Service Tools 2009-15 - BWEB ログイン [PRW010]bweb.brp-jp.com/PDF/SKSB2009-15.pdf · BRP is proud to introduce its latest Service Tools Bulletin. ... Ski-Doo 277, Sea-Doo 587

Subject : Service ToolsDate : January 19 2009 No 2009-15YearAll

ModelAll

Mandatory Tools: These tools are absolutely needed to perform certain service procedures.They will be automatically shipped to dealerships. They do not need to be ordered separately.

Recommended Tools: These tools will facilitate the Technicians work. They will not be automatically shipped to dealerships. They need to be ordered separately.

BRP is proud to introduce its latest Service Tools Bulletin. These special tools were designed to help you efficiently service BRP vehicles. Please always make sure to use special tools along with the appropriate Shop Manual(s) and respect all safety measures.

Table of contents Tools by System:

Engine .................................................................................................................... 2PFuel ........................................................................................................................ 16PCooling ................................................................................................................... 18PElectrical ................................................................................................................ 19PLubrication ............................................................................................................. 22PTransmission / Propulsion ....................................................................................... 23PBrake ..................................................................................................................... 31PSteering .................................................................................................................. 31PSuspension ............................................................................................................. 32PBody ....................................................................................................................... 35PVarious ................................................................................................................... 35P

Index of tools by Part Number: 37P..............................................................................

1/38©2009 Bombardier Recreational Products inc. and BRP US inc. All rights reserved.®™ and the BRP logo are trademarks of Bombardier Recreational Products inc. or its affiliates.

Printed in Canada (mbs2009-018 en)

Engine

Leakage tool Mikuni BN pump295 000 114 Recommended

All carbureted enginesTo leak test carburetor pop-off pressure.

P/NTDC dial indicator

295 000 143 Recommended2-stroke engines except DI, 1203P/N

Fitting (item 1)408 201 100 Recommended

All 2-stroke enginesReplacement part for item included in kit 861749100

P/N

Clamp (item 2)408 803 500 Recommended


P/NTDC dial indicator

414 104 700 RecommendedFor ignition timing static measurementP/N

Polyamid ring pusher420 267 930 Recommended

247 engineP/N

Half-ring puller MAG420 276 025 Recommended

717 engineTo remove crankshaft bearings.

P/NMAG seal pusher

420 277 875 Recommended277fP/N

M8 x 40 screw (item 7)420 840 681 Recommended

All 2-stroke enginesP/N

M8 x 70 screw (item 8)420 841 201 Recommended

All 2-stroke enginesTo be used with P/N 420 877 635.

P/NMagneto puller

420 876 081 MandatoryAll 2-strokesP/N

Cylinder alignment tool420 876 171 Recommended

377f, 440fTo use on exhaust side

P/N

2/38Service 2009-15

Engine

Half-ring puller420 876 330 Recommended

947 and 947 DI enginesTo remove 52 mm O.D. bearings from the crankshaft.

P/NSeal protector sleeve

420 876 490 RecommendedRotary valve engine with 12 mm shaftP/N

Rotary valve bearing pusher420 876 500 Recommended

Rotary valve enginesP/N

Rotary valve bearing pusher420 876 501 Recommended

717, 787 and 787 RFI enginesP/N

Rotary valve seal pusher420 876 510 Recommended

440FAll rotary valve shaft seal with 12 mm I. D.

P/NInsertion jig (magneto seal)

420 876 514 Recommended454,494, 599, 670, 699 and 809P/N

Gasket pusher (magneto side seal)420 876 516 Recommended

599, 699, 779, 809P/N

Crankshaft protector (PTO)420 876 552 Recommended

All 2-stroke, 1203Use with 420877635

P/NCrankshaft protector (MAG)

420 876 557 Recommended717 / 787 RFI / 800R / 800 HOP/N

Crankshaft distance ring (MAG)420 876 569 Recommended


Rotary valve shaft installer420 876 605 Recommended

717 engines and older than 1990P/N

Rotary valve shaft pusher420 876 610 Recommended

500lcAll rotary valve engine with 12 mm shaft.

P/N

3/38Service 2009-15

Engine

Rotary valve shaft pusher420 876 612 Recommended

Engines with 10 mm rotary shaftP/N

Feeler gauge420 876 620 Recommended

377, 443, 447 and 503P/N

PTO seal pusher420 876 660 Recommended

277P/N

Gear holder420 876 695 Recommended

277F, 377F, 447 and 503To hold the oil pump gear

P/NDistance gauge 5.7 mm

420 876 822 Recommended377, 443 and 447P/N

Crankshaft distance gauge 12.7 mm420 876 824 Recommended

503FP/N

Cylinder alignment tool420 876 904 Recommended

717 enginesP/N

Magneto centering tool420 876 922 Recommended

717 enginesAll engines with Nippondenso 160 W CDI.

P/NSeal protector sleeve

420 876 980 RecommendedRotary valve engines with 10 mm shaftP/N


500, 583, 670P/N

Crankshaft bearing puller420 877 635 Recommended


Ceramic seal pusher420 877 820 Recommended

494 and 670P/N

4/38Service 2009-15

Engine

Replacement puller bolt (item #9)420 940 755 Recommended

All 2-stroke enginesTo use with puller P/N 420 877 635.

P/NFlywheel puller

420 976 235 Recommended247, 787, 787 RFI, 947 and 947 DI eng.Replacement bolt P/N 529 035 549.

