected
NAV 1/2 data selection
NMEA 0183 HDG/HDT/VHW
SHIFT-CLK GYRO DATA
#25 #26
TB XA
TB XB
TB YA
TB YB
CPU
#3
#1
#18
#79, 80
#67
#66
#66
#19
#20
#21
#24
U32
EXT TRG
TP2
TX TRIG
12V
13 s
64 s
Max Brilliance: 4 VppMin Brilliance: 1 Vpp
7
J104
To RF unit
4
J102
To CRT
2, 5 To CRT
11, 12
J104
PL A/PL B*2
2
J105
TRU HD
6
J101
DIMMER
17
J103
ANT SW
3
J109
EXT BUZZER
J107
10
J104
TUNING CONT.
8 MBS GAIN
A2, A3 GYRO DATA, CLK
A11 TRUE HD
A4 SCAN INT
A13 SAMPL T
A9 ARPA VIDEO
U26LEVEL1
U24LEVEL2
U22LEVEL3
U27LEVEL4
U25LEVEL5
U23LEVEL6
U20LEVEL7
TRIG GEN,ECHO SAMP,INT REJ,NOISE REJ
U4603S9060
SAMPLE CLK
TRIGSelector
EchoProcessingEcho Trail(ES1)
INTTRIG
SMPLTRIG
U42
Timing ADJ.
U45
BASE TRIG
TRUE SMPLE TXT
VRAMEcho, Echo Trail
U30, 31
Echo/Graphic dataoverlay,Priority
U45
Brilliance Selection
U42
D/A CONV.
Q19 26 Q31, 32
VIDEO
READ CLK
CLOCKGEN.
U45
ECHO77.7MHz
U34
2.5Vpp
TP8
SYNC
RANGEDATA
COORDINATEsCONV(R, ) to (X, Y)
U40
XY ADDRESS
BEARINGDATA
TP5 (H SYNC) TP6 (V SYNC)
H/V SYNC
DRIVER
U19
ST-BY: 5 VTX: 0 V
SYSTEM ADDRESS/DATA BUS
4V
16.8ms
4V
64 s
FLASHROM U36
RAM
U29
EEPROM I/F
U42
D/A CONV. I/F
U42
EEPROM
U48
GDC
MARK/ CHARACTER
U33
ADDRESS/MULTIPLEXER U42
H/V SYNC
VRAM
U43: MARK 0/1 U44: CHARACTER
MASK
U43, 44GRAPHIC DATA
ADDRESSDECODER
U42
CS ROMCS RAM
To U15 #3 STC VS *1ANT HIGHTLow: approx 4.5 VMid: approx 3.7 VHigh: approx 3 V
#16, 17
U21
D/A CONV.
#8
#7
#6
#13
#12
CONTRAST VOLTAGE(MAX:approx 5 V, MIN: approx 2 V
F VT(MAX: 5 V, MIN: 1 V)
C VT(MAX: 5 V, MIN: 1 V)
MBS LVEL(For MBS , adjustment setting off 000: 0 V, 025: 4 V)
#5
#3
U5
#8
From DATA BUS SPEED
From U3, 4
From U32 #21
From U45 #61
From U42 #53
From U16 #10
GYRO
TRUE HD
BP (4096 pulse)
TRUE TRIG
VIDEO(GSC video)
FR-7062 manual tuningMAX: 11.9 V displayed, 13 V measuredMIN: 1 V displayed, 2V measured
FR-7112/7252 manual tuningMAX: 32 V displayed, 33 V measuredMIN: 1 V displayed, 2 V measured
For ARP-10
*1:Changes STC curve depending on menu setting such as ANT height and STC curve *2:Short(PL A: 0 V, PL B: 0 V Middle(PL A: 12 V, PL B: 0 V), Long(PL A: 12 V, PL B: 12 V) M1832-SME-10
2-4
4
5
6
2. Signal processor (SPU-9211)
G/A
U46
approx.
2-5
Automatic Tuning
There are two types of automatic tuning: peak search and short search. The tuning voltage differsfrom model to model.
FR-7062: 1 V to 12 V
FR-7112/7252: 5 V to 28 V
Peak search: Tuning voltage (TUNING), Point @ in the figure below, is searched in the tuning voltage range 1 V to 12 V(FR-7062) or 5 V to 28 V(FR-7112/7252). Tuning indicator
voltage (TUNNIG IND) is maximum at point @ .
After initial tuning adjustment, “peak search” is carried out for approximately 3 seconds.
Short search: Maximum tuning indicator voltage @ is searched in the tuning voltage range of @ - 2.5 V to @ + 2.5 V.
Search conditions: 1) After initial tuning adjustment.
2) When tuning mode is switched from manual to automatic. 3) When the radar is switched from ST-BY to TX. 4) When a range where pulselength is changed from short to middle and from middle to long is selected.
Tracking: After short search, tracking takes place.
Tracking voltage: 0 V to 13 V (FR-7062), 0 V to 32 V (FR-7112/7252)
@
@
(a) (b)(c)
Tuning voltage(TUNE)
13 V
1 V
28 V
5 V
Tuning indicator(TUNING IND)
Restores previous pulselength
0 Time
FR-7062
FR-7112/7252
Pulselength: LP LP MP SP
Peak search Short search TrackingM1832-SME-11
2-6
Tuning indicator
After tuning adjustment, peak TUNING IND voltage, (a), (b) and (c) in the figure on page 2-5 arestored on to E2PROM. The automatic and manual tuning point @ is also memorized. Using thesedata, the tuning indicator extends more than 80 % of its full length on all TX pulses at best tuning.
Note that the length of tuning indicator on short pulse is shorter than on long ranges. The length onlong ranges becomes shorter when the magnetron deteriorates.
Manual tuning
Manual tuning and adjustment are required when automatic tuning is abnormal (that is , low sensitiv-ity).
The manual tuning voltage changes from 1 V to 12 V on FR-7062, and 5 V to 32 V on FR-7112/7252at the steps of about 0.1 V.
Manual tuning is carried out by using trackball: pressing “Left” side decreases TUNING CONTvoltage, and pressing “Right” side increases.
The TUNING CONT voltage displayed on the screen differs by -1 V to +1 V from measured voltageat J104 #10.
Tuning cont. Signal at power-on
A square wave is output as a TUNING CONT signal during stand-by just after power-on. The coarseand fine tuning circuit is normal if the following signal is output.
CPU
U32
D/ACONV.I/F
D/ACONV.
3, 410Trackball
FR-7062: 0 to 2 VFR-7112/7252: 0 to 5 V
U42 U21
×1F VT
0 to 5 V
#5 #7
#8#10
×6C VT #3 #1
U5
SUMTUNING CONT.(to RF unit)
FR7062-SME-10B
J104J108
5, 6
0V
5 V
13 V
C VT
F VT
FR-7062
0V
5 V
34 V
C VT
F VT
FR-7112/7252FR7062-SME-12
2-7
Video Adjustment
The video adjustment is carried out through the Tune/video adjustment menu in the installation setupmenu.
The following describes the outline of the adjustment.
(a) Main Bang suppression Level (MBS L) is set to 0.
(b) EEPOT, U14 is set to minimum. (EEPOT initialization with U14 #7 of “L” level)
(c) The EEPOT gets into step-up mode (U14 #2 is H) to measure output video level at each step. The step is changed by receiving pulses on U14 #1. The step, where the output level is 2.2 V, is memorized. The EEPOT has 32 positions (steps).
(d) The EEPOT gets into step-down mode (U14 #2 is L) to find and store the step number where the output level is 2.2 V. (e) Averaging the step numbers found in steps (c) and (d) above and saving it onto the EEPOT take place. The stored value is not erased when power is removed.
(f) MBS L is reset to the value used previously.
Heading
Heading data in AD format or NMEA format (HDT, HDG, HDM, VHW) can be input from J104(HDG). The radar determines whether AD format heading data is supplied or not with received CLKdata (J104 #14, #15). If CLK data is normal but the DATA line is abnormal, the heading is continu-ously shown as ***.*. (Note that the same indication appears when noise in the CLK line causesheading data of higher than 360.0 degree.)
The radar can read AD format data in 25 msec or 200 msec interval. However, we recommend that25 msec be used. The ideal input interval for NMEA 0183 data is also 25 msec. When the radar isconnected with the equipment whose input interval is 1 sec, heading data is updated too slowly,which results in delayed rotation of the picture when the ship turns.
Switching of NAV data (NMEA 0183)
NAV data from NAV data ports, J104 (#3, #4) and J104 (#5, #6), are alternately selected by the CPUin the following manner.
Two inputs: Data from J104 (#3, #4) and J104 (#5, #6) are automatically switched every five sec-onds.
