ServiceS & SolutioNSSPecial ProductS

Fluid AutomAtion

�ASCO Numatics� offers� customised� solutions� to�best�meet� the�needs�of� your�applications,�including:�

●�all�types�of�standard�components,�

●�ready-to-install�assemblies,�

●�safety�and�reliability:�all�our�equipment�undergoes�testing�and�inspection.

These� sub-assemblies� integrate� perfectly� in� your� production� processes.� We� can� offer� you�different� levels� of� integration� depending� on� your� needs,� from� simple� actuators� to� boxes�and�multifunctional�cabinets:�the�more�integrated�the�solutions,�the�less�your�assembly�and�installation�costs.

When�standard�products�are�too�limited,�ASCO Numatics can�give�you�the�benefit�of�its�expertise�by�developing�special�products�or�complete�systems�together�with�you�to�make�sure�we�meet�your�needs.

Simple�solutions�for��pre-assembled�products

SavingS:up�to�20%(Procurement,�Logistics)

SavingS:�up�to�30%(Procurement,�Logistics,�assembly)

SavingS:�up�to�50%�(R&D�and�Design,�Procurement,�Logistics,�assembly)

Solutions�for��assembled�products

Solutions�for�plate-mounted�assemblies

Solutions�for�box�or�cabinet-mounted�

assemblies

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Level of assembly and integration

Services & Solutions

Special products

Customised solutions processWe�support�you�throughout�the�entire�development�process,�from�writing�the�specifications�to�final�delivery�of�the�solution,�and�the�level�of�assembly�is�defined�according�to�your�needs.

Parts list

Technical file (CAD plans)

Order and review of customer contract

Acceptance

Customised solution

Customised solutions, tested and inspected

Analysis and completion of the technical research (grafcet, logical diagrams)

Definition of the parts list Creation of the electrical, pneumatic and mechanical technical documentation

Supply chain management: Procurement/ confirmation of orders

Receipt and verification of products/components Storage operations Production management:

Picking list/internal transport Unpacking and processing of packaging Assembly

Test, follow-up and quality control

Delivery

Invoice processing

Order

R&D

Production

Quality

Services

Review of specifications

Information gatheringEngineering

Analysis of the technical solutions

Budget evaluation

Planning projections

Proposal

•��Facilitates�the�management�of��parts�lists

� �(1�single�reference,��1�single�supplier)

•��increases�flexibility

•��Frees�you�up�from�managing�the�logistics�chain:�procurement,�storage�of�components,�assembly�etc.

•��gives�you�complete�functional�safety�and�high�reliability

•��Reduces�your�maintenance�time

•��gives�you�compact�solutions�(solutions�integrated�into�cabinets)

POTENTIAL SAVINGS ACROSS THE ENTIRE VALUE CHAIN

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Process for special products/systemsWe� work� with� you� throughout� the� entire� process� to� develop� special� products� or� complete�systems,�from�writing�the�specifications�to�the�pre-series�qualification�process�and�to�the�final�delivery�of�the�finished�product.

Commercial offer

Order

Prototype

Acceptance

Finished product - (special) series

(Special) finished product, tested and inspected

Analysis of the technical solutions

Budget evaluation

Planning projections

Production launch

End-of-chain functional pressurisation tests

Definition of the parts list

Creation of the electrical, pneumatic and mechanical technical documentation

Test, follow-up and quality control

Delivery

Invoice processing

Order

R&D

Production

Quality

Services

Review of specifications and feasibility study

Confidentiality contract or not

Engineering

Proposal

•��gives�you�complete�functional�safety�and��high�reliability

•��Co-development�of�the�product�or�system

•��integration�of�the�machines’�safety�constraints�&�risk�analysis

•��Limits�stock�management�(integration�of�functions��and�accessories)

•��Reduces�the�costs�of�tracking�orders:�one�single�order,��one�single�invoice,��one�single�delivery

POTENTIAL SAVINGS ACROSS THE ENTIRE VALUE CHAIN

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•��Simplifies�product�implementation

•��Offers�you�compact�solutions�(integration�of�functions�and�accessories)

•��gives�you�better�responsiveness�(1�single�supplier)

SIMPLE SOLUTIONS

SAVINGS: up to 20% (Procurement, Logistics)

Based� on� your� parts� list,� we� will� prepare� for� you� the� components� you� need� for� your�installation.You�will�then�receive�all�the�components�in�the�same�package,�helping�you�reduce�your�costs�and�optimising�your�assembly�process:�so�that�everything�is�within�reach�for�faster�installation�on�the�machine.