P/NCrankshaft protector (item 2)

420 976 890 Recommended247 engineP/N

Half-rings420 977 475 Recommended

717 / 787 RFI enginesP/N

Half-rings420 977 479 Recommended

599, 699, 779, 8093 cylinders crankshaft bearing remover; to use with 420877635

P/NHolder ring (item 3)

420 977 480 Recommended947DI enginesP/N

Puller ring420 977 490 Recommended

717/787 RFI enginesP/N

Puller ring420 977 494 Recommended

599, 699, 779, 809Crankshaft bearing installer

P/NAdapter (item 3)

517 234 900 RecommendedAll 2-stroke enginesReplacement part for item included in kit 861749100

P/N

Replacement rubber seal (item 13)529 010 902 Recommended

For kit 529010900P/N

Intake plug (item 4)529 011 000 Recommended


P/NRAVE plate (item 7)


P/N

5/38Service 2009-15

Engine



P/NCirclip installer

529 016 900 RecommendedReplaced by 529035562P/N

Rotary valve circlip tool529 020 800 Recommended

1993 and earlier rotary valve enginesP/N

Manifold plug 57 mm (2-1/4") (item 10)529 021 100 Recommended


P/NManifold plug 70 mm (2-1/4) (item 12)


P/NExhaust plate (item 13)


P/N


Replacement part for kit 861749100P/N

Vacuum/pressure pump529 021 800 Recommended

All modelsP/N

Magneto puller529 022 500 Recommended

Replaced by 529035547P/N

Rubber pad protector529 023 400 Recommended

1999 CK3 & S200 cageless bearing enginesP/N

Exhaust plate (item 14)529 024 600 Recommended


P/NBase puller plate kit

529 024 900 Recommended277P/N

6/38Service 2009-15

Engine

Rotary valve circlip tool529 029 100 Recommended

1994 and more recent rotary valve engineP/N

Intake plug (item 5)529 030 500 Recommended


P/NPiston ring compressor 78 mm

529 030 800 Recommended670 engineP/N

Leak test kit529 033 100 Mandatory

All modelsP/N

Exhaust spring installer/remover529 035 400 Recommended


Piston pin puller529 035 503 Recommended


Replacement protector sleeve529 035 513 Recommended

To be used with P/N 529 035 503.P/N

Driver tool529 035 521 Recommended

Mini ZP/N

Attachment529 035 522 Recommended

Mini ZP/N

Bearing pusher 2 2mm529 035 523 Recommended

Mini ZP/N

Sleeve kit 18 mm529 035 541 Mandatory

Ski-Doo 277, Sea-Doo 587To install cageless bearings. Used with 529035503

P/NSleeve kit 20 mm

529 035 542 Mandatory717, 787 RFI, 600, 800 HOUsed with 529035503

P/N

7/38Service 2009-15

Engine

Sleeve kit 21 mm529 035 543 Mandatory

947, 947 DI, 800 R enginesTo install cageless bearings. Used with 529035503

P/NMagneto puller

529 035 547 MandatoryReplacement bolt 529035549. Use 20876081/295000125/420841591/290847220

P/NBolt M16 x 1.5 x 65 mm

529 035 549 RecommendedDS 450Goes with 529 035 547 & 420 976 235.

P/N

Spring installer remover529 035 559 Recommended

Replaced by 529035983 or 529035989P/N

Piston circlip installer 18 mm529 035 561 Recommended

Sea-Doo 587, Ski-Doo 277 enginesP/N

Circlip insertion tool 20 mm529 035 562 Recommended

593, 670, 693, 717, 787 & 787 RFI engineSleeve without groove P/N 529 035 567 alsoavailable.

P/N

Circlip insertion tool 21 mm529 035 563 Recommended

947 and 947 DI enginesSleeve without groove, P/N 529 035 569 alsoavailable.

P/N18 mm sleeve

529 035 565 RecommendedReplacement part for 529035561P/N

20 mm sleeve529 035 567 Recommended

Use with 529 035 562.P/N

21 mm sleeve529 035 569 Recommended

Use with P/N 529 035 563.P/N

Degree wheel529 035 607 Mandatory

All rotairy valve enginesP/N

Engine leak down test kit529 035 661 Recommended

All 4-stroke enginesTo perform a leak down test on engine.

P/N

8/38Service 2009-15

Engine

Piston circlip installer529 035 686 Mandatory

All engines with tab type circlipP/N

Valve stem seal installer529 035 687 Recommended

1503 engineP/N

Valve spring compressor529 035 724 Recommended

4-TEC enginesTo be used with valve spring compressor cup 529 035 764 and 529 036 073

P/N

Valve spring compressor cup529 035 764 Recommended

V-1000/ V-1300/330/400/490/660/810To be used with valve spring compressor 519 035 724.

P/NPiston circlip installer

529 035 765 Recommended610/500/1503/V-1000 enginesP/N

Water pump ceramic seal installer529 035 766 Recommended

All V-twin, 330/400, 610/500, 500 eng.Use with 529 036 130

P/N

Crankshaft locking tool529 035 821 Recommended

4-TEC 1503 enginesP/N

Oil seal guide529 035 822 Recommended

4-TEC 1503 enginesP/N

Engine lifting hook529 035 829 Mandatory

REV, RTP/N

Engine lifting ring529 035 830 Mandatory

2-stroke engines with 14 mm spark plugsP/N

Camshaft locking tool529 035 839 Recommended

V1000, V1300 and 1503 enginesP/N

Suction pump529 035 880 RecommendedP/N

9/38Service 2009-15

Engine

Crankshaft locking tool529 035 900 Recommended

V-1000, V-1300P/N

PTO cover oil seal installer529 035 910 Recommended

V1000, V-1300P/N

Oil pump seal installer529 035 911 Recommended

4-TEC V1000P/N

Pusher 55/59 mm529 035 913 Recommended

V1000, V1300P/N

Pusher 32/42 mm529 035 914 Recommended

V1000, V1300P/N

Piston ring compressor529 035 919 Recommended

V-800 engineP/N


330, 400, 500, 650, 800 enginesP/N

Camshaft locking tool529 035 926 Mandatory

400, 500, 650, 800 enginesP/N

2-stroke engine lifting hook529 035 940 Recommended


Support sleeve529 035 944 Recommended

V1000, V1300P/N

Engine support bearing installer529 035 952 Recommended

EliteP/N

Engine support bearing529 035 953 Recommended

EliteP/N

10/38Service 2009-15

Engine

Torque flange remover529 035 958 Recommended

EliteP/N

4-tooth socket529 035 960 Recommended

EliteP/N

Manifold plug 63 mm (2-1/2")529 035 961 Recommended


P/N

Exhaust plate (item 15)529 035 962 Recommended


P/NIntake plug (item 6)