EEPOTVIDEO(From IF AMP)
32 step
Step: (a)(b) (c) (e) (f)UP Down
EEPOT(VIDEO output)
2.2 V
FR7062-SME-12A
(d)
2-8
One input J104 (#3, #4): For three minutes after the power is turned on the data from J104 (#3, #4)and J104 (#5, #6) are automatically switched every five seconds to determine which port is inputtingNAV data. When J104 (#3, #4) alone is inputting NAV data, data is automatically switched at J104(#3, #4) after 25 seconds and after 5 seconds at J104 (#5, #6).
Turning on/off antenna rotation
The SPU board controls antenna rotation. In normal operation, the antenna rotates only during theTX condition. However, the antenna can be stopped during the TX condition thru the installationsetup menu.
Verification of ARP connection
At every power-up, SPU board checks whether ARP-10 is connected or not, using data line betweenSPU and ARP boards.
If a target cannot be acquired or “ ARP” line does not appear in the self test display, the data linemust be checked. When CR1 on the ARP board lights, the ARP board may be defective.
TX key pressed
3 17 17 11
J101 J103J203
DJ1
J201
CPU
U32
G/A
U40
ANT SW ANT SW
TX: 0 VST-BY: 5 V
SPU Board
11
INT9234 Board
11
4
J2
PTU-9149 Board
+12V
RelayK2
MOTOR(+)To scanner motor TX: 12 V ST-BY: 0 V
FR7062-SME-10C
J1
TX keypressed
3 17 17 11
J101 J103J203
DJ1
J201
CPU
U32
G/A
U40
ANT SW ANT SW
TX: 0 VST-BY: 5 V
SPU Board
27
INT9240 Board
11
4
J2
PTU-9149 Board
+12V
RelayK2
MOTOR(+)To scanner motor TX: 12 V ST-BY: 0 V
FR7062-SME-10C
J1
FR-7062/7112
FR-7252
2-9
3. ARP circuit (18P9002)
The block diagram of the ARP Board is shown below.
BLOCK DIAGRAM OF ARP PCB
1) Unlike other existing ARPs ARP-10 does not require QV echo adjustment at installation. No check point for QV echo is provided. The ARP display can be turned on/off thru the ARP menu. The ARP data display appears even when ship’s speed and gyro data are not supplied.
2) The ARP board is checked whether it is installed or not at every power-on, using the communication line between SPU and ARP boards.
When the ARP display is on thru the menu and ARP board is not fitted, the message “ARP is not connected “ appears.
3) If the target is not acquired, carry out the self-test at TX condition.
TRIGGER/VIDEO/BP/HD must be OK, and FE-DATA 1/DATA 2 must vary depending on the gain setting. The lower the gain setting, the smaller the FE DATA value. The FE DATA must not exceed 1000 with the maximum gain setting.
4) The program is stored on the Flash ROM, not PROM, so a program writer MT-08 or PC is required for updating the program.
CPU
TIMER(10ms)
FLASH ROM2M Byte (U11)
I/F for SPU communication(U14, 15, 16, 23, 24)
RAM 512K bit(U9,10)
DMA
UARTRECEIVER
UARTTRANSMIT
U13 V821 (µPD70741GC-25)CR1 (Blinks 1 sec)
ARP Board (18P9002)
TARGET DATA(TTM: CURRENT LOOP)
Not USED
J3
TX1H
TX1C
A7
A11
A13A2A3
A17
A4
EXT TXD
TRUE HD
TRUE TRG
GYRO DATA, CLOCK
LOG
SCAN INT
RX1H
RX1CTP6 (Factory use)
(Output from NMEA 1 via SPU)
TP5(Factory use)
TP7(CLK OUT)
FEFront End signalprocessor (U3)
Width,Flags,Range/azimuth,Time
PROGRAM/DATA
(256 K bit × 2)
NMEA ship's speed data input
(18S9010)
TRUE HD
TRUE TRIG
GYRO (AD Format, 25msec)
LOG (Contact signal): Not used
BP (4096/rotation)
RAM (U4, 5)512K bit
A/D CONV.
Echo data temporary memory(256 K bit × 2)
TP1, 9
TP4
TP8
TP241.446MHz U1
A9 VIDEO
FR7062-SME-09B
J107
1
2
3
4
2-10
Target acquisition
Conditions for manual acquisition
1) Within 9 scans, the target must be detected near the cursor position.
2) Target echo must be smaller than land echo (800 m or less in the radial or circumferential direction) at the front end processor.
3) Target must be within acquisition area: 0.1 to 16 nm.
4) The number of acquired targets is not as many as 10, including the target automatically acquired.
5) No signal error (TRIG, HD, BP, VIDEO, GYRO) shall be detected.
Conditions for automatic acquisition
1) The target must be detected for five consecutive scans within the automatically acquisition area.
2) Target echo must be smaller than land echo (800 m or less in the radial or circumferential direction) at the front end processor.
3) Target must be within acquisition area: 2.0 to 2.5 nm and 45 degree each side of heading line.
4) The number of acquired targets is not as many as 10, including the target manually acquired.
5) No signal error (TRIG, HD, BP, VIDEO, GYRO) shall be detected.
Automatic tracking
1) A tracking target is judged as a lost target when no return is received for nine consecutive sweeps. When the system detects a loss of a tracking target, the target symbol becomes a flashing diamond.
2) A lost target will be reacquired and tracked when acquisition condition again becomes satisfactory.
3) Automatic tracking is discontinued when the target moves out of the acquisition range (less than 0.1 nm or greater than 16 nm)
Target discrimination
A target measuring about 800 m or more in the radial or circumferential direction is regarded as alandmass and not acquired or tracked. Echoes smaller than about 800 m are regarded as true target.
2-11
Program No : 0359146-1xxROM : OKRAM : OK
Hours in use 000026.6HTX hourse 000012.7H
[Self test]Key test: Press each key and
check on-screen indication lights
ARP-10 TESTROM OK 1859027101xxRAM OKSPEED OK NAV 0.0KTCOURSE OK 287.6°TRIGGER OKVIDEO OKBP OKHP OKMIN-HIT 0003SCAN-TIME 0250MAN-ACQ 03AUTO-ACQ 05FE-DATA1 0217FE-DATA2 0023
ARP test items(test must be made in TX)
Program number andrevision level.
FR7062-SME-09C
ARP Self-test
Items Description
ROM U11 checksum
RAM Operation of U9 and U10
SPEED NMEA 0183 speed data input
COURSE Bearing data from GYRO
TRIGGER TRU TRIG signal from SPU board
VIDEO VIDEO signal from SPU board
BP Bearing signal (4096 pulses) from SPU board
HP Heading signal from SPU baord
MIN-HIT 3 for more
SCAN-TIME HP input interval (250=2.5 sec)
MAN-ACQ Number of manually acquired target
AUTO-ACQ Number of automatically acquired target
FE-DATA 1 Number of output echoes from front end signal processor. If this value is "0" with maximumgain, the ARP board may be faulty
FE-DATA 2 Number of echoes with a land flag
185902710XX Program number of ARP board
NAV AD format (GTRO) only: 0.0 kt and gyro readingAD format (GTRO) plus NMEA: speed and course in NMEANMEA only: speed and course in NMEA
FR7062-SME-13
2-12
4. TTM data sentence format
TTM data is output from J111 on the SPU board and NMEA1 I/O connector in the following format.
Hardware: RS-232C(J111), Current loop(NMEA1 I/O connector)Software: NMEA 0183 (Ver 2.0)TTM: Tracked target message
1. Target number, 00 to 99
2. Target distance from own ship
3 & 4. Bearing from own ship, degrees true (T)
5. Target speed
6 & 7. Target course, degree true/relative (T/R)
8. Distance of closet point of approach (00.00 to 99.99 nm)
9. Time of CPA (00.0 to 99.9 min)
10. Speed/distance units (N: nm)
11. User data (e.g. target number data)
12. Target status (see note)
13. Reference target (R)
14. Type of acquisition (A= automatic, M= manual)
NOTE) (1) Target status:
L= lost, tracked target has been lost
Q= query, Target in the process of acquisition
T= tracking
E= end. end of tracked (Enforced termination)
(2) x.x: Variable length
$RATTM, xx, x.x, x.x, a, x.x, x.x, a, x.x, x.x, a, c--c, a, a, a <CR><LF>
1314
121110
14
987654321
FR7062-SME-09E
2-13
2.3 Transceiver Unit
1. MIC & Amplifiers
The following description is for reference only.
As a general rule of thumb, the radar requires better noise figure (NF) and better dynamic range.Both factors, however, are reciprocal. The NF affects long range performance, while the dynamicrange dose short range performance.
MIC w/RF amplifier: RU-9253/9371 (FR-7112/7252)
MIC w/o RF amplifier: RU-9390 (FR-7062)
W.G.TOCOAX CONV.