ASSEMBLED SOLUTIONS

SAVINGS: up to 30% (Procurement, Logistics, Assembly)

●�Plain assembly

●�Pole-mounted or plate-mounted assembly

Our� assembled� solutions� give� you� even� more� opportunities� for� integration� and� savings� than� simple�solutions.The�components�are�sized�and�selected�according�to�your�specifications,�then�mounted�with�optimum�space-efficiency�while�taking�into�account�your�constraints:

Application in the automotive industry

Application in stripping of parts

Actuator fitted with distributor

Application: activation of inflatable pipe stoppers

By-pass plate for test and maintenance of safety valve without shutting down the installation

Application in the automotive industry for seat fittings

BOX/CHASSIS-MOUNTED ASSEMBLY

SAVINGS: up to 50% (R&D and Design, Procurement, Logistics, Assembly)

We�assemble,�test�and�deliver�turn-key�solutions�completed�to�your�specifications�as�box,�cabinet�or�chassis-mounted�products.�all�you�have�to�do�is�connect�the�electrical�and�pneumatic�supply,�helping�you�greatly�optimise�your�assembly�costs.

Application in the aeronautical industry: inflation of bags for heavy loads

Cabinet for cleaning out the boiler

Application in the nuclear industry

Application in water treatment: valve control

Application in vulcanisation of pneumatics

Application in the agri-food industry: bagging carousel

PRODUCTS

Standard�products�for�fluid�control�or�automation�generally�provide�one�solution.�

When�these�standard�products�are�too�limited,�ASCO Numatics�can�give�you�the�benefit�of�its�expertise�by�developing�products�in�cooperation�with�you�to�make�sure�we�meet�your�needs.

We�can�draw�on�innovative�design�or�use�an�existing�“product�platform”�to�give�you�a�customised�product�at�a�ready-made�price.

Extreme operating conditions:Pressure:�12�bar;�temperature:�-40�to�+200°C;�average� speed:� 2m/s;� aggressive� environ-ment;� increased�service� life;� impact-resistant�rod�(High�Frequency�hardening).

Integration of functions:Distributor,� flow� restrictor,� air� economiser,�displacement� sensor,� wiper� seal� to� protect�the�rod.

Special actuators:Mini�actuators�with�high�rate�of�operation.Hollow-rod�and�through-hole�cylinders.Retraction�actuators�for�use�on�the�bumpers�of�dump�trucks.actuators� for�welding� tongs,� combining�high�space-efficiency�and�high�power.

Actuators

Extreme operating conditions:Low� pressure:� 0,06� bar;� high� pressure:��40� bar;� temperature:� from� -40� to� +120°C�continuously,� +160°C� at� a� peak;� increased�frequency�8�Hz�60�million�cycles.

Drilled or moulded blocks with multiple functions:various� functions� such� as� distributor,� flow�restrictor,� progressive� starter,� rapid� drain,��etc.

Dividers� incorporating� shut-off� valves� to�act� on� the� pneumatic� circuit� in� operation,�pressure�switches,�input�blocks.

Distributors�with�specific�layout�plans.

Distributors, valve islands

Pneumatic block, for opening bus doors

Jack for opening the rear door (automotive industry)

Gauge cylinder (agitation of grape must, application in the wine-producing industry)

SPECIAL

These�customised�products�(plate,�cabinet�or�box-mounted)�can�be�produced�as�versions�intended�for�use�in�explosive�gas�and�dust�environments�(zones�2,�22,�1,�21),�according�to�aTEX�Directive�94/9/CE.

Extreme operating conditions:Pressure� from� 10-6� Torr� to� 200� bar,� -40� to�+200°C�at�the�center�of�the�coil,� increased�service�life.all� coatings� and� finishings� to� ensure�compatibility�with�your�fluids.

Drilled or molded blocks with multiple functions:Several�solenoid�valves,�shuttle�valve,�inte-grated�valve,�pressure�sensor,�meter,�etc.

Optimised characteristics:�kv,�∆P,�consumed�power.Special�connections�and�layout�plans.integration� of� several� pressure-controlled�valves�in�the�same�unit.

Solenoid valves and valves

Special valve (application in air dryers)

Block of solenoid valves, (applications in the medical industry)

Block of solenoid valves, control of wine fermentation (application in the wine-making industry)

Pressure�of�up�to�16�bar

Special� vessels� for� higher� space-efficiency�and�aggressive�environments.

Ergonomics� adapted� to� your� needs:� front-facing� regulating� valve,� modified� position�of�the�shut-off�valve,�etc.

Max.�pressure�40�bar

version�for�Fieldbus

application�with�oxygen

Double-loop�control

Filters Regulators Lubricators

Proportional range

Adjustment of the output pressure by pneumatic signal

Other areas of application

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