P/NDistance ring (item 14)

529 035 964 Recommended693, 793To be used with 420877635, for MAG side bearing

P/N

Crankshaft distance gauge529 035 965 Recommended

552To be used with 529035876

P/NCrankshaft distance gauge

529 035 966 Recommended493 and 593To be used with item 529035976

P/NCrankshaft distance gauge

529 035 967 Recommended593HO, 593 SDI, 693 and 793To be used with 529035976

P/N

Crankshaft distance gauge529 035 968 Recommended

793 HO and 793 HO SDITo be used with 529035976

P/NBearing heater

529 035 969 MandatoryAllP/N

Temperature indicator stick529 035 970 Mandatory

AllP/N

11/38Service 2009-15

Engine

RAVE plate (item 8)529 035 971 Recommended


P/NRAVE plate (item 9)


P/NResonator plug (item 17)


P/N

Support plate529 035 976 Recommended

3 series and 552 enginesUsed with 529035964, 965, 966, 967 and 96

P/NCrankshaft MAG bearing installer

529 035 979 Recommended493, 593 enginesP/N

Crankshaft bearing installer (MAG)529 035 980 Recommended

552, 593HO, 693, 793 enginesP/N

Bearing installer (PTO)529 035 990 Recommended

552, 593 HO, 693, 793 enginesP/N


995 SDIP/N

Exhaust plate529 035 999 Recommended

995 SDIFor leak test.

P/N

Intake plug529 036 000 Recommended


P/NMagneto puller ring

529 036 001 Mandatory995 SDIP/N

Piston pin puller529 036 002 Mandatory

995 SDIP/N

12/38Service 2009-15

Engine

RAVE Plate529 036 003 Recommended


P/NCrankshaft bearing puller

529 036 004 Recommended2-stroke enginesP/N

Crank protector529 036 011 Mandatory

995 SDIP/N

Ceramic seal installer529 036 014 Recommended

All LC's engines without rotary valveP/N

Engine lifting tool529 036 022 Recommended

V-490, V-660 and V-810 enginesP/N

Drive shaft oil seal installer529 036 028 Recommended


Drive shaft oil seal protector529 036 029 Recommended


Crankcase support MAG/PTO529 036 031 Recommended


PTO cover plain bearing remover/instal.529 036 032 Recommended


PTO cover oil seal installer529 036 033 Recommended


Crankshaft protector529 036 034 Recommended


Distance gauge529 036 060 Recommended

797P/N

13/38Service 2009-15

Engine

Gear holder529 036 061 Recommended

552 FanTo hold oil pump gear.

P/NCeramic seal pusher plate

529 036 130 RecommendedV-490, V-660 and V-810 enginesUse with ceramic seal installer 529035766

P/NEngine lifting tool

529 036 131 MandatoryE-TECP/N

Dial indicator adaptor529 036 132 Mandatory

E-TECP/N

Piston circlip installer 21mm529 036 138 Recommended

797P/N

Crankshaft locking bolt529 036 148 Mandatory

1203P/N

Camshaft locking tool529 036 149 Mandatory

1203P/N

Engine lifting tool529 036 151 Recommended

REV-XRP/N

Piston circlip installer529 036 153 Recommended

1203P/N

Center bolt529 036 154 Recommended

1203P/N

Oil seal installer529 036 155 Recommended

1203P/N

Piston ring compressor529 036 156 Recommended

1203P/N

14/38Service 2009-15

Engine

Alignment bar529 036 157 Mandatory

REV-XP, XR, XUP/N

Dial indicator adapter529 036 159 Recommended

1203Used with 295000143

P/NCrankshaft protector (MAG side)

529 036 160 Recommended1203P/N

Valve spring compressor cup529 036 161 Recommended

1203P/N

RAVE movement detector861 725 800 Recommended

All RAVE equipped, except 797P/N

Engine leak test kit861 749 100 Mandatory

AllTo use with hand pump 529021800

P/N

Piston ring compressorSnap-on RC 980 Recommended

4-TECNot sold by BRP

P/NTorque angle gauge

Snap-on TA362 RecommendedUsed on most 4-stroke enginesNot sold by BRP

P/NValve stem seal removal pliers

Snap-on YA 8230 Recommended1503, 991 engines, DS650Not sold by BRP

P/N

15/38Service 2009-15

Fuel

Carburetor tool kit404 112 000 RecommendedP/N

Choke plunger tool529 032 100 Recommended

All equipped with choke, except ZXP/N

Float level gauge529 035 520 Recommended

Carburetor-equipped vehiclesP/N

Fuel pressure gauge529 035 591 Recommended

787 RFI, 793 SDI and 4-TEC enginesReplaced by 529 035 709. Spare plastic clip P/N 275500429

P/NGas tank nut wrench

529 035 603 RecommendedCK3, ZXP/N

Pressure gauge529 035 709 Mandatory

Injection type enginesUse with 529035652, 529035714 and 529036023

P/N

Disconnect tool529 035 714 Mandatory

Injection modelsUsed also with gauge P/N 529 035 709, 529 035 652 and 529 036 023

P/NNeedle jet height tool: guide

529 035 835 RecommendedTM-40 carburator, 2002-3Part of kit 590122400

P/NNeedle jet height tool: pusher

529 035 836 RecommendedTM-40 carburator, 2002-3Part of kit 590122400

P/N

Needle jet height tool: long pusher529 035 837 Recommended

TM-40 carburator, 2002-3Part of kit 590122400

P/NNeedle jet height tool: short pusher

529 035 838 RecommendedTM-40 Carburator, 2002-3Part of kit 590122400

P/NFuel tank nut wrench

529 035 891 RecommendedREV, REV-XP, RT and RFP/N

16/38Service 2009-15

Fuel

Fuel pump nut tool529 035 899 Recommended

2-TEC SDI and 4-TEC enginesP/N

Fuel hose adapter529 036 023 Mandatory

Injection type vehiclesTo be used with 529 035 709. Replacement clip 513 033 135

P/NFuel hose disconnect tool

529 036 037 Recommended1503, 1203To disconnect fuel hose.