LIMITER RF AMPDOBLE-BALANCEDMIXER
IF AMP
FET OSC. POWER
1
9
IF OUT
IF TUNE
74(-9V) MBS
RF IN
(-9V)5
TUNING CONT.(+2~+11V)
3(+9V)
W.G. TOCOAX CONV.
FET AMP IF HYBRID
FET OSC. FET Buffer
IF OUTRF IN
(+5V) TUNING CONT.(+5~+35V)
Block Diagram of MIC RU-9390 (FR-7062)
Block Diagram of MIC RU9253 (FR-7252)
POWER
DOBLE-BALANCEDMIXER
FR7062-SME-15
W.G. TOCOAX CONV.
FET AMP IF HYBRID
FET OSC. FET Buffer
IF OUTRF IN
(+5V) TUNING CONT.(+5~+35V)
Block Diagram of MIC RU9371 (FR-7112)
POWER
DOBLE-BALANCEDMIXER
FR7062-SME-15
2-14
51IF
TP
1
J612
FR
7062
-SM
E-1
6
IF B
andw
idth
se
lect
LOG
AM
P(I
C)
U1
LOG
AM
P(I
C)
U2
LOG
AM
P(I
C)
U3
Mix
erQ
1, 2
Buf
fer
AM
PQ
3, 4
Tun
ing
AM
PQ
8, 9
Buf
fer
AM
PQ
13, 1
4
TP
3
IF
IF
TP
2
IF
IF
IF (
SU
B)
IF(M
AIN
)
VID
EO
Reg
ulat
or (
-9 V
)U
6
Reg
ulat
or (
+7
V)
U7
TP
7
TP
5
To
LOG
AM
P (
IC)
Reg
ulat
or (
+5
V)
U9
IF A
MP
Boa
rd (
IF-9
214)
J611
TU
NIN
G IN
D.
J613
BA
ND
WID
TH
J611
VID
EO
J613
+12
V
J613
J611
TU
NIN
G C
ON
T.
MB
S. S
IG
IF O
UT
TU
NIN
G C
ON
T.
To
MIC
VID
EO
Det
ectio
nQ
10, 1
19
TP
6
4-9
V
To
U9
32 1 131271
Reg
ulat
or (
+9
V)
U8
Wav
e fo
rm s
happ
ing
U5,
Q16
Gat
e fo
r tu
ning
U5,
Q17
MB
SQ
15
5
7M
BS
(-9V
)
LOG
AM
P(I
C)
U4
IF (
TU
NE
)
+9
V
-12V
J613
13M
BS
. LJ6
11
BLO
CK
DIA
GR
AM
OF
IF-9
214
2-15
21IF
TP
601
J612
FR
7062
-SM
E-1
7
Cas
cade
AM
PQ
601,
602
IF B
andw
idth
sele
ctLO
G A
MP
(IC
)U
601
LOG
AM
P (
IC)
U61
0LO
G A
MP
(IC
)U
602
Mix
erQ
625,
626
Buf
fer
AM
PQ
627,
628
Cas
cade
AM
PQ
609,
61LO
G A
MP
(IC
)U
603
Tun
ing
AM
PQ
614,
615
Buf
fer
AM
PQ
619,
620
TP
603
IF
IF
TP
602
IF
IF
IF
IF
IF
VID
EO R
egul
ator
(-9
V)
U60
2
Reg
ulat
or (
+9
V)
U60
8
Reg
ulat
or (
+7
V)
U60
6
TP
607
TP
605
To
LOG
AM
P (
IC)
Reg
ulat
or (
+5
V)
U60
9
IF A
MP
BO
AR
D (
IF-9
099
B) 4
1J6
11T
UN
ING
IND
.
J613
7B
AN
D W
IDT
H
12J6
11
VID
EO
1J6
13
-12V
13J6
11
2 9
J613
J611
TU
NIN
G C
ON
T.
+12
V
R M
ON
ITO
R
IF O
UT
TU
NIN
G C
ON
T.
+5VTo
MIC
VID
EO
TP
606
5J6
11M
BS
.L
5M
BS
.SIG
J613
Wav
e fo
rm s
happ
ing
U61
2, Q
630
MB
SQ
603
Gat
e fo
r tu
ning
Q63
5, 6
36
LOC
K D
IAG
RA
M O
F IF
-909
9 D
2-16
2. Modulator
PRINCIPLE OF FET SWITCHING MUTILATOR
High voltage is charged into C through R while the magnetron is inactive. When the trigger is applied tothe power MOS-FET, the FET turns on and the high voltage appears at the primary winding of the pulsetransformer. This transformer boots the voltage, which makes the magnetron oscillate.
One advantage of this method is that the magnetron oscillates only when the FET is conducive, thatis, the transmission pulsewidth can be changed by the TX trigger pulsewidth. Therefore, parts suchas relay and coil can be eliminated.
MODULATOR BOARD 03P9235
The modulator circuit, consisting of a modulator trigger circuit, a pulse generator, and a boostertransformer, produces a narrow high tension pulse which drives the magnetron.
A modulator trigger circuit is composed of U805 and associated parts. U805 is turned on by receiv-ing the TX trigger pulse from the display unit and generates the FET drive signal for Q805 and Q806.The pulse from the FETs is boosted up to 4.5 kV by the pulse transformer T802. The magnetroncurrent is adjusted to 3.5 A on this circuit.
The modulator board also includes a TX high tension circuit and magnetron heater circuit. TX hightension about 330 V is developed across T801 secondary winding and charged into capacitors untilthe presence of TX trigger pulse.
The magnetron heater voltage is +7.6 V stabilized.
PULSE TRANS
TRIGGER
MAGNETRON
MOS-FET
DischargeCharge
HIGH VOLTAGE
M821-SME-18
R
C
2-17
GN
D
MA
G.C
UR
P/L
A
BW
P/L
B
TX
TR
IG6 8 97
+ 1
2V
- 12
V4,
5
1,2 J
801
J P
801
LM
Ban
dwid
th S
elec
tQ
807
FE
T S
witc
hing
Q80
5, 8
06
Fee
dbac
kU
803
Ove
rcur
rent
Det
.U
802
PW
M,
Sw
itchi
ng R
eg.
U80
6
PF
NU
805
J 80
6T
P 8
01
TP
802
T80
2
VR
801
CO
NS
T, V
OLT
, P
RE
SE
T.
MA
G. C
UR
.P
RE
SE
T.
Pul
setr
ans
T80
2
65H
EA
TE
R (
+7.
6V)
4
+20
V32
To
MA
GN
ET
RO
N
TX
-HV
(+
10V
)1
T80
1
TP
804
Q80
1
J 80
1
J 80
3M
OD
ULA
TO
R B
OA
RD
03P
9235
FR
7062
-SM
E-1
9
3G
ND
Pro
tect
Q81
0,81
1,81
2
CR
802
CR
802
CR
803
CR
801
R 8
08R
809
R 8
61
NC
L 80
4
CR
806
Driv
erQ
802,
803
,
808,
809
VR
802
+ 1
2V NC
GN
D
- 12
V1 3 72
J 80
4
NC
4 5M
BS
. SIG
6
BW
8N
C
R84
9
CR
809
C82
9
TB
801
TB
802
BLO
CK
D
IAG
RA
M O
F 0
3P92
35
2-18
1T
X. H
V
2 31
2 V
5M
AG
-C
47
.5 V
6(*
) H
V-G
ND
72
0 V
8T
X-T
RIG
9P
/L-
A
10
P/L
- B
11
MB
S-S
IG
12
(*)
TR
IG-G
ND
1 2
J80
1J8
02
To p
uls
e
tra
nsf
orm
er
FE
T M
OD
.Q
6,
Q7
, Q
8,
Q9
JP2
VR
1M
AG
. C
UR
. P
RE
SE
T(*
)
JP1
TX
TR
IG.P
UL
SE
WID
TH
U1
DR
IVE
RQ
2,
Q3
, Q
4,
Q5
MA
G.
CU
R.
DE
TE
CT
OR
Q1
0,
R1
9,
R3
0
03
P9
23
7
1 2
J80
3
* H
V-G
ND
, TR
IG-G
ND
, a
nd
m
ag
ne
tro
n c
urr
en
t d
ete
cto
r g
rou
nd
are
iso
late
d o
n t
he
bo
ard
03
P9
23
7,
but
the
se a
re s
am
e p
ote
ntia
l aft
er
the
bo
are
d is
fitte
d a
nd
wire
d in
th
e R
F u
nit.
FR
70
62
-SM
E-1
9A
J80
1
To p
uls
e
tra
nsf
orm
er
BLO
CK
D
IAG
RA
M O
F 0
3P92
37
2-19
MODULATOR BOARD 03P9239 for FR-7252
The purpose of this board is to drive a pulse transformer RT-9203. The drive circuit consists of eightMOSFETs Q23, Q28, Q33, Q38, Q43, Q48, Q53, and Q58.
