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SHYAM ENTERPRISESUNIT-II
BICO MORE, GAMAHARIA INDUSTRIAL AREAPHASE-VI, JAMSHEDPUR,JHARKHAND
We manufacture world class rollers and have a strong track record
An ISO & TS certified facility
State of the art facility with new equipment capable of meeting high quality requirements for our line of products
Consistent record of exceeding customer satisfaction on both Quality and Delivery
Shyam Enterprises-II
Drawing of Bearing Wires and Manufacturing of Auto Components
Manufacturing of Heading Taper Roller & Heat Treated Taper Roller For Bearing Applications
Shyam Enterprises (Unit-I)
At Manifit near TelcoShyam Enterprises (Unit-II) At Gamahria
Shyam Enterprises-II
Raw Material Source: KOBE steel (Japan)
We have two production units to cater to a variety of customer needs
Available land for set up : 95000 sq. ft
Capacity development : Phase I : Heat Treated Roller 200
MT/month Phase II : Capacity can be set up as
per customer requirements
Shyam Enterprises-IIWe have adequate resources available for future expansion to cater to customer needs
Plant Manager :01 noMetallurgist :01 noProduction Supervisor (Heat Treatment) :03nos.Production Operator (H.T & Header) :12
nos. Production Inspector (Header) :04 nos.Lab Inspector+ (NDT Level-1 for ECT) :04 nos. Maintenance In charge :02 nos. (Mechanical & Electrical)Store In-charge :01 nos.Q.S Personnel :01 nos.Customer Care :02 nos.
Shyam Enterprises-IIWe have adequate manning to operate the plant on a 3-shift basis
Managing Director
Manager Prod /Planning & Operations
Manager Quality Assurance &
QMS & Lean In-charge – Admin
& HRM
In-charge Customer Support & Proc.Cell New Project co-ordinator
In-charge Wire Processing & Heading
In-chargeHeat treatment & Process
Cell
In-chargeMaintenance & Plant
Services
Shift A In-charge
Wire Processing &
Heading
Shift B In-charge
Wire Processing &
Heading
Shift C In-charge
Wire Processing &
Heading
Shift A In-charge
HT & Process
Shift B In-charge
HT & Process
Shift C In-charge
HT & Process
Shift A In-charge
Maintenance
Shift B In-charge
Maintenance
Shift C In-charge
Maintenance
Shift A In-charge
QA
Shift B In-
charge QA
Shift B In-
charge QA
Lab Analyst-
Gen Shift
Shyam Enterprises-II
Organization structure of Shyam Enterprises
Capacity:Drawing – 300 MT/MonthHeading - 80 lac./MonthHeat Treatment – 200 MT/Month
“Ultimate Solution Provider of Headed and Heat Treated Rollers “
Shyam Enterprises-II
Plant view
Shyam Enterprises-IIOur team: Fully committed to exceeding customer expectations
Equipment No.s Individual Capacity
BJ- Rotary Retort Furnace 4 900 Kg/Batch
Header Machine 4 300 MT
Continuous Mesh Belt Furnace 1 300 kg/Hr
Endo Gas Generator 1 80 Nm3 / hr
Nitrogen Plant 1 40 Nm3/Hr
Propane bullet 2 20 Ton/Tank
Over Head Crane 3 5 Ton each
Shyam Enterprises-II
Details of current production facilities
Heat Treatment Plant Facility Heading Facilities
Shyam Enterprises-IIState of the art production facilities
Annealing furnace
Annealing furnace and wire drawing facilities at Wire Division
Wire drawing
Shyam Enterprises-II
4 BJ Rotary Retort Furnace
SCADA control System
Heat treated rollers
Shyam Enterprises-II
State of the art production facilities
DHF Furnace Endo Gas Generator
Nitrogen PSA Plant
Shyam Enterprises-IIHeat treatment facilities at our plant
“Ultimate solutions provider of Headed and Heat treated rollers “
Receipt of HR coils
Annealing Wire Drawing
Cold Heading
Tumbling & Drying
Carburising(In 4BJ)
Ms TestPre-wash(In DHF)
Hardening(In DHF)
Post -wash(In DHF)
Tempering(In DHF)
Metallurgical Inspection
PostTumbling
Symbol for Inspection
Shyam Enterprises-II
E.C.T.Dispatch to
Customer
Process flow diagram
Equipment Nos.MS Station 1
Auto Polishing Machine 1
Auto Moulding Machine 1
Abrasive cutting Machine 1
Metallurgical Microscope 1
Stereo zoom Microscope 1
Rockwell Hardness tester 1
Eddy Current Tester 1
Shyam Enterprises-II
We deploy latest equipment in our Quality lab
ROCKWELL HARDNESS TESTERMS STATION
E.C.T.
Shyam Enterprises-IIOverview of our Quality lab facilities
Shyam Enterprises-IIOverview of our Quality lab facilities
Shyam Enterprises-II
We are using ECT to verify the metallurgical & Mechanical propertiesOf All the Heat Treated Roller.Machine Details: MULTI FREQUENCY (8 Channel)Manufacturer: Technofour
Following parameters are checking through ECT:1. Surface Hardness 2. Surface Defect 3. Carburizing Depth4. Material Grade 5. Part Mix-up 6. Difference Microstructure etc.
MULTIFECT-EX
Details of our ECT equipment
Shyam Enterprises-IISnapshot of heat treated rollers
It is our endeavor to establish and maintain effective Quality Systems in order to be leaders in our field. Our aim is to achieve excellence through customer satisfaction and zero customer complaints by way of continuous improvement
“Customer satisfaction is our motto”
Shyam Enterprises-II
Our Quality Policy
Our principle is commitment to Quality and Reliability to maximize the value delivered to our customers
This policy not only applies to our efforts to deliver quality products from the viewpoint of our customers, but also extends to improving the service of our organization, business, employees and management.
Shyam Enterprises-II
Our vision
• Reduced Process Rejections
• Closely interact with the customer to understand and anticipate the needs and thereby improve and upgrade the satisfaction of the customer
• Reduced Machine down time
• Implement a quality management system through adequate training to personnel at all levels that will effectively match the needs desired by the customer by means of regular audits and reviews.
• Building up strong customer relationships by ensuring there not only customer retention and order repetition.
Shyam Enterprises-II
Our objectives
Thank You !
Shyam Enterprises-II