P/N

Fuel pump nut tool529 036 118 Mandatory

REV-XP, XRFor SDI, E-TEC, 1203 and Summit models

P/NExtractor adaptor

529 036 136 RecommendedE-TEC, V-twinP/N

Injector retainer plate529 036 137 Recommended

E-TECP/N

Choke adjuster tool529 036 163 Recommended

Carburator VM type

No picture available

P/NNeedle jet height tool kit

590 122 400 RecommendedTM-40 carburator, 2002 and 2003P/N

17/38Service 2009-15

Cooling

Coolant oil pump gear holder420 277 905 Recommended

717, 583, 670, 599, 699, 779, 809 engineP/N

Fan holder wrench420 876 357 Mandatory

All axial fan enginesExcept 552F

P/NGasket pusher

420 876 512 Recommended500 LC, 670, 583Rotary valve, 10 mm impeller shaft

P/N


500lc, 583, 670P/N

Radiator cap pressure test529 021 400 Recommended

4-TEC modelsReplacement part for item also included in ki861749100

P/NWater pump seal pusher

529 035 823 Recommended4-TEC 1503P/N

Test cap529 035 991 Recommended

All modelsTo be used with vacuum/pressure pump 529021 800.

P/NFan holder tool

529 036 006 Mandatory552FP/N

18/38Service 2009-15

Electrical

MPI communication cables only278 001 052 Recommended

MPI not includedP/N

Circuit tester414 012 200 Recommended

AllP/N

ECM adapter tool420 277 010 Recommended

All modelsAll injected 2-TEC & 4-TEC with VDO ECM

P/N

MPEM programmer guide484 300 139 Recommended

Guide: how to use hand held programmerHas been replaced by B.U.D.S., the MPI and recently by the MPI-2.

P/NDigital induction tachometer

529 014 500 RecommendedAll modelsP/N

Stroboscopic timing light529 031 900 Recommended

All 2-strokeP/N

Bypass wire529 033 300 Recommended

CK3 with magneto 360 WP/N

Adaptor529 033 800 Recommended

GT SE 1997-8 and Summit X 670 1998P/N

Choke nut removal tool529 034 600 Recommended


Adaptor529 035 550 Recommended

1998, Summit 670 DPM


P/N9 V battery supply cable

529 035 675 MandatoryAll DESS equippedUsed with 529035869

P/NMPI communication Kit

529 035 676 RecommendedReplaced by MPI-2P/N

19/38Service 2009-15

Electrical

Diagnostic adaptor for VCK529 035 679 Recommended

To be used with the MPI, connects to 529 035 807.

P/N9 pins to 25 pins adaptor

529 035 681 RecommendedTo connect communication cable P/N 529 035 697 of MPI to older PC.

P/NMPI-2 communication cable extension

529 035 697 RecommendedMale/female DB9 extension can be purchassed at any PC store; max. 25 ft lg.

P/N

Crimping tool (heavy gauge wire)529 035 730 Recommended

All modelsEx.: To crimp battery cable terminals.

P/NMagneto puller

529 035 748 RecommendedAll V-twinP/N

Multilock 070 die529 035 828 Recommended

For small connectors of AMP Multilock coTo use with crimping tool P/N 529035909

P/N

Fluke 115 multimeter529 035 868 Recommended

All modelsP/N

T-harness529 035 869 Mandatory

All D.E.S.S. equippedP/N

MPEM programmer kit529 035 878 Recommended

All 2-stroke modelsNo longer sold, replaced by MPI-2, P/N 529 036 018.

P/N

B.U.D.S. D.E.S.S. Key529 035 896 Recommended

MY 2004 with D.E.S.S.To wake up MPEM

P/ND.E.S.S. adaptor

529 035 904 MandatoryConnects to the diagnostic cable of the MPI or MPI-2.

P/NKostal Die

529 035 906 RecommendedAll models with Kostal ECM connectorsTo use with crimping tool 529 035 909 to crimp ECU connectors

P/N

20/38Service 2009-15

Electrical

AMP die529 035 908 Recommended

All models with AMP connectorsTo use with crimping tool 529 035 909 to crimp Deutsch connectors.

P/NCrimping tool (Kostal)

529 035 909 RecommendedTo use with compatible die to crimp different connectors

P/ND.E.S.S. Post Remover

529 035 943 RecommendedAll D.E.S.S. equipped modelsP/N

MPI communication kit529 035 981 Recommended

Spare cables are still available. See MPI-2P/N

Handheld MEM programmer cable529 035 993 Recommended

6 pin connector.P/N

12 V battery supply cable529 035 997 Recommended

Used with 529035869P/N

3-pin magneto harness adapter529 036 016 Recommended

1503, 449To test the magneto.

P/NMPI-2 interface card

529 036 018 MandatoryReplaces the MPI.P/N

D.E.S.S. post interface529 036 019 Mandatory

To programm D.E.S.S. keys with the MPI-2.P/N

4-pin magneto diagnostic harness529 036 062 Recommended

V810P/N

Back probe test wires529 036 063 Recommended

All modelsTo back probe various connectors.