Drain current of the MOSFETs is determined by gate voltage and source resistors R23, R28, R33, R38,R43, R48, R53, and R58 (0.47 ohms, 1W). Gate voltage set to 18 V drops by 10 V across the sourceresistor (drain current of about 22A). Gate-source voltage of the FET is 8 V.
Magnetron current to be measured is generated across R7/R8 (2.0 ohms, 1/4W). Magnetron current isadjusted with VR11 on the 03P9238 board so that TP3 on the 03P9238 board is 7.1 to 7.3 V. (VR11adjusts V.TRIG voltage, TP2 on the 03P9238 board, resulting in magnetron current adjustment; TP2 isabout 20 V.)
The voltage produced R7/R8 is also used to generate a trigger for main bang suppression (MBS SIG).
03P9239
TX-HV
TRIG.
R1, R2
1
J813
SNUBBER CR1, CR2R5, C5R12~R15
DRIVERQ1, Q2
MOS FETGATE DRIVER
Q21, Q22, Q31, Q32Q41, Q42, Q51, Q52Q26, Q27, Q36, Q37Q46, Q47, Q56, Q57
C1 to C4
PULSE TRANS-FORMER DRIVER
Q23, Q28, Q33Q38, Q43, Q48Q53, Q58
SOURCE RESISTANCER23, R28, R33, R38R43, R48, R53, R58
FILTERC7, C8L1
J811
5 2
1
2
J812
Mag. Heater (+)
(-)
2.0Ω
R7, R8
MAG. CUR. DETECTOR
CR3, CR5, CR6C12, R11, C9, C10
MBS SIG DETECTCR4, C11
9
J811
Mag. cur.
10
J811
MBS. SIG.
MAGNETRONV801(M1458F)
PULSE TRANSFORMER
T801(RT-9023)
1/4Wx2
FR7062-SME-19B
J8141
7
J811
8
BLOCK DIAGRAM OF 03P9239
2-20
03P9238
7P/L- A
8P/L- B
1, 2+12 V
6TX-TRIG
J801
J801
9Mag. Cur.
J807
J801 J807
JP2
JP1M
L
BW select Signal BufferQ61
Heater Voltage SelectorU22, Q72
Magnetron Current BufferQ71
+5 V Regulator U31
V. TRIG Switching RegulatorU11, CR11
DriverQ41, Q43, Q44
Magnetron Heatervoltage Regulator
Q21, U21
VR11Magnetron Current Adjuster.
TX TRIG pulsewidth selectorU32, Q31, Q32, CR33,
CR34
M L
5 TRIG
J807
3 V. Trig.
J802
5 Mag. Cur.
J801
9 BW
8 Mag. Heater (-)
J807
7 Mag. Heater (+)
+5 V
FR7062-SME-19D
TP 2TP 2
TP 3
RFC Board 03P9238 for FR-7252
There are three regulators on this board: U11, Q21 and U21, and U31.
Switching regulator U11 and associated parts produce a signal “V. TRIG” which controls magnetroncurrent produced on the 03P9239. The output is adjusted by VR11 so that the magnetron current is7.1 V to 7.3 V.
Regulator Q21 and U21 generates magnetron heater voltage. The heater voltage selector consistingof photo coupler U22 and Q72 selects the heater voltage either 8.3 V or 7.0 V. When magnetroncurrent becomes 2 A or more on long range, U22 comes on and the heater voltage J807 #7 and #8 isreduced from 8.3 V to 7.0 V.
+5 V regulator U31 is a three terminal regulator which produces regulated +5 V for the TX triggerpulsewidth selector U32, Q31, Q32, CR33, and CR34. The pulsewidth changes depending on therange in use. The range data, short range, middle range, and long range is a combination of twosignals P/L A and P/L B.
The TRIG signal generated by the TX trigger pulsewidth selector is amplified by the driver circuitQ41, Q43, and Q44, and output from J807 #5.
BLOCK DIAGRAM OF 03P9238
2-21
Power Supply Board 03P9236 for FR-7112
1.2
+12
3G
ND
4.5
-12
6T
X-T
RIG
7P
/L-A
8P
/L-B
9B
, W,
10M
BS
-SIG
1T
X H
V
3+
12V
4+
7.5V
5M
AG
-C
7+
20V
8T
X-T
RIG
9P
/L-A
10P
/L-B
11M
BS
-SIG
12G
ND
6G
ND
J851
J852
J852
J852
PU
LSE
WID
TH
MO
D,
SW
ITC
HIN
G IN
V.
U
51
OV
ER
CU
RR
EN
TD
ET
EC
TO
R
U
52F
EE
DB
AC
KU
53
TP
53
T51
CO
NS
T.V
OLT
.PR
ES
ET
VR
51
JP51
JP2
JP1
BA
ND
WID
TH
SE
LEC
TQ
52
MB
S-S
IG D
ET
EC
TO
RC
R55
, R71
, C70
03P
9236
FR
7062
-SM
E-1
9C1T
X H
V
2 3+
20V
4+
7.5V
5M
AG
.C
6+
20V
J857
J851
BLO
CK
D
IAG
RA
M O
F 0
3P92
36
2-22
2.4 Differences between PCBs
1. SPU Board (SPU-9211)
This board is set at factory for use in the FR-7062. For use in the FR-7112 or 7252, change the factorymenu as below.
While pressing and holding down the GAIN (HM-OFF) control, press the [MENU] key five times todisplay the factory menu.
1) MAX range
64: FR-7062 ; 72: FR-7112; 96: FR-7252
2) Type
R: Regular; G: German; N: Nethland; K : Korea
Select R-type usually. G- and N-types are the same as R-type as of April 1998.
K-type is the same as R-type, but range ring is complied with IMO standard.
3) Model
Selects the Antenna Unit (MIC).
7062: FR-7062; 7112/7252: FR-7112/7252
4) Language
JPN: Japanese; ENG: English
5) Default Setting
Default settings (except factory menu) can be restored by selecting Default Setting and pressing the [ENTER] key three times, and then restart radar. After changing the setting,
the installation adjustment (heading, timing, etc.) must be carried out again.
[Factory MENU]♦ Select item by T-Ball ♦
1. Max Range 64 72 962. Type R G N K3. Model 7062 7112 72524. Language JPN ENG
5.Default Setting ENTER x 3
< Press MENU key to escape >
FR7062-SMJ-09D
2-23
2. PTU-9149 Board
There are two types of PTU-9149 board depending on the input voltage: PTU-9149 and PTU-9149A.Both boards are interchangeable if jumper settings are changed as below.
PTU-9149 (for FR-7062/7112, input of 10.2 to 41.6 V)
Jumper settings: 1-2, 3-4, 5-6, and 7-8
PTU-9149A (for FR-7252, input of 21.6 to 41.6 V)
Jumper settings: 2-3 and 6-7
3-1
Chapter 3. ADJUSTMENT
WARNING
Do not set the radar to TRANSMIT with the scanner cover opened or with the an-tenna disconnected. Not only the unit may be damaged, but also there is radiationhazard. Stop the antenna through the menu, and connect the dummy antennato the RF unit when transmitting.
Hazardous Voltage
This equipment uses high voltage electricity which can SHOCK, BURN or causeDEATH.
Always make sure the electrical power is turned is turned off before attempting tochange a component or inspecting the inside of the equipment. A residual charge mayexist in capacitors, even with the equipment turned off. Always short all supply linesto the chassis with an insulated screwdriver or a similar tool before touching thecircuit.
Working on the Scanner Unit Mast
Work on the scanner unit mast is dangerous, and doubly so if the proper precautionsare not taken.
1. Post an appropriate warning sign near the display unit to indicate that work on the scanner unit is being performed, to prevent accidental application of the power to the scanner unit.
2. Wear a safety helmet and always be aware of where the scanner radiator is.
DANGER
3-2
3.1 Adjustment of display unit
Location of PCBs in Display Unit
Displa Displa Displa Displa Display Unit,y Unit,y Unit,y Unit,y Unit, F F F F Frrrrront Side of ont Side of ont Side of ont Side of ont Side of VVVVVieieieieiew (FR-7062/7112/7252)w (FR-7062/7112/7252)w (FR-7062/7112/7252)w (FR-7062/7112/7252)w (FR-7062/7112/7252)
DisplaDisplaDisplaDisplaDisplay Unit,y Unit,y Unit,y Unit,y Unit, Rear Side of Rear Side of Rear Side of Rear Side of Rear Side of VVVVVieieieieiew (FR-7062/7112)w (FR-7062/7112)w (FR-7062/7112)w (FR-7062/7112)w (FR-7062/7112)
Displa Displa Displa Displa Display Unit,y Unit,y Unit,y Unit,y Unit, Rear Side of Rear Side of Rear Side of Rear Side of Rear Side of VVVVVieieieieiew (FR-7252)w (FR-7252)w (FR-7252)w (FR-7252)w (FR-7252)
FR7062-SMJ-27
FR7062-SMJ-28
FR7062-SMJ-29
OPTION CONNECTOR
DJ-1 CONNECTOR
HDG CONNECTOR
NMEA 1 I/O CONNECTOR
NMEA 2 IN CONNECTOR FUSE (F 1351)
POWER CONNECTOR
OPTION CONNECTOR DJ-1 CONNECTOR
HDG CONNECTOR
NMEA 1 I/O CONNECTOR
NMEA 2 IN CONNECTOR FUSE (F 1351)
POWER CONNECTOR
3-3
Inside of Display Unit, Right Side of View (FR-7062/7112)
Inside of Display Unit, Right Side of View (FR-7252)
18P9007(Option)
18P9007(Option)
SPU-9211SPU-9211
SPU-9211
SPU-9211
FR7062-SMJ-32FR7062-SMJ-33
FR7062-SMJ-30 FR7062-SMJ-31
3-4
Inside of Display Unit, Left Side of View (FR-7062/7112/7252)
Inside of Display Unit, Top Side of View Inside of Display Unit, Top Side of View
(FR-7062/7112) (FR-7252)
FR7062-SMJ-36FR7062-SMJ-37
FR7062-SMJ-34
PTU-9149
CRT BoardHV-9017CRT Board
3-6
Location of parts on SPU-9211
Test point on SPU-9211
FR7062-SMJ-40
J102
J106
J119
TP6
TP5
TP7
J105
J104
TP1
TP3
TP4
J103
TP5
J107
TP8
J110
J101
Test
PointTest Item Ratings Remarks
TP1 BEARING 0.7 V pp (180 Hz, 450 pulses/rotation)
TX ConditionTP2 TRIGGER
8 to 12 V
(Neg. polarity, pulsewidth: 10 to 20 µs,
Short range: 2000 to 2300 Hz)
TP3 VIDEO - 3.0 to -3.4 Vpp
(Neg. polarity, Main bang level)
TP4 STC Curve
4 µs: 1.0 V to 1.2 V
20 µs: 1.9 V to 2.3 V
40 µs: 2.4 V to 2.8 V
60 µs: 2.8 V to 3.4 V
90 µs: 3.7 V to 4.5 V
Ant height: Mid
STC curve: Std
GAIN VR: MAX
A/C SEA: MAX
TP5 H SYNC 4 Vpp (Neg. polarity, approx. 64 µs)
TX ConditionTP6 V SYNC 4 Vpp (Neg. polarity, approx. 16.8 ms)
TP7 VIDEO - 4 Vpp (Neg. polarity, Main bang level)
TP8 OSC 77.6 to 77.8 MHz
FR7062-SME-24
3-7
Location of parts on SPU-9211
Test point on SPU-9211
FR7062-SMJ-42
TP8
TP9
TP6
TP3
TP5
TP4TP1
CR1
TP2
TP3
P107
Test Point Test Item Ratings Remarks
TP1,9 GND - -
TP2 OSC 41.6 MHz -
TP4 TRUE TRIGGER 5 Vpp (Neg. polarity) TX Condition
TP7 CLK OUTPUT 207.23 MHz -
TP8 QV OUTPUT -4 Vpp (Neg. polarity,Main bang level) TX Condition
FR7062-SME-24A
3-8
Location of parts on PTU-9149
Test point on SPU-9211
J1301
FR7062-SMJ-38
JP1
VR4VR3
VR1
TP1
J2
J4
J1J3
VR2
TP2
TP3
Test Point Test Item Ratings VR No Remarks
TP 1 +10 V 8.2 to 9.5 V - -
TP 2 DC(-) - - -
TP 3 Inverter
Frequency 85.5 to 94.5 kHz -
-
TP 4 -
TP 31 +12 V 12.1 to 12.3 V VR 1 -
TP 32 +5 V 4.9 to 5.1 V VR 2 -
J1 #2 (+)
J1 #7
(GND)
-12 V -11.6 V to -12.8 V - -
J1 #3 (+)
J1 #7
(GND)
+32 V 30.0 to 35 V - -
FR7062-SMJ-26
3-9
Location of parts on HV-9017 (FR-7252)
Test point on SPU-9211
FR7062-SMJ-27
J482
JP1
CR21 (RED)
CR23 (GRN)
VR1
TP1 TP2 TP3 TP4
JP2 J814
Test Point Test Item Ratings VR No Remarks
TP 1 Main inverter 34.7 to 35.3 Vdc VR 1 TP 1 (+), TP 2(-12V)
TP 2 DC(-) - - -12V
TP 3 Sub inverter
Frequency 42.75 to 47.5 kHz -
TP 2 , TP 3
TP 4 Main inverter
Frequency TP 2 , TP 4
FR7062-SME-26A
3-10
Location of parts on CRT
NOTE: The CRT is used with the rotation by 90 degrees.Therefore, the indication “V” and “H” correspond tohorizontal and vertical, respectively.
Adjustment of CRT
CRT Board
FR7062-SMJ-29B
FR7062-SMJ-39
VR 202H.HOLD
VR 201H.POSI
VR 401V.HOLD
VR 403V.LIN
VR 402V.SIZE
VR 205SUB BRI
VR 204BRIGHT
VR 101CONT 1
VR 203FOCUS
L 204H.SIZE
3-11
5.59 µS
63.7 µS0 V
4 V approx.Horizontal Synchro(15.75kHz)
7.20 µS
44.7 µS
0.7 to 3.6 VppVideo Signal
6.21 µS
0.57 mS
16.7 mS0 V
4 V approx.Horizontal Synchro(60Hz)
0.83 (0.86) mS
15.3 mS
0.7 to 3.6 VppVideo Signal
FR7062-SME-33A
Synchro pulses and video signal
Timing Chart between Horizontal Synchro pulses and video signal
Timing Chart between Vertical Synchro pulses and video signal
3-12
3.2 Adjustment of Scanner Unit
Location of Parts in scanner unit (FR-7062/7112/7252)
Inside of Scanner Unit (RTR-060, 48rpm)
FR7062-SMJ-35
Magnet
Scanner MotorFR-7062 24rpm: RM-8025 48rpm: RM-8711FR-7112/7252 24rpm: RM-8367 48rpm: RM-8711
Transceiver Module FR-7062: RTR-059 FR-7112: RTR-060 FR-7252: RTR-061
3-13
Location of PCBs in Transceiver Module (RTR-059: FR-7062)
Transceiver Module (Top side)
Transceiver Module (Top side)
Transceiver Module (Under side)
FR7062-SMJ-47
IF AMP board (IF-9214)
INT board (03P9249)
FR7062-SMJ-46
J821
J822
J826J829J828J825J824
J823
J827
MIC (RU-9390)
Circulator (RU-4356)
Magnetron (MG5389)
FR7062-SMJ-47A
MODULATOR Board (03P9235)
3-14
Location of parts on IF-9214
Test point on IF-9214
Location of parts on IF-9214
Test point on IF-9214
VR 2
FR7062-SMJ-44
J611
J613
TP 6
TP 5TP 1VC 2VC 1
J612
TP 2 VC 5 TP 8 TP 7 TP 3
Test Point Test Item Ratings VR No Remarks
TP 1 Bandwidth
correction Factory adjustment only VC1,2 -
TP 2 GND - - -
TP 5 +7 V 5.9 to 7.5 V - -
TP 6 -9 V -8.8 to -9.4 V - -
TP 7 +9 V 8.7 to -9.3 V - -
TP 8 Tuning
indicator Factory adjustment only VC5 -
J611 #9(-)
J613 #2(+)
MIC
(R. Monitor) 1.2 to 3.1 V - ST-BY
FR7062-SME-33
3-15
Location of parts on 03P9235
Test point on 03P9235
TP 802FR7062-SMJ-45J806VR 801TP 801VR 802
J804TP 804J803 J801
Test Point Test Item Ratings VR NoRemarks
TP 801 TX-TRIG
Short range: 2000 to 2300 Hz
Pulsewidth : 10 to 20 µS (All range)
Polarity: Positive Polarity (8 to 12 V)
- TX
TP 802 GND - - -
TP 804 Inverter
Frequency 42.7 to 47.3 kHz -
J803 #4, #6 Mag. Heater 7.55 to 7.65 V VR 801
ST-BY J803 #1, #6 TX-HV 11.0 to 12.3 V -
J803 #3, #6 +20 V 18.5 to 21.5 V -
J803 #5, #6 Mag. Current
1.40 to 1.60 V (Long)
1.25 to 1.65 V (Middle)
0.80 to 1.50 V (Short)
VR 802 TX
Long
FR7062-SME-33A
3-16
Location of PCBs in Transceiver Module (RTR-060: FR-7112)
Transceiver Module (Top side)
Transceiver Module (Top side)
Transceiver Module, Cover removed (Under side)
IF AMP Board (IF-9099)
J821
INT Board (03P9250)
J822
J826J829J828J824J825J830