P/NIgnition timing tool

529 036 129 RecommendedREV-XPP/N

21/38Service 2009-15

Electrical

Ignition timing tool 500/600529 036 143 Recommended

REV-XPP/N

MPI-2 diagnostic cable710 000 851 Mandatory

All D.E.S.S. equipped vehiclesP/N

Bypass wire kit861 780 600 Recommended

2002 ZX 360 W magnetoP/N

Multilock terminal extraction toolAMP 755430-2 Recommended

Not sold by BRPP/N

Packard terminal extractorSnap-on TT600-4 Recommended

Not sold by BRPP/N

Lubrication

Adapter hose529 035 652 Recommended

4-stroke enginesUsed with 529 035 709.

P/NOil filter cover extractor

529 036 038 Recommended4-TEC 1503P/N

Distance gauge529 036 042 Recommended

Replacement part for 861205900P/N

22/38Service 2009-15

Lubrication

Oil pump adjustment procedure card529 036 043 Recommended


Oil pump cable jig529 036 045 Recommended


Oil filter cover puller529 036 057 Recommended

4-TEC 1503Replaced by 529 036 108.

P/N

Oil filter cover puller529 036 108 Recommended

1503Used with 529 036 038.

P/NOil pressure test cap

529 036 158 Recommended1203used with 529035652 and 529035709

P/NOil pump adjustment kit

861 205 900 Mandatory2005 and up LC enginesP/N

Transmission / Propulsion

M10 bolt (item 4)222 007 565 Recommended

All except ÉlanPart of kit 861725700

P/NM8 screw (item 6)

222 082 565 RecommendedAll except ÉlanPart of kit 861725700

P/NAllen screw (item 5)


P/N

23/38Service 2009-15


Tensiometer414 348 200 Mandatory

AllP/N

Alignment tool420 476 010 Recommended

Skandic WT and Alpine II gearboxP/N

Transmission ball mounting pin420 476 020 Recommended

Alpine II gearboxP/N

Driven pulley puller (SAE threads)529 002 100 Recommended

Square shaft equipped vehiclesP/N

Driven pulley puller (metric threads)529 002 800 Recommended

277-377P/N

Slider shoe fork529 005 500 Mandatory

All vehicles with TRA drive pulleyP/N

Drive pulley holder (CVT)529 006 400 RecommendedP/N

Spring scale hook529 006 500 Recommended

Tundra II LTP/N

Drive axle holder529 007 200 Recommended

AllP/N

Track wide cleat installer529 007 700 Recommended

1992 and older with wide cleatP/N

Drive pulley puller529 007 900 Mandatory

443, 467, 503, 536 and 537 TRAP/N

Drive belt tension adjuster529 008 700 Recommended

Formula and LPV 27 driven pulley1: 420878730, 2: 529015000; available as akit only.

P/N

24/38Service 2009-15


TRA drive pulley puller (27 mm)529 010 100 Recommended

TRA (27 mm) except 454, 670 and 779P/N

Plate (item 3)529 010 600 Recommended


P/NBlock with threads (item 1)


P/N

Block without threads (item 2)529 010 800 Recommended


P/NSpring scale hook

529 015 200 Recommended1994 models and older, except Alpine IIP/N

Driven pulley opening tool529 017 200 Recommended

Almost all modelsP/N

Drive pulley puller529 022 400 Mandatory

2003 and up Bombardier Lite and TRAP/N

Drive pulley puller529 025 000 Recommended

Skandic 440 LTP/N

Pulley alignment bar529 026 700 Recommended

S-2000, F-2000P/N

Spring cover puller529 027 300 Recommended

Bombardier LiteP/N

Clutch holder tool529 027 600 Recommended

Bombardier LiteP/N

Track cleat installer529 028 800 Recommended

1994 and newer modelsReplaced by 529036044.

P/N

25/38Service 2009-15



S series with Bombardier LITEP/N

Countershaft bearing remover529 030 100 Recommended

F and S seriesP/N

Countershaft bearing installer529 030 200 Recommended

S and F seriesP/N

Transmission adjuster529 030 300 Recommended

"Push-pull shifter" reverse transmissioP/N

Spring scale hook529 030 900 Recommended

S-2000, F-2000 1995 and newerP/N

Large bushing extractor529 031 100 Recommended

Formula type driven pulleyTo use with puller: 529018600

P/N

Bushing puller/installer529 031 200 Recommended

AllExcept Tundra R, Skandic WT/SWT/WT LC, S series

P/NBushing extractor/installer

529 031 300 RecommendedTRA cover with replacable bushingP/N


277F, 377F2002 and older Bombardier Lite equipped vehicles

P/N

Chaincase seal pusher529 032 300 Recommended



Tundra R up to 2005P/N

Driven pulley spring compressor529 035 300 Recommended

Tundra RP/N

26/38Service 2009-15



HPV, LPV and some Formula pulleyP/N

Pulley spring compressor529 035 524 Recommended

AllThis tool has been replaced by 529036012

P/NPulley alignment bar

529 035 527 RecommendedCK3 except Mach Z 1998P/N

Alignment bar529 035 530 Recommended

S-2000 with TRA and RERP/N


1998 Skandic WTP/N

Spring scale hook (long)529 035 557 Recommended

CK3 without RERP/N


1998 Mach ZP/N

Large bushing extractor529 035 575 Recommended

LPV27 driven pulleyTo be used with 529035524

P/NLarge bushing extractor

529 035 576 RecommendedFormula type driven pulleyTo be used with 529035524

P/N

Chaincase seal pusher529 035 584 Recommended

All FramesReplaces 529032300

P/NPulley alignment bar

529 035 586 RecommendedS and ZX seriesP/N

Replacement part for puller529 035 588 Recommended

For 529036012P/N

27/38Service 2009-15



CK3 seriesP/N

Drive pulley holder529 035 674 Mandatory

All TRAP/N

Countershaft bearing remover/installer529 035 699 Recommended

REV, RT, ZX and CK3Replaces 529035554.