J827
J823
FR7062-SMJ-53
FR7062-SMJ-54
MIC (RU-9253/9371)
Circulator (RC-4356)
Magnetron (MG5241)
Pulse Transformer (RT-4427)
MODULATOR Board (03P9237)
POWER Board (03P9236)
3-17
VC 601FR7062-SMJ-49
J107
TP 601 J613TP 606TP 604
J612
TP 602 TP 603 TP 605 JP 604 JP 605TP 607
Location of parts on IF-9099
Test point on IF-9099
Test Point Test Item Ratings VR No Remarks
TP 601 Bandwidth
correction
Factory adjustment
only
T 603
T 604-
TP 603 Tuning indicator Factory adjustment
onlyT 607 -
TP 605 +7 V 5.7 to 7.3 Vdc - -
TP 606 -9 V - 8.7 to - 9.3 Vdc - -
TP 607 +9 V 8.7 to 9.3 Vdc - -
J612 #2 +5 V 4.7 to 5.3 Vdc - ST-BY
J812 #10(+),
#14(-) R. Monitor 1.7 to 4.5 Vdc - ST-BY
FR7062-SME-33B
3-18
Location of parts on 03P9237
Test point on 03P9237
TP 2
FR7062-SMJ-51
J802
J803
J801JP 1TP 1
VR 1
Test Point Test Item Ratings VR No Remarks
TP 1 TX-TRIG
Short range: 2000 to 2300 Hz
Pulsewidth : 10 to 20 µS (All range)
Polarity: Positive Polarity (8 to 12 V)
- TX
TP 2 GND - - ST-BY
J802 #5(+),
#6(-) Mag. Current
4.95 to 5.05 V (Long)
4.70 to 5.30 V (Middle)
4.70 to 5.30 V (Short)
VR1TX
Long
FR7062-SME-33C
3-19
Location of parts on 03P9236
Test point on 03P9236
TP 51FR7062-SMJ-52
J851
J852 J857
J854 TP 53
TP 52
VR 51
Test Point Test Item Ratings VR No Remarks
TP 51 GND - - -
TP 52 +12 V - - -
TP 53 Inverter
Frequency 42.75 to 47.25 kHz -
J803 #4, #6 Mag. Heater 7.4 to 7.6 V VR 51
ST-BY J803 #1, #6 TX-HV 8.6 to 9.7 V -
J803 #3, #6 +20 V 21.0 to 25.0 V -
J803 #5, #6 Mag. Current
4.95 to 5.05 V (Long)
4.70 to 5.30 V (Middle)
4.70 to 5.30 V (Short)
VR 1(03P9237) TX
Long
FR7062-SME-33D
3-20
Location of PCBs in Transceiver Module (RTR-061: FR-7252)
Transceiver Module
Transceiver Module
Transceiver Module, Cover removed
FR7062-SMJ-56
FR7062-SMJ-58
Magnetron(M1458) MIC
(RU-9253)
Circulator(FCX 67)
Pulse Transformer(RU-9253)
MODULATOR Board (03P9239)
RFC Board (03P9238)
INT board (03P9238)
FR7062-SMJ-55
J825
J829
J831
J828
J820
J824
IF AMP board (IF-9099)
J827
J826
J830
J823
J821
3-21
VC 601FR7062-SMJ-49
J107
TP 601 J613TP 606TP 604
J612
TP 602 TP 603 TP 605 JP 604 JP 605TP 607
Location of parts on IF-9099
Test point on IF-9099
Test Point Test Item Ratings VR No Remarks
TP 601 Bandwidth
correction
Factory adjustment
only
T 603
T 604-
TP 603 Tuning indicator Factory adjustment
onlyT 607 -
TP 605 +7 V 5.7 to 7.3 Vdc - -
TP 606 -9 V - 8.7 to - 9.3 Vdc - -
TP 607 +9 V 8.7 to 9.3 Vdc - -
J612 #2 +5 V 4.7 to 5.3 Vdc - ST-BY
J812 #10(+),
#14(-) R. Monitor 1.7 to 4.5 Vdc - ST-BY
FR7062-SME-33B
VC 601FR7062-SMJ-49
J107
TP 601 J613TP 606TP 604
J612
TP 602 TP 603 TP 605 JP 604 JP 605TP 607
3-22
Location of parts on 03P9239
FR7062-SMJ-59
J811
J812
J813J814
3-23
Location of parts on 03P9238
Test point on 03P9238
TP 1
FR7062-SMJ-60
J801
J802
J807
J808
VR 11
TP 2
TP 3
Test Point Test Item Ratings VR No Remarks
TP 1 TX-TRIG
Short range: 2000 to 2300 Hz
Pulsewidth : 10 to 20 µS (All range)
Polarity: Positive Polarity (8 to 12 V)
- TX
TP 2 V TRIG 19.0 to 21.0 V
(Confirm this level after adjusting magnetron current)VR 11 ST-BY
TP 3 Mag. Current
7.10 to 7.30 V (Long)
5.20 to 7.40 V (Middle)
4.20 to 6.40 V (Short)
VR 11 TX
J802 #4(+),
#6(-) Mag. Heater
7.50 to 8.50 V (ST-BY)
6.30 to 7.40 V (TX)-
TX
LongFR7062-SME-33F
4-1
Capter 4. MAINTENANCE
4.1 Remarks on Replacement of Major Parts
WARNING
Do not set the radar to TRANSMIT with the scanner cover opened or with the antenna disconnected.Not only the unit may be damaged, but also there is radiation hazard. Stop the antenna through themenu, and connect the dummy antenna to the RF unit when transmitting.
Turn off the power before replacing any parts
Do not touch magnetron while the radar is transmitting. Sufficient high voltage exists at the magne-tron to cause death.
MAGNETRON
The magnetron emits a strong magnetic field. For this season, remove a wrist watch before perform-ing the replacement and use a non-magnetic screwdriver to dismount the magnetron. The estimatedlife of the magnetron is 2000 hours, (including time in stand-by), however actual life depends onusage.
1. Turn off the power.
2. Dismount the transceiver module.
3. Dismount and replace the magnetron.
4. When a new magnetron is fitted, allow at least 30 minutes under ST-BY for pre-heating. Turn on the power and measure magnetron current. See Chapter 3 for heater voltage rating, and potentiometer to be adjusted.
5. Transmit on long range and measure magnetron current. See Chapter 3 for magnetron current rating and potentiometer to be adjusted.
6. Reset “TX Hours” and “On Hours” on INSTALLATION SETUP menu. See page 4-3 for how to access this menu.
MIC
The MIC can be replaced individually. No adjustment is necessary after replacement.
SPU Board
Write down settings of MAIN and INSTALLATION menus before replacing the board. Then, afterreplacing the board, reenter setting. (Reason: Settings are stored in the E2 PROM (U48) on the SPUboard.)
IMPORTANT: After replacing the board, the factory menu setting must be carried out properly, otherwise the MIC will be damaged.
4-2
ROM
The SPU board uses Flash ROM (U36) to store a system program. The program version number canbe checked at “22. Self test” on the MAIN menu.
4.2 Life Expectancy of Expendable Parts
*1: Under normal operating condition.
*2: Hours during ST-BY are including.
[Self test]Key test: Press each key and
check on-screen indication lights
: 0359146-1xx: OK: OK
ARP-10ROMRAM SPEEDCOURSETRIGGERVIDEOBP HPMIN-HITSCAN-TIMEMAN-ACQAUTO-ACQFE-DATA1FE-DATA2
TEST1859027101xx
NAV 0.0KT 287.6û
0003 0250 03 05 0217 0023
OKOKOKOKOKOKOKOK
ARP test items (test must be made in TX.)
Program number and revision level.
FR7062-SME-09C
Hours in use 000026.6 HTx houres 000012.7 H
Program NoROM
RAM
Parts Type Code No. Life expectacy *1 Remarks
Scanner
motor
RM-8025 (24 rpm) 000-116-125 more than 10000 hrs. FR-7062
RM-8367 (24 rpm) 000-119-253 more than 10000 hrs. FR-7112/7252
RM-8711 (48 rpm) 000-122-318 more than 10000 hrs. FR-7062/7112/7252
Magnetorn
MG5389
E3560
000-135-146
000-139-050 more than 2000 hrs. *2 FR-7062
MG5241
E3566
000-100-036
000-141-073 more than 2000 hrs. *2 FR-7112
M1458 F
MG5436
000-140-344
000-140-762 more than 2000 hrs. *2 FR-7252
FR7062-SME-38
4-3
4.3 Menu List
RINGS (Off, 1, 2, 3, max)INDEX LINE (Off, On)DISP DATA (NAV, Auto plotter, NAV and Auto plotter)INT REJECT (Off, On)ARP MENUOTHER MENU
1.2.3.4.5.6.7.8.