P/N


Skandic IIP/N

Countershaft bearing remover529 035 812 Recommended

Skandic LTP/N

Bearing pusher529 035 815 Recommended

Skandic 440 LTP/N

Tapered tool529 035 826 Recommended

Skandic 440 LTReplacement tool from kit 529025400

P/NUniversal alignement bar

529 035 831 MandatoryAll except CK3 and ELITEP/N


ZX seriesP/N

Gouvernor cup remover529 035 894 Recommended

TRA IVP/N

Bushing remover/installer529 035 931 Recommended

TRA III and TRA IVP/N

Hydraulic gauge kit529 035 939 Recommended

TRA IVP/N

28/38Service 2009-15


Clutch support529 035 942 Recommended

TRA IVP/N

Belt tensioner tool529 035 957 Recommended

EliteP/N

Clutch puller529 035 959 Recommended

EliteP/N


2004 Skandic WT/SWT/SUV 550P/N

Countershaft measurement tool529 036 009 Recommended

RTP/N

Countershaft bearing remover/installer b529 036 010 Recommended

RT, DS 450P/N

Pulley spring compressor tool529 036 012 Mandatory

Most drive and driven pulleysP/N

Driven spring compressor529 036 035 Recommended

RF 277F 2006 onlyTo take apart the driven

P/NTrack cleat installer

529 036 044 Recommended1994 and newer modelsStronger version of tool 529028800. For newer track design.

P/N

Driven pulley spring compressor529 036 064 Mandatory

REV-XPP/N

Countershaft bearing remover529 036 065 Mandatory

REV-XPP/N

Countershaft bearing installer529 036 066 Mandatory

REV-XPP/N

29/38Service 2009-15


Countershaft support529 036 067 Mandatory

REV-XPP/N

Upper gear retaining tool529 036 110 Mandatory

REV-XPP/N

Bearing puller/pusher529 036 111 Mandatory

REV-XPP/N

Bearing puller/pusher529 036 112 Mandatory

REV-XPP/N

Screw cap socket529 036 122 Recommended

600 RSP/N


REV-XPP/N

Caliper puller529 036 145 Mandatory

REV-XPP/N

Drive shaft protector cap529 036 146 Mandatory

REV-XPP/N

QRS hub torquing tool529 036 147 Recommended

REV-XP/XRP/N

Chaincase gear retaining tool529 036 152 Recommended

XRP/N

Preload tester529 036 164 Recommended

REV-XRP/N

Countershaft retaining tool529 036 165 Recommended

REV-XP, XR, XUP/N

30/38Service 2009-15



Square shaft equipped vehicles (metric)Made of 529003000 & 529002800

P/NDrive axle sprocket adjuster kit

861 725 700 RecommendedAll except ÉlanIncludes: 529010700, 529010800, 529010600, 222007565, 222983065 &

P/N

Brake

Protective cap529 036 150 Recommended

REV-XP, REV-XR


P/N

Steering

Heated grip installer529 035 897 Recommended

Straight gripsP/N

Heated grip installer529 035 936 Recommended

Models with J-hooksP/N

31/38Service 2009-15

Suspension

Gas fill tool kit503 190 102 Recommended

T/A shocksTo be used with P/N 529035570. Spare needle P/N 529035930.


P/NSuspension adjustment wrench

520 000 126 RecommendedSC-10 II and IIIP/N

Ball joint installer529 000 012 Mandatory

REV, RT, DS 650, DS 450P/N

Spring installer529 005 000 Recommended

Rear suspension torsion spring removalP/N

Suspension adjustment tool529 017 100 Recommended

1992 and older C-7P/N

Track tension adjuster529 021 500 Recommended

All except ÉlanP/N

Suspension adjustment wrench529 024 000 Recommended

1998 and older models, with T/A shockIncluded in kit 861743900

P/NSuspension adjustment wrench

529 025 500 Recommended1998 and older models with T/A shockIncluded in kit 861743900

P/NDome guide

529 026 500 RecommendedC-36 HPG T/A ShockP/N

Piston guide529 026 600 Recommended

C-36 HPG T/A shockP/N

Track cleat remover529 028 700 Recommended

1994 and newer, except Élan & Tundra IIP/N

Shock preload adjustment wrench529 032 900 RecommendedP/N

32/38Service 2009-15

Suspension

Suspension adjustment tool529 034 100 Recommended

CK3 seriesP/N

Spring compressor529 035 504 Recommended

No longer sold, replaced by P/N 529 036 007P/N

Gas shock valve tool (tire valve type)529 035 570 Recommended

T/A shocksP/N

Kayaba shock adjustment wrench529 035 582 Recommended

C-7 suspensionP/N

Piston guide529 035 608 Recommended

C-46 HPG T/A shockP/N

Shock wrench529 035 727 Recommended

All T/A shocksP/N

Dome guide529 035 728 Recommended

C-46 HPG T/A shocksP/N

Shock retainer tool529 035 769 Recommended

All HPG shockP/N

Ball joint extractor529 035 827 Mandatory

REV, RTP/N

Ball joint remover support529 035 873 Mandatory

REV, RTReplaced by 529036121

P/NBall joint installer

529 035 874 Recommended2003 REV seriesP/N

Ball joint installer support529 035 875 Mandatory

REV, RT, OutlanderP/N

33/38Service 2009-15

Suspension

A-arm nut wrench529 035 876 Mandatory

REV, RTP/N

Floating piston puller529 035 901 Recommended

HPG T/A shock with external reservoirP/N

Dome guide529 035 902 Recommended

ZX X 440P/N

Floating piston support529 035 903 Recommended

ZX X 440P/N

Floating piston puller529 035 907 Recommended

MX Z X 440P/N

Needle (10) spare529 035 930 Recommended

Used with 503190102P/N

Ball joint lock529 035 945 Recommended

REV, RTP/N

Ball joint installer529 035 975 Recommended

REV, RT, except 2003 REVP/N

Spring remover529 036 007 Recommended

All modelsTo remove coil spring from shock.

P/N

Ball joint remover support529 036 121 Recommended

REV, RT, Outlander, roadstersP/N

Suspension adjustment wrench861 743 900 Recommended

1998 and older models with T/A shocksIncludes 529024000 & 529025500

P/N

34/38Service 2009-15

Body

Template for hood drilling529 034 400 Recommended

S seriesTo install gauges.

P/N

Various

Oetiker pliers295 000 069 Recommended

All modelsP/N

Oetiker pliers295 000 070 Recommended

All modelsP/N

Small hose pincher295 000 076 Mandatory

All modelsP/N

6 mm insert pliers295 000 162 Recommended

To install 6 mm inserts on frame.P/N

Flexible spout for oil414 837 300 Recommended

All modelsP/N

Handle420 877 650 Recommended

All modelsCan be used with many types of pushers.

P/N

35/38Service 2009-15

Various

Cam puller529 012 900 Recommended

Tundra II LTP/N

Snowmobile rack529 020 000 Recommended

AllNo longer sold, replacement parts still available.

P/NProtective mat

529 030 600 RecommendedAllP/N

Supertitanium drill bit 3/16"529 031 800 Recommended

To drill/remove many kinds of rivets.P/N

Large hose pincher529 032 500 Recommended

All modelsP/N

Spring installer/remover529 035 983 Mandatory

All modelsP/N

Spring installer/remover (small)529 035 989 MandatoryP/N

Blind hole bearing puller set529 036 117 Recommended

All modelsReplaced by 529036056

P/NSlide hammer

Snap-on CJ125-6 RecommendedAllNo sold by BRP


P/N

36/38Service 2009-15

Index Tool Part Numbers ... Page These tools are mandatory

222007565 .............. 420876922 .............. 529021500 .............. 529035521 ..............23 4 32 7222082565 .............. 420876980 .............. 529021800 .............. 529035522 ..............23 4 6 7222983065 .............. 420877050 .............. 529022400 .............. 529035523 ..............23 4 25 7278001052 .............. 420877635 .............. 529022500 .............. 529035524 ..............19 4 6 27295000069 .............. 420877650 .............. 529023400 .............. 529035527 ..............35 35 6 27295000070 .............. 420877820 .............. 529024000 .............. 529035530 ..............35 4 32 27295000076 .............. 420940755 .............. 529024600 .............. 529035541 ..............35 5 6 7295000114 .............. 420976235 .............. 529024900 .............. 529035542 ..............2 5 6 7295000143 .............. 420976890 .............. 529025000 .............. 529035543 ..............2 5 25 8295000162 .............. 420977475 .............. 529025500 .............. 529035545 ..............35 5 32 27404112000 .............. 420977479 .............. 529026500 .............. 529035547 ..............16 5 32 8408201100 .............. 420977480 .............. 529026600 .............. 529035549 ..............2 5 32 8408803500 .............. 420977490 .............. 529026700 .............. 529035550 ..............2 5 25 19414012200 .............. 420977494 .............. 529027300 .............. 529035557 ..............19 5 25 27414104700 .............. 484300139 .............. 529027600 .............. 529035559 ..............2 19 25 8414348200 .............. 503190102 .............. 529028700 .............. 529035561 ..............24 32 32 8414837300 .............. 517234900 .............. 529028800 .............. 529035562 ..............35 5 25 8420267930 .............. 520000126 .............. 529029100 .............. 529035563 ..............2 32 7 8420276025 .............. 529000012 .............. 529030000 .............. 529035565 ..............2 32 26 8420277010 .............. 529002100 .............. 529030100 .............. 529035567 ..............19 24 26 8420277875 .............. 529002800 .............. 529030200 .............. 529035569 ..............2 24 26 8420277905 .............. 529005000 .............. 529030300 .............. 529035570 ..............18 32 26 33420476010 .............. 529005500 .............. 529030500 .............. 529035572 ..............24 24 7 27420476020 .............. 529006400 .............. 529030600 .............. 529035575 ..............24 24 36 27420840681 .............. 529006500 .............. 529030800 .............. 529035576 ..............2 24 7 27420841201 .............. 529007200 .............. 529030900 .............. 529035582 ..............2 24 26 33420876081 .............. 529007700 .............. 529031100 .............. 529035584 ..............2 24 26 27420876171 .............. 529007900 .............. 529031200 .............. 529035586 ..............2 24 26 27420876330 .............. 529008700 .............. 529031300 .............. 529035588 ..............3 24 26 27420876357 .............. 529010100 .............. 529031400 .............. 529035591 ..............18 25 26 16420876490 .............. 529010600 .............. 529031800 .............. 529035594 ..............3 25 36 28420876500 .............. 529010700 .............. 529031900 .............. 529035603 ..............3 25 19 16420876501 .............. 529010800 .............. 529032100 .............. 529035607 ..............3 25 16 8420876510 .............. 529010902 .............. 529032300 .............. 529035608 ..............3 5 26 33420876512 .............. 529011000 .............. 529032500 .............. 529035652 ..............18 5 36 22420876514 .............. 529011200 .............. 529032900 .............. 529035661 ..............3 5 32 8420876516 .............. 529011203 .............. 529033100 .............. 529035674 ..............3 6 7 28420876552 .............. 529012900 .............. 529033300 .............. 529035675 ..............3 36 19 19420876557 .............. 529014500 .............. 529033800 .............. 529035676 ..............3 19 19 19420876569 .............. 529015200 .............. 529034100 .............. 529035679 ..............3 25 33 20420876605 .............. 529016900 .............. 529034200 .............. 529035681 ..............3 6 26 20420876607 .............. 529017100 .............. 529034400 .............. 529035686 ..............18 32 35 9420876610 .............. 529017200 .............. 529034600 .............. 529035687 ..............3 25 19 9420876612 .............. 529020000 .............. 529035300 .............. 529035697 ..............4 36 26 20420876620 .............. 529020800 .............. 529035400 .............. 529035699 ..............4 6 7 28420876660 .............. 529021100 .............. 529035501 .............. 529035709 ..............4 6 27 16420876695 .............. 529021200 .............. 529035503 .............. 529035714 ..............4 6 7 16420876822 .............. 529021300 .............. 529035504 .............. 529035724 ..............4 6 33 9420876824 .............. 529021302 .............. 529035513 .............. 529035727 ..............4 6 7 33420876904 .............. 529021400 .............. 529035520 .............. 529035728 ..............4 18 16 33