9.10.11.12.13.14.15.16.17.18.19.20.
21.22.23.
Panel Dimmer (1, 2, 3, 4)Mark Brill (1, 2, 3, 4)HD Mark (1, 2, 3, 4)Characters (1, 2, 3, 4)Trail Tone (Single, Multi)Pulselength (Short, Long)Noise Reject (Off, On)Trail Time(15S, 30S, 1M, 3M, 6M, 15M, 30M, Cont)Tune (Auto, Manual)WPT Mark (Off, On)EBL Ref (Rel, True)VRM Unit (nm, km, sm)Watchman (Off, 5M, 10M, 20M)STBY Disp (Norm, Econo, Nav)Guard Mode (In, Out)Own Position (L/L, TD)Cursor Posi (B/R, L/L)Alm Sense LV (Low, Mid, High)Dead Sector (Off, On)Range(1/8, 1/4, 1/2, 3/4, 1, 1.5, 2, 3, 4, 6, 8, 12, 16, 24, 36, 48, 64, 72, 96)* 2nd Rej (Off, On)Self TestInstallation Setup
MENU KEY
= Default setting
*Maximum range FR-7062: 64 FR-7112: 72 FR-7252: 96
Next page
a)
Next pageb)
4-4
Iustallation Setup b)
FR7062-SME-40A
1. Nav Talker (All, GPS, LC) 2. Depth Unit (m, fa, ft) 3. Temp Unit (C, ˚F)4. Hdg Sensor (Magnet, Gyro)5. Key Beep (Off, On)6. Ant on TX (Rotate, Stop)7. Dead Sector (180˚~180˚)8. Tune/Video Auto Adjustment 9. Heading Alignment10. Sweep Timing Adjustment11. MBS Adjustment12. Ant Height (Low, Mid, Hig)13. STC Curve (Sharp, Std, Gnti)14. Oper Mode (Master, Slave)15. Hours in Use (000000.0H)16. Tx Hours (000000.0H)
1. Display (Off, On) 2. All Cancel 3. Vector Ref (Rel, True)4. Vector Length (30S, 1M, 3M, 6M, 15M, 30M)5. History (Off, 15S, 30S, 1M, 2M, 3M, 6M)6. CPA SET (Off, 0.5nm, 1nm, 2nm, 3nm, 5nm, 6nm)7. TCPA SET (30S, 1M, 2M, 3M, 4M, 5M, 6M, 12M)8. AUTO ACQ (Off, On)
ARP MENUa)
(With ARP-10 only.)
5-1
Chapter 5. TROUBLESHOOTING
5.1 Outline
This chapter provides troubleshooting flow charts and describes error messages.
Error message
When no bearing pulse signal is input to the display unit, BP-SIG-MISS is indicated, and when noheading signal, HD-SIG-MISS. Check the antenna cable when those indications appear.
Troubleshooting charts
The troubleshooting flow charts help the service technician to diagnose problem. To use the flowcharts, first find symptom and its flow chart number in the flow chart on page 5-2. Then, followappropriate flow chart to troubleshoot.
5-2
Start
Turn power ON
Nothing appears on display.
Flow chart 1No
Yes No echoes norwhite noise.
Flow chart 7No
Yes
No GAIN, STC, FTC effect.
Flow chart 9No
Yes
No heading data. Flow chart 3No
Yes
Key(s) inoperative. Flow chart 5No
Yes
Abnormal display. Flow chart 2No
Yes Poor sensitivity. Flow chart 8No
Yes
Target not acquired. Flow chart 10No
Yes
No nav data. Flow chart 4No
Yes
Antenna doesnot rotate.
Flow chart 6No
Yes
End FR7062-SME-40
5.2 Troubleshooting Flow Charts
5-3
Keys beep whenpressed.
No (No power)
Yes (Equipment is powered)
CRT heater lights?No
FR7062-SME-41
Flow chart 1
Results ofmeasurement.
NG
OK
OK
Check horizontal sync, vertical sync and videooutput at J102 #2, #4, #5on the SPU Board.
Faulty CRT assy.(Type: JM-12FU)
Faulty SPU- Board(SPU-9211)
Faulty CRT assy.(Type: JM-12FU)
*See page 2-4 for waveforms.
Check fuse (F1351) ondisplay unit.
OK ?NG
10.8 to 41.6 V *1,
21.6 to 41.6 V *2
OK
Check input voltage atconnector J1351 on display unit.
Replace fuse,turn on power.
OK
NG
NG
OK
Unplug antennaconnector DJ-1.
NG (No power)
OK
Faulty pcb in antennaunit
Faulty pcb PTU-9149
Fauty power cable,power connector,ship's mains.
Check voltage at J103,#5(+5V),#2(+12V) onSPU-9211.
OK
Faulty pcb SPU-9211
NG
*1: FR-7062/7112*2: FR-7252
Symptom: Nothing appears on the display
5-4
FR7062-SME-41A
Flow chart 2
OK ?
Check horizontal sync, vertical sync and video output at J102 #2, #4, #5on pcb SPU-9211
Adjust CRT brilliance.NG
OK
OK
OK
OK
OK
Picture is in sync ?NG
Focus ?
Picture size OK ?
End
*See page 2-4 for waveforms.
Faulty pcb SPU-9211
Adjust synchronization of CRT assy. (Horizontal: VR202, Vertical : VR401)
Adjust picture size.(Horizontal: VR202, Vertical: VR401)
OK ?
OK
OK
NG
OK ?
NG Adjust focus (VR203) inCRT assy.
OK ?
OK ?
Faulty pcb CRT assy.(Type: JM-12FU)
Check if CRT brilliance is not set to minimum with BRILL control.
Symptom: Abnormal display
5-5
FR7062-SME-42
Flow chart 3
Heading data format.AD format
NMEA 0183'sHDT, HDM, HDG
Heading data indication?
Blank
***.*
OK
OK
OK
Power OFF and ON.
OK ?
OK ?
OK
NGOK ?
Heading dataindication?
Blank
***.*
OK (Normal)
Power OFF and ON.
OK ?NG
OK
OK ?NG
NG
Faulty pcb SPU-9211.NG
Heading data from headingsensor momentarily interrupted.
Faulty pcb SPU-9211 orwrong heading data format.
Faulty heading sensor orits interconnection cable.
Check RD data at HDG connector #1, #2 on display unit. Heading data from heading
sensor temporarily interrupted.
Check HDT, HDM, HDG output setting.
Check HDT, HDM, HDG output setting.
Check CLK data at HDG connector #3, #4 on display unit.
Faulty heading sensor or its interconnectioncable.
Symptom: No heading data
5-6
FR7062-SME-43
Flow chart 4
Nav data indication?All data shown by asterisks or blank.
Some data shown byasteriska or blank.
OK
OK ?NG
Check nav equipment's output sentences.
OK
OK
OK ?NG
Wrong data sentence formatselection.
Selecte correct sentence. Faulty pcb SPU-9211 orNMEA 0183 not selected on nav equipment.
Faulty nav equipment or interconnection cable.
Check RD NMEA 1/2 connector #3, #4 on display unit with oscilloscope.
Symptom: No nav data.
5-7
FR7062-SME-43A
Flow chart 5
OK
NGWarm up countdown.
OK
NGOnly one key is faulty.
ALL keys.
Single vertical row only.Single vertical rowof keys is fauty.
Faulty pcb SPU-9211.
Cable between pcb PNL and pcb SPU damaged. Faulty pcb SPU-9211(U32).
Faulty lines #11(KEY 1) and #12 (KEY 2) of W301 on PNL-9150. Cable between pcb PNL and pcb SPU damaged.Faulty pcb SPU-9211 (U32).
Faulty VR on pcb VOL-9151, S1 to S20 on pcb PNL-9150.
Symptom: Key(s) inoperative
5-8
FR7062-SME-44
Flow chart 6
OK
NGAntenna does not rotate.
Rotate
+12 V (*1:DJ-1#1, *2:DJ-1#27)several seconds after TX key is pressed.
Menu setting ?(Installation menu)
0 V (*1:DJ-1 #1, *2: DJ-1 #27 ) when TX key is pressed.
Stop
MOTOR(+) onDJ-1 connector.
5 V after TX key is pressed.
0 V several seconds after TX key is pressed.
Check at J103 #17on pcb SPU-9211.
End
*1:FR-7062/7112*2:FR-7252
Faulty interconnection cablebetween display unit and antennaunit, Faulty motor.
Faulty relay (K2) on PTU-9149,Faulty relay control circuit onPTU-9149, Faulty ANT slowstart circuit on PTU-9149.
TX mode: Faulty pcb SPU-9211ST-BY mode: Faulty pcb PNL-9150.
Change "Scan stop" setting to "rotate"
Symptom: Antenna does not rotate
5-9
FR7062-SME-45
Flow chart 7
GAIN VR at maximum.NG
OK
Is J101 #15 on SPU-9211 about 0 V.
OK
Level of U14 #3 onSPU-9211 normal.
OK
Check if video signal is input to display unit.
Faulty pcb SPU-9211.
Set GAIN VR at maximum.
NGFaulty VR on VOL-9151 Board.
NG
Disconnected orshort circuit.
OK
±12V line on antenna unit.
OK
NGFaulty video line cable .
NGFaulty cable on ±12 V line.
0V
approx -4V
White noise.
Confirm GAIN controlvoltage with VR fully CW.
Check for short circuited or disconnected video signal line between anntena unit and display unit.
Faulty pcb IF AMP.FR-7062: IF9214FR-7112/7252: IF9099 B
Symptom: No echoes nor white noise
5-10
FR7062-SME-46
Flow chart 8
Magnetron usage time within about 2000 hrs.
OK
No echoes; poorsensitivity.
No echoes (White noise appears)
Check level at DJ-1 #2(*1), #5(*2) on display unit
OK
Check that DJ-1 #6(*1),#8(*2) on display unit changes normally.
OK
All models: 1 V to 3 V
NG
poor sensitivity
NG(No TX trigger)
Faulty pcb SPU-9211
NGFaulty pcb SPU-9211
To (a)
0V
9 to 12V
From (a)
OK
Faulty pcb SPU-9211
NG
0V
approx -4V
OK
To (b)(page 5-11)
NG
*1:FR-7062/7112*2:FR-7252
Check TOTAL ON TIME/ TOTAL TX TIME.
Replace magnetron.
To (c) (page 5-12)
Check if display unit outputs TX trigger.
Check if TUNE voltage isoutput from display unit.(Switch from ST-BY to TX)
FR-7062: 1V to 13VFR-7112/7252: 5V to 28V
Check if TUNE IND. voltageis input to display unit.(Switch from ST-BY to TX)
Check that DJ-1 #18 (*1),#30 (*2) on display unit changes normally.
Check if video signal isinput to display unit.
Check if level of DJ-1 #16 (*1), #32 (*2) on display unit changes normally.
FR-7062: Faulty pcb IF9214FR-7112/7252: Faulty pcb IF9099B
Symptom: Poor sensitivity
5-11
Within rating ?
OK
Within rating ?
OK
FR-7062: 7.5 V to 7.7 VdcFR-7112: 7.4 V to 7.6 VdcFR-7252: 7.5 V to 8.5 Vdc
FR-7062: 300 to 370 VdcFR-7112: 300 to 370 VdcFR-7252: 520 to 580 Vdc
NG
NG
Faulty magnetron or MIC.
From (b) on page 5-10.
FR7062-SME-46A
Within rating ?
OK
FR-7062: VR 801FR-7112: VR 51FR-7252: Not adjustment.
Check TX high voltageat ST-BY.
FR-7062: Faulty pcb 03P9235FR-7112: Faulty pcb 03P9236FR-7252: Faulty pcb HV9017
Check magnetron heatervoltage at ST-BY.
Adjustment of magnetronheater voltage.
NGFR-7062: Faulty pcb 03P9235FR-7112: Faulty pcb 03P9236FR-7252: Faulty pcb 03P9238
5-12
Check DJ-1 PLB, PLAsignal on display unit for proper operation.
OK
MAX value
OK
OK
Magnetron usage time within 2000 hrs
OK
NG
NG
Faulty pcb SPU-91211
NG
NG
Faulty pcb SPU-9211.
From (c) on page 5-10
FR7062-SME-46B
*1:FR-7062/7112*2:FR-7252
Faulty MIC
Signal 0.25 NM 2 NM 12 NMPL B, DJ1 #7 0V 0V 12VPL A, DJ1 #8 0V 12V 12V
FR-7062/7112Signal 0.25 NM 2 NM 12 NM
PL B, DJ1 #9 0V 0V 12VPL A, DJ1 #10 0V 12V 12V
FR-7252
Check TX pulselengthselection signal.
Faulty magnetron.
Check if AUTOMATIC TUNE voltage is output from display unit. (Switch from ST-BY to TX)
FR-7062: 1 V to 13 VFR-7112/7252: 5 V to 28 V
Check level at DJ-1 #6(*1), #8(*2) on display unit changes normally.
Check TUNE IND. voltage input to display unit.(Switch from ST-BY to TX)
All mode: 1 to 2.5 VTUNE.IND.(*1: #18, *2: #30)
All models: Faulty MIC,FR-7062: Faulty pcb IF9214,FR-7112/7252: Faulty pcb IF9099D
5-13
FR7062-SME-47
Flow chart 9
GAIN can be adjusted.
OK
A/C SEA can be adjusted.
Check voltage at J101 #15 on SPU board.
NG NG
OK
A/C RAIN can be adjusted.
OK
End
Faulty pcb SPU-9211
Faulty VR on VOL-9151 board.
MIN: approx -9 VMAX: 0 V
OK
Check voltage atJ101#13 on SPU board.
NG NG
Faulty pcb SPU-9211
Faulty VR on VOL-9151 board.
Faulty VR on VOL-9151 board.
MIN: 0 VMAX: approx 4 V
OK
Check voltage at J101 #14 on SPU board.
NG NG
Faulty pcb SPU-9211
MIN: -7 VMAX: 0 V
OK
Symptom: No GAIN, A/C SEA, A/C RAIN effect
5-14
Flow chart 10
* Heading data in NMEA 0183 cannot be used for ARP.
Transfer rate.
OK
ARP data display ?
OK
OK
OK
Menu setting ?
OK
ARP self-test ?
OK
All targets acquired ?
Some Targets acquired.
OK ?
200 msecChange the rate to 25 msec
OFF
OFF
Not changing.
All Targets not acquired.
Turn on the display.
Faulty pcb 18P9007
Faulty pcb 18P9007
NG (Indication of ARP-10 is not connected) When LED(CR1) on ARP board is off: 18P9007 is faulty.
When LED(CR1) on ARP board is blinking: 18P9007 or SPU-9211 is faulty.
Incorrect input or Faultypcb 18P9007.
Which item is NG ?
SPEED, COURCE,TRIGEER, VIDEO,BP, HP
ROM, RAMFaulty 18P9007.
FR7062-SME-48
AD format HD data supplied ?
Check FE-DATA 1 & 2,rotating GAIN VR.
The ARP works normally.See page 2-10 for limitations.
Symptom: Target cannot be acquired
5-15
5.3 Message Indications
The following messages appears to call the operator’s attention to missing heading, bearing or gyropulses.
Error Message Meaning
HD SIG MISSINGHeading pulse is not applied to the SPU pcb.
BRG SIG MISSINGBearing pulse is not applied to the SPU pcb.
HDG shows ***.****.* appears when bearing signal is interrupted momently.
1) Press [MODE] key to erase asterisk.(Momental signal loss)
2) Check the connector
ARP-10 is not connected1. Optinal ARP-10 board is not fitted.
2. Communication between ARP and SPU boards is abnormal.
(Defective board or connector)
FR7062-SME-49
S-0
SCHEMATIC DIAGRAM
TITLE TYPE DWG. No FR-7062 FR-7112 FR-7252 PAGE
INTERCONNECTIONDIAGRAM
- C3459-C01 x S-1
- C3460-C01 x S-2
- C3461-C01 x S-3
DISLAY UNITRDP-122 C3459-K01 x x S-4
RDP-123 C3461-K01 x S-5
PANEL PNL-9150 C3392-K02 x x x S-6
TB/VOL BoardTB-9152,VOL 9151
C3392-K03 x x x S-7
INT Board03P9234 C3460-K03 x x S-8
03P9240 C3461-K03 x S-9
TX-HV HV-9017 C3352-K02 x S-10
POWER SUPPLY Board PTU-9149 C3393-K04 x x x S-11
SCANNER UNIT
- C3459-K02 x S-12
- C3460-K02 x S-13
- C3461-K02 x S-14
INT Board
03P9249 C3459-K03 x S-15
03P9250 C3460-K04 x S-16
03P9241 C3461-K04 x S-17
MODULATOR Board
03P9235 C3459-K04 x S-18
03P9237 C3460-K06 x S-19
03P9239 C3461-K06 x S-20
IF AMP. BoardIF-9214 C3441-K08 x S-21
IF-9099 C3398-K08 x x S-22
POWER SUPPLY Board 03P9236 C3460-K05 x S-23
RFC Board 03P9238 C3461-K05 x S-24