37/38Service 2009-15

Index Tool Part Numbers ... Page These tools are mandatory

529035730 .............. 529035919 .............. 529036006 .............. 529036143 ..............20 10 18 22529035748 .............. 529035921 .............. 529036007 .............. 529036145 ..............20 10 34 30529035764 .............. 529035926 .............. 529036009 .............. 529036146 ..............9 10 29 30529035765 .............. 529035930 .............. 529036010 .............. 529036147 ..............9 34 29 30529035766 .............. 529035931 .............. 529036011 .............. 529036148 ..............9 28 13 14529035769 .............. 529035936 .............. 529036012 .............. 529036149 ..............33 31 29 14529035808 .............. 529035939 .............. 529036014 .............. 529036150 ..............28 28 13 31529035812 .............. 529035940 .............. 529036016 .............. 529036151 ..............28 10 21 14529035815 .............. 529035942 .............. 529036018 .............. 529036152 ..............28 29 21 30529035821 .............. 529035943 .............. 529036019 .............. 529036153 ..............9 21 21 14529035822 .............. 529035944 .............. 529036022 .............. 529036154 ..............9 10 13 14529035823 .............. 529035945 .............. 529036023 .............. 529036155 ..............18 34 17 14529035826 .............. 529035952 .............. 529036028 .............. 529036156 ..............28 10 13 14529035827 .............. 529035953 .............. 529036029 .............. 529036157 ..............33 10 13 15529035828 .............. 529035957 .............. 529036031 .............. 529036158 ..............20 29 13 23529035829 .............. 529035958 .............. 529036032 .............. 529036159 ..............9 11 13 15529035830 .............. 529035959 .............. 529036033 .............. 529036160 ..............9 29 13 15529035831 .............. 529035960 .............. 529036034 .............. 529036161 ..............28 11 13 15529035832 .............. 529035961 .............. 529036035 .............. 529036163 ..............28 11 29 17529035835 .............. 529035962 .............. 529036037 .............. 529036164 ..............16 11 17 30529035836 .............. 529035963 .............. 529036038 .............. 529036165 ..............16 11 22 30529035837 .............. 529035964 .............. 529036042 .............. 590122400 ..............16 11 22 17529035838 .............. 529035965 .............. 529036043 .............. 710000851 ..............16 11 23 22529035839 .............. 529035966 .............. 529036044 .............. 860414200 ..............9 11 29 31529035868 .............. 529035967 .............. 529036045 .............. 861205900 ..............20 11 23 23529035869 .............. 529035968 .............. 529036057 .............. 861725700 ..............20 11 23 31529035873 .............. 529035969 .............. 529036060 .............. 861725800 ..............33 11 13 15529035874 .............. 529035970 .............. 529036061 .............. 861743900 ..............33 11 14 34529035875 .............. 529035971 .............. 529036062 .............. 861749100 ..............33 12 21 15529035876 .............. 529035972 .............. 529036063 .............. 861780600 ..............34 12 21 22529035878 .............. 529035973 .............. 529036064 .............. AMP 755430-2 ........20 12 29 22529035880 .............. 529035974 .............. 529036065 .............. Snap-on CJ125-6 ....9 29 29 36529035891 .............. 529035975 .............. 529036066 .............. Snap-on RC 980 .....16 34 29 15529035894 .............. 529035976 .............. 529036067 .............. Snap-on TA362 .......28 12 30 15529035896 .............. 529035979 .............. 529036108 .............. Snap-on TT600-4 ....20 12 23 22529035897 .............. 529035980 .............. 529036110 .............. Snap-on YA 8230 ....31 12 30 15529035899 .............. 529035981 .............. 529036111 ..............17 21 30529035900 .............. 529035983 .............. 529036112 ..............10 36 30529035901 .............. 529035989 .............. 529036117 ..............34 36 36529035902 .............. 529035990 .............. 529036118 ..............34 12 17529035903 .............. 529035991 .............. 529036121 ..............34 18 34529035904 .............. 529035993 .............. 529036122 ..............20 21 30529035906 .............. 529035997 .............. 529036127 ..............20 21 30529035907 .............. 529035998 .............. 529036129 ..............34 12 21529035908 .............. 529035999 .............. 529036130 ..............21 12 14529035909 .............. 529036000 .............. 529036131 ..............21 12 14529035910 .............. 529036001 .............. 529036132 ..............10 12 14529035911 .............. 529036002 .............. 529036136 ..............10 12 17529035913 .............. 529036003 .............. 529036137 ..............10 13 17529035914 .............. 529036004 .............. 529036138 ..............10 13 14

38/38Service 2009-15

Documents

Service Tools 2009-15 - BWEB ログイン [PRW010]bweb.brp-jp.com/PDF/SKSB2009-15.pdf · BRP is proud to introduce its latest Service Tools Bulletin. ... Ski-Doo 277, Sea-Doo 587